Drager Narkomed 6000 Service manual
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Technical
Service
Manual
Part Number: 4114846-001
Date: 20 May 2002
© 2002 Draeger Medical, Inc.
Rev: R
Narkomed 6000
Anesthesia System
RETURN TO THIS MANUAL'S TABLE OF CONTENTS
RETURN TO CD-ROM TABLE OF CONTENTS
RETURN TO CD-ROM TABLE OF CONTENTS
Narkomed 6000 Service Manual Table of Contents
Summary of What's New in Rev. R
DESCRIPTION
SECTION 1:
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
SECTION 2:
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Accessing the Service Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 Advanced Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 Service Monitors Notebook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 Service Configuration Notebook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.5 Service Dump Notebook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.6 Service Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.6A Service Log Entry Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18B
2.7 NM6000 Event Log Transfer Using Service Laptop with Windows 95 or 98 . . . . . . . . 2-19
2.7A NM6000 Event Log Transfer Using Service Laptop with Windows NT . . . . . . . . . . . 2-23A
2.7B Event Log Transfer: Alternate Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23H
2.8 Divan Ventilator Power-up Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2.9 Divan Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
SECTION 3:
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Power Supply and Voltage Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4A
3.3 Troubleshooting Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4B
PAG E
SECTION 4:
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Cylinder Yoke Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Cylinder Pressure Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.3 Cylinder and Pipeline Pressure Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.4 Flowmeters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.5 Flow Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.6 Minimum O2 Flow Cutoff Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7 Auxiliary Oxygen Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.8 Oxygen Supply Failure Protection Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.9 Oxygen Supply Pressure Alarm Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4.10 Oxygen Ratio Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.11 O2 Flush Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4.12 Ventilator Piston-Cylinder Diaphragm Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
4.13 Divan Ventilator PCB Assemblies, Battery and EPROM Replacement . . . . . . . . . . . . 4-39
4.14 Breathing System and Diaphragm Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4.15 Breathing System and Ventilator Lip Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
4.16 Ventilator Replacement - Complete Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
4.17 Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53
4.18 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
4.19 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-57
Rev. R
i
CONTENTS (continued)
RETURN TO THIS MANUAL'S TABLE OF CONTENTS
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NM6000
DESCRIPTION
4.20 Workstation Processor Assembly (WPU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
4.21 VPO Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
4.22 Vitalbus Hub PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66
4.23 Agent Analyzer Assembly; Lithium Battery (TK-RAM IRIA) Replacement. . . . . . . . . 4-68
4.23A GAP Pump Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71A
4.23B IRIA Sensor Head Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71C
4.23C GAP Personality PCB & Common Processor PCB Replacement . . . . . . . . . . . . . . . . . 4-71E
4.23D IRIA Controller PCB Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71H
4.23E Water Trap, Solenoid, Variable Restrictor Replacement & Retubing Procedure . . . . 4-71K
4.24 CRT Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-72
4.24A Flat Panel Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-75A
4.25 Table Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76
4.25A Strip Chart Recorder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-77A
4.26 Flow Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78
4.27 Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80
4.28 Lower Frame Cover (skirt) Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-82
4.29 Divan Safety Plate Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84
4.30 WPU Mother Board Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-87
4.31 Vaporizer Mounting and Exclusion System Replacement . . . . . . . . . . . . . . . . . . . . . . . 4-96
4.32 Main Pneumatic Valve Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-98
4.33 Divan Ventilator Front Bezel and Related Components Replacement . . . . . . . . . . . . 4-100
4.34 Integrated Patient Monitor Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 4-108
4.35 Divan Motor Drive Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-111
4.36 Divan PEEP Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-113
4.37 Divan Pressure Sensors Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-118
PAG E
SECTION 5:
Adjustment and Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Cylinder Pressure Regulator Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2 Oxygen Supply Pressure Alarm Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.3 Oxygen Ratio Controller (ORC) Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.4 Oxygen Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.5 Breathing Pressure Monitor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.6 Agent Monitor Sample Flow Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.7 CRT Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.7A Flat Panel Brightness, Contrast, Phase and Video Position Adjustments . . . . . . . . . 5-17A
5.8 Touch Screen Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.8A Advanced Touch Screen Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19A
5.9 Ventilator Supply Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.10 Ventilator Supply Flow Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.11 Ventilator Control Pressure Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.12 Breathing System Leveling Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.13 Bag Pole Friction Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.14 Right Vaporizer Vertical Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5.15 System Electrical Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.16 Local Time Zone Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.17 Narkomed 6000 Alarm Volume Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
SECTION 6:
PMS Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
ii
Rev. R
RETURN TO THIS MANUAL'S TABLE OF CONTENTS
RETURN TO CD-ROM TABLE OF CONTENTS
NM6000
CONTENTS (continued)
DESCRIPTION PAG E
Periodic Manufacturers Certification General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
PM Certification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.1 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.2 Battery Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.3 Open Reservoir Scavenger - if applicable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.4 Scavenger Interface, A/C - if applicable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.5 Suction Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.6 Suction Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.7 High Pressure Leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.8 Regulator and Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.9 Oxygen Supply Failure Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.10 Flowmeters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.11 Oxygen Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.12 Oxygen Concentration Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.13 Oxygen Ratio Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.14 Fresh Gas Leak Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6.15 Minimum O2 Control Solenoid Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.16 Divan Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
6.17 Divan Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.18 Divan Operating Mode Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
6.19 Respiratory Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
6.20 Pressure Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
6.21 Agent Analyzer Accuracy Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
6.22 O2 Flush Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
6.23 Reset Logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
6.24 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
6.25 Vapor Exclusion System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
6.26 Table Top Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
6.27 Flowmeter Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
6.28 CRT Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
6.29 Operator’s Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
6.30 Final Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
SECTION 6A:
PMS Procedure: Integrated Patient Monitoring Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-1
6A.1 Electrical Safety Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-3
6A.2 ECG Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-5
6A.3 Battery Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-7
6A.4 Defibrilator Synchronization Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-8
6A.5 ST Segment Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-9
6A.6 Invasive Blood Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-10
6A.7 Temperature Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-16
6A.8 Cardiac Output Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-17
6A.9 SPO2/Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-19
6A.10 NIBPStrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-21
6A.11 Chart Recorder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-23
6A.12 Final IPMM and Strip Chart Recorder Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A-24
SECTION 7:
System Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Exclusion System Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Rev. P
iii
CONTENTS (continued)
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NM6000
DESCRIPTION
7.3 deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.4 deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.5 deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.6 Gas Analyzer Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.7 Installation of Flow Sensor Anti-rotation Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.8 Installation of Bag Arm O-ring, Locking Knob, and Friction Screw Adjustment. . . . . 7-14
7.9 Lubrication of Ventilator Piston Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7.10 deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7.11 Vitalbus Hub Conversion to Single Com Port Configuration. . . . . . . . . . . . . . . . . . . . . 7-18
7.12 Divan Motor Drive Belt Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
PAG E
iv
Rev. P
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NM6000
CONTENTS (continued)
DESCRIPTION PAG E
SECTION 8:
Spare and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Monitor and touchscreen assembly, related parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2, 8-3
Flat panel display and related parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3A, 8-3B
Table lamp assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4, 8-5
Strip Chart Recorder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5A, 8-5B
Gas analyzer assembly and components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6, 8-7
Gas analyzer tubing and related items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7A, 8-7B
Integrated Patient Monitoring Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7C, 8-7D
Divan piston-cylinder unit, lip seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8, 8-9
Divan electronics assemblies, batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10, 8-11
Absorber canister and diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11A, 8-11B
Divan motor drive assembly, pressure sensors, PEEP valve . . . . . . . . . . . . . . . . 8-11C, 8-11D
Divan breathing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12, 8-13
Ultrasonic flow sensor, oxygen sensor, hose assemblies. . . . . . . . . . . . . . . . . . . . . . . 8-14, 8-15
Pipeline inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16, 8-17
Failsafe assemblies, ORC, O
supply pressure switch, min. flow O2 solenoid . . . . 8-18, 8-19
2
Flowmeter shield, knobs, gauges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20, 8-21
Auxiliary O
flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22, 8-23
2
Suction switch, vacuum valve asm, cockpit sub-asm, main switch. . . . . . . . . . . 8-23A, 8-23B
Flow tubes, flow control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24, 8-25
Cylinder pressure regulators, O2 flush valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26, 8-27
Bag arm assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27A, 8-27B
Cylinder yokes and related parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28, 8-29
VPO assembly, interface assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30, 8-31
Vitalbus assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32, 8-33
Power supply, casters, processor and related items, cord retainer hardware. . . . . . 8-34, 8-35
Internal cables and wire harness assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36, 8-37
Open Reservoir Scavenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38, 8-39
Scavenger, A/C, Vent Grill Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40, 8-41
Vapor mounting and exclusion system; paint, Loctite, Molykote, silicon adhesive . 8-42, 8-43
Boom Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44, 8-45
Rev. R
v
NARKOMED 6000 ANESTHESIA SYSTEM
GAS
INSTRUMENTATION
PANEL
AUXILIARY O2
FLOWMETER
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MONITOR
SCREEN
ABSORBER
STRIP CHART
RECORDER
DIVAN
VENTILATOR
SV00285
1-0
Rev. H
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NM6000
INTRODUCTION
1.0 RECOMMENDATIONS
Because of the sophisticated nature of Draeger Medical, Inc. anesthesia equipment and its
critical importance in the operating room setting, it is highly recommended that only
appropriately trained and experienced professionals be permitted to service and maintain
this equipment. Please contact DrägerService
equipment.
Draeger Medical, Inc. also recommends that its anesthesia equipment be serviced at threemonth intervals. Periodic Manufacturer’s Service Agreements are available for equipment
manufactured by Draeger Medical, Inc. For further information concerning these
agreements, please contact us at (800) 543-5047.
®
at (800) 543-5047 for service of this
Draeger Medical, Inc.
HOW TO USE THIS MANUAL
products/material in need of factory repair shall be sent to:
DrägerService
3124 Commerce Drive
Telford, PA 18969 U.S.A.
(Include RMA Number)
The manual is divided into several sections. The DIAGNOSTICS section describes self-test
and service diagnostics for checking the system functions. An understanding of the on-board
service capabilities is necessary before any attempt is made to troubleshoot the unit. The
TROUBLESHOOTING section lists error codes and provides troubleshooting guides to
assist the Technical Service Representative in locating the source of a problem. The
REPLACEMENT PROCEDURES section contains instructions for removal and replacement
of assemblies that are considered field-replaceable. The ADJUSTMENT AND
CALIBRATION PROCEDURES section contains the field procedures needed to restore
original system specifications. The Periodic Manufacturer’s Service (PMS) PROCEDURE
section outlines the steps required to verify the electrical, mechanical and pneumatic safety
of the unit and also identifies components requiring periodic replacement.
GENERAL TROUBLESHOOTING GUIDELINES
Troubleshooting the Narkomed 6000 should always begin by communicating with those who
observed or experienced a problem with the unit. This may eliminate unnecessary
troubleshooting steps. Once a general problem is identified, refer to the troubleshooting flow
charts in Section 3 to determine the proper corrective action to be taken.
After any component is replaced, verify that the unit is operating properly by running the
appropriate diagnostic procedure. The PMS PROCEDURE in Section 6 must also be
performed after any component is replaced.
The general arrangement of the Narkomed 6000 anesthesia system is shown on the opposite
page.
1-1
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NM6000INTRODUCTION (continued)
WARNINGS
Warnings are used in this manual before procedures which if not performed correctly could
result in personal injury.
CAUTIONS
Cautions are used in this manual to alert service personnel to the possibility of damage to
the equipment if a procedure is not performed correctly.
Copyright
Copyright© 2001 by Draeger Medical, Inc. All rights reserved. No part of this publication
may be reproduced, transmitted, transcribed, or stored in a retrieval system in any form or
by any means, electronic or mechanical, including photocopying and recording, without
written permission of Draeger Medical, Inc.
Trademark Notices
Narkomed, Narkomed GS, Vigilance Audit, Vitalert and Vitalink are registered trademarks
of Draeger Medical, Inc. All other products or name brands are trademarks of their
respective owners.
Disclaimer
The content of this manual is furnished for informational use only and is subject to change
without notice. Draeger Medical, Inc. assumes no responsibility or liability for any errors or
inaccuracies that may appear in this manual.
1-2
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NM6000 DIAGNOSTICS
2.0 DIAGNOSTICS
The Narkomed 6000 contains a diagnostic system that monitors certain system functions
and records their operational status. A series of tests is performed when the system is
powered up and the results are displayed on the monitor screen. At the completion of the
diagnostics, one of three screens will appear as shown in the following examples:
SYSTEM 1 PASS
VPO Pod PASS
GAP Pod PASS
VENTILATOR PASS
SYSTEM FUNCTIONAL
SYSTEM 1 PASS
VPO Pod PASS
GAP NVRAM failure FAIL
VENTILATOR PASS
SYSTEM CONDITIONALLY FUNCTIONAL
press key to continue
SYSTEM 1 PASS
VPO Pod Firmware FAIL
GAP Pod PASS
VENTILATOR FAIL
SYSTEM NON-FUNCTIONAL
Continue
Continue
Continue
The screen labeled SYSTEM FUNCTIONAL indicates that all tests have passed. This screen
will be displayed for approximately five seconds, and the system will then proceed to the
monitor screen. (Touching the Continue key will bring up the monitor screen immediately.)
The screen labeled SYSTEM CONDITIONALLY FUNCTIONAL indicates that a problem
has been detected but the system is still usable. This screen will remain displayed until the
Continue key is touched.
The SYSTEM NON-FUNCTIONAL screen indicates that a serious problem has been
detected. The system will not proceed any further.
Further diagnostic functions are available through service screens that can be accessed at
the monitor. The following pages provide a description of the service screens. If no display is
present upon system power-up, refer to Section 3 of this manual for troubleshooting
assistance.
2-1
DIAGNOSTICS (continued)
2.1 Accessing the Service Screens
To access the service screens you must first touch the Setup key at the bottom of
the screen to display the setup notebook, then touch the About tab to display the
About page of the setup notebook as shown in Figure 2-1.
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NM6000
Figure 2-1. Setup Notebook About Page
On the About page, touch the following keys in this order:
1. Volume, Pressure, Oxygen
2. Gas Analysis
3. NM6000
4. Strip Chart Recorder
In the service mode, the following keys are added at the bottom of the screen:
Exit
Service
Service
Monitors
Service
Config
2-2
Service
Dump
Service
Log
Rev. B
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NM6000 DIAGNOSTICS (continued)
2.2 Advanced Service Mode
The Advanced service mode allows the service technician to change the NM6000
serial number via the NM6K Configuration Page (described later), to install or
remove software options, update Pod based software and also allows the Pod
Logs and Service Log (described later) to be cleared.
To enter the Advanced service mode, touch the following keys on the About page
of the Setup Notebook in this order:
1. Strip Chart Recorder
2. NM6000
3. Gas Analysis
4. Volume, Pressure, Oxygen
2.3 Service Monitors Notebook
Touch the Service Monitors key at the bottom of the screen to display the
Service Monitors Notebook.
Touching each tab of the service monitors notebook will bring up the
corresponding service screen page, as described in the following paragraphs.
If desired, touch the Exit Service key to return to the monitoring screen.
Rev. L
2-3
DIAGNOSTICS (continued)
2.3.1 Oxygen Monitor Service Screen
The Oxygen page of the service monitors notebook is shown on the left
side of Figure 2-2. This page displays current and stored A/D values for
the oxygen cells, date and time of the last O
instructions for performing a zero calibration.
If the O2 zero calibration values stored in the VPO pod are invalid upon
startup, a SERVICE O2 MON advisory is posted, the Service Monitors
Oxygen page will show a blank Last O2 Calibration date, and the
message ZERO CALIBRATION INVALID is displayed on the Service
Monitors Oxygen page as shown on the right side of Figure 2-2. These
three things also occur if a zero calibration is attempted with a current
cell value of less than 230 or greater than 260.
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NM6000
zero calibration, and
2
Refer to Section 5 for details on both zero and 21% O
calibrations.
2
Figure 2-2. Service Monitors Notebook, Oxygen Page
2-4
Rev. F
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NM6000 DIAGNOSTICS (continued)
2.3.2 Pressure Monitor Service Screen
Touch the Pressure tab of the Service Monitors Notebook to display the
pressure monitor service screen shown in Figure 2-3.
This page displays current pressure value, stored zero and span values,
and procedures for performing zero and span calibrations.
Test equipment connections are given in Section 5.
Rev. B
Figure 2-3. Service Monitors Notebook, Pressure Page
2-5
DIAGNOSTICS (continued)
2.3.3 Gas Analyzer Sample Flow Service Screen
Touch the GAP tab of the Service Monitors Notebook to display the flow
monitor service screen shown in Figure 2-4.
This page provides touch keys and procedures for adjusting and storing
the high (200 mL/min.) and low (100 mL/min.) sample line flow rates.
Line block, accuracy mode, and calibration in progress indications are
also provided on this page.
Location of the adjustable flow restrictor for initial flow rate setting, and
test equipment connections are given in Section 5.
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NM6000
Figure 2-4. Service Monitors Notebook, GAP Page
2-6
Rev. R
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NM6000 DIAGNOSTICS (continued)
2.3.4 Screen Functions
Touch the Screen tab of the Service Monitors Notebook to display the
service screen shown in Figure 2-5.
Touch screen calibration is needed whenever a monitor is replaced, or
when picture size or centering is adjusted. This ensures correct
registration of the touch screen coordinates with the picture.
NOTE: An advanced touch screen calibration procedure is needed when
calibration is not possible under the usual procedure.
The Brightness/Contrast and Phase buttons are used to display test
patterns for adjustments on machines with a flat panel display.
Refer to Section 5 for the complete procedures.
Rev. B
Figure 2-5. Service Monitors Notebook, Screen Page
2-7
DIAGNOSTICS (continued)
2.3.5 Port Configuration
Touch the Ports tab of the Service Monitors Notebook to display the port
configuration service screen shown in Figure 2-6. On machines with
only one com port (com 2), the screen shown in Figure 2-6A applies.
This page allows com ports 5, 6, 7, and 8 on the machine to be configured
for communication with external devices. Touching each parameter
displayed allows you to cycle through the available settings for the
corresponding port. The selections are:
Baud: 9600, 19200, 38400
Parity: EVEN, ODD, NONE
Stop Bits: 1, 2
Data Bits: 7, 8
Protocol: Vitalink
When the desired settings are displayed, touch the APPLY key to store
the settings.
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NM6000
Figure 2-6. Service Monitors Notebook,
Port Configuration Page
2-8
Figure 2-6A. Service Monitors Notebook,
Port Configuration Page,
One Com Port
Rev. B
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NM6000 DIAGNOSTICS (continued)
2.3.6 SCR Print Test
Touch the SCR tab on the Service Monitors Notebook to display the Strip
Chart Recorder Service Screen as shown in Figure 2-6B.
Diagnostic functions are provided for keys on the strip chart recorder.
Touching the PRINT TEST button will produce the printer output shown
in Figure 2-6C.
^^^^^^^^^^^^^^^^^^^^^^^^
*** AR42 Ver. 2.05 **
sn ØØØØ429792
ØØ: ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓
1Ø: ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓
2Ø: !”#$%&’()*+,-./
3Ш: Ш123456789:;<=>?
4Ш: @ABCDEFGHIJKLMNO
5Ш: PQRSTUVWXYZ[\]^6Ш: ‘abcdefghijklmno
7Ш: pqrstuvwxyz{|}¯
8Ш: ЗьйвдаезклипомДЕ
9Ш: ЙжЖфцтыъяЦЬ¢£¥.ƒ
AШ: бнуъсСao
BШ: ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓
CØ: ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓
DØ: ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓
EØ: ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓
FØ: ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓
¿↓↓↓↓¡↓↓
Figure 2-6B. Service Monitors Notebook,
SCR Page
Rev. H
2-8A
^^^^^^^^^^^^^^^^^^^^^^^^
Figure 2-6C. Test Print
DIAGNOSTICS (continued)
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NM6000
This page intentionally left blank
2-8B
Rev. H
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NM6000 DIAGNOSTICS (continued)
2.4 Service Configuration Notebook
Touch the Service Config key at the bottom of the screen to display the Service
Configuration Notebook shown in Figure 2-7. Tabs are displayed for each pod,
and for the Narkomed 6000. Touching each tab of the service configuration
notebook will bring up the corresponding configuration page, as described in the
following paragraphs. (An Options page is enabled when you are in the
Restricted Service Mode. See Paragraph 2.2A.)
2.4.1 Pod Configuration Pages
The VPO, GAP, SCR and CV pages display the following information for
each pod:
Last Service Date
Hours Running Since Last Service
Total Machine Run Hours
Serial Number
IP Address
Ethernet Address
Identification for Boot Prom, Pod Base Software and Application
VPO
Rev. F
Figure 2-7. Service Configuration Notebook, VPO Page
2-9
DIAGNOSTICS (continued)
2.4.2 UPDATE Page
Touching the UPDATE tab of the Service Configuration Notebook will
display the page shown in Figure 2-8.
This page allows the service technician to download images to the pods.
If the information on the update page does not match the image on the
host, this information on the update page appears in red when in the
Advanced service mode. When in Advanced mode, pressing the
appropriate box initiates a download, and the information in the boxes
reflects the state of the download. NOTE: When the key is pressed, the
notebook disappears. Press the Service Config key to refresh the Service
Config Notebook. If not in Advanced mode, pressing the boxes will
display the message: “Enter Advanced Access Mode in order to
download.”
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NM6000
Figure 2-8. System Update Download Screen
2-10
Rev. M
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NM6000 DIAGNOSTICS (continued)
2.4.3 NM6K Configuration Page
Touching the NM6K tab of the Service Configuration Notebook will
display the NM6000 configuration page shown in Figure 2-9. This page
displays the Last Service Date, Hours Running Since Last Service, and
Total Machine Run Hours. Touching the RESET LAST SERVICE DATE
key will reset the displayed last service date to the current date for the
machine and for all connected pods.
This page also displays the next PMS Due Date. Touch the or
keys to set the desired date.
A Service Parts listing (described later) is also accessed through this
screen.
Should the machine’s processor be replaced, the machine serial number
needs to be entered. You can only do this while in the Advanced service
mode: Press the Serial Number button, and type the new number with
the touch keys that appear on the page. Press the Serial Number button
again to enter the number. This event will be recorded in the Service
Log.
Rev. R
Figure 2-9. Service Configuration Notebook, NM6K Page
2-11
DIAGNOSTICS (continued)
2.4.4 Service Parts Screens
Press the SERVICE PARTS button on the NM6K Configuration Page to
view the service parts list as shown in Figure 2-10. If you are in the
PMS mode (press the Preventive Maintenance button and enter a valid
technician ID), you will be able to modify the list. If you are not in the
PMS mode and attempt to modify the list, you will be prompted to “Enter
Preventive Maintenance in order to change part information.”
In the user access mode Several keys appear on the Service Parts screen;
their function are as follows:
PREVIOUS: Move to the entry above the current selection.
NEXT: Move to the entry below the current selection
REPLACE: Brings up a dialog box asking if the selected part
SERIAL NUMBER: Brings up a keyboard for the user to enter a serial
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NM6000
was replaced.
number
OK: Saves all information, and returns display to the
NM6K configuration page. Any changes made are
recorded in the service log.
CANCEL: Any changes made to the list are not saved, and
display returns to the NM6K configuration page.
In the Advanced access mode, the following additional keys are
displayed:
FACTORY DEFAULTS: Changes the list to factory defaults for part
numbers, descriptions, quantity and schedule.
SET DATES: Brings up dialog box that allows user to set
dates for the selected part, or to clear all dates.
PART NUMBER: Brings up a keyboard that allows user to
change a part number.
When the Service Parts screen is entered for the first time, all dates and
serial numbers are blank except for pod serial numbers. You can select a
part by using the Previous or Next keys, or by pressing the desired row
on the screen under one of the date columns.
When you press the Replace key, the screen appears as shown in Figure
2-11.
2-12
Rev. B
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NM6000 DIAGNOSTICS (continued)
Figure 2-10. Service Parts Screen
Figure 2-11. Service Parts Replacement Query
Rev. B
If you press the No button, the dates are not modified.
If you press the Yes button the current date will be entered under Last
Date for the item selected, and the Next Date will be calculated using the
schedule. If there is no replacement schedule, the Next Date will remain
blank.
2-13
DIAGNOSTICS (continued)
If you press any row under the Schedule column, a dialog box will appear
asking if you replaced all parts with the same schedule. If you answer
No, the dates are not modified. If you answer Yes, all dates for parts with
the same schedule can be updated. All blank Next Dates will be modified
assuming that this is the first replacement. If the current date is in the
same month or later than the Next Date, that row will appear in red.
If you press any row in red under the Description or Quantity column, a
dialog box will appear asking if you replaced all parts that are due. If you
answer Yes, the Last Date and Next Date will be updated for all parts
that are due to be replaced.
Pressing the Set Dates key will bring up the screen shown in Figure 2-
12.
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NM6000
4115864
Figure 2-12. Service Parts Set Dates Screen
If you press the Clear Selected Date key, the Last Date and Next Date for
the selected part will be cleared.
If you press the Clear All Dates key, all information in the Last Date and
Next Date columns will be cleared.
If you press the Set Selected Last Date key, The Last Date for the
selected part will be changed to the month and year shown on this
window.
2-14
Rev. E
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NM6000 DIAGNOSTICS (continued)
If you press the Set All Next Dates Based on Selected Date and Schedule
key, all the information in the Next Date column will be calculated based
on the selected month and year. The selected month and year can be
changed using the arrow keys.
If you press the Set Selected Next Date key, the Next Date for the
selected part will be changed to the month and year selected.
Pressing the SAVE key will update the parts list display. If you press the
QUIT key, none of the changes made using this window will be saved.
Rev. B
2-15
DIAGNOSTICS (continued)
2.4.5 NM6000 Software Options Screen
Touching the Options tab in the Service Configuration Notebook will
display the page shown in Figure 2-8A.
This page allows the service technician to enable or disable software
controlled options when in advanced service menu. This page can not be
selected in User Access Service Mode.
NOTE: ‘Air Only Mode’ and Templates & Sounds options also require
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NM6000
keyloks to enable these features. If application software is
version 2.06, Low Flow Wizard also requires a Keylok to enable
this feature.
Figure 2-12 A. Software Options Screen
2-15A
Rev. R
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NM6000 DIAGNOSTICS (continued)
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Rev. L
2-15B
DIAGNOSTICS (continued)
2.5 Service Dump Notebook
Touch the Service Dump key at the bottom of the screen to display the Service
Dump Notebook shown in Figure 2-13. Tabs are displayed for each pod, and for
the Narkomed 6000. Touching each tab of the service dump notebook will
display dump data for the corresponding page.
Touch the PRINT DUMP key to print out the data on the strip chart recorder. If
there is no strip chart recorder on the machine, then touching the PRINT
DUMP key will write the data to a file on the hard drive of the NM6000.
To clear the service dump, enter the advanced service menu, then touch the
CLEAR DUMP key to clear the service dump data for that page.
Touching the POD LOG button causes the pod log screen to be displayed in the
same area as the service log. See next page.
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NM6000
Figure 2-13. Service Dump Notebook
2-16
Rev. L
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