Echo CS-330MX4 User Manual

Page 1
Chain Saw
MODEL : CS-330MX4
X7503243100
W ARNING
Read rules for safe operation and instructions carefully. ECHO provides an Instruction Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
X750010720 06/07
Page 2

RULES FOR SAFE OPERATION

A. Kickback Safety Precautions for Chain Saw Users
WARNING!
KICKBACK may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut.
Tip contact in some cases may cause a lightning fast reverse REACTION, Kicking the guide bar up and back towards the operator . Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Ei­ther of these reactions may cause you to lose con­trol of the saw which could result in serious per­sonal injury .
The Kick Guard ® device is not installed on the guide bar when you purchase your ECHO chain saw. The Kick Guard ® can be used in a majority of cutting operations, and is especially recommended for beginners, homeowners, or chain saw novices.
Most cutting operations can be accomplished with the Kick Guard® in place.
Do not rely exclusively upon the safety devices built into your saw. As a chain saw user , you should take several steps to keep your cutting jobs free from accident or injury .
1. With a basic understanding of kickback, you can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents.
2. Keep a good firm grip on the saw with both hands, the right hand on the rear handle, and the left hand on the front handle, when the en­gine is running. Use a firm grip with thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce kickback and main­tain control of the saw . Don’t’ let go.
3. Make sure that the area in which you are cut­ting is free from obstructions. Do not let the nose of the guide bar contact a log, branch, or any other obstruction which could be hit while you are operating the saw.
4. Cut at high engine speeds.
5. Do not overreach or cut above shoulder height.
6. Follow manufacturer’s sharpening and main­tenance instructions for the saw chain.
7. Only use replacement bars and chains, or the equivalent, specified by the manufacturer.
B. Other Safety Precautions
1. Do not operate a chain saw with one hand! Se­rious injury to the operator, helpers, byst and­ers, or any combination of these persons may result from one-handed operation. A chain saw is intended for two-handed use.
2. Do not operate a chain saw when you are fa­tigued.
3. Use safety footwear; snug-fitting clothing; pro­tective gloves; and eye, hearing and head pro­tection devices. Wear protective hair covering to contain long hair .
Copyright© 2007 By Echo, Incorporated All Rights Reserved.
4. Use caution when handling fuel. Move the chain saw at least 3 m (10 feet) from the fueling point before starting the engine.
5. Do not allow other persons to be near the chain saw when starting or cutting with the chain saw . Keep bystanders and animals out of the work area.
6. Do not start cutting until you have a clear work area, secure footing, and a planned retreat path from the falling tree.
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7. Keep all parts of your body away from the saw chain when the engine is running.
14.Keep the handles dry , clean, and free of oil or fuel mixture.
8. Before you start the engine, make sure that the saw chain is not contacting anything.
9. Carry the chain saw with the engine stopped, the guide bar and saw chain to the rear , and the muffler away from your body .
10.Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released.
11.Shut off the engine before setting the chain saw down.
12.Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped to­ward you or pull you off balance.
13.When cutting a limb that is under tension, be alert for spring back so that you will not be struck when the tension in the wood fibers is released.
15.Operate the chain saw only in well-ventilated areas.
16.Do not operate a chain saw in a tree unless you have been specifically trained to do so.
17.All chain saw service, other than the items listed in the Instruction Manual maintenance instruc­tions, should be performed by competent chain saw service personnel. (For example, if im­proper tools are used to remove the flywheel or if an improper tool is used to hold the fly­wheel in order to remove the clutch, structural damage to the flywheel could occur and could subsequently cause the flywheel to burst.)
18.When transporting your chain saw, use the appropriate guide bar scabbard.
19.S park arrestor mufflers approved to SAE Stan­dard J335b are Standard on ECHO Chain saws to reduce the possibility of forest fires. Do not operate the chain saw with a loose or defective muffler . Do not remove the spark ar­restor screen.
WARNING
During operation, the muffler or catalytic muffler and surrounding cover become hot.
Never suspend the saw on a lanyard with the engine running.
Always use the saw from the right-hand side of your body – NEVER from the left side.
Always wear proper safety clothing to protect your lower body from sharp saw chain and hot
muffler.
Always keep exhaust area clear of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may result.
W ARNING
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings.
ALWAYS stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.
DO NOT start or operate unit unless all guards and protective covers are properly assembled to unit.
NEVER reach into any opening while the engine is running. Moving parts may not be visible through openings.
WARNING
Using improper replacement components or removing safety devices may result in serious or fatal injury .
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CONTENTS

S
Page
Rules for Safe Operation..................................................................................................2
T echnical Data .................................................................................................................5
Emission Data .................................................................................................................6
Description ......................................................................................................................6
Nomenclature of Parts...................................................................................................... 7
Preparation for Use.......................................................................................................... 8
Fuel and Lubricant..........................................................................................................10
Operation....................................................................................................................... 12
- St arting Cold Engine ....................................................................................................12
- St arting Warm Engine .................................................................................................. 13
- Stopping ......................................................................................................................13
Cutting Instructions .........................................................................................................14
Maintenance and Care...................................................................................................17
Chain and Guide Bar Combinations...............................................................................22
Setting the Saw Chain.................................................................................................... 23
Troubleshooting..............................................................................................................24
Storage..........................................................................................................................24
Correct Use of Chain Brake ...........................................................................................26
Servicing Information...................................................................................................... 28

INTERNATIONAL SYMBOLS

Symbol form/shape Symbol description/application Symbol form/shape Symbol description/application
Chain oil fill
Chain oil pump
Chain oiler adjustmentChain brake operation
Carburetor adjustment
- Low speed mixture
Carburetor adjustment
- High speed mixture
Carburetor adjustment
- Idle speed
STOP
Read and understand Operator's Manual.
Wear eyes, ears and head protection
Emergency stop
Choke control “Cold Start” position (choke closed)
Gasoline and oil mixture
Finger Sever
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TECHNICAL DATA

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* Technical data subject to change without notice.
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EMISSION DATA

EMISSION CONTROL

EPA Phase 2 / C.A.R.B. TIER III
The emission control system for the engine is EM/ TWC (Engine Modification and 3-way Catalyst) and for the fuel tank the Control System is EVAP (Evaporative Emissions). Evaporative emission may be applicable to California models only.
ENGINE FAMILY: 7EXHS.0334KB DISPLACEMENT: 32.6 CC EMISSION COMPLIANCE PERIOD : 300 HRS. THIS ENGINE MEETS U.S. EPA PH2 EXH AND 2007 AND LATER CALIFORNIA EXH AND EVAP EMISSION REGULA­TIONS FOR S.O.R.E. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
An Emission Control Label is located on the
engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certify­ing the engine emissions output meets applicable California and/or U.S. EPA emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
IMPORTANT ENGINE INFORMATION

DESCRIPTION

The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, guide bar and saw chain installation and other assembly may be necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
CONTENTS
1 - Power Head 1 - Guide Bar 1 - Kick Guard 1 - Hex Head Bolt 1 - Hex Nut 1 - Saw Chain 1 - Instruction Manual 1 - Safety Manual 1 - Warranty Registration Card 1 - Limited Warranty Statement 1 - T-Wrench 1 - Echo Power Blend X TM 2-stroke oil sample
Chain Saw
Instruction Manual
MODELS : CS-330MX4
WARNING
Read rules for safe operation and instructions carefully. ECHO provides an Instruction Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
X7503243100
X750010720 06/07
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Page 7
CS-330MX4
P/N X503008690
P/N 89022839131
15

NOMENCLATURE OF PARTS

P/N X5240001710
10
P/N X524001970
11
P/N 89019130131
14
P/N X524001980
P/N 89016006361
13
P/N X503008690
12
P/N X505002060
9
8
7
1
2
4
3
5
6
1. Hand guard (Chain brake actuating lever)
2. Ignition/Choke Lever
3. Throttle control trigger
4. Throttle control lockout
5. Air cleaner cover
6. Pull starter
7. Front handle
8. Oil tank cap
9. Fuel tank cap
10. Saw chain
11. Guide bar
12. Sprocket guard
13. Catalytic muffler
14. Spark Plug
15. Rear (Top) Handle 7
Page 8
P/N 89022839131
P/N X505002060
P/N 89019130131P/N X503008690
P/N X503008690
P/N X524001710
GUIDE BAR* CHAIN*
PART NO. TYPE LINKS 12” 12AOED3745 OREGON 91VG 45 14” 14AOED3752 OREGON 91VG 52 16” 16AOED3757 OREGON 91VG 57
REPLACEMENT BAR AND CHAIN
Note:There may be other replacement
components for achieving kickback protection. For details, please refer to the chain and bar combination sheet shown in the instruction manual.

PREPARATION FOR USE

P/N X524001980
P/N X524001970
P/N 89016006361
* If a decal cannot be read, a new one can be ordered
from your ECHO dealer.

KICK GUARD® TO BAR INSTRUCTIONS

For saws with Kick Guard® P/N 2894901 and symmetri­cal or asymmetrical low-kick type guide bars.
1. Install bolt (A) in rear hole (B) of Kick Guard® and through front hole (C) in guide bar.
2. IMPORTANT: Dimple in Kick Guard® (D) must engage recess in guide bar (E).
3. Tighten nut (F) and bolt (A) until snug. Make certain Kick Guard® is flush against guide bar.
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GUIDE BAR AND SAW CHAIN-INSTALL/ REMOVE

G
WARNING
Saw Chain is sharp! Always wear gloves when handling assembly, otherwise serious personal injury may result.
1. Move chain brake lever (G) fully rearward to unlock chain brake.
IMPORTANT
Always loosen guide bar nuts before turning chain tension adjuster, otherwise clutch cover and tensioner will
K
J
H
L
M
be damaged.
2. Remove two guide bar nuts (H). Turn tension adjustment screw (J) counterclockwise 2 to 3 turns if bar and chain are installed.
3. Push clutch cover (K) forward, pull rear of cover out slightly , then remove.
N
4. Remove guide bar and saw chain if necessary .
NOTE: See “MAINTENANCE AND CARE” instructions for guide bar, sprocket, and saw chain maintenance.
5. Mount guide bar (L) on studs, and slide toward sprocket to make saw chain installation easier . Install saw chain (M) over clutch and place around sprocket and guide bar as shown, with cutters on top of guide bar facing forward.
6. Align holes of clutch cover (K) with guide bar studs, and tensioner pin (N) with lower guide bar adjuster hole. Install cover , then press and hold rear of cover to fully seat. Tighten guide bar nuts finger tight.
7. Turn saw over and check brake band (O) for correct
position around clutch drum (P). If brake band is not in place around drum, remove clutch cover, make sure brake is released, and reinstall.
DANGER
Never operate saw if chain brake does not function properly, otherwise saw damage and serious personal injury could result. See “Testing the Brake” instructions.
8. Adjust saw chain tension, as instructed in “Adjustment,
P
O
Chain Tension”
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ADJUSTMENT, CHAIN TENSION

IMPORTANT
Always loosen guide bar nuts before turning chain tension adjuster, otherwise clutch cover and tensioner will be damaged.
1. Remove air filter cover and spark plug lead.
2. Loosen two guide bar nuts (H).
3. Hold the bar nose up, and turn the adjuster screw (J) clockwise until the chain touches the bottom of the bar.
HJ
4. Tighten both guide bar nuts with bar nose held up.
IMPORTANT!
Tighten guide bar nuts to 90 – 110 kgf/cm (80 – 95 in. lbs.) DO NOT over-tighten nuts. Damage to saw may result.
5. Pull the saw chain around the guide bar by hand. Reduce chain tension, if you feel tight spots.
NOTE
All chains require frequent adjustments.
6. Keep chain properly tensioned at all times.
7. Replace spark plug lead and air filter cover.

FUEL AND LUBRICANT

W ARNING
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings. Always stop engine, disconnect sp ark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.
NOTICE: Use of unmixed, improperly mixed, or fuel older than 90 days, (stale fuel), may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Storage section of this manual.

FUEL STATEMENT

W ARNING
Alternative fuels, such as E-20 (20% ethanol), E-85 (85% ethanol) or any fuels not meeting ECHO requirements are NOT approved for use in ECHO 2-stroke gasoline engines. Use of alternative fuels may cause performance prob­lems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
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Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to
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6.2
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08
061 004
10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is
NOT approved. Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. FC/FD Standards must be
used. Echo brand premium Power Blend XTM Universal 2-Stroke Oil meets these standards. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD (ISO/CD 13738) and J.A.S.O. FC/FD certified oil, such as Echo premium Power Blend XTM, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the Emission Defect Warranty Explanation.)
IMPORTANT
Echo premium Power Blend XTM Universal 2-Stroke Oil may be mixed at 50:1 ratio for application in all Echo engines sold in the past regardless of ratio specified in those manuals.
Handling Fuel
Mixing Instructions
1. Fill an approved fuel container with half of the required
2. Add the proper amount of 2-stroke oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Add remaining gasoline, close fuel container, and remix.
WARNING
Fuel is VERY flammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.
• DO NOT overfill fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
Fuel Mix Chart
50:1
amount of gasoline.
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emis­sions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage.
After use
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight container. Store in a well-ventilated, unoccupied building, away from sparks and flames.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
IMPORTANT
Stored two-stroke fuel may separate. AL­WAYS shake fuel container thoroughly before each use.
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CHAIN LUBRICANT

Proper lubrication of the chain while in operation reduces friction between the chain and the guide bar to a minimum and assures a longer service life.
• Use bar and chain oil of high quality for this purpose.
• Do not use used or reclaimed oil to avoid various oiler problems.
• Use ECHO bar and chain oil.
• When ECHO bar and chain oil is not available: Use motor oil, etc.
• Use bar and chain oil of the following grades:
SAE NO. 30 ..... in summer
SAE NO. 10 ..... in winter or when cutting resinous trees.
• When refueling, also refill chain oil.

OPERATION

IMPORTANT
This saw features a combination ignition/choke switch that automatically sets the throttle speed to fast idle for quick starting. Do not squeeze trigger during cold starts until after unit has started, or fast idle and choke settings will be released, and engine may not start.
T ANK INDICATION
FUEL T ANK OIL T ANK
A
C

STARTING COLD ENGINE

WARNING
Make sure bar and chain are not touching anything when starting the saw.
1. Move chain brake lever (E) fully forward to lock chain brake before starting.
2. Fill the fuel tank with fuel. Do not over fill.
3. Fill the chain oil tank with lubricant. Do not over fill.
4. Move ignition/choke lever (A) forward to “close choke” ( ) position.
5. Lay unit on a flat, clear area and keep bar and chain clear of all obstacles. Hold top handle with one hand, and depress throttle trigger lockout (C), but do not depress throttle trigger (D).
6. Pull starter handle (F) several times until engine starts, or first starting sound is heard. (7 pulls maximum)
7. Move ignition/choke lever back to “run” ( I ) position (B). (Do not move to “Stop” position [G].) If necessary, start the engine.
B
C
C
E
NOTE
If engine does not start after 3 pulls with choke in “run” ( I ) position, repeat cold start instructions 4-6.
D
F
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8. After engine starts, wait 5 seconds then depress and release throttle trigger (D). Allow unit to warm up at idle for several minutes.
NOTE
Do not pull starter rope out to the maximum possible position. Do not allow recoil handle to snap back against the casing.

STARTING WARM ENGINE

1. Ensure that there is fuel and chain oil in the tanks.
2. Move chain brake lever (E) fully forward to lock chain brake before starting.
3. Lay unit on a flat, clear area and keep bar and chain clear of all obstacles.Hold top handle with one hand, and depress throttle trigger lockout, but do not depress throttle trigger.
4. Move ignition/choke lever (A) forward to “Run” position ( I ).
5. Pull starter handle.
E
G
C
E
A
C
NOTE
If engine does not start after 5 pulls, use cold start procedure.

RUNNING

WARNING
The saw chain should not move at idle, otherwise serious personal injury may result.
NOTE
If saw chain moves, adjust carburetor according to “Carburetor Adjustment” instructions in this manual, or see your dealer.
• After engine starts, allow it to return to idle and warm up before
using.
• Move chain brake lever fully rearward to unlock chain brake.
• Press throttle control lockout then gradually squeeze throttle
trigger to increase engine speed.
• Saw chain starts moving when the engine reaches approximately
4200 rpm.
• Ensure proper acceleration and lubrication of chain and bar.
• Do not run the engine at high speed unnecessarily.
• Be sure that saw chain stops moving when throttle trigger is
released.
A
D
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STOPPING

E
1. Release throttle trigger (D) and move lever (A) rearward to STOP (O) position.
2. Move chain brake lever (E) fully forward to lock chain brake.
NOTE
If engine does not stop, move ignition/choke lever forward to choke position (
authorized ECHO dealer to check and repair stop switch before starting the engine again.
) to stop engine. Return the unit to your

CUTTING INSTRUCTIONS

GENERAL
WARNING
Read the ECHO “CHAIN SAW SAFETY MANUAL” included with your chain saw for additional cutting and safety instruc­tions. Failure to obey all instructions may result in serious or fatal injuries.
In all circumstances the operation of the chain saw is a one­man job. It is difficult at times to take care for your own safety, so don’t assume the responsibility for a helper as well. Af ter you have learned the basic techniques of using the saw, your best aid will be your own good common sense...
A
D
The accepted way to hold the saw is to stand to the left of the saw with your left hand on the front handlebar and your right hand on the rear handle so you can operate the throttle trigger with your right index finger.
Before attempting to fell a tree, cut some small logs or limbs. Become thoroughly familiar with the controls and the re­sponses of the saw.
St art the engine, see that it is running properly . Squeeze the trigger to open the throttle wide open and start the cut. If the chain is properly sharpened, the cutting should be relatively effortless. It is not necessary to press down hard to make the saw cut. Pushing the saw too hard will slow the engine and cutting will actually be more difficult.
NOTE
Some material may adversely affect the housings of your ECHO chain saw.
(Example: Palm Tree Acid, fertilizer , etc.) To avoid housing deterioration, carefully remove all packed saw dust around clutch and guide bar area and wash with water. Coat met al parts with light oil.
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FELLING A TREE
Kickback
WARNING
Do not let the tip of the bar touch anything while the engine is running. At cutting speed the chain is moving at a high rate of speed. Should the tip contact a limb or log while the chain is moving, the tip will be pushed upward with considerable force. This is known as kickback. A void it!
DIRECTION
OF FALL
Direction of fall
First cut
Notch
Second cut
One-third tree
diameter
2”
45°
Hinge
Felling cut
2”
WARNING
A falling tree can seriously damage anything it may hit - a car, a house, a fence, a power line, or another tree. There are ways to make a tree fall where you want it, so first decide where that is!
Before cutting, clear the area around the tree. Y ou will need good footing while working and you should be able to work the saw without hitting any obstacles. Next, select a path of retreat. When the tree begins to fall you should retreat away from the direction of fall at a 45 degree angle and at least 3m from the trunk to avoid the trunk kicking back over the stump.
Begin the cut on the side to which the tree is to fall. Cut a notch about 1/3 of the way into the tree as shown. The position of this notch is important since the tree will try to fall “into” the notch. The felling cut is made on the side opposite the notch and at a level about 2” above the bottom of the notch. Do not try to cut through to the notch with the felling cut. The remaining wood be­tween the notch cut and felling cut (about 2”) will act as a hinge when the tree falls, guiding it in the desired direction. When the tree starts to fall, kill the engine, place the saw on the ground and make your retreat quickly .
To fell big trees with a diameter exceeding twice the bar length, start the notching cuts from one side and draw the saw through to the other side of the notch. Start the back cut on one side of the tree, pivoting the saw through to form the desired hinge on that side.
Then remove the saw for the second cut. Insert the saw in the first cut, very carefully so as not to cause kickback. The final cut is made by drawing the saw forward in the cut to reach the hinge.
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LIMBING
Limbing a fallen tree is much the same as bucking. Never limb on the tree that you are standing. When limbing, cau­tion is the word. Be careful of the tip touching other limbs. Always use both hands.
Don’t cut with the saw overhead or the bar in a vertical posi­tion. If the saw should kick back you may not have good enough control to prevent possible injury .
Uphill position
BUCKING
FIRST CUT
FINISH CUT
Board or flat stones
Bucking is the sawing of a log or fallen tree into smaller pieces. There are a few basic rules which apply to all bucking operations.
Keep both hands on the handles at all times. Support logs if possible. When cutting on a slope or hillside, always stand uphill.
Keep in mind that the wood is heavy and that it will bend and pinch the saw if improperly supported.
The trunk will weaken at the point where you make the cut unless the tree is lying on perfectly flat ground or supported as shown.
If you make the cut with the tree on the ground, don’t let the saw’s chain dig into the earth; it is harmful for the saw , and you stand a good chance of being struck by flying debris. T o cut the trunk, use the bucking and two-cut sequence shown. The first cut should be no deeper than one-third the trunk diameter.
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Page 17
KICKBACK
Improper thrust cutting.
WARNING
KICKBACK IS DANGEROUS
Kickback is generated when the rotation of the chain is arrested for some reason. The most dangerous effect of this action occurs when the nose of the bar contacts another object, the chain is momentarily stopped and all the energy of the engine throws the bar upwards and back­wards towards the operator.
The chain saw industry and government agencies have attempted to prescribe various safety devices, but the best protection is to avoid kickback.
When the bar nose hits another tree, etc.
Comply with the Safety Precautions as listed on page 2 and 3 of this manual.

MAINTENANCE AND CARE

W ARNING
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings. Always stop engine, disconnect sp ark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.
Your ECHO unit is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your unit achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your Echo dealer for repairs.
SKILL LEVELS
Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difficulty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required. ECHO recommends
that the unit be returned to your ECHO dealer for servicing.
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
17
Page 18
MAINTENANCE INTERVALS
/TNENOPMOC
METSYS
troPtsuahxErednilyCnobraceD/naelC/tcepsnI 3 C/I
retliFriAecalpeR/naelC/tcepsnI 1 C/I*R
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reniartSliOecalpeR/
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reniartSleuFecalpeR/tcepsnI 1 I*R
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tekcorpSecalpeR/tcepsnI 2 *R/I
gulPkrapSecalpeR/naelC/tcepsnI 2 C/I*R
metsySgnilooCnaelC/tcepsnI 2
rotserrAkrapSrelffuMecalpeR/naelC/tcepsnI 2 *R/I
tcepsnI 1 *R/I
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ECNANETNIAM
ERUDECORP
D'QER LLIKS
LEVEL
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SEDOCRETTELERUDECORPECNANETNIAM NAELC=C,ECALPER=R,TCEPSNI=I:
cA.mumixameranwohsslavretniemiT

AIR FILTER

1. Close choke (Cold Start Position [ ]). This prevents dirt from entering the carburetor throat when the air filter is removed.
Brush accumulated dirt from air cleaner area.
2. Remove air filter cover. Brush dirt from inside cover.
3. Remove air filter and lightly brush debris from filter. Replace filter if it is damaged, fuel soaked, very dirty, or deformed.
4. Install air filter cover.

AUTOMA TIC OILER

The discharge volume of the automatic oiler is adjusted to 6 to 7 cc/ min (@ 7000 rpm) prior to shipment from the factory.
Always check oil discharge when in use.
Turn adjusting screw (D) counter-clockwise to increase oil volume, clockwise to decrease oil volume.
udraewroegamadfognidnifehtnodesaberaecalperotsnoitadnemmocerllA
D
18
Page 19

OIL STRAINER

Check periodically.
1. Do not allow dust to enter oil tank.
2. Clogged oil strainer will affect the normal lubricating system
3. Using a wire bent into the shape of a hook, pull strainer out through oil port and inspect strainer.
4. If the strainer is dirty, clean with suitable cleaning fluid.
5. If the inside of the oil tank is dirty, rinse with suitable cleaning fluid.

FUEL STRAINER

1. Do not allow dust to enter fuel tank.
2. Clogged strainer will cause difficulty in starting engine or abnormalities in engine performance.
3. Using a wire bent into the shape of a hook, pull strainer out through gas port, and inspect strainer.
4. If the strainer is dirty, clean with suitable cleaning fluid.
5. If the inside of the tank is dirty, rinse with suitable cleaning fluid.

GUIDE BARS AND OIL HOLES

• Follow instructions for “Guide Bar and Saw Chain – Install/Re­move” .
Clean after each use
- Clean the grooves (A) of the guide bar with a small screwdriver.
- Clean oil holes (B) with a wire.
NOTE: Symmetrical shaped Guide Bars should be inverted each time the chain is removed to extend guide bar life.

SPROCKET

A damaged sprocket (C) will cause premature damage or wear of
saw chain.
Clean sprocket, clutch and bar mount area before installation of
bar.
Check sprocket when you install new chain. When outer diameter
of sprocket is worn 0.5mm (.020”) or more, replace it.
IMPORTANT
Some tree sap and resins are corrosive. Thoroughly wash the guide bar and sprocket areas after each use, then coat metal parts with light oil.
A
B
C
Worn : 0.5 mm
C
19
Page 20

SPARK PLUG

Check periodically.
IMPORTANT
Use only NGK BPM-8Y spark plug (BPMR-8Y in Canada) otherwise severe engine damage may occur.
1. Remove air cleaner cover.
2. Remove spark plug lead and spark plug.
3. Gap = 0.65 mm (0.026 in)
4. Replace if electrode is worn, or if the insulator is fouled by oil or other deposits
5. Torque = 150 – 170 kg/cm (130 – 150 in. lb.)
IMPORTANT
Do not over-torque

COOLING SYSTEM CLEANING

NOTE
See “Guide Bar and Saw Chain-Install/Remove Instructions for sprocket guard removal/replacement instructions.
Muffler Side
1. Remove air filter cover and remove spark plug lead.
2. Remove two guide bar nuts and remove sprocket guard.
3. Remove three muffler cover screws and remove muffler cover.
4. Using a stiff bristle cleaning brush (do not use a metal brush), remove debris from cylinder fins in muffler area.
5. Assemble components in reverse order
Starter Side
1. Remove air filter cover and remove spark plug lead.
2. Remove plastic plug in side handle mount (D), and remove side handle mounting screw.
3. Remove four starter cover screws and remove starter cover.
4. Using a stiff bristle cleaning brush (do not use a metal brush), remove debris from flywheel and ignition coil area.
5. Assemble components in reverse order.

MUFFLER SPARK ARRESTOR

IMPORTANT
Carbon deposits in muffler will cause a drop in engine output and overheating. Spark arrestor screen must be checked periodically.
1. Remove air filter cover and remove spark plug lead.
2. Remove two guide bar nuts and remove sprocket guard.
3. Remove three muffler cover screws and remove muffler cover.
4. Remove spark arrestor screen cover, gaskets, and screen from muffler body.
5. Clean carbon deposits from muffler components.
NOTE
When cleaning carbon deposit, be careful not to damage the catalytic element inside muffler.
D
6. Replace screen if it is cracked, plugged, or has holes burned through.
7. Assemble components in reverse order.
20
Page 21
Cylinder Exhaust Port
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period. ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service.

CARBURETOR ADJUSTMENT

Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break-in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.
High Altitude Operation
This engine has been factory adjusted to maintain satisfactory starting, emission, and durability performance up to 1,000 feet above mean sea level (MSL). To maintain proper engine operation above 1,000 feet MSL the carburetor must be adjusted by an authorized ECHO service dealer.
IMPORTANT
If the engine is adjusted for operation above 1,000 feet MSL, the carburetor must be re-adjusted when operating the engine below 1,000 feet MSL, otherwise severe engine damage can result.
BEFORE MAKING ADJUSTMENTS:
The correct spark plug must be clean and properly gapped.
The air filter element must be clean and properly installed.
The muffler spark arrestor screen and exhaust port must be clear of carbon.
The standard bar and chain combination (see page 4) must be installed to the power head, and properly tensioned.
LOW ALTITUDE ADJUSTMENT
Engines that have been adjusted to operate at high altitudes must be readjusted to operate properly at altitudes below 2000 feet.
1. Start engine and run for several minutes to reach operating temperature.
2. Stop engine.
3. Start engine and turn the high-speed needle (A) rich (CCW) until the engine runs between 13,500 and 14,500 RPM. Then turn the low-speed needle (B) rich (CCW) until the engine does not hesitate when accelerated.
DO NOT REMOVE LIMITER CAPS!
4. Idle Speed Adjustment.
• Turn “idle” speed adjustment screw (C) CW until the saw chain begins to move, then turn the screw CCW until saw chain stops moving. Turn screw CCW an additional 1/4 turn.
C
A B
5. Accelerate to full throttle for 2-3 seconds to clear excess fuel from engine then return to idle. Accelerate to full throttle to check for smooth transition from idle to full throttle. If engine stops or stalls after full warm up return the unit to your authorized ECHO dealer for adjustment.
21
Page 22
HIGH ALTITUDE ADJUSTMENT
High altitude adjustment may be required for proper operation of this engine above 2000 feet.
1. Start engine and run for several minutes to reach operating temperature.
2. Stop engine.
3. Start engine and turn the HI speed needle (A) lean (CW) until the engine runs between 13,500 and 14,500 RPM. Then turn the LO speed needle lean (B) (CW) until the engine does not hesitate when accelerated.
DO NOT REMOVE LIMITER CAPS!
4. Idle Speed Adjustment.
• Turn “idle” speed adjustment screw (C) CW until the saw chain begins to move, then turn the screw CCW until saw chain stops moving. Turn screw CCW an additional 1/4 turn.
5. Accelerate to full throttle for 2-3 seconds to clear excess fuel from engine then return to idle. Accelerate to full throttle to check for smooth transition from idle to full throttle. If engine stops or stalls after full warm up return the unit to your authorized ECHO dealer for adjustment.

CHAIN AND GUIDE BAR COMBINATIONS

The following combinations may be used on CS-330MX4
LO HI
KCABKCIKWOL
LEDOM
4XM033-SC
RAB
HTGNEL
"21 "41 "61
RABDRAUG
N/PRAB
5473DE0A21 2573DE0A41 7573DE0A61
NIAHC
.ONTRAP
54-GV19 25-GV19 75-GV19
SKNILEPYTHCTIPEGUAG
54 25 75
GV19"8/3050.
NIAHCWASKCABKCIKWOL
*Reduced nose radius symmetrical bars (OREGON name — Double Guard)
WARNING
Use of replacement saw chain and/or guide bar other than that specified, or operation without the “tip guard” in place, may cause severe kickback resulting in serious injury.
Only use saw chain designated as, “LOW-KICKBACK,” that meets the ANSI B175.1-2000 Standard when tested on the representative sample of chain saws below 3.8 C.I.P. specified, and the Echo guide bar specified.
IMPORTANT Chain and guide bar gauge size must be identical. Use Bar/Chain combinations shown in table above.
KCIK
DRAUG
N/POHCE
)N/PMEO(
1094982
94982
IMPORTANT If your kick guard is damaged or lost, contact your Echo dealer for a replacement. For the name of the Echo dealer nearest you, Call: 1-800-432-ECHO (3246) or on the web at www.echo­usa.com.
Refer to your Chain Saw Safety Manual for kick guard application information.
22
Page 23
SETTING THE SAW CHAIN
For setting saw chains, round file (4 mm ø: 5/32”) and flat file are used.
To keep correct position and correct angle, use the file holder .
- Round file and flat file are available from your Echo Dealer.
File cutters as below . T o sharpen other type chain, follow chain manufacturer’s instructions
T ype : 91VG
Keep this angle
PUSH FILE AS SHOWN
30°
90°
HOLD FILE HOLDER
LEVEL
1/5
ONE FIFTH OF FILE DIAMETER
REMAINS ABOVE CUTTER EDGE
Depth
gauge
Place the depth gauge tool firmly on guide bar so that depth gauge protrudes. Then file top of depth gauge with flat file until flat with top of the gauge tool.
- Be sure to round off the front edge of the depth gauge.
Depth gauge
tool
Remove until flat
with tool
Round off the
edge
Properly filed cutters are shown below .
(Top plate angle) (Side plate angle) (Top plate cutting angle) (Depth gauge)
0.64 mm (0.025 in.)
Parallel
30°
80°
60°
When setting of the chain is finished, soak it in oil and wash away filings completely before using.
When chain has been filed on the bar , supply sufficient oil to it, rot ate the chain slowly to wash away the filings before using again.
If the chain saw is operated with filings clogged in the groove, the saw chain and the guide bar will be damaged prematurely
If the saw chain becomes soiled with resin, for instance, clean it with kerosene and soak it in oil.
(SPROCKET)
CHAIN TYPE AND SPROCKET PITCH
Saw chain should be used with corresponding pitched sprocket. To identify chain type and pitch of sprocket, check as follows.
Chain type number (A) is stamped on drive link.
S procket pitch (B) is st amped on clutch drum.
Number
indicates Chain
type
(DRIVE LINK)
91
A
3/8A
Sprocket
Pitch
B
23
Page 24

TROUBLESHOOTING

Poor performance of the engine and/or cutting mechanism can normally be prevented by carefully following these instructions. Poor performance can easily be corrected even by a beginner. When the engine does not function properly check the following three (3) points first.
Is the engine compression adequate?
Is fuel system in good condition and is enough fuel being supplied?
Is electrical system in good condition and is spark plug operating normally? When there is serious trouble with the unit, do not try to repair it yourself but have your distributor or dealer do it for you. For detailed TROUBLESHOOTING refer to tables 1 and 2. Locate the problem on the following charts and repair as necessary.
Table 1
Engine cranks
There is fuel in the tank
Engine does not start (or, is difficult to start)
Fuel is reaching cylinder
Fuel is reaching carburetor
Fuel is not reaching carburetor
Fuel is not reaching cylinder
There is spark at high
tension cord end
○○○○
○○○○○
No spark at high tension cord end.
No spark at plug
Fuel does not keep running
○○
○○
○○○
Fuel strainer clogged ................................... Clean.
Fuel pipe clogged ........................................Clean.
Suction insufficient .......................................Make sufficient.
Strainer clogged .......................................... Clean.
Carburetor out of order ................................. Disassemble and check.
C.D.I. module defective ................................. Remove and replace.
Ignition coil defective ....................................Remove and replace.
Wire connection defective ............................. Reconnect.
High-tension cord connection defective ......... Repair as necessary.
Switch is grounded ....................................... Switch on.
Insulator cracked ..........................................Replace plug.
Spark gap incorrect ...................................... Adjust.
Covered with carbon ..................................... Clean or replace.
Fouled with fuel ............................................ Clean or replace.
Starting procedures incorrect ....................... Start correctly .
Low and high speed needle ...........................Readjust.
setting too lean
Metering lever spring too strong .................. Readjust.
Fuel p ump d iap hrag m def ecti ve.....................Replace.
There is spark at plug
Starting procedures
correct
Engine does not crank
Acceleration and low speed function defective
Carburetor overflow
○○○○
24
○○○
○○○
Fuel passage clogged with dust ...................Disassemble and clean.
Fuel leaking from fixing surfaces .................. Retighten all screws.
of carburetor Air valve, fuel tank cap does not
work normally ............................................... Replace or Clean.
Fuel pump does not operate ..........................Check impulse drilling.
Fuel inlet needle valve clogged with dust .......Clean.
Metering lever spring not placed
in dent of lever ..............................................Correct.
Muffle r stic ky wi th fuel ................................... Fuel mixture is too rich
Bearing damaged .........................................Disassemble and replace.
Piston and/or cylinder seized ........................ Disassemble and replace.
Crankshaft worn ........................................... Disassemble and replace.
Crankshaft contacting crankcase .................. Disassemble and replace.
Start the engine several times with choke rod fully open and run at fast idle until engine
does not smoke.
Page 25
Table 2
Engine overheated
Improper fuel used ........................................ Use fuel with correct mixing ratio. Never use
gasoline of poor quality.
Spark plug defective (worn)...........................Replace.
As cooling fins clogged, air
does not pass well ........................................Clean fins.
Excessive deposits in
combustion chamber .....................................Disa ssem ble and r emov e car bon.
Firing function defective
Carburetor
Ouput (engine speed) insufficient
Engine keeps running, but chain does not cut clean
defective
Other troubles
Chain does not cut clean
Chain stops (Clutch slips)
Plug damaged or fouled................................Replace or clean.
Combustion poor due to
defective wiring ............................................Check wiring.
High-speed needle setting incorrect ............. Readjust.
Carburetor overflow ...................................... Refer to Table 1.
Air cleaner clogged ..................................... Clean as necessary.
Compression insufficient
(piston ring stuck or worn out) ...................... Disassemble, check and replace if necessary.
Cylinder chromium plating peeled ................. Replace cylinder
or worn out
Exhaust port clogged with carbon ................. Clean as necessary.
Throttle is not fully open ................................ Readjust.
Chain tension incorrect ................................ Adjust.
Chain wrongly set .........................................Set correctly.
Depth incorrect ............................................Readjust.
Chain saw pressed against
tree to firmly .................................................Press lightly.
Clutch shoe worn out ....................................Replace.
No oil in tank ................................................ Refill.
Output (engine speed) sufficient
DANGER
Chain poorly lubricated
Oil delivery incorrect.....................................Adjust.
Oil contaminated with dust ............................ Rinse tank and fill with new oil..
Oil viscosity inappropriate ............................. Use oil with correct viscosity for summer or winter.
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark by ground­ing spark plug near cylinder plug hole, otherwise serious personal injury may result.
25
Page 26

STORAGE AFTER USE

Inspect and adjust every part of the chain saw.
- Completely clean every part, and repair, if necessary.
- Apply thin coating of oil on metal parts to prevent corrosion.
Drain fuel tank, pull starter slowly a few times to drain fuel from carburetor.
Pour a small amount of clean two-stroke oil into spark plug hole, pull starter 2 to 3 times, then leave the piston at TOP DEAD CENTER.
Store in a dry area, free from dust.

CORRECT USE OF CHAIN BRAKE

The installation of a chain brake may be mandatory by law or as stipulated by insurance regulations in your area of operation. Y ou should inquire through local government offices, your employer or your local dealer to ensure that your chain saw conforms to the required safety standard. Echo chain brakes have been designed and tested to comply with international safety standards as follows.
USA: ANSI Standard B175.1-2000 Safety Requirement for chain saws Canada: CSA S t andard Z 62.1 CHAIN SA WS
WARNING
ANSI Standard B175.1-2000 stipulates that the brake shall stop the chain in 0.15 seconds maximum (.12 sec avg) at full throttle. It is the responsibility of the Owner/Operator to ensure that the brake is serviced, adjusted and tested strictly in accordance with the instructions as detailed herein in order to ensure that the brake performance is main­tained in compliance with the S tandard B175.1-2000.
Kickback Motion:
When the bar nose hits another tree, etc.
Function:
When the lever is pushed forward, chain brake instantly works to stop the chain.
Release:
Improper thrust cutting.
When the lever is fully pulled toward the operator, brake is released.
26
Page 27
INSTALLATION
Echo recommends that the chain brake should be serviced by an authorized Echo servicing dealer.
OPERATION
Set the lever in the released position before starting to cut.
If the brake is tripped by kick back reaction, the chain will stop. Immediately release the throttle to avoid possible damage to the engine or clutch.
Do not attempt to operate the engine with the brake engaged.
TESTING THE BRAKE
Start the engine on a solid level surface and run at a fast idle until warm.
Hold the saw firmly by the handles and accelerate the engine to a fast idle.
Slowly operate the chain brake lever while holding the saw firmly on the ground. When the brake lever trips, the chain should stop. Immediately release the throttle trigger.
IMPORTANT
Do not allow the saw to tip forward in order to avoid damage to the chain.
If the chain does not stop, immediately return the saw to your authorized Echo dealer for repair.
Page 28

SERVICING INFORMATION

PARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference, write them in the space provided below.
/SERIAL NUMBER
Model Number _____________ Serial Number ____________
SERVICE
An Authorized ECHO Service Dealer must perform Service of this product during the warranty period. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1­800-432-ECHO (3246). Dealer information is also available on our Web Site. When presenting your unit for Warranty service/repairs, proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:30 am to 4:30 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.
WARRANTY REGISTRATION
To ensure trouble free warranty coverage it is important that you register your ECHO equipment on-line at www.echo-usa.com. Other registration options are by automated phone at 1-800-432-3246 or by filling out the warranty registration card supplied with your unit. Registering your product confirms your warranty coverage and provides a direct link between you and ECHO if we find it necessary to contact you.
DEALER? Call
1-800-432-ECHO
1-800-432-3246
or
www.echo-usa.com
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8:30 - 4:30 Mon - Fri C.S.T.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at www.echo-usa.com. Instruction and Parts Manuals are available by:
• Downloading free from www.echo-usa.com
• Purchasing from your Echo Dealer.
• Manuals are available by sending a written request stating the model number and serial number of your Echo unit, part number of the manual, your name and address, and mail to the address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047-1564
www.echo-usa.com
C07311001001/C07311999999
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