ebm-papst S6E500-AJ03-01 User Manual

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S6E500-AJ03-01
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 info1@de.ebmpapst.com www.ebmpapst.com
CONTENTS
CAUSES AND REMEDIES
Translation of the original operating instructions
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work with the device. Observe the following warnings to prevent malfunctions or physical damage to both property and people. These operating instructions are to be regarded as part of this device. If the device is sold or transferred, the operating instructions must accompany it. These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention.
11. SAFETY REGULATIONS AND NOTES
11.1 Levels of hazard warnings
11.2 Staff qualification
11.3 Basic safety rules
11.4 Electrical voltage
21.5 Safety and protective functions
21.6 Mechanical movement
21.7 Emission
21.8 Hot surface
21.9 Transport
21.10 Storage
21.11 Disposal
32. PROPER USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to ErP directive
53.4 Technical features
53.5 Mounting data
53.6 Transport and storage conditions
64. CONNECTION AND START-UP
64.1 Connecting the mechanical system
64.2 Connecting the electrical system
74.3 Connection in terminal box
84.4 Connection screen
94.5 Open additional screwed cable glands
94.6 Checking the connections
94.7 Switch on device
94.8 Switching off the device
105. MAINTENANCE, MALFUNCTIONS, POSSIBLE
105.1 Cleaning
105.2 Safety test
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Compliance with the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can lead to property damage.
1.2 Staff qualification
The device may only be transported, unpacked, installed, operated, maintained and otherwise used by qualified, trained and authorised technical staff. Only authorised specialists are permitted to install the device, to carry out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated once it is installed in the end device. Observe the following when working on the unit:
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
1.4 Electrical voltage
; Check the electrical equipment of the device at regular intervals, refer
to chapter 5.2 Safety test.
; Replace loose connections and defective cables immediately.
DANGER Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING Terminals and connections have voltage even with a unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
Item no. 10093-5-9970 · Revision 82542 · Release 2014-05-08 · Page 1 / 11
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
S6E500-AJ03-01
Operating instructions
CAUTION In the event of failure, there is electric voltage at the rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
CAUTION The motor restarts automatically when operating voltage is applied, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on again.
→ Wait until the device stops.
→ Insert the brought-out thermal overload protector into the
control circuit so that the cooled off motor does not switch on independently after a fault.
1.5 Safety and protective functions
DANGER Missing safety device and non-functioning safety device
If there is no safety device, you could be seriously injured, for example if you reach into the running device or your hands are sucked into it.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille. The guard must withstand the kinetic energy of a fan blade detaching at maximum speed.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for the device.
→ Shut down the device immediately if you detect a
missing or ineffective protective feature.
1.6 Mechanical movement
DANGER Rotating device
Body parts that come into contact with the rotor and impeller can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING Rotating device
Long hair, loose items of clothing and jewellery could become entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.
Translation of the original operating instructions
1.7 Emission
WARNING Depending on the installation and operating conditions, a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment, e.g. hearing protection.
→ Also observe the requirements of local agencies.
1.8 Hot surface
CAUTION High temperature at the motor housing
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
1.9 Transport
NOTE Transport of device
→ Transport the device in its original packaging only.
→ Secure the device so that it does not slip, e.g. by using a
clamping strap.
1.10 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
installation.
; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
; Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
; Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.
; Please make sure that all screwed cable glands are fitted with
dummy plugs.
1.11 Disposal
When disposing of the device, please comply with all relevant requirements and regulations applicable in your country.
Item no. 10093-5-9970 · Revision 82542 · Release 2014-05-08 · Page 2 / 11
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
S6E500-AJ03-01
Operating instructions
2. PROPER USE
The device is exclusively designed as a built-in device for moving air according to its technical data. Any other or secondary use is deemed improper and constitutes a misuse of the device. Installations on the customer's side must meet the mechanical, thermal and service life-related stresses that can occur.
Proper use also includes:
Only using the device in stationary systems.
Carrying out all maintenance.
Moving air with a density of 1.2 kg/m³.
Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and chapter 3.2 Nominal data.
Operating the device with all protective features in place.
Minding the operating instructions.
Improper use
Using the device in the following ways is particularly prohibited and may cause hazards:
Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
Operation in medical equipment with a life-sustaining or lifesaving
function.
Operation with external vibrations.
Moving solids content in flow medium.
Painting the device
Connections (e.g. screws) coming loose during operation.
Opening the terminal box during operation.
Moving air that contains abrasive particles.
Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
Moving air that contains dust pollution, e.g. suctioning off saw dust.
Operating the device close to flammable materials or components.
Operating the device in an explosive atmosphere.
Using the device as a safety component or for taking on safety-
related functions.
Operation with completely or partially disassembled or modified
protective features.
In addition, all application options that are not listed under proper use.
Translation of the original operating instructions
Item no. 10093-5-9970 · Revision 82542 · Release 2014-05-08 · Page 3 / 11
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
S6E500-AJ03-01
3. TECHNICAL DATA
3.1 Product drawing
Operating instructions
All measures have the unit mm.
1 Direction of air flow "V" 2 Tightening torque 0.8±0.15 Nm 3 Cable diameter: min. 6 mm, max. 12 mm; tightening torque: 2±0.3 Nm
Translation of the original operating instructions
Item no. 10093-5-9970 · Revision 82542 · Release 2014-05-08 · Page 4 / 11
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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