Please read this manual completely before attempting to install,
operate or service this equipment.
This document is prepared for trained Duke service technicians. It is not to be used by anyone not properly qualied
to perform these procedures.
This Service Manual is not all encompassing. If you have not been trained on servicing this product, be sure to
read the manual completely before attempting servicing. Be sure all necessary tools, test equipment, and skills are
available. Those procedures for which you do not have the proper skills and test equipment must be performed only
by a qualied Duke trained service technician.
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: 314-231-1130
Toll Free: 1-800-735-3853
Fax: 314-231-5074
www.dukemfg.com
P/N 512452B
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
IMPORTANTWARNING AND SAFETYINFORMATION
THIS MANUALHAS BEEN PREPARED FOR PERSONNELQUALIFIED TO INSTALLELECTRICAL
EQUIPMENT, WHO SHOULD PERFORM THE INITIALFIELD STARTUPAND ADJUSTMENTS OF THE
EQUIPMENTCOVERED BYTHIS MANUAL.
READ THIS MANUALTHOROUGHLYBEFORE OPERATING, INSTALLING OR PERFORMING
MAINTENANCE ON THE EQUIPMENT.
FAILURE TO FOLLOWALLTHE INSTRUCTIONS IN THIS MANUALCAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
ELECTRICAL CONNECTIONS SHOULD BE PERFORMED ONLY BY A CERTIFIED
PROFESSIONAL.
ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE
APPLICABLE PORTIONS OF THE NATIONAL ELECTRIC CODE AND/OR ALL LOCAL ELECTRIC CODES.
FAILURE TO COMPLY WITH THIS PROCEDURE CAN CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
BEFORE CONNECTING THE UNIT TO THE ELECTRICAL SUPPLY, VERIFY THAT THE
ELECTRICAL AND GROUNDING CONNECTIONS COMPLY WITH THE APPLICABLE PORTIONS OF THE
NATIONAL ELECTRIC CODE AND/OR OTHER LOCAL ELECTRICAL CODES. FAILURE TO COMPLY
WITH THIS PROCEDURE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
BEFORE CONNECTING THE UNIT TO THE ELECTRICAL SUPPLY, VERIFY THAT THE
ELECTRICAL CONNECTION AGREES WITH THE SPECIFICATIONS ON THE DATA PLATE. FAILURE TO
COMPLY WITH THIS PROCEDURE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
UL73 GROUNDING INSTRUCTIONS: THIS APPLIANCE MUST BE CONNECTED TO A
GROUNDED, METAL, PERMANENT WIRING SYSTEM. OR AN EQUIPMENT-GROUNDING CONDUCTOR
MUST BE RUN WITH THE CIRCUIT CONDUCTORS AND CONNECTED TO THE EQUIPMENTGROUNDING TERMINAL OR LEAD ON THE APPLIANCE. FAILURE TO COMPLY WITH THIS
PROCEDURE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
APPLIANCES EQUIPPED WITH A FLEXIBLE ELECTRIC SUPPLY CORD, ARE
PROVIDED WITH A THREE-PRONG GROUNDING PLUG. IT IS IMPERATIVE THAT THIS PLUG BE
CONNECTED INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. FAILURE TO COMPLY
WITH THIS PROCEDURE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN
ELECTRICIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG. FAILURE TO COMPLY
WITH THIS PROCEDURE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
2
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
BEFORE PERFORMING ANYSERVICE THATINVOLVES ELECTRICALCONNECTION
OR DISCONNECTION AND/OR EXPOSURE TO ELECTRICALCOMPONENTS, ALWAYS PERFORM THE
ELECTRICALLOCKOUT/TAGOUTPROCEDURE. DISCONNECTALLCIRCUITS. FAILURE TO COMPLY
WITH THIS PROCEDURE CAN CAUSE PROPERTYDAMAGE, INJURYOR DEATH.
BEFORE REMOVING ANYSHEETMETALPANELS OR SERVICING THIS EQUIPMENT,
ALWAYS PERFORM THE ELECTRICALLOCKOUT/TAGOUTPROCEDURE. BE SURE ALLCIRCUITS ARE
DISCONNECTED. FAILURE TO COMPLYWITH THIS PROCEDURE CAN CAUSE PROPERTY DAMAGE,
INJURY OR DEATH.
DO NOTOPERATE THIS EQUIPMENTWITHOUTPROPERLYPLACING AND
SECURING ALLCOVERS AND ACCESS PANELS. FAILURE TO COMPLYWITH THIS PROCEDURE CAN
CAUSE PROPERTYDAMAGE, INJURYOR DEATH.
DO NOT USE OR STORE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FAILURE TO COMPLY CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS
APPLIANCE. FAILURE TO COMPLY CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
3
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
SEQUENCE OF OPERATION......................................................................................................................................................................5
REMOVAL AND REPLACEMENTOF COMPONENTS.....................................................................................................................................7
COVERS AND PANELS................................................................................................................................................................................7
Oven Fan Cage and Wire Harness Cover..............................................................................................................................................9
AC Power Access Panel ....................................................................................................................................................................... 11
AC INPUT VOLTAGE WIRING CONNECTIONS ....................................................................................................................................11
Electrical Compartment Cooling Fan ..................................................................................................................................................12
Hi Limit Breaker ..................................................................................................................................................................................13
Proofer and Oven Light Transformers .................................................................................................................................................16
Oven Element Contactor ......................................................................................................................................................................16
Oven Door Safety Switch ....................................................................................................................................................................17
USB Port ..............................................................................................................................................................................................18
Proofer and Oven Halogen Lamps .......................................................................................................................................................18
Proofer Heat Elements .........................................................................................................................................................................19
Proofer Circulation Fan ........................................................................................................................................................................20
Water Injection Solenoid ......................................................................................................................................................................21
Humidity PC Board..............................................................................................................................................................................23
OVEN HEAT ELEMENTS ..........................................................................................................................................................................24
OVEN BLOWER MOTOR ..........................................................................................................................................................................25
OVEN BLOWER MOTOR START CAPACITOR ......................................................................................................................................26
OVEN HIGH LIMIT THERMOSTAT .........................................................................................................................................................27
DOOR GASKET REPLACEMENT ............................................................................................................................................................27
DOOR GASKET COMPRESSION CHECK ...............................................................................................................................................28
PROOFER DOOR GASKET ADJUSTMENT .............................................................................................................................................28
OVEN AIR WASH DOOR ADJUSTMENT ................................................................................................................................................29
FIELD TEMPERATURE CALIBRATION PROCEDURE .........................................................................................................................31
STAINLESS STEEL CARE .........................................................................................................................................................................32
WATER FILTER REPLACEMENT .............................................................................................................................................................32
CLEANING THE OPTIMIST NOZZLE .....................................................................................................................................................34
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
Dimensions
6
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
REMOVALAND REPLACEMENTOF COMPONENTS
ELECTRICALLOCKOUT/TAGOUT
PROCEDURE
WARNING
BEFORE PERFORMING ANYSERVICE THAT
INVOLVES ELECTRICALCONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICALCOMPONENTS, ALWAYS
FOLLOWTHE ELECTRICALLOCKOUT/
TAGOUT PROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
The Electrical LOCKOUT/TAGOUT Procedure is used
to protect personnel working on an electrical appliance.
Before performing any maintenance or service that
requires exposure to electrical components, follow
these steps:
1. In electrical box, place appliance circuit breaker
into OFF position.
2. Place a lock or other device on electrical box cover
to prevent someone from placing circuit breaker
ON.
3. Place a tag on electrical box cover to indicate that
appliance has been disconnected for service and
power should not be restored until tag is removed
by maintenance personnel.
COVERS AND PANELS
WARNING
BEFORE PERFORMING ANYSERVICE THAT
INVOLVES ELECTRICALCONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICALCOMPONENTS, ALWAYS
FOLLOWTHE ELECTRICALLOCKOUT/
TAGOUTPROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
CAUTION: Interior components and surfaces may
be hot if the unit has been in recent
use.
General Service Note: During its installation, this
unit is required it to be secured to the building
structure. There is also a Restraining Device
(a heavy, exible metal cable) that was installed
to prevent the unit from moving beyond a certain
distance in order to prevent damage to the electrical
conduit feeding it. Most service can be accomplished
without moving the unit from its mounted position.
However, if the unit is moved during service, then
these securing devices must be reinstalled for continued
protection against tip-over and to meet other compliance
regulations.
4. Disconnect appliance power cord from electrical
outlet.
5. Place a tag on the cord to indicate that unit has
been disconnected for service and power should
not be restored until tag is removed by maintenance
personnel.
Proofer Rear Panel
WARNING
BEFORE PERFORMING ANY SERVICE THAT
INVOLVES ELECTRICAL CONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICAL COMPONENTS, ALWAYS
FOLLOW THE ELECTRICAL LOCKOUT/
TAGOUT PROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
7
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
and Oven Light Fixture wiring harness. Right and Left
Panels provide access to the Oven Burner Element
connections and Element wiring harnesses.
Figure 1: Proofer – Rear Panel Removed
1. Place the unit’s Power Switch in its OFF position,
and follow the proper Lockout/Tagout procedures.
Figure 2: Oven – Right Side Panel Removed
2. Remove all of the self-tapping sheet metal screws
that secure the Rear Panel to the Proofer. Set aside
for reuse.
3. Remove the Rear Panel to gain access to the
components located at the rear of the Proofer.
1. Place the unit’s Power Switch in its OFF position,
and follow the proper Lockout/Tagout procedures.
2. Remove the screws securing the Center Panel.
Retain for reuse.
Oven Rear Panels
WARNING
BEFORE PERFORMING ANY SERVICE THAT
INVOLVES ELECTRICAL CONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICAL COMPONENTS, ALWAYS
FOLLOW THE ELECTRICAL LOCKOUT/
TAGOUT PROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
The oven section of the unit has three rear panels. The
Center Panel provides access to the Oven Light Fixtures
3. Remove the Center Panel to gain access to Light
Fixtures and wiring harness.
Note: The Center Panel side screws must be removed
when removing either of the side panels.
4. Remove the screws securing the Side Panels. Retain
for reuse.
5. Carefully remove the insulation to access to the
Oven Burner Element connections and Oven Burner
Element wiring harness. Retain the insulation for
reuse.
8
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
Oven Fan Cage and Wire Harness Cover
WARNING
BEFORE PERFORMING ANYSERVICE THAT
INVOLVES ELECTRICALCONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICALCOMPONENTS, ALWAYS
FOLLOWTHE ELECTRICALLOCKOUT/
TAGOUT PROCEDURE. DISCONNECTALL
CIRCUITS. FAILURE TO COMPLYCAN
CAUSE PROPERTYDAMAGE, INJURYOR
DEATH.
Proofer Floor Panel
WARNING
BEFORE PERFORMING ANYSERVICE THAT
INVOLVES ELECTRICALCONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICALCOMPONENTS, ALWAYS
FOLLOWTHE ELECTRICALLOCKOUT/
TAGOUTPROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTYDAMAGE, INJURY OR
DEATH.
Proofer
Circulating
Fan
Optimist
Assembly
Figure 3: Oven Fan Cage and
Wire Harness Cover
1. Place the unit’s Power Switch in its OFF position,
and follow the proper Lockout/Tagout procedures.
2. Remove the four screws securing the Oven Fan
Cage to top of the unit. Retain for reuse.
3. Remove the cage to gain access to the Oven Fan
Motor.
4. Remove the screws securing the Oven Fan Wire
Harness Cover to the top of the unit. Retain for
reuse.
5. Remove the Oven Fan Wire Harness Cover to gain
access to the wiring harness and connections.
Heat
Elements
Figure 4: View of Proofer Components
with Floor Panel Removed
1. Place the unit’s Power Switch in its OFF position,
and follow the proper Lockout/Tagout procedures.
2. Remove the screws securing the Proofer Floor
Panel.
3. Slide the panel out through the front of the unit
being careful not to damage the fan blades or
optimist nozzle.
Access to the Proofer Heater Elements, Opti Mist
Assembly, Proofer Circulating Fan is available with
the Proofer Floor Panel removed.
9
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
Oven Ceiling Panel
WARNING
BEFORE PERFORMING ANYSERVICE THAT
INVOLVES ELECTRICALCONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICALCOMPONENTS, ALWAYS
FOLLOWTHE ELECTRICALLOCKOUT/
TAGOUT PROCEDURE. DISCONNECTALL
CIRCUITS. FAILURE TO COMPLYCAN
CAUSE PROPERTYDAMAGE, INJURYOR
DEATH.
Electrical Compartment Access Panel
WARNING
BEFORE PERFORMING ANYSERVICE THAT
INVOLVES ELECTRICALCONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICALCOMPONENTS, ALWAYS
FOLLOWTHE ELECTRICALLOCKOUT/
TAGOUTPROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTYDAMAGE, INJURY OR
DEATH.
It is not necessary to move the unit to gain access
to the Electrical Component Compartment. It might
become necessary to remove the unit from the wall
if troubleshooting leads into other areas. Refer to
the specic component section of this manual when
replacing a component in the Electrical Compartment.
Figure 5: View of Oven Components
with Ceiling Panel Removed
1. Place the unit’s Power Switch in its OFF position,
and follow the proper Lockout/Tagout procedures.
2. Remove the Oven Racks
3. Remove the screws securing the panel. Retain
screws for reuse.
4. It may be necessary to pry the panel forward from
the front of the unit. Be careful not to damage the
fan blade when removing the panel.
Access to Oven Heating Elements, Fan Blade, Oven
RTD and Hi Limit Thermostat, is available with the
Oven Ceiling Panel removed.
Remove
Loosen
Figure 6: Electrical Compartment
Access Panel Screw Locations
1. Place the unit’s Power ON/OFF Switch in its OFF
position and follow the proper Lockout/Tagout
procedures.
2. Refer to the drawing and loosen the appropriate
screws.
3. Also, referring to the drawing remove the two
screws at the top of the Control Access Panel.
4. Pull the panel forward then pivot it downward.
10
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
CAUTION: DO NOTpower on the unit while the
Control Panel is in the open position.
5. To troubleshoot for problems, use visual checks,
an Ohmmeter, the proper Schematic for the version
of the unit being serviced.
Transformers
Control
Access Panel
Oven
Blower
Relay
Touch Pad
Controller
Oven
Element
Contactor
Figure 7: Electrical Compartment Components
CAUTION: When closing the Control Panel, make
sure that wires do not become pinched
between the Control Panel and the
cabinet surfaces.
The AC Power Access Panel is located at the rear of
the unit. It may be necessary to move the unit to gain
access to this area. This unit makes use of a restraining
device to protect the power cable and water supply line.
L1
L2
L3
N
Figure 8: AC Access and Connect Block
with Cover Removed
1. Place the unit’s Power ON/OFF Switch in its OFF
position, and follow the proper Lockout/Tagout
procedures.
2. Remove the three screws securing the panel to the
unit to gain access to the AC Power Connect Block.
6. Reverse steps 2 through 4 to secure the Control
Access Panel.
AC Power Access Panel
WARNING
BEFORE PERFORMING ANY SERVICE THAT
INVOLVES ELECTRICAL CONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICAL COMPONENTS, ALWAYS
FOLLOW THE ELECTRICAL LOCKOUT/
TAGOUT PROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
AC INPUT VOLTAGE WIRING CONNECTIONS
WARNING
BEFORE PERFORMING ANY SERVICE THAT
INVOLVES ELECTRICAL CONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICAL COMPONENTS, ALWAYS
FOLLOW THE ELECTRICAL LOCKOUT/
TAGOUT PROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
11
Service Manual for Proofer Oven with Touch Screen Controls (TSC)
Electrical Compartment Components
WARNING
IF ALUMINUM AC SUPPLYWIRE IS
PRESENT, THE UNITIS NOTPROPERLY
WIRED AND MUSTBE TAKEN OUTOF
SERVICE UNTILITIS PROPERLYREWIRED
USING COPPER WIRE.
Figure 9: Possible Wiring Block Congurations
Note: Also refer to the TSC OVEN LINE SUPPLY
WIRING diagrams at the back of this manual.
1. Place the unit’s Power ON/OFF Switch in its OFF
position, and follow the proper Lockout/Tagout
procedures.
2. Remove the AC Connect Block Cover Plate.
3. Use a Voltmeter to check for the presence of voltage.
4. With AC power removed and proper Lockout and
Tagout procedures applied, ensure that the contacts
on the connect block are properly tightened.
A
C
B
Figure 10: Cooling Fan, Power On/Off
Switch and Hi Limit Thermostat
A: Cooling Fan
B: Power ON/OFF Switch
C: Hi Limit Thermostat
Electrical Compartment Cooling Fan
WARNING
BEFORE PERFORMING ANY SERVICE THAT
INVOLVES ELECTRICAL CONNECTION
OR DISCONNECTION AND/OR EXPOSURE
TO ELECTRICAL COMPONENTS, ALWAYS
FOLLOW THE ELECTRICAL LOCKOUT/
TAGOUT PROCEDURE. DISCONNECT ALL
CIRCUITS. FAILURE TO COMPLY CAN
CAUSE PROPERTY DAMAGE, INJURY OR
DEATH.
This fan is mounted on the electrical compartment on
the right side of the unit.
1. Place the unit’s Power ON/OFF Switch in its OFF
position, and follow the proper Lockout/Tagout
procedures.
2. Remove the two screws securing the Cooling Fan
panel to the electrical compartment.
12
3. Tag and disconnect the cooling fan wires.
4. Remove the four nuts securing the fan to the panel.
Retain the nuts for reuse.
5. Remove the fan.
6. Reverse this procedure to install the replacement
fan.
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