DuraTrax NITRO EVADER ST User Manual

Warranty
DuraTrax®guarantees this kit to be free from defects in both material and workmanship at the date of purchase. DuraTrax will warranty this kit for 90 days after the purchase date. DuraTrax will repair or replace, at no charge, the incorrectly made part. The DTX .18 engine has a two-year warranty.
Make sure you save the receipt or invoice you were given when you bought your model! It is your proof of purchase and we must see it before we can honor the warranty. Further, DuraTrax reser ves the right to change or modify this warranty without notice.
In that DuraTrax has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
To retur n your Nitro Evader ST for repairs covered under warranty you should send your truck to:
Hobby Services
3002 N. Apollo Drive Suite 1
Champaign, Illinois 61822
Attn: Service Department
Phone: (217) 398-0007 9:00 am-5:00 pm Central Time M-F
E-mail:
hobbyservices@hobbico.com
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
© Copyright 2002
DTXZ1074 For Kit DTXC0062/DTXD62**
ASSEMBLY AND OPERATION MANUAL
Length: 16.1" [410mm] Width: 12.9" [325mm] Height: 6.6" [170mm] Weight: 4.3 lbs [1950g] Wheelbase: 11-3/8" [287mm] Radio: 2-channel surface frequency Engine: DuraTrax .18
T
echnical Support Inf
ormation
For technical assistance, contact:
DuraTrax Product Support
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
(217) 398-8970, Ext. 5
carsupport@duratrax.com
INTRODUCTION................................................................2
IMPORTANT SAFETY PRECAUTIONS............................2
HELPFUL HINTS...............................................................2
STRESS TECH
PARTS GUARANTEE............................3
REPAIR SERVICE .............................................................3
SPECIFICATION & DESCRIPTION CHANGES ...............3
REQUIRED ITEMS FOR COMPLETION...........................3
TOOLS NEEDED FOR COMPLETION.............................3
TOOLS INCLUDED FOR MAINTENANCE & CLEANING....3
FINISHING THE RTR VERSION........................................4
FINISHING THE PRE-BUIL T VERSION ............................5
Preparing the Radio System.....................................5
Steering Servo Assembly..........................................5
Receiver Battery Installation ....................................6
Radio Plate Installation.............................................6
Receiver Installation..................................................7
Throttle Linkage.........................................................8
Brake Linkage ............................................................9
Install & Oil Air Filter.................................................9
CARBURETOR SETTINGS ...............................................9
BREAKING-IN THE ENGINE...........................................10
ENGINE MAINTENANCE................................................11
BALL DIFFERENTIAL BREAK-IN..................................12
ASSEMBLY GUIDE .........................................................13
Front Knuckle Arm, Hub Carrier, Axle ...................13
Bulkhead, Bulkhead Brace , Front Shock Tower,
Front Suspension Arm, Front Bumper............13
Steering Bellcrank Assembly.................................14
Servo.........................................................................14
Rear Shock Tower, Rear Bulkhead, Rear
Suspension Arm, Rear Transmission Plate,
Receiver Battery Box........................................15
Rear Hub, Rear Axles ..............................................15
Ball Differential.........................................................16
Gearbox ....................................................................16
Brake, Slipper Clutch...............................................17
Shocks......................................................................17
Fuel T ank, Radio Plate .............................................18
Air Filter....................................................................18
Engine Mount, Clutch..............................................18
MAINTENANCE TIPS......................................................19
TUNING GUIDE...............................................................19
Thank you for purchasing the DuraTrax Nitro Evader ST. This manual contains the instructions you need to build, operate and maintain your new nitro R/C stadium truck. Read over this manual thoroughly before building or operating the Nitro Evader ST.
When the safety precautions are followed, the Nitro Evader ST will provide years of enjoyment. Use care and good sense at all times when operating this radio controlled stadium truck. Failure to use this vehicle in a safe, sensible manner can result in injury or damage to proper ty.You and you alone must insure that the instructions are carefully followed and all safety precautions are obeyed.
Do not operate the Nitro Evader ST near people. Spectators should be behind the driver or at a safe distance away from the vehicle.
Water can cause the electronics to short out and can cause permanent damage.
Alwa ys turn on the transmitter before turning on the receiver.
Before turning on your radio, check to make sure that no one else is running on the same frequency as your Nitro Evader ST.
The engine and exhaust produce quite a bit of noise. If you are disturbed by the amount of noise this truck produces, wear ear protection such as earplugs. Do not run this vehicle when or where it can disturb others.
The engine and exhaust can become very hot. Avoid touching any of these parts during use and until they have cooled down.
Model engine fuel is poisonous. Make sure you read and follow all of the precautions on the fuel container. Keep fuel out of the reach of children.
Model engine fuel is flammable and when ignited has a flame that is difficult to see. Avoid sparks, flames, smoking, or any other ignition source when fuel is near.
The engine emits carbon dioxide just like real cars. Do not operate this model indoors.
Fully extend the transmitter antenna before operating your vehicle.
Avoid working over a deep pile carpet. If you drop a small part or screw, it will be difficult to find.
Place a mat or towel o ver y our work surface.This will prevent parts from rolling off and will protect the work surface.
Avoid running the truck in cold weather. The plastic and metal parts can become brittle at low temperatures. In addition, grease and oil become thick, causing premature wear and poor performance.
Test fit all parts before attaching them permanently.
HELPFUL HINTS
IMPORTANT SAFETY PRECAUTIONS
INTRODUCTION
TABLE OF CONTENTS
2
We have engineered the Nitro Evader ST to take the rough and tumble abuse that makes R/C stadium trucks fun. We are so confident of the quality and durability of the Stress­Tech plastic parts that we will replace any Stress-Tech plastic part you break during the first 12 months you own the truck. Just send in the part to us and we will send you a FREE replacement. Please see the Nitro Evader ST parts list for the items covered under the Stress-Tech guarantee. To receive your free replacement part please send the following to the Hobby Services address listed on the cover of this manual.
1. The broken part must be included.2. The part number and description of the broken par t.3. Dated copy of your invoice or purchase receipt.4.Your name, phone number and shipping address.
Repair service is available anytime.
After the 90 day warranty (2 years for the Duratrax .18 engine), you can still have your Nitro Evader ST repaired for a small charge by the e xperts at DuraTrax's authorized repair facility, Hobby Services, at the address listed on the front page of this manual.
To speed up the repair process, please follow the instructions listed below.
1. Under most circumstances return the ENTIRE system:
truck and radio. The exception would be sending in a Stress-Tech part. See the instructions under Stress­Tech Guarantee.
2. Make sure the transmitter is turned off and all of the
batteries are removed.
3. Send written instructions which include: a list of all
items returned, a THOROUGH explanation of the problem, the service needed and your phone number during the day. If you expect the repair to be covered under warranty, be sure to include a proof of date of purchase (your store receipt or purchase invoice).
4. Also be sure to include your full retur n address.
All pictures, descriptions and specifications found in this instruction manual are subject to change without notice. DuraTrax maintains no responsibility for inadvertent errors in this manual.
To operate the Nitro Evader ST the following items are required:
Fuel (DuraTrax Red Aler t™- DTXP0520) ❏ Extra Glow Plugs (DTXG3001)Glow Plug Wrench (DTXR1170)
For the pre-built version of the Nitro Evader ST, you will also need:
2 channel radio with two (2) standard servos (FUTJ20**) Twelve (12) “AA” batteries - Four (4) for the receiver and
eight (8) for the transmitter
Thread-Locking Compound (GPMR6060)Receiver Battery Box (DTXM3000
#2 Phillips head screwdriver (DTXR0124, Not Included)Needle nose pliers (DTXR0300, Not Included)
3/32", 1.5mm & 2.5mm hex WrenchesTurnbuckle wrenchNut driver (4-way)
TOOLS INCLUDED FOR MAINTENANCE
& CLEANING
TOOLS NEEDED FOR COMPLETION
REQUIRED ITEMS FOR COMPLETION
SPECIFICATION & DESCRIPTION CHANGES
REPAIR SERVICE
STRESS-TECH™PARTS GUARANTEE
3
1. Install the transmitter antenna by screwing it into the hole on
the top of the transmitter.Give the antenna a mild tug to make sure that it is properly secured in the transmitter.
2. Slide open the battery door on
the bottom of the transmitter. Install eight (8) “AA” batteries
into the transmitter in the configuration molded into the plastic on the battery holder. Reinstall the battery door. Warning: Always extend the transmitter antenna before operating your vehicle.
3.T urn on the transmitter using the s witch on the side.The red light on the side of the transmitter should light up. If there is no light on, turn the transmitter off and check to ensure that the batteries are making contact with the metal contacts in the battery holder. Make sure the batteries are installed correctly.Turn the transmitter on and check for the red light.If the red light appears, turn off the transmitter. If the red light blinks, the batteries are low and should be replaced.
4. Remove the twist-tie from the receiver antenna wire. Locate the antenna tube, and thread the receiver antenna through the antenna tube. The antenna wire will be longer than the antenna tube. DO NOT CUT OR COIL THE ANTENNA WIRE. Press fit the antenna tube into the hole in the top of the receiver box.Tip: Run
the antenna wire through your fingers to straighten out the kinks before
running through the antenna tube. Also, applying
a
small amount of soap and water to the antenna wire will help
lubricate the wire for threading into the antenna tube.
5. Remove the (2) 3x8mm pan head self tapping screws (L) from the receiver battery box (65).Remove the receiver battery box lid
(66).
6. Remove the 4 cell receiver battery box from the radio box and install (4) “AA” included batteries into the batter y holder. Follow the configuration molded into the battery holder. Reinstall the receiver battery holder back into the radio box. Plug the connector on the receiver battery into the socket on the receiver switch wire. The receiver battery connector can only be plugged in one way.Tuck the wires into the groove in the radio bo x so that the y do not get crimped under the radio box lid. Re-install the radio box lid and secure it in place with the (2) 3x8 pan head self tapping screws.
7.Turn the transmitter and receiver on and chec k that the servos are properly centered. Move the throttle and steering back and forth to check that they are functioning properly.
8. Decal the body if desired.9. Thoroughly soak the air filter element with the included air
filter oil. Work the air filter oil into the entire air filter element, then using a clean, dry paper towel squeeze the excess air filter oil out of the air filter element. Note: When the air filter element
becomes dirty, remove the air filter element from the Nitro Evader and gently wash it out with warm water and dish soap. After the air filter element is completely dry ,you can re-oil and re-install it onto your Nitro Evader.
10. To continue, turn to page 9, “Carburetor Settings,” and
then “Breaking In the Engine.”
4
FINISHING THE NITRO EVADER ST RTR VERSION (DTXD62**)
5
1. Install the “AA”batteries in the transmitter.2. Install and extend the transmitter antenna.3. Install (4) “AA”batteries into the receiver battery box (refer to
RTR section).
4. Connect the servos and receiver battery to the receiver.5. Uncoil and extend the receiver antenna.6. Adjust the servo trims of the transmitter to the neutral position.7. Switch on the transmitter.8. Switch on the receiver.9. Operate the steering and throttle control. Make sure the
steering and throttle servo arms move in proportion to the movement of the steering wheel and throttle trigger.
10.Switch off the receiver, then the transmitter.
1. Remove the Nitro Evader ST and the parts bag from the box.
2. Locate and remove from the Parts Bag 2: steering servo
mounts (6), one servo arm (8) (determine which servo arm is required for your radio system), one ball stud (81), one f oam washer (67), two 3x8 pan head screws (L) and two 3x8 flat head machined screws (A).
3. Attach the servo mounts (6) to the servo using the two (2) 3x8mm screws (L) as shown.
4. Install the ball stud (81) into the flat side of the steering servo arm (8) in the upper hole. With the steering servo centered as described in “Preparing the Radio System,” install the correct steering servo arm onto the servo splines as sho wn abov e, making sure that the servo arm is as close to vertical as possible. Note: If the steering servo is not properly centered, the steering could be off. Center the servo and then reinstall the servo horn screw, securing the horn onto the servo.
5. Remove the (3) 3x10mm (I) and (2) 3x15mm screws (H) from the top of the upper brace (52). Remove (2) 3x8mm flat head machine screws (A) that hold the upper brace to the main chassis (1). Remove the upper brace from the main chassis.
6. Install the steering ser vo into the mounting slot. Line up the holes in the servo mounts with the two holes in the chassis. Note: There are two different mounting holes in the servo mounts. Use the appropriate holes for your servo. Install the two (2) 3x8 flat head machined screws (A) through the bottom of the chassis into the servo mounts.
7. Attach the steering link ball cup (5) onto the ball stud (81) on the servo.Note: Do not reinstall the upper brace (52) back onto the chassis (1) until later.
STEERING SERVO ASSEMBLY
PREPARING THE RADIO SYSTEM
FINISHING THE NITRO EVADER ST PRE-BUILT VERSION (DTXC0062)
6
1.Remove the (2) 3x8mm pan head self-tapping scre ws (L) from the receiver battery box (65). Remove the receiver batter box lid (66). Note: (4) Four “AA”batteries should already be installed
from a previous step, but if not then install the batteries into the receiver battery box. Install the receiver battery box into the
receiver battery holder.Tuck the wires into the groove in the radio box so that they do not get crimped under the radio box lid. Re-install the radio box lid and secure it in place with the (2) 3x8mm pan head self-tapping screws.
2. Route the receiver battery box wire through the shock tower and across the top of the transmission. Tuck the receiver battery box wire into the wire holder molded into the top of the transmission case. Route the wire under the bottom of the engine and along the side of the fuel tank. Note: Make sure the receiver
battery box wire is routed so that it cannot get caught in any moving parts, like the engine’s flywheel. Secure the receiver
battery box wire to the fuel tank using a small tie-straps and the molded tabs on the side of the fuel tank.
1. Remove the receiver box cover (69) from the radio plate (68) by removing the (2) 3x8mm pan head self tapping screws (I).
2. Remove the radio plate/receiver box (68) from the chassis (1) by removing (4) 3x10mm flat head machine screws (B) from the bottom of the chassis.
3. Place the throttle servo into the radio plate as shown. Route the servo wire through the hole in the receiver box. Note the location of the servo output shaft. Secure the ser vo to the radio plate using four 3x8mm screws (L).
RADIO PLATE INSTALLATION
RECEIVER BATTERY INSTALLATION
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