Duratrax Overdrive ST User Manual

WARRANTY
DuraT rax®guarantees this kit to be free from defects in both material and workmanship at the date of purchase.DuraTrax will
warranty this kit for 90 days after the purchase date. DuraTrax will repair or replace, at no charge, any incorrectly made part. Make sure you save the receipt or invoice you were given when you bought your model! It is your proof of purchase
and we must see it before we can honor the warranty. Fur ther, DuraTrax reserves the right to change or modify this warranty without notice.
Hobby Services
1610 Interstate Drive
Champaign, Illinois 61822
Attn: Service Department
Phone: (217) 398-0007 9:00 am-5:00 pm Central Time M-F
E-mail: hobbyservices@hobbico.com
If the buyer is not prepared to accept the liability associated with the use of this product,the buyer is advised to return this kit immediately in new and unused condition to the place of purchase .
© Copyright 2001 DTXZ1095 For Kit DTXD92**
ASSEMBLY AND OPERATION MANUAL
Length: 17-3/4" [450mm]
Width: 12-5/8" [320mm]
Height: 4-15/16" [125mm]
Weight: 5lbs 6oz
Wheelbase: 11-7/16" [290mm]
Radio: 2 channel surface frequency
Engine: Velocity .17
READ THROUGH THIS MANUAL BEFORE STARTING. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
1610 Interstate Drive Champaign, IL 61822
(217) 398-8970, Ext. 2
carsupport@duratrax.com
TM
Introduction.......................................................................2
Safety Precautions...........................................................2
Helpful Hints.....................................................................2
Stress-Tech Parts Guarantee ..........................................2
Repair Service ..................................................................2
Specification and Description Changes ........................3
Required Items for Completion.......................................3
Tools Needed for Completion .........................................3
Included T ools...................................................................3
Prepare the Radio System...............................................3
Finishing the Overdrive ST .............................................4
High Speed Needle...........................................................5
Low Speed Needle ...........................................................5
Throttle Stop Screw .........................................................5
Engine Break-in................................................................5
Starting the Engine ..........................................................6
How to Stop Your Engine .................................................6
Ensuring Engine Life .......................................................7
Glow Plugs ........................................................................7
Fuel....................................................................................7
Overheating ......................................................................7
Reversing T ransmission..................................................8
2-Speed Adjustments.......................................................8
Maintenance Tips..............................................................8
Tuning Guide ....................................................................9
Thank you for purchasing the DuraTrax Overdrive ST. This manual contains the instructions you need to build, operate and maintain your new nitro R/C truck. Read over this manual thoroughly before building or operating the Overdrive ST.
When the safety precautions are followed, the Overdrive ST will provide years of enjoyment.Use care and good sense at all times when operating this radio-controlled truck. Failure to use this vehicle in a safe, sensible manner can result in injury or damage to property.You and you alone must insure that the instructions are carefully followed and all safety precautions are obeyed.
Do not operate the Overdrive ST near people.Spectators should be behind the driver or at a safe distance away from the vehicle.
Always turn on the transmitter before turning on the Overdrive ST.
Before turning on your radio check to make sure that no one else is running on the same frequency as your Overdrive ST.
• Avoid w orking ov er a deep pile carpet.If you drop a small part or screw, it will be difficult to find.
• Place a mat or towel over your work surf ace.This will prev ent parts from rolling off and will protect the work surface.
• Avoid running the truck in cold weather. The plastic and metal parts can become brittle at low temperatures. In addition, grease and oil become thick, causing premature wear and poor performance.
• Test fit all parts before attaching them permanently.
We hav e engineered the Overdriv e ST to take the rough and tumble abuse that makes R/C stadium trucks fun.We are so confident of the quality and durability of the Stress-Tech plastic parts that we will replace any Stress-T ech plastic part you break during the first 12 months you own the truck.Just send in the part to us and we will send you a FREE replacement. Please see the Overdrive ST parts list for the items covered under the Stress-Tech guarantee.
To receive your free replacement part please send the following to the Hobby Ser vices address listed on the cover of this manual.
1. The broken par t must be included.2. The part number and description of the broken part.3. Dated copy of your invoice or purchase receipt.4.Your name, phone number and shipping address.
Repair service is available anytime. After the 90 day warranty, you can still have your Overdrive ST repaired for a small charge by the experts at DuraTrax's authorized repair facility, Hobby Services, at the address listed on the front page of this manual.
To speed up the repair process, please follow the instructions listed below.
1. Under most circumstances retur n the ENTIRE system:
truck and radio.The exception would be sending in a Stress­Tech part. See the instructions under Stress-Tech Guarantee.
2. Make sure the transmitter is turned off, and all of the
batteries are removed.
REPAIR SERVICE
STRESS-TECH™PARTS GUARANTEE
HELPFUL HINTS
SAFETY PRECAUTIONS
INTRODUCTION
TABLE OF CONTENTS
2
3. Send written instructions which include: a list of all
items returned, a THOROUGH explanation of the problem, the service needed and your phone number during the day. If you expect the repair to be covered under warranty, be sure to include a proof of date of purchase (your store receipt or purchase invoice).
4. Also be sure to include your full return address.
All pictures, descriptions and specifications found in this instruction manual are subject to change without notice. DuraTrax maintains no responsibility for inadvertent errors in this manual.
The DuraTrax Nitro Starter Pack (DTXP0200) contains fuel, fuel bottle, glow plug starter, glow plug wrench and glow plug.
To operate the Overdrive ST the follo wing items are required:
1. Fuel (DuraTrax Red Alert
fuel-DTXP0520)
2. Extra Glow Plugs (DTXG3001) 3. Glow Plug Wrench (DTXR1170)
1. #2 Phillips head screwdriver (DTXR0124)2. Flat blade screwdriver (DTXR0158)3. Air Filter Oil (DTXC2465)
1. Turnbuckle wrench2. Nut driver (4-way)
1. Install the transmitter antenna by screwing it into the
hole on the top of the transmitter.
2. Slide open the battery door on the bottom of the
transmitter. Place 8 “AA” batteries into the holder in the configuration molded into the plastic on the battery holder. Reinstall the battery door.
3. Turn on the transmitter using the switch on the side
(see photo step 1). The red light on the side of the transmitter should light up. If there is no light on, tur n the transmitter off and check to ensure that the batteries are making contact with the metal contacts in the battery holder. Make sure the batteries are installed correctly. Turn the transmitter on and check for the red light. If the red light appears, turn off the transmitter. If the red light blinks, the batteries are low and should be replaced.
PREPARING THE RADIO SYSTEM
INCLUDED TOOLS FOR
MAINTENANCE AND TUNING
TOOLS NEEDED FOR COMPLETION
REQUIRED ITEMS FOR OPERATION
SPECIFICATION & DESCRIPTION CHANGES
3
1. Remove the radio box cover by releasing the two
tabs shown.
2. Remove the 4 cell receiver battery box from the radio
box and install (4) “AA” included batteries into the batter y holder. Follow the configuration molded into the battery holder. Re-install the receiver battery holder back into the radio box.Plug the connector on the receiver battery into the socket on the receiver switch wire. The receiver battery connector can only be plugged in one way. Tuck the wires into the the groove in the radio box so that they do not get crimped under the radio box cover.
3.Remove the twist-tie from the receiver antenna.Thread the
receiver antenna wire through the hole in the radio box cover.
4. Reinstall the radio box cover onto the receiver box.
Secure the radio box cover with the two tabs on the radio box. Make sure the tabs lock into place.
5. Remove the antenna tube from the parts bag. Thread
the receiver antenna through the antenna tube.The antenna will be longer than the antenna tube. Do not coil or cut the receiver antenna. Press fit the antenna tube through the hole in top of the radio box. Place a 1/8" long piece of fuel tubing over the antenna tube and wire to secure in place.Tip:
Run the antenna through your fingers to straighten out kinks before running through the antenna tube. Also, applying a small amount of soapy water to the antenna wire will allow the wire to slide through the tube easier.
6.Thoroughly soak the air filter foam with air filter oil (not
included) and then squeeze out the excess oil.DuraTrax Air Filter Oil (DTXC2465) is available from your local hobby dealer.Attach the adapter tube to the air filter base with one of the included tie straps. Place the air filter onto the carburetor and secure it in place with the other included tie strap.Cut the excess part off of both straps. TIP: Shock oil
or a light machine oil may be substituted for air filter oil.
7. Remove the plastic protective cover from the outside
of the body. Apply decals if desired.Place the body onto the body posts. Place an included body pin onto each of the body posts to secure the body to the chassis.
FINISHING THE OVERDRIVE ST
4
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