Duke AHC-6M Manuel de service

MECHANICALLY COOLED BUFFETS AND
Service Manual
SALAD BARS
Please read this manual completely before attempting
This document is prepared for trained Duke service technicians. It is not to be used by anyone not properly qualied to perform these procedures.
This Service Manual is not all encompassing. If you have not been trained on servicing this product, be sure to read the manual completely before attempting servicing. Be sure all necessary tools, test equipment, and skills are available. Those procedures for which you do not have the proper skills and test equipment must be performed only by a qualied Duke trained service technician.
This manual is copyright ©2011 Duke Manufacturing Company. All rights reserved. Reproduction without written permission is prohibited. Duke is a registered trademark of the Duke Manufacturing Company.
Duke Manufacturing Company
2305 N. Broadway St. Louis, MO 63102
800.735.3853 314.231.1130
Fax: 314-231-5074
www.dukemfg.com
P/N 219231B
Mechanically Cooled Buffets and Salad Bars
IMPORTANT WARNING AND SAFETY INFORMATION
WARNING
READ THIS MANUAL THOROUGHLY BEFORE OPERATING, INSTALLING, OR PERFORMING MAINTENANCE ON THE EQUIPMENT.
WARNING
FAILURE TO FOLLOW INSTRUCTIONS IN THIS MANUAL CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
WARNING
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPERLY PLACING AND SECURING ALL COVER AND ACCESS PANELS.
CAUTION
Observe the following:
Provide and maintain adequate minimum clearances from all walls and combustible materials.
Provide and maintain adequate clearance for air openings.
Keep the equipment area free and clear of combustible material.
Operate equipment only on the type of electricity indicated on the specication plate.
Retain this manual for future reference.
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Mechanically Cooled Buffets and Salad Bars
TABLE OF CONTENTS
MECHANICALLY ASSISTED COLD PAN SPECIFICATIONS .......................................... 4
INSTALLATION .................................................................................................................4
LOCATION................................................................................................................... 4
LEVELING ...................................................................................................................4
STABILIZING ...............................................................................................................4
ELECTRICAL CONNECTION ..................................................................................... 4
PARTS REMOVAL AND REPLACEMENT PROCEDURES ..............................................5
THERMOSTAT REPLACEMENT.................................................................................5
POWER ON/OFF SWITCH ......................................................................................... 5
EVAPORATOR ............................................................................................................6
REFRIGERATION SYSTEM REPLACEMENT ............................................................6
DRAIN REPLACEMENT..............................................................................................6
PLEXIGLAS CANOPY REPLACEMENT .....................................................................7
ECONOMATE AND AEROHOT SALAD BARS ...........................................................7
CASTER REPLACEMENT .........................................................................................8
Economate .............................................................................................................8
Heritage, Thurmaduke & AHC Duke Salad Bar Models ........................................8
RECHARGING REFRIGERATION SYSTEM .................................................................... 9
TOOLS.........................................................................................................................9
CHARGING PROCEDURE ......................................................................................... 9
TROUBLESHOOTING PROCEDURE ............................................................................10
MAINTENANCE ..............................................................................................................10
STAINLESS STEEL CARE AND CLEANING ............................................................10
CARE AND CLEANING: PAINTED OR POWDER COATED UNITS ........................ 11
CLEANING THE CONDENSER COIL ....................................................................... 11
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Mechanically Cooled Buffets and Salad Bars
MECHANICALLY ASSISTED COLD PAN SPECIFICATIONS
MODEL DESCRIPTION VOLTAGE HEIGHT WIDTH
HB3CM – HB5CM Heritage 120VAC & 220VAC 36" 24 ½"
HB3CM-N7 – HB5CM-N7 Heritage NSF Standard 7 120VAC & 220VAC 36" 24 ½"
315-25 – 316-25 & 327-25 AeroServ 120VAC & 220VAC 36" 24 ½"
31525N7 – 31625N7 & 32725N7 AeroServ NSF Standard 7 120VAC & 220VAC 36" 24 ½"
TCM-32, 46, 60, 74 & 88 Thurmaduke Serving System 120VAC & 220VAC 36" 32"
TCM -32, 46, 60, 74 & 88-N7 Thurmaduke Serving System NSF Standard 7 120VAC & 220VAC 36" 32"
NG32, 46, 60, 74C Next Generation 5" Deep 120VAC 36" 32 ¾"
NG32, 46, 60, 74CP Next Generation 8" Deep 120VAC 36" 32 ¾"
NG32, 46, 60 , 74C7 Next Generation 8"Deep NSF Standard 7 120VAC 36" 32 ¾"
NG32, 46, 60, 74CP7 Next Generation 10" Deep NSF Standard 7 120VAC 36" 32 ¾"
AHC-5M – 7M Duke Salad Bar 120VAC & 220VAC 36" 24 ½"
AHC-5M – 7M-N7 Duke Salad Bar – NSF Standard 7 Cold Pan 120VAC & 220VAC 36" 24 ½"
Note: Table does not include canopy dimensions.
INSTALLATION
LOCATION
The unit represented in this manual is intended for indoor use only. Be sure the chosen location has a oor strong enough to support the total weight of the unit. Reinforce the oor if necessary to provide for maximum loading. For the most efcient operation, be sure to provide good air circulation inside and out.
LEVELING
Be sure that the units are placed on a rm, at surface/oor. Check for cracks in ooring or tile and avoid these areas if possible. If necessary place support pads, properly rated for the weight of the unit, to “bridge” uneven or cracked ooring. Use the adjustable legs to level unit properly.
STABILIZING
Use the leg adjustments to insure that the unit is solid to the oor surface at all four contact points. Insure that the unit does not “rock” when pressure is applied to the top corners.
Locking casters are provided on portable models. Stabilize the unit by placing spacers between one of the locking casters and the oor until the unit is rm at all four corners. Make sure the casters are locked whenever the unit is in service.
ELECTRICAL CONNECTION
Most cold pan models are available as a 120VAC, 60 Hz or as a 220VAC, 50 Hz. Check the model specications for the correct power source. All electrical connections must be performed by a certied electrician and must comply with local electrical codes for the municipality.
WARNING
REFER TO THE AMPERAGE DATA LIST IN THE SPECIFICATIONS OR THE SERIAL TAG DATA AND YOUR LOCAL CODE OR THE NATIONAL ELECTRICAL CODE TO BE SURE UNIT IS CONNECTED TO THE PROPER POWER SOURCE. A PROTECTED CIRCUIT OF THE CORRECT VOLTAGE AND AMPERAGE MUST BE RUN FOR CONNECTION OF THE SUPPLY CORD OR PERMANENT CONNECTION TO THE UNIT. THE POWER MUST BE TURNED OFF AND DISCONNECTED WHENEVER PERFORMING MAINTENANCE OR REPAIR FUNCTIONS.
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