Dremel 6300 User Manual

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IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

6300

Call Toll Free for

Consumer Information

& Service Locations

1-800-4-DREMEL

For English Version

See page 2

Pour obtenir des informations

et les adresses de nos centres

de service après-vente,

appelez ce numéro gratuit

Llame gratis para

obtener información

para el consumidor y

ubicaciones de servicio

(1-800-437-3635) http://www.dr

Version française

Voir page 18

Versión en español

Ver la página 34

emel.com

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General Power Tool Safety Warnings

WARNING

Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep work area clean and well lit. Cluttered

or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

cause you to lose control.

Distractions can

Power

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions.

increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use

reduces the risk of electric shock.

If operating the power tool in damp locations is unavoidable use a Ground Fault Circuit Interrupter (GFCI) protected supply.

a GFCI reduce the risk of electric shock.

GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

There is an increased risk

Water entering a power tool will

Unmodified plugs

Damaged or entangled

Use

Do not use AC only rated tools with a DC power supply.

work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

While the tool may appear to

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

while operating power tools may result in serious personal injury.

Use personal protective equipment. Always wear eye protection.

such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool.

power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on.

key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times.

control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.

clothes, jewelry or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-

related hazards.

A moment of inattention

Protective equipment

A wrench or a

This enables better

Carrying

Loose

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Keep handles dry, clean and free from oil and grease.

ontrol the power tool.

Slippery hands cannot safely

Power tool use and care

Do not force the power tool. Use the correct power tool for your application.

ower tool will do the job better and safer at

the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off.

cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

Any power tool that

The correct

Such

Power tools are

edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

power tool for operations different from those intended could result in a hazardous situation.

Use clamps or other practical way to secure and support the workpiece to a stable platform.

your body is unstable and may lead to loss of control.

Holding the work by hand or against

Use of the

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts.

safety of the power tool is maintained.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.

cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Risk of injury to user. The power cord must only be serviced by a Dremel Service Facility.

This will ensure that the

Certain

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

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Safety Rules for Oscillating Tools

Hold power tools by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring.

make exposed metal parts of the tool "live" and shock the operator. Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Use a metal detector to determine if there are gas or water pipes hidden in the work area or call the local utility company for assistance before beginning the operation.

Striking or cutting into a gas line will result in explosion. Water entering an electrical device may cause electrocution.

Always hold the tool firmly with both hands for maximum control. Keep proper footing and balance at all times.

control of the power tool in unexpected situations.

Keep hands away from cutting area. Do not reach under the material being cut.

proximity of the blade to your hand is hidden from your sight.

Do not use dull or damaged blades. Bent blade can break easily or cause kickback.

Exercise extreme caution when handling the accessories.

sharp.

Wear protective gloves when changing cutting accessories.

hot after prolonged usage.

Use thick cushioned gloves and limit the exposure time by taking frequent rest periods.

harmful to the hands and arms.

Before scraping, check workpiece for nails. If there are nails, either remove them or set them well below intended finished surface.

Striking a nail with accessory edge could cause the tool to jump.

Do not wet sand with this tool. Liquids entering the motor housing is an electrical shock hazard.

Contact with a "live" wire will

This enables better

The

The accessories are very

Accessories become

Vibration caused by the tool may be

Never work in area which is soaked with a liquid, such as a solvent or water, or dampened such as newly applied wallpaper.

hazard when working in such conditions with a power tool and heating of the liquid caused by scraping action may cause harmful vapors to be emitted from workpiece.

Always wear eye protection and a dust mask for dusty applications and when sanding overhead.

be absorbed by your eyes and inhaled easily and may cause health complications.

Use special precautions when sanding chemically pressure treated lumber, paint that may be lead based, or any other materials that may contain carcinogens.

suitable breathing respirator and protective clothing must be worn by all persons entering the work area. Work area should be sealed by plastic sheeting and persons not protected should be kept out until work area is thoroughly cleaned.

Do not use sandpaper intended for larger sanding pads.

beyond the sanding pad causing snagging, tearing of the paper or kick-back. Extra paper extending beyond the sanding pad can also cause serious lacerations.

WARNING

grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemicallytreated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

There is an electrical shock

Sanding particles can

Larger sandpaper will extend

Some dust created by power sanding, sawing,

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

ymbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

Diameter Size of drill bits, grinding wheels, etc.

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

No load speed Rotational speed, at no load

orbits etc. per minute

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Li-ion RBRC seal Designates Li-ion battery recycling

program

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates that this tool is listed by the Intertek Testing

This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.

This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.

This symbol

designates that this tool complies to NOM Mexican Standards.

Services, to United States and Canadian Standards.

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Functional Description and Specifications

WARNING

Disconnect the plug from the power source before making any assembly, adjustments or changing accessories

measures reduce the risk of starting the tool accidentally.

Model 6300 Multi-Max Oscillating Power Tool

FIG. 1

ON/OFF

SWITCH

VENTILATION

OPENINGS

. Such preventive safety

VARIABLE SPEED

CONTROL DIAL

POWER

CORD

CLAMPING

SCREW

BLADE

WASHER

ACCESSORY

ACCESSORY HOLDER

Model number 6300 No load speed n Voltage rating

10,000-21,000/min

120 V 60 Hz

NOTE: For tool specifications refer to the nameplate on your tool.

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Assembly

WARNING

making any assembly, adjustments or changing accessories

safety measures reduce the risk of starting the tool accidentally.

WARNING

always wear protective gloves

preventive safety measures reduce the risk of injury from sharp edges of the accessories. Application tools can become very hot while working. Danger of burns!

INSTALLING AND REMOVING

Dremel cutting, scraper blades have a QuickFit slot which allows for faster accessory removal compared with other conventional oscillating tool systems.

1. Loosen the clamping screw using the hex key provided just enough so you can slide the accessory between the accessory holder and the blade washer (Fig. 2).

Clean accessory holder, accessory and the

2. clamping screw with a clean cloth.

3. Place the accessory onto the accessory holder making sure the accessory engages all 12 pins in the holder and the accessory is flush aganist the accessory holder.

4. Securely tighten the clamping screw with the hex provided (Fig. 3).

NOTE: Some accessories, such as scrapers or blades, may be mounted either straight on the tool, or at an angle to enhance usability (Fig. 4).

INSTALLING AND REMOVING

Your backing pad uses hook-and-loop backed accessories, which firmly grip the backing pad when applied with moderate pressure.

1. Align the sanding sheet and press it onto the sanding plate by hand.

2. Firmly press the power tool with the sanding sheet against a flat surface and briefly switch the power tool on. This will promote good adhesion and helps to prevent premature wear.

3. To change, merely peel off the old sanding sheet, remove dust from the backing pad if necessary, and press the new sanding sheet in place.

Disconnect the plug from t

he power source before

. Such preventive

For all work or when changing accessories

ACCESSORIES

SANDING SHEETS

. Such

After considerable service the backing pad s

urface will become worn, and the backing pad must be replaced when it no longer offers a firm grip. If you are experiencing premature wear out of the backing pad facing, decrease the amount of pressure you are applying during operation of the tool.

For maximum use of abrasive, rotate pad 120 degrees when tip of abrasive becomes worn.

FIG. 2

CLAMPING

ACCESSORY

HOLDER

BLADE

WASHER

ACCESSORY

CLAMPING

SCREW

HEX KEY

FIG. 3

HEX KEY

FIG. 4

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Introduction

Thank you for purchasing the Dremel MultiMax.

This tool was designed to tackle home repair, remodeling and restoration projects. The Dremel Multi-Max tackles tasks that are tedious, time consuming or simply next to impossible to achieve with any other tool. The ergonomic housing is designed for you to hold and control in a comfortable manner during operation.

It comes with an assortment of accessories that are specifically designed for remodeling work where you need precision and control.

Your Dremel Multi-Max has a robust electric motor, is comfortable in the hand, and is made to accept a large variety of accessories

Operating Instructions

LEARNING TO USE THE TOOL

Getting the most out of your oscillating tool is a matter of learning how to let the speed and the feel of the tool in your hands work for you.

The first step in learning to use the tool is to get the “feel” of it. Hold it in your hand and feel its weight and balance (Fig. 5). Depending on the application, you will need to adjust your hand position to achieve optimum comfort and control. The unique comfort grip on the body of the tool allows for added comfort and control during use.

When holding tool, do not cover the air vents with your hand. Blocking the air vents could cause the motor to overheat.

IMPORTANT! Practice on scrap material first to see how the tool’s high-speed action performs. Keep in mind that your tool will perform best by allowing the speed, along with the correct accessory, do the work for you. Be careful not to apply too much pressure.

Instead, lower the oscillating accessory lightly to the work surface and allow it to touch the

including flush cut blades, scraper blades, grout removal wheels and sanding pads.

Accessories come in a variety of shapes and permit you to do a number of different jobs. As you become familiar with the range of accessories and their uses, you will learn just how versatile your Dremel Multi-Max is.

Visit www.dremel.com to learn more about what you can do with your Dremel Multi-Max.

INTENDED USE

This Dremel Multi-Max Tool is intended for dry sanding of surfaces, corners, edges, for scraping, for sawing soft metals, wood and plastic components, and for grout removal using the applicable tools and accessories recommended by Dremel.

FIG. 5

point at which you want to begin. Concentrate on guiding the tool over the work using very little pressure from your hand. Allow the accessory to do the work.

Usually it is better to make a series of passes with the tool rather than to do the entire job with one pass. To make a cut, for example, pass the tool back and forth over the work. Cut a little material on each pass until you reach the desired depth.

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The tool is switched "ON" by the slide switch

SLIDE "ON/OFF" SWITCH

ocated on the topside of the motor housing.

TO TURN THE TOOL "ON", slide the switch button forward.

TO TURN THE TOOL "OFF", slide the switch button backward.

ELECTRONIC FEEDBACK

Your tool is equipped with an internal electronic feedback system that provides a “soft start”, which will reduce the stresses that occur from a high torque start. The system also helps to keep the preselected speed virtually constant between no-load and load conditions.

VARIABLE SPEED CONTROL DIAL

This tool is equipped with a variable speed control dial (Fig. 6). The speed may be controlled during operation by presetting the dial in any one of ten positions.

FIG. 6

VARIABLE SPEED

CONTROL DIAL

OPERATING SPEEDS

The Dremel Multi-Max consists of an AC universal motor and oscillating mechanism to perform applications such as cutting, grout removal, scraping, sanding and more.

The Dremel Multi-Max has a high oscillating motion of 10,000 - 21,000 opms. The high s

peed motion allows the Dremel Multi-Max to achieve with excellent results. The oscillating motion allows the dust to fall to the surface rather than slinging particles into the air.

To achieve the best results when working with different materials, set the variable speed control to suit the job (See Speed Chart on Page 10 for guidance) . To select the right speed for the accessory in use, practice with scrap material first.

NOTE: Speed is affected by voltages changes. A reduced incoming voltage will slow the OPM of the tool, especially at the lowest setting. If your tool appears to be running slowly, increase the speed setting accordingly. The tool may not start at the lowest switch setting in areas where outlet voltage is less than 120 volts. Simply move the speed setting to a higher position to begin operation.

The variable speed control settings are marked on the speed control dial. The settings for approximate OPM’s are:

Switch Setting Speed Range

/min (OPM)

2 10,000-11,000

4 11,000-13,000

6 13,000-16,000

8 16,000-19,000

10 19,000-21,000

You can refer to the charts on next page to determine the proper speed, based on the material and accessory being used. These charts enable you to select both the correct accessory and the optimum speed at a glance.

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Description

60, 120 and 240 Grit

Paper - Bare Wood

60, 120 and 240 Grit

Paper - Paint

3/8" HCS Wood

Flush Cut Blade

3/4" BiM Wood/Metal

Flush Cut Blade

3/4" HCS Wood

Flush Cut Blade

3" Flat

Saw Blade

1/8" Grout Removal

Blade

1/16" Grout Removal

Blade

Rigid Scraper Blade

Flexible Scraper

Blade

60 Grit Diamond

Paper

Soft

Wood

2 - 10

8 - 10

Hard

Wood

2 - 10

6 - 10

Painted

Wood

2 - 10

2 - 4

Laminates/

2 - 6

Steel

8 - 10

8 - 10*

Aluminum/

Copper

8 - 10

Vinyl/

Carpet

2 - 8

Caulk/

Adhesive

2 - 6

Stone/

Cement

6 - 10

Grout

6 - 10

Catalog

Numbers

MM70W

MM70P

MM411

MM440

MM422

MM450

MM500

MM501

MM600

MM610

MM900

WOOD

1/4

3/4

1/2

WOOD

* Soft steel only

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Use only Dremel, high-performance accessories.

Multi-Max Accessory Speed Settings

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Operating Applications

Your Dremel Multi-Max Tool is intended for sanding and cutting wooden materials, plastic, plaster and non-ferrous metals. It is especially suitable for working close to edges, in tight spaces, and for flush cutting. This tool must be used only with Dremel accessories .

Below are some typical uses for your Dremel Multi-Max Tool.

WARNING

from the body.

directly in front of working area. Always hold the tool with both hands and wear protective gloves.

Flush Cutting

Remove excess wood from door jamb, window sill and/or toekick. Removing excess copper or PVC pipe.

Removal work

e.g. carpets & backing, old tile adhesives, caulking on masonry, wood and other surfaces.

Removal of excess materials

e.g. plaster, mortar splatters, concrete on tiles, sills.

Preparation of surfaces

e.g. for new floors and tiles.

Detail sanding

e.g. for sanding in extremely tight areas otherwise difficult to reach and require hand sanding

Saw blades are ideal for making precise cuts in tight areas, close to edges or flush to a surface.

Select a medium to high speed for making initial plunge, start off at medium speed for increased control. After making your initial cut, you can increase speed for faster cutting ability.

it is important not to force the tool during the plunge cut. If you experience a strong vibration in your hand during the plunge cut, this indicates that you are applying too much pressure. Back the tool out and let the speed of the tool do the work. While keeping the teeth

APPLICATION

For all accessories, work with the accessory away

Never position hand near or

CUTTING

Flush cutting blades are intended to make precise cuts to allow for installation of flooring or wall material. When flush cutting

of the blade in the work surface, move the back of the tool in a slow sideways motion. This motion will help expedite the cut.

When making a flush cut it is always a good idea to have a piece of scrap material (tile or wood) supporting the blade. If you need to rest the flush cutting blade on a delicate surface, you should protect the surface with cardboard or masking tape.

The flat saw blade is ideal for making precise cuts in wood, plaster, drywall material.

Applications include cutting openings in flooring for venting, repairing damaged flooring, cutting openings for electrical boxes. The blade works best on softer woods such as pine. For harder woods, the blade life will be limited.

Select a medium to high speed.

The flat saw blade can also be used for window restoration making glazing easy to remove. The saw blade can be placed directly against the edge of the window frame, guiding the blade through the glazing.

GROUT REMOVAL

Grout removal blades are ideal for removing damaged or

cracked grout. Grout blades come in different widths (1/16" and 1/8") to tackle different grout line widths. Before selecting a grout blade measure the grout line width to pick the appropriate blade.

Select a medium to high speed. To remove the grout, use a back and forth

motion, making several passes along the grout line. The hardness of the grout will dictate how many passes are needed. Try and keep the grout blade aligned with the grout line and be careful not to apply too much side pressure on the grout blade during the process. To control plunge depth use the carbide grit line on the blade as an indicator. Be careful not to plunge beyond the carbide grit line to avoid damage to the backer board material.

The grout blades can handle both sanded and unsanded grout. If you notice the blade clogging during the grout removal process, you can use a brass brush to clean the grit, thus exposing the grit again.

The grout blade geometry is designed so that the blade can remove all grout up to the

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surface of a wall or corner. This can be accomplished by ensuring that the segmented p

ortion of the blade is facing the wall or corner.

Scrapers are suitable for removing old coats of varnish or adhesives, removing bonded carpeting, e.g. on stairs/steps and other small/medium size surfaces.

Select low to medium speed.

removing strong, tacky adhesives,

scraper blade surface with (petroleum jelly or silicone grease) to reduce gumming up.

The carpet/vinyl flooring removes easier if it is scored prior to removal so the scraper blade can move underneath the flooring material.

Mount the scraper blade with the logo side facing up. With the flexible scraper, make sure that the screw head does not make contact with surface during the scraping process (a 30

- 45 degree pitch is recommend). This can be accomplished by making sure that the tool is at an angle to the blade. You should be able to see the blade flex during the scraping process.

If you are removing caulk from a delicate surface such as a bath tub or tile back splash, we recommend taping or protecting the surface that the blade will rest on. Use rubbing alcohol to clean the surface after the caulk and/or adhesive is removed.

Turn the tool on and place desired accessory on the area where material is to be removed.

Begin with light pressure. The oscillating motion of accessory only occurs when pressure is applied to the material to be removed.

Excessive pressure can gouge or damage the background surfaces (e.g,. wood, plaster).

hard to reach areas.

Work with the complete surface of the sanding pad, not only with the tip.

SCRAPING

Rigid scrapers are for large area removal, and harder materials such as vinyl flooring, carpeting and tile adhesives. When

grease the

Flexible scrapers are used for hard to reach areas and softer material such as caulk.

SANDING

Sanding accessories are suitable for dry sanding of wood, metal, surfaces, corners and edges and

Corners may be finished using the tip or edge of the selected accessory, which should o

ccasionally be rotated during use to distribute the wear on the accessory and backing pad surface.

Sand with a continuous motion and light pressure. DO NOT apply excessive pressure let the tool do the work. Excessive pressure will result in poor handling, vibration, and unwanted sanding marks and premature wear on the sanding sheet.

Always be certain that smaller workpieces are securely fastened to a bench or other support. Larger panels may be held in place by hand on a bench or sawhorses.

Open-coat aluminum oxide sanding sheets are recommended for most wood or metal sanding applications, as this synthetic material cuts quickly and wears well. Some applications, such as metal finishing or cleaning, require special abrasive pads which are available from your dealer. For best results, use Dremel sanding accessories which are of superior quality and are carefully selected to produce professional quality results with your oscillating tool.

The following suggestions may be used as a general guide for abrasive selection, but the best results will be obtained by sanding a test sample of the workpiece first.

Grit Application

Coarse For rough wood or metal

Medium For general wood or metal

Fine For final finishing of wood,

With the workpiece firmly secured, turn tool on as described above. Contact the work with the tool after the tool has reached its full speed, and remove it from the work before switching the tool off. Operating your oscillating tool in this manner will prolong switch and motor life, and greatly increase the quality of your work.

Move the oscillating tool in long steady strokes parallel to the grain using some lateral motion to overlap the strokes by as much as 75%. DO NOT apply excessive pressure - let the tool do the work. Excessive pressure will result in poor handling, vibration, and unwanted sanding marks.

sanding, and rust or old finish removal.

sanding

metal, plaster and other surfaces.

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GRINDING

The diamond paper accessory a

llows for the Multi-Max to be used

thin set. Preparing the surface for tile replacement is a common application for this accessory.

The diamond paper needs to be mounted to the backing pad prior to use.

Select a low to high speed depending on the material removal rate desired.

for grinding away cement, plaster or

Corners may be finished using the tip or edge of the selected accessory, which should o

ccasionally be rotated during use to distribute the wear on the accessory and backing pad surface.

Grind with a continuous motion and light pressure. DO NOT apply excessive pressure let the tool do the work. Excessive pressure will result in poor handling, vibration, and premature wear on the diamond paper sheet.

Selecting Sanding/Grinding Sheets

Material Application Grit Size

All wooden materials (e.g., hardwood, softwood, chipboard, building board) Metal materials–

Metal materials, fiberglass

and plastics

Sand Paper (Dark)

For coarse-sanding, e.g. of rough, unplanned beams and boards

For face sanding and planing small irregularities

For finish and fine sanding of wood

Coarse

Medium

Fine

120

240

Paint, varnish, filling compound and filler

Sand Paper (White)

Masonry, stone, cement

and thin set

Diamond Paper

For sanding off paint

For sanding primer (e.g., for removing brush dashes, drops of paint and paint run)

For final sanding of primers before coating

For smoothing, shaping and braking edges

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Coarse

Medium

Fine

Coarse

120

240

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CORRECT: Sand with a smooth back and forth motion, allowing the weight of the tool to do the work.

INCORRECT: Avoid sanding with only the tip of the pad. Keep as much sand paper in touch with the work surface as possible.

IG. 7

CORRECT: Always cut with a smooth back and forth motion. Never force the blade. Apply light pressure to guide the tool.

INCORRECT: Do not twist the tool while cutting.This can cause the blade to bind.

IG. 8

CORRECT: Always sand with the pad and sandpaer flat against the work surface. Work smoothly in a back and forth motion.

INCORRECT: Avoid tipping the pad. Always sand flat.

CORRECT: Make sure flexible scraper blade flexes enough

INCORRECT: Avoid screw head touching surface with flexible scraper blade.

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Maintenance Information

Service

WARNING

maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause serious hazard.

recommend that all tool service be performed by a Dremel Service Facility.

The brushes and commutator in your tool have been engineered for many hours of dependable service.To maintain peak efficiency of the motor, we recommend every 50 - 60 hours the brushes be serviced by a Dremel Service Facility.

NO USER SERVICEABLE PARTS INSIDE. Preventive

CARBON BRUSHES

Extension Cords

Cleaning

WARNING

the power supply before cleaning or performing any maintenance.

be cleaned most effectively with compressed dry air.

Always wear safety goggles when

cleaning tools with compressed air.

Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.

CAUTION

plastic parts.

carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.

To avoid accidents always disconnect the tool from

The tool may

Certain cleaning agents and solvents damage

Some of these are: gasoline,

WARNING

If an extension cord is

necessary, a cord with adequate size conductors that is capable of carrying the current necessary for your tool must be used.

This will prevent excessive voltage drop, loss of power or overheating. Grounded tools must use 3-wire extension cords that have 3-prong plugs and receptacles.

NOTE: The smaller the gauge number, the

heavier the cord.

RECOMMENDED SIZES OF EXTENSION CORDS

120 VOLT ALTERNATING CURRENT TOOLS

3-6 6-8

8-10 10-12 12-16

Cord Size in A.W.G.

Cord Length in Feet

50 100 150 15

18 16 16 14 0.75 0.75 1.5 2.5

16 14 12 0.75 1.0 2.5 4.0

18 16 16 14 12 1.0 2.5 4.0 — 14 12 — — — — — —

Tool’s

Ampere

Rating

-15-

Wire Sizes in mm

Cord Length in Meters

30 60 120

DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 16

Multi-Max Accessories

ccessory

MM11

Base plate for sanding

MM411

3/8"HCS wood flush cut blade

MM440

3/4"HCS wood flush cut blade

MM422

3/4"BIM wood metal flush cut blade

MM450

3"HCS Flat Saw Blade

MM500 MM501

Segmented 1/8", 1/16" grout removal

aterial

Depends on sanding sheet

Wood, plastic, drywall and other soft materials

Wood, plastic drywall and other soft materials

Non-ferrous metals, wood, plastic and other soft metals

Wood (limited use on hard wood) plastic, drywall and other soft materials.

Grout joints

pplication

Sanding surfaces close to edges, in corners or hard to reach areas. Depending on the sanding sheet for, e.g., sanding wood, paint, varnish, thinset and cement.

Smaller cuts and flush cuts. Example: Cut-outs in furniture for cable connections.

Cutting and deep flush cuts; also for sawing close to edges, in corners and hard to reach areas. Example: Flush cutting door jamb or window sill, for flooring or tile installation.

Smaller cuts and plunge cuts. Example: Sawing off water pipes (copper) or cable ducts flush against walls, floors or ceilings.

Cutting in existing trim or flooring. Cutting close to edges in corners or hard to reach areas. Examples: Installing floor vent or repairing damaged wood flooring.

Removing grout from between wall or floor tiles. Example: Removing grout joints between wall tiles for repair work.

MM600

Rigid scraper blade

MM610

Flexible scraper blade

MM900

60 grit diamond paper

MM70P

Sand paper

MM70W

Sand paper

HCS = High Carbon Steel BiM =BiMetal

Vinyl, varnish and carpeting

Caulk, adhesives, paint and other soft materials

Thinset, cement and motar.

Varnish and paint removal

Bare wood, hardwood, softwood, chipboard, metal

-16-

Remove vinyl flooring and bonded carpeting. Example: On stairs/steps or other small/medium sized surfaces. Scraping off old coats of varnish/paint or other adhesive.

Removing caulk, coats of peeling paint or soft adhesive.

Removing thinset or cement; Example: Grinding away thinset after tile removal.

For sanding primer and removing brush strokes, drops of paint and paint run.

For detail sanding.

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