Echo CS-4510, CS-2511T Operator's Manual

Operator’s

Manual

CS-4510

CHAIN SAW

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Read and understand all provided literature before use. Failure to do so could result in serious injury.

This product complies with CAN ICES-2/NMB-2.

X7503350603

TABLE OF CONTENTS CS-4510

Introduction ................................................................................................. 4

Servicing Information .................................................................................. 4

Parts/Serial Number............................................................................. 4

Service................................................................................................. 5

ECHO Consumer Product Support...................................................... 5

Product Registration ............................................................................ 5

Additional Literature............................................................................. 5

Packing List................................................................................................. 5

Safety.......................................................................................................... 6

Rules For Safe Operation .................................................................... 6

Correct Use Of Chain Brake ................................................................ 7

Personal Condition and Safety Equipment ........................................ 12

International Symbols ........................................................................ 16

Manual Safety Symbols and Important Information ........................... 17

Emission Control (Exhaust & Evaporative) .............................................. 19

CARB And EPA Emissions Control Information ................................ 19

Description ................................................................................................ 20

Preparation For Use........................................................................... 22

Operation .................................................................................................. 25

Fuel.................................................................................................... 25

Chain Lubricant.................................................................................. 28

Starting Cold Engine.......................................................................... 29

Starting A Hard To Start Engine ........................................................ 30

Starting Warm Engine........................................................................ 31

Running ............................................................................................. 32

Stopping............................................................................................. 32

Checking Chain Tension.................................................................... 33

Chain Lubrication Test....................................................................... 33

Cutting Instructions ............................................................................ 33

Chain And Guide Bar Combination.................................................... 38

Guide Bar........................................................................................... 38

Saw Chain ......................................................................................... 39

Maintenance ............................................................................................. 39

Skill Levels ......................................................................................... 40

Maintenance Intervals........................................................................ 40

Carburetor Adjustment....................................................................... 41

Air Filter ............................................................................................. 43

Spark Plug ......................................................................................... 43

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CS-4510 TABLE OF CONTENTS

Check Fuel System ........................................................................... 44

Fuel Filter .......................................................................................... 44

Automatic Oiler.................................................................................. 45

Oil Filter ............................................................................................. 45

Guide Bar .......................................................................................... 45

Sprocket ............................................................................................ 46

Cooling System Cleaning .................................................................. 46

Spark Arrestor Muffler ....................................................................... 47

Spark Arrestor Screen....................................................................... 47

Setting The Saw Chain...................................................................... 48

Troubleshooting........................................................................................ 51

Storage ..................................................................................................... 52

Storage After Use.............................................................................. 52

Specifications ........................................................................................... 53

Product Registration ................................................................................ 54

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INTRODUCTION CS-4510

INTRODUCTION

Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.

Read and understand all provided literature. Literature contains specifications and information for safety, operation, maintenance, storage and assembly specific to this product. Scan QR codes for more information.

For additional literature, including safety manuals where applicable, or questions regarding terms used in this manual, visit:

https://www.echo-usa.com/manuals

https://www.shindaiwa-usa.com/manuals

SERVICING INFORMATION

Parts/Serial Number

Genuine ECHO Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. For future reference write them in the space provided below.

Model No. _______________ Serial No. _______________

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CS-4510 PACKING LIST

Service

Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). Dealer information is also available on our Web Site www.echo-usa.com. When presenting your unit for Warranty service/ repairs, proof of purchase is required.

ECHO Consumer Product Support

If you require assistance or have questions concerning the application, operation, or maintenance of this product, call the ECHO Consumer Product Support Department at 1-800-432-ECHO (3246) from 8:00 am to 5:00 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit.

Product Registration

Register your ECHO equipment on-line at www.echo-usa.com or by filling out the product registration sheet included in this manual. Registering your product confirms warranty coverage and provides a direct link to ECHO if we find it necessary to contact you.

Additional Literature

In addition to finding information online, information is available from your Authorized ECHO Service Dealer, or by contacting ECHO Inc., 400 Oakwood Road, Lake Zurich, IL 60047 (1-800-432-ECHO (3246)).

PACKING LIST

The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, some assembly may be necessary.

After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.

1 Power Head

1 Operator's Manual

1 Warranty Statement

1 Guide Bar

1 Saw Chain

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SAFETY CS-4510

Rotational kickback

Chain moving downward at impact

Kickback Danger Zone

SAFETY

Rules For Safe Operation

Kickback Safety Precautions for Chain Saw Users

KICKBACK may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut.

Tip contact in some cases may cause a lightning fast reverse REACTION, kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Either of these reactions may cause you to lose control of the saw which could result in serious personal injury.

The optional Kick Guard not installed on the guide bar when you purchase your chain saw. The optional Kick Guard a majority of cutting operations, and is especially recommended for beginners, homeowners, or chain saw novices. Most cutting operations can be accomplished with the optional Kick Guard

in place.

device is

can be used in

Do not rely exclusively upon the safety devices built into your saw. As a chain saw user, you should take several steps to keep your cutting jobs free from accident or injury.

1. With a basic understanding of kickback, you can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents.

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CS-4510 SAFETY

Linear kickback

Kickback

Pinch

Locked

Shown with optional Kick Guard

Unlocked

Shown with optional

Kick Guard

2. Keep a good firm grip on the saw with both hands, the right hand on the rear handle, and the left hand on the front handle, when the engine is running. Use a firm grip with thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce kickback and maintain control of the saw. Don’t let go.

3. Make sure that the area in which you are cutting is free from obstructions. Do not let the nose of the guide bar contact a log, branch, or any other obstruction which could be hit while you are operating the saw.

4. Cut at high engine speeds.

5. Do not overreach or cut above shoulder height.

6. Follow manufacturer’s sharpening and maintenance instructions for the saw chain.

7. Only use replacement bars and chains specified by the manufacturer or the equivalent.

Correct Use Of Chain Brake

Chain Brake Operation

• Set the lever in the unlocked

position before starting to cut.

• If the brake is tripped by kickback

reaction, the chain will stop immediately. Release the throttle to avoid possible damage to the engine or clutch.

• Do not attempt to operate the

engine with the brake locked.

Testing The Brake

• Start the engine on a solid level

surface and run at a fast idle until warm.

• Hold the saw firmly by the handles

and accelerate the engine to a fast idle.

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SAFETY CS-4510

• Slowly operate the chain brake lever while holding the saw firmly on the ground. When the brake lever trips, the chain should stop. Immediately release the throttle trigger.

Do not allow the saw to tip forward in order to avoid damage to the chain.

If the chain does not stop immediately, return the saw to your authorized dealer for repair.

Note:

• For practice, while cutting a small tree, push the lever forward to lock the brake.

• Confirm that the brake works properly before each use.

• If the chain brake is clogged with wood chips, function of the brake may deteriorate. Always keep the device clean.

• Do not increase engine RPM while the chain brake is locked.

Do not use a a bar and chain combination other than those specified in this manual.

For your own safety? do not remove the chain brake system.

The installation of a chain brake may be mandatory by law or as stipulated by insurance regulations in your area of operation. You should inquire through local government offices, your employer or your local dealer to ensure that your chain saw conforms to the required safety standard.

Chain brakes have been designed and tested to comply with international safety standards as follows.

USA: ANSI Standard B175.1 Safety Requirement for chain saws

Canada: CSA Standard Z62.1, Z62.3

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CS-4510 SAFETY

35 cm

(14 in.)

ANSI Standard B175.1 and CSA Z62.1.3 stipulate that the brake shall stop the chain 0.12 seconds at an engine speed of 13,500 r/min. It is the responsibility of the owner/ operator to ensure that the brake is serviced, adjusted and tested strictly in accordance with the instructions as detailed here in order to ensure that the brake performance is maintained in compliance with the Standards B175.1 and CSA Z62.1.3

Automatic Chain Brake

Kickback produced from the tip of the guide bar will trip the automatic chain brake. To make sure that the automatic chain brake operates properly, follow these steps:

1. Stop the engine.

2. Hold the saw with the guide bar approximately 35 cm (14 inches) above a wooden surface. Right hand should hold the rear handle, and left hand should hold the front handle.

3. Release the front handle and drop the end of the guide bar against the wooden surface.

4. The impact should lock the chain brake.

When checking the operation of the automatic chain brake, use a soft surface substance like wood to absorb the impact so the chain is not damaged.

Other Safety Precautions

1. Do not operate a chain saw with one hand! Serious injury to the operator, helpers, bystanders, or any combination of these persons may result from one-handed operation. A chain saw is intended for twohanded use.

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SAFETY CS-4510

2. Do not operate a chain saw when you are fatigued.

3. Use safety footwear, snug-fitting clothing and protective gloves. Wear eye, hearing, and head protection devices.

4. Use caution when handling fuel. Move the chain saw at least 3 m (10 feet) from the fueling point before starting the engine.

5. Do not allow other persons to be near the chain saw when starting or cutting with the chain saw. Keep bystanders and animals out of the work area.

6. Do not start cutting until you have a clear work area, secure footing, and a planned retreat path from the falling tree.

7. Keep all parts of your body away from the saw chain when the engine is running.

8. Before you start the engine, make sure that the saw chain is not contacting anything.

9. Carry the chain saw with the engine stopped, the guide bar and saw chain to the rear, and the muffler away from your body.

10. Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released.

11. Shut off the engine before setting the chain saw down.

12. Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance.

13. When cutting a limb that is under tension, be alert for spring-back so that you will not be struck when the tension in the wood fibers is released.

14. Keep the handles dry, clean, and free of oil or fuel mixture.

15. Operate the chain saw only in well ventilated areas.

16. Do not operate a chain saw in a tree unless you have been specifically trained to do so.

17. All chain saw service, other than items listed in the Instruction manual maintenance instructions, should be performed by competent service personnel. (For example, if improper tools are used to remove the flywheel or if an improper tool is used to hold the flywheel in order to remove the clutch, structural damage to the flywheel could occur and could subsequently cause the flywheel to burst.)

18. When transporting your chain saw, use the appropriate guide bar scabbard.

19. A spark arrestor muffler approved to SAE Standard J335 is standard on this chain saw to reduce the possibility of forest fires. Do not operate the chain saw with a loose or defective muffler. Do not remove the spark arrestor screen.

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CS-4510 SAFETY

20. When using a chain saw a fire extinguisher should be available.

21. When felling, keep at least 2 tree lengths between yourself and your fellow workers

22. Follow instructions in your operator’s manual for starting the chain saw.

23. Never adjust the guide bar or saw chain when the engine operating.

24. When boring with the chain saw, the initial cut should be introduced with the lower part of the nose (tip) until the hole is sufficiently large so as to introduce the entire nose (tip) of the guide bar. This technique should reduce the danger of kickback.

25. Allow your chain saw to cool before refueling, and do not smoke while refueling.

Chain saws shall be used in accordance with the operating instructions and safety precautions listed in the operator's manual(s). It shall be the responsibility of the owner to see that such instructions and precautions are given to every operator who uses the saw.

◆ During operation, the muffler or catalytic muffler and

surrounding cover become hot.

◆ Never suspend the saw on a lanyard with the engine

running.

◆ Always use the saw from the right-hand side of your body –

NEVER from the left side.

◆ Always wear proper safety clothing to protect your lower

body from sharp saw chain and hot muffler.

◆ Always keep exhaust area clear of flammable debris during

transportation or when storing, otherwise serious property damage or personal injury may result.

Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings.

◆ ALWAYS stop engine, disconnect spark plug, and make

sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.

◆ DO NOT start or operate unit unless all guards and

protective covers are properly assembled to unit.

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SAFETY CS-4510

◆ NEVER reach into any opening while the engine is running.

Moving parts may not be visible through openings.

Using improper replacement components or removing safety devices may result in serious or fatal injury.

Periodically Check fuel system (fuel lines, vent, grommet, fuel tank, and fuel cap) for leaks especially if the unit is dropped. If damage or leaks are found, do not use unit, otherwise serious personal injury or property damage may occur. Have unit repaired by an authorized servicing dealer before using.

Personal Condition and Safety Equipment

Cancer and Reproductive Harm www.P65Warnings.ca.gov

The muffler or catalytic muffler and surrounding cover may become extremely hot. Always keep clear of exhaust and muffler area, otherwise serious personal injury may occur.

Users of this product risk injury to themselves and others if the unit is used improperly and/or safety precautions are not followed. Proper clothing and safety gear must be worn when operating unit.

Physical Condition

Your judgment and physical dexterity may not be good:

• If you are tired or sick

• If you are taking medication

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CS-4510 SAFETY

• If you have taken alcohol or drugs

Operate unit only if you are physically and mentally well.

Eye Protection

◆ Eye protection that meets ANSI Z87.1 or CE requirements

must be worn whenever you operate the unit.

◆ For additional safety, a full-face shield may be worn over

safety glasses or goggles to provide protection from sharp branches or flying debris.

Hand Protection

Wear sturdy, no-slip, rubber work gloves to improve your grip on the handles. Gloves also provide protection against cuts and scratches, cold environments, and reduce the transmission of machine vibration to your hands.

Hearing/Ear Protection

ECHO recommends wearing personal protection whenever unit is used.

Breathing Protection

Operators who are sensitive to dust or other common airborne allergens may need to wear a dust mask to prevent inhaling these materials while operating unit. Dust masks can provide protection against dust, plant debris, and other plant matter such as pollen. Make sure the mask does not impair your vision, and replace the mask as needed to prevent air restrictions.

Proper Clothing

Wear snug-fitting, durable clothing:

• Pants should have long legs, shirts should have long sleeves.

• DO NOT WEAR SHORTS.

• DO NOT WEAR TIES, SCARVES, JEWELRY, or clothing with loose or

hanging items that could become entangled in moving parts or surrounding growth.

• Keep clothing buttoned or zipped, and keep shirt tails tucked in.

• Wear sturdy work shoes with nonskid rubber soles:

• DO NOT WEAR OPEN TOED SHOES.

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SAFETY CS-4510

• DO NOT OPERATE UNIT BAREFOOTED.

Keep long hair away from engine and air intake. Retain hair with cap or net.

Heavy protective clothing can increase operator fatigue, which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.

The components of this machine generate an electromagnetic field during operation, which may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with pacemakers should consult with their physician and the pacemaker manufacturer before operating this machine. In the absence of such information, ECHO does not recommend the use of this machine by anyone who has a pacemaker.

Extended Operation / Extreme Conditions

Prolonged exposure to cold and/or vibration may result in injury. Read and follow all safety and operation instructions to minimize risk of injury. Failure to follow instructions may result in painful wrist/hand/arm injuries.

It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended, because the minimum exposure, which might trigger the ailment, is unknown.

• Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.

• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks, and also by not smoking.

• Limit the hours of operation. Try to fill each day with jobs where operating the unit or other hand-held power equipment is not required.

• If you experience discomfort, redness, and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.

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CS-4510 SAFETY

Repetitive Stress Injuries (RSI)

It is believed that overusing the muscles and tendons of the fingers, hands, arms, and shoulders may cause soreness, swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.

To reduce the risk of RSI/CTS, do the following:

• Avoid using your wrist in a bent, extended, or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.

• Take periodic breaks to minimize repetition and rest your hands.

• Reduce the speed and force with which you do the repetitive movement.

• Do exercises to strengthen the hand and arm muscles.

• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness, or pain in the fingers, hands, wrists, or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.

All over head electrical conductors and communications wires can have electricity flow with high voltages. This unit is not insulated against electrical current. Never touch wires directly or indirectly, otherwise serious injury or death may result.

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SAFETY CS-4510

Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.

International Symbols

Symbol Description Symbol Description

WARNING!

Read and follow

all safety

precaution in the

instruction manual. Failure to follow instructions

could result in

serious personal

injury.

Carburetor

Adjustment -

High Speed

Mixture

Wear Eye, Ear

and Head

Protection

Tip contact may cause the guide

bar to move

suddenly upward

and backward,

which may cause

serious injury

Contact of the

guide bar tip with

any object should

be avoided

Both of the

operator’s hands

must be used to

operate the chain

saw

Hot Surface Chain Oil Fill

Carburetor

Adjustment - Idle

Speed

Carburetor

Adjustment -

Low Speed

Mixture

Emergency Stop

Fuel and Oil

Mixture

16 X7503350603

CS-4510 SAFETY

Symbol Description Symbol Description

Chain Brake

Operation

Choke Control “COLD START” Position (Choke

Closed)

Measured maximum

kickback value,

without brake, for

approved bar and

chain

combinations.

Chain Oiler Adjustment

Purge Pump

Manual Safety Symbols and Important Information

Throughout this manual and on the product itself, you will find safety alerts and helpful, informational messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.

The safety alert symbol accompanied by the word “DANGER” calls attention to an act or condition which WILL lead to serious personal injury or death if not avoided.

X7503350603 17

SAFETY CS-4510

The safety alert symbol accompanied by the word “WARNING” calls attention to an act or condition which CAN lead to serious personal injury or death if not avoided.

The safety alert symbol accompanied by the word “CAUTION” calls attention to an act or condition which may lead to minor or moderate personal injury if not avoided.

The enclosed message provides information necessary for the protection of the unit.

Note: This enclosed message provides tips for use, care and

maintenance of the unit.

CIRCLE AND SLASH SYMBOL This symbol means the specific action shown is prohibited. Ignoring these prohibitions can result in serious or fatal injury.

18 X7503350603

CS-4510 EMISSION CONTROL

EMISSION CONTROL (EXHAUST & EVAPORATIVE)

CARB And EPA Emissions Control Information

The emission control system for the engine is EM (engine modification) and, if the second to last character of the Engine Family on the Emission Control Information label (sample below) is “B”, “C”, “K”, or “T”, the emission control system is EM and TWC (3way catalyst). The fuel tank/fuel line emission control system is EVAP (evaporative emissions). Evaporative emissions for California models are only applicable to fuel tanks and fuel feed lines.

An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).

Product Emission Durability (Emission Compliance Period)

The 50 or 300 hour emission compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.

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DESCRIPTION CS-4510

X505010090

El manual muestra otras combinaciones.

DESCRIPTION

Locate the safety decal(s) on your unit. Make sure the decal(s) is legible and that you understand and follow the instructions on it. If a decal cannot be read, a new one can be ordered from your ECHO dealer. Safety label is for example only. Your label my appear slightly different.

20 X7503350603

CS-4510 DESCRIPTION

1. Rear Handle - For The Right Hand

2. Chain Brake Lever / Front Hand Guard

3. Spark Arrestor Muffler Or Spark Arrestor Muffler With Catalyst

4. Saw Chain

5. Guide Bar

6. Spiked Bumper

7. Chain Catcher

8. Chain Brake / Sprocket Cover Nuts

9. Chain Tension Adjuster

10. Chain Brake / Sprocket Cover

11. Rear Hand Guard

12. Air Cleaner Cover

13. Spark Plug

14. Air Cleaner Cover Latch

15. Choke Control Knob

16. Purge Pump

17. Throttle Trigger Lockout

18. Throttle Trigger

19. Stop Switch

20. Fuel Tank Cap

21. Starter Handle

22. Oil Tank Cap

23. Front Handle - For The Left Hand

24.

GuardKick Guard

(Optional)

CHAIN SAW TERMS

1. CHAIN BRAKE - Stops the saw chain.

2. DRIVE SPROCKET - Drives saw chain.

3. CLUTCH - Turns drive sprocket when engine rpm is fast enough to provide the power needed for cutting.

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DESCRIPTION CS-4510

Optional

Kick Guard

Preparation For Use

Saw chain is sharp! Always wear gloves when handling assembly, otherwise serious personal injury may result.

Note: The machine may be delivered with guide bar, and saw chain

separated. Install guide bar, optional Kick Guard chain as follows.

Instructions to Install Optional Kick Guard

Tools Needed: Two 11 mm (7/16 in.) Wrenches.

to Bar

, and saw

1. Install bolt (A) in rear hole (B) of Kick

2. IMPORTANT:

3. Securely tighten nut (F) and bolt (A).

Guard guide bar.

and through front hole (C) in

Dimple (D) in Kick

must engage recess (E) in

Guide Bar and Saw Chain Installation / Removal

Note: Align the brake connector (B) of the sprocket guard to the

groove on the side of the brake lever (Front hand guard).

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CS-4510 DESCRIPTION

1. Remove air cleaner cover and disconnect spark plug lead.

2. Move the chain brake lever (A) (Front hand guard) fully REARWARD (UNLOCK chain brake) to remove or install the sprocket guard (C).

3. Remove sprocket guard nuts (D) and remove sprocket guard (C).

4. Remove guide bar and saw chain if necessary.

Note: See “Maintenance and

Care” section for guide bar / saw chain maintenance procedures.

5. Mount guide bar on studs (E) and slide toward clutch drum (F) to make saw chain installation easier. Install saw chain around sprocket and guide bar as shown, with cutters on top of guide bar facing forward.

6. Install sprocket guard over guide bar studs. Ensure chain tension adjuster pin (H) fits into the guide bar adjuster hole (G), brake band (J) is positioned around clutch drum (F). Tighten sprocket guard nuts finger tight.

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DESCRIPTION CS-4510

Unlock chain brake

7. Turn saw over, and check brake band (J) for correct position on clutch drum. If brake band is not in place around drum, remove sprocket guard, and reinstall. Tighten sprocket guard nuts finger tight.

8. Adjust saw chain tension, as instructed in “Adjustment, Chain Tension”.

Improper sprocket guard assembly can result in serious injury, and will cause severe saw damage if unit is started. Never start or operate saw if brake band is not in place on clutch drum. Always check chain brake operation after replacing guard. Do not use saw if chain brake does not function properly.

Adjusting Chain Tension

Always loosen sprocket guard nuts before turning the chain tension adjuster, otherwise the sprocket guard and tensioner will be damaged.

1. Remove air cleaner cover and disconnect spark plug lead.

2. Loosen sprocket guard nuts.

3. Hold the bar nose up, and turn the adjuster toward (+) until chain contacts underside of the bar.

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CS-4510 OPERATION

Shown with Optional

Kick Guard

Shown with Optional

Kick Guard

4. Tighten nuts with the bar nose held up.

5. Pull the chain around the bar by hand. Loosen the adjustment if you feel tight spots.

Tighten guide bar nuts to 20- 23 N•m (200 to 230 kgf•cm, 175 - 200 in•lbf). DO NOT over-tighten nuts. Damage to saw may result.

6. Assemble components in reverse order.

7. Keep chain properly tensioned at all times.

Note: All chains require frequent adjustments.

OPERATION

Fuel

Diesel fuels and alternative fuels, such as E-15 (15% ethanol), E -85 (85% ethanol) or any fuels not meeting ECHO requirements are NOT approved for use in ECHO 2-stroke gasoline engines. Use of diesel or alternative fuels may cause performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Diesel or alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.

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OPERATION CS-4510

Fuel Requirements

Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to

be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved. Use of ECHO branded fuel is recommended to extend engine life in all air-cooled 2-stroke and 2/4-stroke hybrid engines.

Two Stroke Oil - A two-stroke engine oil, such as ECHO branded 2-stroke oils, meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. FD Standards must be used. ECHO branded 2-stroke oils meet these standards. Engine problems due to inadequate lubrication caused by failure to use an ISO-LEGD (ISO/CD 13738) and J.A.S.O. M345-FD certified oil will void the twostroke engine warranty.

2-Stroke engine oil contains petroleum distillates and other additives that may be harmful if swallowed. Heated oil can release vapors that can cause flash fire, or ignite with explosive force. Read and follow the oil manufacturer’s instructions, and observe all safety warnings and precautions for handling flammable liquids. For more detailed safety and first aid information, visit www.echo-usa.com for a copy of the Material Safety Data Sheet.

◆ KEEP OUT OF REACH OF CHILDREN.

◆ If swallowed, do not induce vomiting. CALL PHYSICIAN OR

A POISON CONTROL CENTER IMMEDIATELY.

◆ WEAR SAFETY GLASSES when mixing or handling.

◆ AVOID repeated or prolonged skin contact.

◆ AVOID inhaling oil mists or vapors.

ECHO branded 2-stroke oils may be mixed at 50:1 ratio for application in all ECHO engines sold in the past regardless of ratio specified in those manuals.

Handling Fuel

Fuel is VERY flammable. Use extreme care when mixing, storing or handling, or serious personal injury may result.

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CS-4510 OPERATION

Fuel to Oil Mix – 50:1 Ratio

US Metric

Gas Oil Gas Oil

gal. fl.oz. L cc

12.65100

2 5.2 10 200

51325500

◆ Use an approved fuel container. Mark fuel containers as

containing 2-stroke mixture fuel.

◆ DO NOT smoke near fuel.

◆ DO NOT allow flames or sparks near fuel.

◆ Fuel tanks/cans may be under pressure. Always loosen

fuel caps slowly allowing pressure to equalize.

◆ NEVER refuel a unit when the engine is HOT or RUNNING!

◆ DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks

outdoors over bare ground.

◆ DO NOT overfill fuel tank. Wipe up spills immediately.

◆ Securely tighten fuel tank cap and close fuel container

after refueling.

◆ Inspect for fuel leakage. If fuel leakage is found, do not

start or operate unit until leakage is repaired.

◆ Move at least 3 m (10 ft.) from refueling location before

starting the engine.

Gasoline vapor is heavier than air, and can travel along the ground to nearby sources of ignition such as electrical motors, pilot lights, and hot or running engines. Vapors ignited by an ignition source can flash back to the fuel container, resulting in an explosion, fire, serious or fatal injuries, and extensive property damage.

Mixing Instructions

1. Fill an approved fuel container with half of the required amount of gasoline.

2. Add the proper amount of 2-stroke oil to gasoline.

3. Close container and shake to mix oil with gasoline.

4. Add remaining gasoline, close fuel container, and remix.

Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage.

X7503350603 27

OPERATION CS-4510

Oil tank capFuel tank cap

Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight container. Store in a well-ventilated, unoccupied building, away from sparks and flames.

• Empty the fuel tank prior to storing the unit. Return unused fuel to an approved fuel storage container.

Stored fuel ages. Do not mix more fuel than you expect to use in 30 days, 90 days when a fuel stabilizer is added.

Stored two-stroke fuel may separate. ALWAYS shake fuel container thoroughly before each use.

Used oil and gasoline, and soiled towels are hazardous waste materials. Disposal laws vary by locality.

Chain Lubricant

Note: Cap indication - Fuel/oil tanks are indicated by the following

illustrations

Proper lubrication of the chain while in operation reduces friction between the chain and the guide bar to a minimum and assures a longer service life.

• Use bar and chain oil of high quality for this purpose.

• Do not use used or reclaimed oil to avoid various oiler problems.

• Use high quality bar and chain oil.

• Use bar and chain oil of the following grades:

• SAE No. 30....in summer

• SAE No. 10....in winter or when

cutting resinous trees.

• When refueling, also refill chain oil.

28 X7503350603

CS-4510 OPERATION

Chain brake

Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings. Always stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.

Engine exhaust IS HOT, and contains Carbon Monoxide (CO), a poison gas. Breathing CO can cause unconsciousness, serious injury, or death. Exhaust can cause serious burns. ALWAYS position unit so that exhaust is directed away from your face and body.

Operation of this equipment may create sparks that can start fires around dry vegetation. This unit is equipped with a spark arrestor to prevent discharge of hot particles from the engine. Metal cutters can also create sparks if the cutter strikes rocks, metal, or other hard objects. Contact local fire authorities for laws or regulations regarding fire prevention requirements.

Starting Cold Engine

Make sure the bar and chain are free from any obstruction when starting the chain saw.

1. Move chain brake lever fully FORWARD to LOCK chain brake before starting.

2. Fill the fuel tank with fuel mixture. Do not over fill.

3. Fill the chain oil tank with lubricant. Do not over fill.

X7503350603 29

OPERATION CS-4510

Chain brake

4. Pull choke control knob (A) all the way OUT (CLOSED [ ] choke position).

5. Push purge pump (B) 3 to 4 times or until fuel is visible in purge pump.

6. Securely hold the chain saw and pull starter handle several times until first starting sound.

7. Push choke control knob (A) all the way IN (OPEN [ ]choke position).

8. Pull starter handle to start the engine.

9. When engine starts, immediately squeeze and release throttle trigger (C) to release fast idle throttle latch otherwise severe brake damage may occur.

Note: Do not pull starter rope out to

the maximum possible position. Do not allow recoil handle to snap back against the case. If engine does not start after 5 pulls, repeat instructions. Do not increase engine speed while chain brake is locked. Severe brake damage will result.

Starting A Hard To Start Engine

Make sure the bar and chain are free from any obstruction when starting the chain saw.

1. Move chain brake lever fully FORWARD to LOCK chain brake before starting.

2. Press throttle trigger lockout (D) down while grasping throttle trigger (C).

30 X7503350603

CS-4510 OPERATION

Chain brake

3. Securely hold the chain saw as shown and pull starter handle.

4. When engine starts, immediately squeeze and release throttle trigger to release fast idle throttle latch otherwise severe brake damage may occur.

◆ When engine starts, immediately squeeze and release

throttle trigger to release fast idle throttle latch otherwise severe brake damage may occur.

◆ Do not start engine before chain brake is locked.

Starting Warm Engine

Make sure the bar and chain are free from any obstruction when starting the chain saw.

1. Move chain brake lever fully FORWARD to LOCK chain brake before starting.

2. Confirm there is fuel and chain oil in the tanks.

3. Securely hold the chain saw as shown and pull starter handle.

4. Choke may be used if necessary, but after first firing sound, squeeze and release throttle trigger to release fast idle throttle latch otherwise severe brake damage may occur.

Note: If engine does not start after 5

pulls, use cold start procedure.

X7503350603 31

OPERATION CS-4510

Shown with optional Kick Guard

Unlock Chain brake

Note: Do not increase engine speed while chain brake is locked.

Severe brake damage will result.

Running

The saw chain should not move at idle, otherwise serious personal injury may result.

Note: If saw chain moves adjust carburetor according to

“Carburetor Adjustment” instructions in this manual, or see your dealer.

1. After engine starts, allow it to return to idle and warm up before using.

2. Move chain brake lever fully REARWARD to UNLOCK chain brake.

3. Squeeze throttle trigger gradually and increase engine speed.

4. The chain starts running when the engine reaches clutch engagement speed (see technical data page).

5. Confirm proper acceleration and lubrication of chain and bar.

6. Do not run the engine at high speed unnecessarily.

7. Be sure that saw chain stops moving when throttle trigger is released.

Stopping

1. Release throttle trigger and allow engine to idle.

2. Push the momentary stop switch until the engine is stopped.

Note: If engine does not stop, pull choke control knob out fully to

stop engine.

Note: Return the unit to your authorized dealer to check and repair

stop switch before starting the engine again.

32 X7503350603

CS-4510 OPERATION

Shown with optional Kick Guard

Shown with optional

Kick Guard

Checking Chain Tension

Chain tension should be checked frequently during work and corrected as necessary.

Do not operate with a loose chain.

Chain Lubrication Test

Hold the chain just above a dry surface and open the throttle to half speed for 30 seconds.

A thin line of “thrown” oil should be seen on the dry surface.

Cutting Instructions

General

◆ This chain saw is designed for cutting wood. Do not cut

metal, plastic or any non-wood material.

◆ Wear suitable hearing

protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

X7503350603 33

OPERATION CS-4510

Kickback

Shown with optional

Kick Guard

Shown with optional Kick Guard

◆ Do not let the tip of the bar

touch anything while the engine is running. At cutting speed the chain is moving at a high rate of speed. Should the tip contact a limb or log while the chain is moving, the tip will be pushed upward with considerable force. This is known as kickback. Avoid it!

In all circumstances the operation of the chain saw is a one-man job. It is difficult at times to take care for your own safety, so don’t assume the responsibility for a helper as well. After you have learned the basic techniques of using the saw, your best aid will be your own good common sense.

The accepted way to hold the saw is to stand to the left of the saw with your left hand on the front handlebar and your right hand on the rear handle so you can operate the throttle trigger with your right index finger. Before attempting to fell a tree, cut some small logs or limbs. Become thoroughly familiar with the controls and the responses of the saw.

Start the engine, see that it is running properly. Squeeze the trigger to open the throttle wide open and start the cut. If the chain is properly sharpened, the cutting should be relatively effortless. It is not necessary to press down hard to make the saw cut. Pushing the saw too hard will slow the engine and cutting will actually be more difficult.

Sap from palm trees may corrode metal parts unless proper saw maintenance is performed. Make sure to clean metal parts from palm sap immediately after use.

34 X7503350603

CS-4510 OPERATION

Retreat

Direction

45°

3 m (10 feet)

Not this way

of fall

• Remove sprocket cover. Clean wood chips and sawdust from cover and engine crankcase.

• Never use metal tools for cleaning which may scratch the metal paint and allow corrosion to develop.

• Clean sap accumulation from metal parts with cloth and warm water with soap.

• Rinse with clean water and dry metal surfaces.

• Apply a light coating of engine or bar and chain oil to metal parts after they are cleaned.

• Install and properly tension guide bar and chain. Run engine for one minute alternating engine speed between full throttle for 5 seconds and idle for 5 seconds to coat metal parts with additional protective chain oil.

◆ Do not run a chainsaw not under cutting load at wide open

throttle longer than 5 seconds or engine damage may occur.

◆ Keep chain properly tensioned during operation to prevent

the chain from jumping out of the guide bar rail slot and damaging metal engine parts.

Felling The Tree

A falling tree can seriously damage anything it may hit - a car, a house, a fence, a power line, or another tree. There are ways to make a tree fall where you want it, so first decide where that is!

Before cutting, clear the area around the tree. You will need good footing while working and you should be able to work the saw without hitting any obstacles. Next, select a path of retreat. When the tree begins to fall you should retreat away from the direction of fall at a 45-degree angle and at least 3 m (10 feet) from the trunk to avoid the trunk kicking back over the stump.

X7503350603 35

OPERATION CS-4510

Direction of fall

First cut

Notch

Second cut

One-third tree diameter

5 cm (2 in.)

Felling cut

Hinge

5 cm (2 in.)

Begin the cut on the side to which the tree is to fall. Cut a notch about 1/3 of the way into the tree. The position of this notch is important since the tree will try to fall “into” the notch. The felling cut is made on the side opposite the notch and at a level about 5 cm (2 in.) above the bottom of the notch. Do not try to cut through to the notch with the felling cut. The remaining wood between the notch cut and felling cut about 5 cm (2 in.) will act as a hinge when the tree falls, guiding it in the desired direction. When the tree starts to fall, kill the engine, place the saw on the ground and make your retreat quickly.

To fell big trees with a diameter exceeding twice the bar length, start the notching cuts from one side and draw the saw through to the other side of the notch. Start the back cut on one side of the tree, pivoting the saw through to form the desired hinge on that side. Then remove the saw for the second cut. Insert the saw in the first cut, very carefully so as not to cause kickback. The final cut is made by drawing the saw forward in the cut to reach the hinge.

Limbing

Limbing a fallen tree is much the same as bucking. Never stand on the tree that you are limbing. When limbing, caution is the word. Be careful of the tip touching other limbs. Always use both hands.

36 X7503350603

CS-4510 OPERATION

Shown with optional

Kick Guard

First cut

Support

Finish cut

Uphill Position

Shown with optional

Kick Guard

When the bar nose hits

another tree, etc.

Don’t cut with the saw overhead or aligned vertically with your body. If the saw should kickback, you may not have enough control to prevent possible injury.

Bucking

Bucking is the sawing of a log or fallen tree into smaller pieces. There are a few basic rules which apply to all bucking operations.

• Keep both hands on the handles at all times.

• Support logs if possible.

• When cutting on a slope or hillside, always stand uphill.

Keep in mind that the wood is heavy and that it will bend and pinch the saw if improperly supported. The trunk will weaken at the point where you make the cut unless the tree is lying on perfectly flat ground or supported as shown. If you make the cut with the tree on the ground, don’t let the saw’s chain dig into the earth; it is harmful for the saw, and you stand a good chance of being struck by flying debris.

To cut the trunk, use the bucking and two-cut sequence shown. The first cut should be no deeper than one-third the trunk diameter.

X7503350603 37

OPERATION CS-4510

Chain And Guide Bar Combination

The following combinations are recommended for model CS-4510.

Guide Bar Saw Chain

Length mm

(in.)

406 (16) 16B0AD3366 9.53 (3/8) 91PX / 91VG 52 457 (18) 18B0AD3372 9.53 (3/8) 91PX / 91VG 57 508 (20) 20B0AD3378 9.53 (3/8) 91PX / 91VG 62

Optional Kick GuardTM P/N X1403190050

Use of replacement saw chain and/or guide bar other than that specified, or operation without the tip guard in place, may cause severe kickback resulting in serious injury.

Only use saw chain designated as, “LOW-KICKBACK,” that meets ANSI B175.1 or CSA Z62.1, .3 Standard when tested on the representative sample of chain saws below 3.8 C.I.D., and Echo guide bar specified.

ECHO Part No.

Low-kickback

Pitch mm (in.) Type Links

Chain and guide bar gauge size must be identical. Use Bar/Chain combinations shown in table above.

If your tip guard is damaged or lost, contact your Echo dealer for a replacement. For the name of the Echo dealer nearest you, Call: 1800-432-ECHO (3246) or on the web at www.echo-usa.com

Guide Bar

(Low-kickback)

Replacement guide bars.

The following guide bars may be considered to have equivalent kickback energy.

• Sprocket nose guide bars of the same length and nose radius, same pitch and having the same number of teeth.

38 X7503350603

CS-4510 MAINTENANCE

• Hard nose guide bars of the same length and nose radius as a sprocket nose bar.

Saw Chain

(Low-kickback)

Do not use replacement saw chain unless it has been designated as meeting ANSI B175.1 or CSA Z62.1, .3 kickback performance requirements, when tested on the representative sample of chain saws below 3.8 c.i.d. specified in ANSI B175.1 or CSA Z62.1, .3.

Note: LOW KICKBACK SAW CHAIN meets the kickback

performance requirements of ANSI B175.1 or CSA Z62.1, .3 (safety requirements for gasoline-powered chain saws).

MAINTENANCE

Operating a poorly maintained unit can result in serious injuries to operator or bystanders. Always follow all maintenance instructions as written, otherwise serious personal injury may result.

Your unit is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your unit achieve that goal. If you are unsure or are not equipped with the necessary tools, we recommend that you take your unit to a Servicing Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the Dealer do it, each maintenance task has been graded. If the task is not listed, see your Dealer for repairs.

X7503350603 39

MAINTENANCE CS-4510

Skill Levels

Level 1 = Easy to do. Common tools may be required.

Level 2 = Moderate difficulty. Some specialized tools may be required.

Level 3 = See your dealer.

Click HERE or go to http://www.echo-usa.com/products/maintenance-kit

HERE https://www.shindaiwa-usa.com/you-can.aspx

For information about maintenance kits.

Maintenance Intervals

Req’d

Component / System Maintenance Procedure

Daily or Before Use

Air Filter Inspect / Clean * 1

Automatic Oiler Inspect / Adjust 1

Oil Filter Inspect 1

Fuel System Inspect

Guide Bar & Sprocket Nose Inspect / Clean * 1

Saw Chain Inspect / Sharpen / Replace /

Tensioning *

Sprocket Inspect / Replace * 2

Cooling System Inspect / Clean 2

Recoil Starter Rope Inspect / Clean * 1

Screws / Nuts / Bolts Inspect / Tighten / Replace * 1

Lifting Hook Inspect

Every Refuel

Fuel System Inspect

Guide Bar & Sprocket Nose Inspect 1

3 Months

Air Filter Replace * 1

Oil Filter Inspect / Replace * 1

Fuel Filter Inspect * 1

Skill

Level

40 X7503350603

CS-4510 MAINTENANCE

Req’d

Component / System Maintenance Procedure

Fuel Cap Gasket Inspect * 1

Spark Plug Inspect / Clean / Replace * 1

Muffler Spark Arrestor Inspect/Clean/Replace * 2

Cylinder Exhaust Port Inspect / Clean / De-carbon 2

Yearly

Fuel Filter Inspect / Replace * 1

Fuel Cap Gasket Replace * 1

IMPORTANT NOTE - Time intervals shown are maximum. Actual use and your experience will determine the frequency of required maintenance.

MAINTENANCE PROCEDURE NOTES: 1 Low evaporative fuel tanks DO NOT require regular maintenance to maintain emission integrity.

2 Model dependent

* Replacement is recommended based on the finding of damage or wear during inspection.

Skill

Level

Carburetor Adjustment

Every unit is run at the factory and the carburetor is set in compliance with Emission Regulations. In addition, the carburetor is equipped with “H” (High Speed) and (“L” (Low Speed) needle adjustment limiters that prevent settings outside acceptable limits.

Engine Break-In

New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break-in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.

High Altitude Operation

This engine has been factory adjusted to maintain satisfactory starting and durability performance up to 1,100 feet above sea level (ASL) (96.0 kPa). To maintain proper engine operation above 1,100 feet ASL the carburetor may need to be adjusted by an authorized service dealer.

X7503350603 41

MAINTENANCE CS-4510

If the engine is adjusted for operation above 1,100 feet ASL, the carburetor must be re-adjusted when operating the engine below 1,100 feet ASL, otherwise severe engine damage may result.

1. Before adjusting carburetor clean or replace air filter and muffler “Spark Arrestor Screen”.

2. Make sure the bar and chain are properly adjusted.

3. Start engine and run several minutes to bring to operating temperature. Flash choke twice during warm-up to clear any air from the fuel system.

4. Stop engine. Turn “H” High Speed needle counterclockwise (CCW) to stop. Turn “L” Low Speed needle midway between full clockwise (CW) stop and CCW stop.

5. Idle Speed Adjustment:

• Start engine, turn Idle Speed Adjustment Screw “T” CW until the saw

chain begins to move, then turn screw out CCW until the saw chain stops moving. Turn screw out, CCW, an additional 1/4 turn.

When carburetor adjustment is completed, the saw chain should not move at idle, otherwise serious personal injury may result.

6. Accelerate to full throttle for 2 - 3 seconds to clear any excess fuel in the engine, then return to idle. Accelerate engine to full throttle to check for smooth transition from idle to high speed. If engine hesitates turn “L” needle CCW 1/8 turn and repeat acceleration. Continue adjustment until smooth acceleration results.

7. Check idle speed and reset if necessary as described in item 5. If a tachometer is available idle speed should be set to value listed on technical data page.

When starting, idling adjustment speed should be adjusted to prevent the saw chain from moving. When you experience trouble with the carburetor, contact your dealer.

42 X7503350603

CS-4510 MAINTENANCE

0.65 mm (0.026 in.)

Air Filter

1. Check before every use.

2. CLOSE choke ( ).

3. Release Air Cleaner Cover Latch (A).

4. Pull Air Cleaner Cover (B) back and up to remove.

5. Remove the Air Filter (C) by turning it counterclockwise.

6. Lightly brush dust off air filter, or clean with compressed air, or replace the air filter.

7. Install Air Filter (C) by turning it clockwise. Arrow on filter will point up when filter is correctly installed.

8. Install Air Cleaner Cover (B) and engage Air Cleaner Cover Latch (A).

Spark Plug

1. Check periodically.

2. Remove air cleaner cover.

3. Remove Spark Plug Lead (A).

4. Remove Spark Plug (B).

5. Correct the spark gap if it is wider

• The standard spark gap is 0.65 mm

(0.026 in.).

• Fastening torque: 15-17 N•m (130 -

145 in•lbf).

X7503350603 43

or narrower than the standard gap.

MAINTENANCE CS-4510

Check Fuel System

• Check before every use.

• After refueling, make sure fuel does not leak from around fuel feed lines, fuel grommet or fuel tank cap.

• In case of fuel leakage there is a danger of fire. Stop using the machine immediately and request your dealer to inspect or replace.

Fuel Filter

• Check periodically.

• Do not allow dust to enter fuel tank.

• A clogged filter (A) will cause difficulty in starting engine or abnormalities in engine performance.

1. Pull filter out through gas port, and inspect filter.

Do not damage fuel line while removing fuel filter from tank.

2. When the filter is dirty, replace it as follows:

3. Do not remove the wire coil clamp to remove the fuel filter. Pinch the

fuel filter with the fingers on one hand and the fuel line with the other hand. Pull and twist slightly to separate.

4. Install the new filter with the reverse action.

5. When the inside of the fuel tank is dirty, rinse the tank out with gasoline

to clean it.

Note: Federal EPA regulations require all model year 2012 and later

gasoline powered engines produced for sale in the United States to be equipped with a special low permeation fuel supply hose between the carburetor and fuel tank. When servicing model year 2012 and later equipment, only fuel supply hoses certified by EPA can be used to replace the original equipment supply hose. Fines up to $37,500 may be enforced for using an un-certified replacement part.

44 X7503350603

CS-4510 MAINTENANCE

Decrease

Increase

Automatic Oiler

• The discharge volume of the automatic oiler is adjusted to approximately 7 mL/min at 7000 r/ min, prior to shipment from factory.

• Always check oil discharge when in use.

• Turn adjusting screw (A) counterclockwise to increase oil volume, clockwise to decrease oil volume. When the screw touches stopper and stops, this position indicates maximum discharge volume. (13 mL/min at 7,000 r/min).

• Do not turn the adjusting screw beyond the maximum or minimum limit of volume adjustment.

Oil Filter

• Check periodically.

• Do not allow dust to enter into oil tank.

• A clogged Oil Filter (A) will affect the normal lubricating system.

1. Remove the Oil Cap (B) and pull Oil Filter (A) out through oil port, and

inspect filter.

2. If the filter is dirty, wash it in gasoline or replace it as follows:

3. Do not remove the wire coil clamp to remove the Oil Filter (A). Pinch the

filter with the fingers on one hand and the line with the other hand. Pull and twist slightly to separate.

4. Install the new Oil Filter (A) with the reverse action.

5. When the inside of the tank gets dirty, rinse the tank out with gasoline

to clean it.

6. Push the Oil Filter (A) into the tank, service with oil and install the Oil

Cap (B).

Guide Bar

1. Clean before using.

2. Clean the groove of the guide bar (A)

with a small screwdriver.

3. Clean oil holes (B) with a wire.

4. Invert guide bar periodically.

X7503350603 45

MAINTENANCE CS-4510

Worn: 0.5 mm (0.020 in.)

5. Clean the guide bar mount area before installing the guide bar.

Sprocket

• A damaged sprocket will cause premature damage or wear of saw chain.

• When the sprocket has worn 0.5 mm (0.020 in.) or more, replace it.

• Check sprocket when you install new chain. Replace it if worn.

Some tree sap and resins are corrosive. Thoroughly wash the guide bar and sprocket areas after each use, then coat metal parts with light oil.

Cooling System Cleaning

• Check periodically.

• Clogged fins will result in poor engine cooling.

1. Remove the air cleaner cover and the

air filter, and the spark plug lead.

2. Remove the three Bolts (A) from the

cylinder cover.

3. Loosen the two mounting Bolts (B) on

the Air Cleaner Case (C).

4. Lift the Cylinder Cover (D), up to

access the Cleaner Case Cushion (E) and remove it from the Air Cleaner Case (C).

5. Use compressed air or a wooden tool to

remove dirt and dust from between fins to allow cooling air to pass easily.

46 X7503350603

CS-4510 MAINTENANCE

6. Assemble the components in reverse order.

7. Make sure to tighten the two Bolts (B) on the Air Cleaner Case (C).

Spark Arrestor Muffler

• The spark arrestor muffler controls the exhaust noise and prevents hot, glowing particles of carbon from leaving the muffler.

• Make sure the spark arrestor screen is in good repair and properly seated in the muffler.

• Certain internal combustion engines operated on forest, brush, and/or grass-covered areas in the states of Washington, Oregon, Idaho, California, Minnesota, New Jersey and Maine, are required to be equipped with a spark arrestor.

This requirement also applies to all U.S. Forest Service lands. In some of these areas, the spark arrestor system must be certified per USDA Forest Service Regulation SAE J335.

Check with your local or state authorities for specific regulations in your area. Failure to follow these requirements is a violation of the law.

Spark Arrestor Screen

Carbon deposits in muffler will cause drop in engine output and overheating. Spark arrestor screen must be checked periodically.

1. Remove the clutch cover and pull the

Front Hand Guard (A) backwards.

2. Remove the Spark Arrester Screen

Bolt (B) and remove the Screen (C) from the silencer body.

3. Clean carbon deposits from muffler

components.

4. Replace screen if it is cracked, or has

holes burned through.

5. Assemble components in reverse order.

Note: When cleaning carbon deposit, be careful, do not damage

the catalytic element inside muffler.

X7503350603 47

MAINTENANCE CS-4510

Top plate

Side plate

Depth

Left hand cutter

Preset tie strap

gauge

Guard link

Drive link

Tie strap

Right hand cutter

Sharpen lower edge

30°

Keep this angle

Setting The Saw Chain

Important points for proper maintenance of saw chain:

• Keep the cutters sharp at all times.

• Keep the left and the right cutters properly aligned.

• Note that blunt or irregular cutters will result in poor cutting performance, increased vibration of chains and premature breakage of the saw chain.

• Drive link serves to remove sawdust from the groove of the guide bar. Keep the lower edge of the drive link sharp where indicated.

Setting Saw Chain

• For setting saw chain, round file (4.0 mm [5/32 in.] diam.) and flat file are used.

• Push file as shown.

48 X7503350603

CS-4510 MAINTENANCE

90°

1/5

Depth gauge tool

55°

Side plate angle

30°

Top plate

filing angle

• To keep correct position and correct angle, use a file holder.

• Hold the file horizontally.

• Place the depth gauge tool firmly on guide bar so that depth gauge protrudes. Then file top of depth gauge with the flat file until flat with top of the depth gauge tool.

• One fifth of the file diameter remains above cutter edge.

• Be sure to round off the front edge of the depth gauge.

• Properly filed cutters are shown in illustration.

• When setting of the chain is finished, soak it in oil and wash away filings completely before using.

X7503350603 49

MAINTENANCE CS-4510

0.64 mm (0.025 in.)

Parallel

Depth gauge

• When chain has been filed on the bar, supply sufficient oil to it, move the chain slowly to wash away the filings before using again.

• If the chain saw is operated with filings clogged in the groove, the saw chain and the guide bar will be damaged prematurely.

• If the saw chain becomes soiled with resin, for instance, clean it with kerosene and soak in it oil.

To sharpen other chains, follow chain manufacturer’s instructions.

50 X7503350603

CS-4510 TROUBLESHOOTING

TROUBLESHOOTING

ENGINE PROBLEM TROUBLESHOOTING CHART

Problem Check Status Cause Remedy

Engine starts hard

Engine does not start

Engine runs, but dies

Engine does not accelerate properly

Fuel at carburetor

Fuel at cylinder

Spark at end of plug wire

Spark at plug

Air filter Air filter dirty Normal wear Clean or replace

Fuel filter

Fuel vent

Spark plug

Carburetor

Cooling system

Spark arrestor screen

No fuel at carburetor

No fuel at cylinder

Muffler wet with fuel

No spark

Fuel filter dirty

Fuel vent plugged

Plug dirty or worn

Improper adjustment

Cooling system dirty or plugged

Spark arrestor screen plugged

Fuel strainer or fuel line obstructed

Carburetor See your dealer

Fuel mixture too rich

Stop switch OFF

- Electrical problem Interlock switch

Incorrect gap Covered with carbon - Fouled with fuel - Plug defective

Contaminants or residue in fuel

Contaminated fuel

Normal wear

Vibration Adjust

Extended operation in dirty or dusty locations

Normal wear Replace

Clean or replace

See your dealer

OPEN choke

Clean or replace air filter

Adjust carburetor

See your dealer

Turn switch to ON

See your dealer

Adjust to 0.65mm (0.026 in.)

Clean or replace plug

Replace filter or replace fuel

Clean or replace

Clean and adjust or replace

Clean

X7503350603 51

STORAGE CS-4510

ENGINE PROBLEM TROUBLESHOOTING CHART

Problem Check Status Cause Remedy

Engine does not crank

N/A

Internal engine problem

See your dealer

Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark by grounding spark plug near cylinder plug hole, otherwise serious personal injury may result.

STORAGE

Storage After Use

• Inspect and adjust every part of the chain saw.

• Completely clean every part and repair if necessary.

• Apply thin coating of oil on metal parts to prevent rust.

• Remove chain and guide bar.

• Drain fuel tank completely. Press purge bulb 6-7 times to remove remaining fuel from carburetor then drain the tank again. Close choke, start and run the engine until it stops due to lack of fuel.

• Allow engine to cool. Remove the spark plug lead from the spark plug. Remove the spark plug. Pour 7 cc (0.25 oz.) of fresh, clean, two-stroke engine oil into the cylinder through the spark plug hole.

• Store in a dry area, free from dust.

Do not store in an enclosure where fuel fumes may accumulate or reach an open flame or spark.

52 X7503350603

CS-4510 SPECIFICATIONS

Do not lend or rent your chain saw without the Operator’s Manual.

Note:

• For future reference, you should keep this Operator’s Manual.

• If this Operator’s Manual becomes illegible or is lost, please contact your ECHO dealer, or go to www.echo-usa.com.

SPECIFICATIONS

Model CS-4510

Length 437 mm (17.2 in.) Width 237 mm (9.3 in) Height 298 mm (11.7 in.) Dry weight 5.0 kg (11 lb.) Without chain and guide bar Engine Air-cooled two-stroke single cylinder Displacement 45.0 ml (2.75 cu. in.) Bore 43.0 mm (1.69 in.) Stroke 31.0 mm (1.22 in.) Compressions ratio 7.26:1 Carburetor Diaphragm type Spark plug NGK BPMR8Y (Gap 0.65 mm [0.026 in.]) Fuel tank capacity 480 mL (16.23 US. fl. oz.) Fuel / Oil Ratio 50:1 Gasoline Use 89 octane unleaded. Do not use fuel containing

Oil ISO-L-EGD (ISO/CD 13738) and JASO M345-FD

Oiling system Adjustable automatic oiler Chain oil capacity 330 mL (11.16 US. fl. oz.) Starter system Automatic rewind starter Clutch Centrifugal type Sprocket type Spur type, 7-tooth, 3/8 in. pitch Chain brake Automatic band brake type Idle speed 3,100 RPM Clutch engagement speed 4,150 RPM

methyl alcohol, more than 10% ethyl alcohol or 15% MTBE. Do not use alternative fuels such as E-15 or E-

85.

two-stroke, air-cooled engine oil.

X7503350603 53

PRODUCT REGISTRATION CS-4510

Model CS-4510

Wide open throttle speed (W.O.T.)

Chain tensioner Side access system Guide bar 16, 18, 20 in. Saw chain 91PX/91VG

Standard features

13,000 RPM

Front hand guard, Rear hand guard, Anti-vibration device, Spiked bumper, Throttle control lockout, Chain catcher, Spark arrestor muffler, Optional Kick

Guard

* Technical data subject to change without notice.

PRODUCT REGISTRATION

Thank you for choosing ECHO Power Equipment

Please go to http://www.echo-usa.com/Warranty/Register-Your-ECHO to register your new product on-line. It's FAST and EASY! NOTE: your information will never be sold or misused by ECHO, Inc. Registering your purchase enables us to contact you in the unlikely event of a service update or product recall, and verifies your ownership for warranty consideration.

If you do not have access to the Internet, you can complete the form below and mail to:

ECHO Inc., Product Registration, PO Box 1139, Lake Zurich IL 60047.

54 X7503350603

CS-4510 PRODUCT REGISTRATION

X7503350603 55

C71315001001 - C71315999999

ECHO INCORPORATED

400 Oakwood Road

Lake Zurich, IL 60047

www.echo-usa.com

Echo CS-4510, CS-2511T Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

Product Registration ................................................................................ 54

INTRODUCTION

SERVICING INFORMATION

Parts/Serial Number

Service

ECHO Consumer Product Support

Product Registration

Additional Literature

PACKING LIST

SAFETY

Rules For Safe Operation

Correct Use Of Chain Brake

Personal Condition and Safety Equipment

International Symbols

Manual Safety Symbols and Important Information

CS-4510 EMISSION CONTROL

CARB And EPA Emissions Control Information

DESCRIPTION

Preparation For Use

OPERATION

Fuel

Chain Lubricant

Starting Cold Engine

Starting A Hard To Start Engine

Starting Warm Engine

Running

Stopping

Checking Chain Tension

Chain Lubrication Test

Cutting Instructions

Chain And Guide Bar Combination

Guide Bar

Saw Chain

MAINTENANCE

Skill Levels

Maintenance Intervals

Carburetor Adjustment

Air Filter

Spark Plug

Check Fuel System

Fuel Filter

Automatic Oiler

Oil Filter

Guide Bar

Sprocket

Cooling System Cleaning

Spark Arrestor Muffler

Spark Arrestor Screen

Setting The Saw Chain

TROUBLESHOOTING

STORAGE

Storage After Use

SPECIFICATIONS

PRODUCT REGISTRATION