Ducati 998s final edition User Manual

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DUCATI
998s FINAL EDITION
Owner’s manual
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Hearty welcome among Ducati fans! Please accept our best compliments for choosing a Ducati motorcycle. We think you will ride your Ducati motorcycle for long journeys as well as short daily trips. Ducati Motor Holding s.p.a wishes you smooth and enjoyable riding. We are steadily doing our best to improve our “Technical Assistance” service. For this reason, we recommend you to strictly follow the indications given in this manual, especially for motorcycle running-in. In this way, your Ducati motorbike will surely give you unforgettable emotions. For any servicing or suggestions you might need, please contact our authorized service centres.
Enjoy your ride!
Note
Ducati Motor Holding S.p.A. declines any liability whatsoever for any mistakes incurred in drawing up this manual. The information contained herein is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any changes required by the future development of the above-mentioned products.
For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only.
Warning
This manual forms an integral part of the motorcycle and - if a transfer of title occurs - must always be handed over to the new owner.
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TABLE OF CONTENTS
General 6
Warranty 6 Symbols 6 Useful information for safe riding 7 Carrying the maximum load allowed 8 Identification data 9
Controls 10
Position of motorcycle controls 10 Instrument panel 11 Keys 12 Ignition switch and steering lock 13 Left switch 14 Clutch lever 15 Fast idle lever 16 Right switch 17 Throttle twistgrip 17 Front brake lever 17 Rear brake pedal 18 Gear change pedal 18 Setting the gear change and rear brake pedals 19
Main components and devices 20
Location 20 Tank filler plug 21 Seat catch and helmet hook 22 Side stand 24 Steering damper 25 Front fork adjusters 26 Shock absorber adjusters 28 Changing motorcycle track alignement 29
Directions for use 31
Running-in recommendations 31 Pre-ride checks 32 Starting the engine 33 Moving off 35 Braking 35 Stopping the motorcycle 36 Refueling 36 Parking 37 Tool kit and accessories 38
Main maintenance operations 39
Removing the fairing 39 Cleaning and changing air filters 41 Checking the coolant level 42 Checking brake and clutch fluid level 43 Checking brake pads for wear 44 Lubricating cables and joints 45 Throttle cable adjustment 45 Charging the battery 46 Adjusting headstock angle 47
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Chain tension inspection 48 Chain lubrication 48 Replacing bulbs 49 Beam setting 53 Rear view mirror adjustment 54 Tubeless tyres 54 Checking engine oil level 56 Cleaning and replacing the spark plugs 57 Cleaning the motorcycle 58 Storing the bike away 59 Important notes 59
Technical data 60
Overall dimensions 60 Weights 60 Top-ups 61 Engine 62 Timing system 62 Performance data 63 Spark plugs 63 Brakes 63 Transmission 64 Frame 65 Wheels 65 Tyres 65 Suspensions 66 Available colours 66 Electric system 66
For United States of America version only 70
Routine maintenance record 79
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GENERAL
Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to a Ducati Dealer or Authorized Workshop for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, using Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life.
All Ducati motorcycles come with a “Warranty Card”. However, warranty does not apply to the motorcycles used in competitions. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty will be automatically invalidated.
Symbols
Ducati Motor Holding S.p.A. advises you to read this manual carefully so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati Dealer or Authorized Workshop. The information contained herein will prove useful on your trips - and Ducati Motor Holding S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time.
Warning
Failure to comply with these instructions may put you at risk and lead to severe injury or death.
Important
Possibility of damaging the motorcycle and/or its components.
Note
Additional information concerning the job being carried out.
The terms right and left are referred to the motorcycle viewed from the riding position.
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Useful information for safe riding
Warning
Read this section before riding your motorcycle.
Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence. Both rider and pillion passenger must always wear suitable gear and a safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision. Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their feet on the footpegs when the motorcycle is in motion. Always hold the handlebars firmly with both hands so you will be ready for sudden changes of direction or in the road surface. The pillion passenger should always hold on to the suitable belt on the rear seat with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in. Always signal your intention to turn or pull to the next
lane in good time using the suitable turn indicators. Be sure you are clearly visible and do not ride within the blind spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. Always turn off the engine when refueling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refueling. Do not smoke when refueling. While refueling, you may inhale noxious fuel vapors. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and mufflers stay hot for a long time.
Warning
The exhaust system might be hot, even after engine is switched off; pay particular attention not to touch exhaust system with any body part and do not park the vehicle next to inflammable material (wood, leaves etc.).
Park your motorcycle where no one is likely to hit it and use the side stand. Never park on uneven or soft ground or your motorcycle may fall over.
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Carrying the maximum load allowed
Your motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety. Even weight distribution is critical to preserving safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads.
Information about carrying capacity
The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 375 Kg.
Arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Improperly secured luggage may affect stability. Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts. Make sure the tyres are inflated to the proper pressure indicated at page 54 and that they are in good condition.
Identification data
All Ducati motorcycles have two identification numbers, for frame (fig. 1.1) and engine (fig. 1.2).
Frame number
Engine number
Note
These numbers identify the motorcycle model and
are required when ordering spare parts.
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fig. 1.2
fig. 1.1
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CONTROLS
Warning
This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls.
Position of motorcycle controls (fig. 2)
1) Instrument panel.
2) Key-operated ignition switch and steering lock.
3) Left switch.
4) Clutch lever.
5) Choke lever.
6) Right switch.
7) Throttle twistgrip.
8) Front brake lever.
9) Gear change pedal.
10) Rear brake pedal.
fig. 2
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3 7 4 2 6
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Instrument panel (fig. 4)
1) Speedometer (km/h or mph). Gives road speed. a) Odometer (km or miles). Gives total distance covered. b) Trip meter (km or miles). Gives distance covered since last resetting. c) Trip meter resetting knob. Turn to reset trip meter to “0000”.
2) Engine revolution meter (rpm) Indicates engine rpm.
3) Neutral light N (green). Comes on when gearbox is in neutral.
4) Fuel warning light (yellow). Comes on when there are about 4 liters fuel left in the tank.
5) Turn indicator light (green). Comes on and flashes when a turn indicator is on.
6) Oil pressure light (red). Comes on when engine oil pressure is too low. It comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts. It may shortly come on when the engine is hot, however, it should go out as the engine revs up.
Important
If this light (6) stays on, stop the engine or it may suffer severe damage.
fig. 3
7) High beam light (blue). Comes on when right high beam is on.
8) Water temperature indicator . Indicates engine coolant temperature.
Important
Stop riding if the temperature reaches the max.
value, otherwise the engine might damage.
When parking light is on, the instrument panel is lighted.
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Keys (fig. 4)
Two universal keys are supplied for the ignition, the steering lock, the seat lock and the fuel filler cap and a plate (1) bearing key identification number.
Note
Separate the two keys and keep the identification plate in a safe place.
fig. 4
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Ignition switch and steering lock (fig. 5) It is located in front of the fuel tank and has four positions: A) ON: lights and engine enabled; B) OFF: lights and engine disabled; C) LOCK: steering locked; D) P: parking light and steering lock.
Warning
This model is equipped with an energy-saving CPU. If the key stays ON for a long period but the ignition button is not pressed within 15 seconds, the CPU will stop operating to avoid current absorption. Move the key to OFF and then to ON again.
Note
To move the key to the last two positions, press it down before turning it. Switching to (B), (C) and (D), you will be able to take the key out.
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fig. 5
A
B
C
D
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Left switch (fig. 6)
1) Dip switch, light dip switch, two positions: position = low beam on; position = high beam on.
2) Switch = 3-position turn indicator: centre position = off; position = left turn; position = right turn. To disable turn indicators, push in when switch returns to central position.
3) Button = warning horn.
4) Button = passing.
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fig. 6
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Clutch lever (fig. 7)
Lever (1) disengages the clutch. It features a dial adjuster (2) for lever distance from the twistgrip on handlebar. To set lever distance from twistgrip, push lever (1) fully forward and turn the dial adjuster (2) to one of its four positions. Remember that position no. 1 gives maximum distance between lever and twistgrip, whereas lever and twistgrip are closest when adjuster is set to position no.
4. When you pull in the lever (1), you will disengage the engine from the gearbox and therefore from the driving wheel. Using the clutch properly is essential to smooth riding, especially when moving off.
Warning
Set clutch lever when motorcycle is stopped.
Important
Using the clutch properly will avoid damage to transmission parts and spare the engine.
fig. 7
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Fast idle lever (fig. 8)
The fast idle lever (1) is used to start the engine from cold and to increase the engine idle rotation speed after starting. Control positions: A - (vertical) Control not activated B - Control fully activated The lever may also be placed on intermediate positions to match the progressive engine warming up (see page
33).
Important
Never use this device when the engine is warm. Do not run with the fast idle control on.
fig. 8
A
B
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Right switch (fig. 9)
1) Switch for ENGINE STOP, two positions: position (RUN) = run. position (OFF) = stop.
Warning
This switch is mainly intended for use in emergency cases when you need to stop the engine quickly. After stopping the engine, return the switch to the position to enable starting.
Important
Stopping the engine using switch (1) after riding with the lights on and leaving the ignition key in the ON position, may run the battery flat as the lights will remain on.
2) Button = engine start
Throttle twistgrip (fig. 9) The twistgrip (3) on the right handlebar opens the throttles. When released, it will spring back to the initial position (idling speed).
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fig. 9
Front brake lever (fig. 9) Pull in the lever (4) towards the twistgrip to operate the front brake. The system is hydraulically operated and you just need to pull the lever gently. The brake lever is provided with a dial adjuster (5) for lever distance adjustment from twistgrip on handlebar.
Warning
Please read the instructions on page 32 before
using these controls.
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Rear brake pedal (fig. 10)
Push down on the pedal (1) with your foot to operate the rear brake. The system is hydraulically operated.
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fig. 10
Gear change pedal (fig. 11) The gear change pedal is at rest when in the central position N, is moved up and down to change gears and then returns to the central position. down = push down on the pedal to engage 1stgear and to shift down. The N light will go out. up = lift the pedal to engage the 2ndgear and then the 3rd, 4th, 5thand 6thgear. Each time you move the pedal you will engage the next gear.
fig. 11
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Setting the gear change and rear brake pedals
The gear change and rear brake pedals can be adjusted to suit the preferred riding position of each rider. To set the gear change pedal, lock linkage (1) and loosen the check nuts (2) and (3).
Note
Nut (2) has a left-hand thread.
Fit an open-end wrench to the hexagon portion of linkage (1). Rotate linkage until setting pedal in the desired position. Tighten both check nuts onto linkage.
To set the rear brake pedal, loosen check nut (4). Turn pedal travel adjusting screw (5) until pedal is in the desired position. Tighten check nut (4). Work pedal by hand to make sure it has 1.5 - 2 mm free play before brake begins to bite. If not so, set the length of cylinder linkage as follows. Loosen the check nut (6) on cylinder linkage. Tighten linkage into fork (7) to increase play, or unscrew linkage to reduce it. Tighten check nut (6) and check pedal free play again.
fig. 11.2
fig. 11.3
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MAIN COMPONENTS AND DEVICES
Location (fig. 12)
1) Tank filler plug.
2) Seat catch.
3) Side stand.
4) Hook for helmet fastening cable.
5) Steering damper.
6) Rear view mirrors.
7) Front fork adjusters.
8) Rear shock absorber adjusters.
9) Motorcycle track alignment linkage.
fig. 12
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Tank filler plug (fig. 13)
Opening
Lift the protection lid (1) and fit the ignition key into the lock. Turn the key clockwise 1/4 turn to unlock. Lift the plug.
Closing
Refit the plug with the key in it and push it down into its seat. Turn the key anticlockwise to its initial position and take it out. Close the lock protection lid (1).
Note
The plug can only be closed with the key in.
Warning
Always make sure you have properly refitted (see page 36) and closed the plug after each refueling.
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OPEN
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fig. 13
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Seat catch and helmet hook
Opening (fig. 14.1 and fig. 14.3) Fit the ignition key into the lock (1) and turn the key clockwise. Pull gently the tail guard (2) outwards and lift it until it rests onto the fuel tank. On the rear end of the compartment underneath the seat, there is the helmet fastening cable. Insert the cable (A) into the helmet and insert the ends of the cable into the hook. Leave the helmet hanging outside (fig. 14.2) and refit the seat.
Warning
This system is intended to lock your helmet safely when you park your motorcycle. Never leave the helmet hanging from the hook when riding or it may get in the way and make you lose control of the motorcycle. Inserting the cable under the subframe from the left side will enable to lock the seat.
fig. 14.1
fig. 14.2
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3
4
PUSH
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Closing Monoposto (fig. 14.3)
Properly arrange objects in the compartment underneath the seat. Lower the tail guard and bring it back in horizontal position. Press on the rear end (2) until you hear the catch click in place.
Biposto (fig. 14.4) Pull gently the tail guard outwards and lower it to its horizontal position. Press on the passenger pillion to allow the clips (3) – integral with the fairing - to catch the pins (4) – integral with the frame, until you hear the catch click. Pull the tail guard gently up to make sure it is firmly secured to the frame.
fig. 14.3
fig. 14.4
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Side stand (fig. 15)
Important
Before lowering the side stand, make sure that the bearing surface is hard and flat.
Do not park on soft or pebbled ground or on asphalt melt by the sun heat and similar or the motorcycle may fall over. When parking in downhill road tracts, always park the motorcycle with its rear wheel facing downhill. To pull down the side stand, hold the motorcycle handlebars with both hands and push down on the thrust arm (1) with your foot until it is fully extended. Tilt the motorcycle until the side stand is resting on the ground.
Warning
Do not sit on the motorcycle when it is supported on the side stand.
To move the side stand to its rest position (horizontal position), tilt the motorcycle to the right and, at the same time, lift the thrust arm (1) with your foot.
Note
Check for proper operation of the stand mechanism (two springs, one into the other) and the safety sensor (2) at regular intervals.
Note
It is possible to start the engine with side stand down and the gearbox in neutral. When starting the bike with a gear engaged, pull the clutch lever (in this case the side stand must be up).
fig. 15
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