Dometic RM2300, RM2400, RM2500, RM2600, RM2800 User Manual

REFRIGERATOR FOR LP-GAS AND ELECTRIC OPERATION
RM2300
RM2400
RM2600
FOR YOUR SAFETY If you smell gas:
1. Open windows.
3. Extinguish any open flame.
4. Immediately call your gas supplier. FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the vi­cinity of this or any other appliance.
RM2500
RM2800
Installation Instructions for use Gas equipment Electric equipment Maintenance Fault tracing Door panel
Page
5-8
9-10
10
10-11
11 11 12
DSC
#308
mD
1
emetic
quality leisure line products
SERVICE OFFICE
DOMETIC SALES CORP. 509 South Poplar LaGrange, IN 46761
I
REFRIGERATORS WITH
PIE20 IGNITER
RM
2300/2400
E
DCB A
-36
@;:aq\
Item Description No.
1 2 Thermo 3 Thermo 4 Coupling 7 9
10 11
14 23 Lighter 26 Burner 27 29 Terminal 30 Sealing ring 31 33 Burner housing
Fig.1
Retainer
electric safety valve couple element
Thermostat Cut-off valve Nipple Nut Switch
Electrode
Snap catch
39
35
Burner retainer
36
Terminal
38
Burner jet
42
Plug
43
Cover
46
Cover
47
Flue baffle
50
Heater
52
Bushing 53 Retaining ring 30
12/120V
REFRIGERATORS WITH AUTOMATIC IGNITION RM
2500
Fig.2
Item
Description
No.
1
Plug
2
Thermo
3
Thermo
4
Coupling
7
Thermostat Cut-off valve
9
Nipple
10 11
Nut
14
Switch Reigniter
23 26
Burner
27
Electrode Terminal block
29 30
Sealing ring
31
Snap catch
33
Burner housing
electric safety valve couple element
36
Terminal block
36
Burner jet
43
Cover
46
Cover
47
Flue baffle
50
Heater
51
Bushing
52
Clamping plate
53
Flue top
55
Label for 12V
57
Burner
59
Push rod
60
Shaft, thermostat
61
Shaft, switch
62
Lead for
64
Flexible cord
retainer
12/120V
3
REFRIQERATORS WITH AUTOMATIC IQNITION RM2600
RM2800
Fig.3
Item
No.
2 3 4 7
9 10 11
14 23 24 29
31
Snap catch
32
Burner
33
Electrode
36
Terminal block
36
Burner jet
Description
Thermo
electric safety valve
Thermo
couple element Coupling Thermostat Cut-off valve
Nipple
Nut Switch Reigniter
Gas
tube
Terminal block
43
Cover
46
Nipple
47
Flue baffle
50
Heater
51
Nipple
54
Flue cap
55
Protection plate
59
Push rod
60
Shaft, thermostat
61
Shaft, switch
64
Flexible cord
67
Burner housing
INSTALLATION
GENERAL INSTRUCTIONS
This
appliance is designed for storage of foods and storage
of frozen foods and maklng ice.
The refrigerators outlined hereon have been design certified under ANS 221.19 -- 1983. Refrigerators by the American Gas Association for installation in a mobile home or recreational vehi­cle and are The certifications are, however, contingent on the being made in accordance with the following instructions as app­licable.
The
1. National Fuel Gas Code ANSI Z223.1-1
2. Manufactured Home Construction and Safety Standard, Title 24 CFR, Pan
3. Recreational Vehicles
The unit must be electrically grounded in accordance with the National Electric Code an external alternating current electrical source is utilized.
4. Any applicable local code
The installation must in Canada conform with
1. Current CGA B 149 Gas Installation Codes
2. Current CSA Standard Z 240.4 GAS - EQUIPPED RECREATIONAL VEHICLES AND MOBIL HOUSING
3. Any applicable local code
The unit must be electrically grounded in current CANADIAN ELECTRICAL CODE C 22 Parts 1 and 2.
appproved
installation must in the USA conform with:
by the Canadian Gas Association.
984
32-80,
ANSI/NFPA
ANSI/NFPA
No. 501 C-1977
No. 70-1984 when installed if
accordence
installation
with the
ELECTRICAL CONNECTION
120VoltsAC
The refrigerator is equipped with a three prong (grounded) plug for protection against shock hazards and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug. The cord should be routed to avoid coming in contact with the burner cover flue cover or other hot components.
Refrigerator models requiring 12 V DC supply
On units provided with interior light or automatic reigniter or both
there is one additional terminal block marked “12
Power” units with interior light or automatic reigniter or both there are two additional blocks. The refrigerator must be connected to the battery wires of adequate capacity to avoid voltage drop. The wire gage should be chosen with consideration to the wire length in accord­ance with table below. The 12 V circuit must be fused. Maximum circuit fuse size: 15 Amps. for the models RM2300 and RM2400, 20 Amps. for RM2500, 30 Amps. for
Do not use the body or chassis of the vehicle as a substitute for either of the two conductors. No other electrical equipment or
lighting should be connected to the refrigerator circuit. The refrigerator will draw from 10 to 23 Amps at 12 Volt depending on model.
The interior light and the reigniter must be connected to a sepa­rate battery circuit and will draw about 1 Amp.
Maximum two conductor wire length in feet and meter.
RM
2800.
V”.
circuit
Amps.
for RM2600 and 40
On “Three
with two
Ventilation
The installation shall be made in such a manner as to separate the combustion system from the living space of the mobile home or recreational vehicle. Openings for air supply or for venting of combustion products shall have a minimum dimension of not
1/4
less than Proper installation requires one lower fresh air intake and one upper exhaust vent. The ventilation kits shown in this instruction booklet have been certified for use with the refrigerator models listed in the tables. Certified list. The ventilation kits must be installed and used without modification. An opening towards the outside at floor level in the refrigerator compartment must be provided for ventilation of heavier-than-air fuel gases. The lower vent of the recommended kits is provided with proper size openings. The flow of combus­tion and ventilating air must not be obstructed. For ready serviceability of the burner and control manifold parts of the refrigerator the lower side vent is fitted with a
which provides an adequate access opening.
inch.
vent system kits, see separate
liftout
panel
CAUTION
Do
parked. If possible the installation of a 12 Volt operated refrigerator should be completed with a relay mounted either in the car or in the recreational vehicle (see below). This relay will automatically stopped.
GAS CONNECTION
Hook-up to the gas supply line is accomplished at the manual gas valve, which is furnished with a flare connection. All completed connections should be checked for leaks with soapy water. The gas supply system must incorporate a pressure regulator to maintain a supply pressure of not more than 11 inches water
column.
When testing the gas supply system at test pressures in excess
of
1/2
psig
the refrigerator and its individual shutoff valve must be disconnected from the gas supply piping system. When testing the gas supply system at pressures less or equal psig the appliance must be isolated from the gas supply piping system by closing its individual manual shutoff
In case detailed instructions on the installation and connection to
the gas supply are required, contact your dealer or distributor.
3/8"
SAE (UNF 5/8- 18) male
valve.
1/2
6 ft.
69 64 49 34 31
4 ft. 110
not
Operate the refrigerator on 12 Volt when the vehicle is
YOU
102 79
will run out of battery in a rather short time.
cut out the refrigerator when the car engine is
55
50
135
220
5
SPECIAL HINTS
Note. Do not install the appliance directly on carpeting.
Carpeting must be protected by a metal or wood panel
beneath the appliance which extends at least full width and
depth of the appliance.
The refrigerator must be installed in a substantial
enclosure and must be level. A spirit level is supplied with each refrigerator and by placing it in the freezer com­partment one can level the refrigerator both ways front to back and side to side. When installing the refrigerator in the enclosure care should be taken to ensure a complete sealing between the front frame of the refrigerator and the top, sides and bottom of the enclosure. For this purpose a length of sealing strip is applied to rear sur­faces of the front frame. A sealing strip should also be applied to the foremost floor of the enclosure as shown in fig 8. The sealing strip should provide a complete isola­tion of the appliance combustion system from the vehicle
interior. Be careful not to damage the sealing strip applied to the floor of the enclosure when the refrigerator is put in
In the front frame and in the base at the rear of the refrigerator there are holes for screws for fixing the refrigerator in the enclo­sure. See fig. 9.
Any space between counter or storage area and the top of the
refrigerator greater than 1 duced at the rear of the refrigerator will otherwise become trap-
ped in this space making the top of the refrigerator hot and
reducing the
efficiency
1/2"
should be blocked. The heat pro-
of the refrigerator.
place.
Fig.8
TO REMOVE AND REPAIR THE REFRIGERATOR
Before working on the refrigerator, make sure that
and optional 12 V DC. Leads are disconnected. Close the gas valve. Unscrew the hexagon nut (#11 Fig. 2) and move the Valve
on the gas line out of the bracket. Check that the valve
slips out of the clip connection with the switch shaft. Loosen the screws fixing the refrigerator to the enclosure and
remove the refrigerator.
When replacing the refrigerator make sure that the sealing strips are properly positioned. After reassembly the gas connection should be checked for leaks.
120
V A.C.
TEST OF THE GAS SAFETY SHUTOFF
The gas safety shutoff device must be tested after the refrigera­tor is placed in operation.
Refrigerator wlth piezo ignitor. (Figure 1)
1.
Start the
for gas operation with piezo igniter.
2.
Check that the gas flame is lit. This can be observ­ed through the reflector (E). Close the gas valve by turning the knob (A) back to
3. position “OFF”. Wait 1 minute.
4.
5.
Remove cover plate, see (46) in fig 1. Open the gas valve by turning the knob (A) to position “GAS” without pushing the button (C) and (D). Test that no gas comes through the jet, (item 38.) Use soap water solution. Be careful not to damage the jet. After test, rinse the jet with water. Once more be
6. careful no to damage the jet. Assemble the cover plate. Start the refrigerator by following the instruc­tion for gas operation with piezo igniter. Normal gas operation should now return. Operate for at
least 5 minutes.
refrigerato;according
to the instruction
Refrigerator with automatic reigniter. (Fig 2 & 3)
6.
Fig.9
Start the refrigerator according to the instruction for gas operation with automatic reigniter. Check that the gas flame is lit. The lamp (E) is out. Close the gas valve by turning the knob (A) back to position “OFF”. Wait 1 minute, disconnect 12 V D.C.
Remove cover plate, see (46) fig. 2 for (55) fig. 3 for turning knob (A) to position “GAS” without pushing the button (C). The igniter will not spark. Test that no gas comes through the jet, (item 38). Use soapy water. Be careful not to damage the jet. After the test rinse the jet with water. Once more be careful not to damage the jet. Assemble the cover plate. Connect the 12 V D.C. again. Start the
refrigerator by following the instruction for gas operation with automatic reigniter. Normal gas operation should now return. Operate for at least 5
minutes.
RM
2600/2800.
Open the gas valve by
RM
2500 and
CERTIFIED INSTALLATION
Certified installations require one roof vent and one lower side vent or as optional one upper vent and one lower side vent. The two alternatives are provided for by using the different kits listed in the Appendix.
For further information contact your dealer or distributor.
METHODS OF INSTALLATION
The methods of installation are shown in figures 10 a and 10 b.
It is essential that all maxlmum or minimum dimensions are strictly maintained as the performance of the refrigerator is dependent on an adequate flow of air over the rear of the
refrigerator.
VENTILATION -HEIGHTS
Minimum ventilation heights in inches and mm
RM2300 in.
RM2400 RM2500 RM2600
RM2800
in. 34
in.
in.
in.
37 31
42
56
62
Ventilation
Fig. 10
Condenser
a
Duct cross section area 5"x18"
Condenser
Fig. 10 b
7
CLEARANCES
Minimum
G. Top 0 K. L: Bottom 0 M: Rear 1 N: See example below
Clearance the wall behind the refrigerator Clearance N on top of the condenser is related to the minimum ventilation height See Fig 11 and examples below
clearances in
Side
0
M
between the
inches
to combustible materials are
rearmost
part of the refrigerator and
L
Fig.1 1
Refrigerator Overall product Installation product model
0
RM2400inch
RM2500inch
RM26000
RM28000
This method of installation and these
dimensions dimensions
Height A
inch
30 3/8 21 11/16 22
32 15/16 23 24 11/16 32 1/8 21 9/16 22 15/16 32 5/16 21 13/16 23 15/16 1 1/4
40 13/16 23 24 11/16 40
inch
52 23 24 11/16 51 3/16 21 9/16 22 15/16 51 3/8 21 13/16 23 15/16 1 1/8
inch
57 15/16 24 15/16 24 11/16 57
Width Depth
B
C
Height h
1/16
clearences
d
Width
W
20 1/4 20 3/8 29 3/4 20 1/2 21 3/8 1 1/4
21
1/8 23 7/16 22 15/16 57 1/2 23 13/166 23 15/16 1 1/8
will give you adequate space for servicing and proper installation.
Depth
d
9/16 22 15/16 40 3/16 21 13/16 23 15/16 1 1/4
e
Recess dimensions top of condenser
Height H
Width W
Depth D
View from above
Distance between and top of
refrigerator
e
h
T
EXAMPLES
The clearance N for the RM 2300 model is derived at in the
following way.
Installation with upper and lower side vents
N= Minimum ventilation height 37 minus installation height 29 9/16 plus distance between condenser top and tor top 1 114
in:
N=37-29 9/16+1 1/4=8
mm:
N=940-751+32=221
Installation with roof vent and lower side vent N=Minimum ventilation height 31 minus installation height 29 9116 plus distance between condenser top and refrigera­tor top 1 114 plus distance between roof surface and cap 5 114
in: N=31 -29 9/16+1 1/4+5 1/4=7 15/16 inches
N=787-751+32+134=202
mm:
11/16 inches
mm
mm
refringera-
roof
vent
Fig.1 2
INSTRUCTIONS FOR USE
HOW TO START THE REFRIGERATOR Leveling
In the boiler, ammonia vapor is distilled from an ammonia-water mixture and carried to the finned con­denser, where it liquifies. The liquid flows to the evaporator, where it creates cold by evaporating into a circulating flow of hydrogen gas. If the evaporator coil is
not level the liquid readily accumulates, forming pockets which can impair the gas which case, of course, the cooling will stop. When the recreational vehicle is stationary it must be leveled to be comfortable to live in. If the refrigerator is properly installed, the freezer shelf parallel to the floor, the refrigerator will then also perform properly. A bubble level should be placed on the freezer shelf. When the vehicle is in tow, the continuous rolling and pitching movement will not affect the refrigerator as long as the movement passes either side of level, but when the trailer is temporarily parked this sensitivity of the refrigerator should be remembered. So
the refrigerator make sure the recreational vehicle is leveled to be comfortable to live in.
Gas Operation
1.
To start the refrigerator turn the knob (A) to posi­tion “GAS”.
2.
Turn the thermostat knob (B) a quarter of a turn from position “OFF”.
3.
Push the button (C) to stop and push the button (D) of the piezo igniter. The pushing has to be repeated until the gas is lit at the burner. This can be ed through the reflector(E).
4.
After the gas is lit keep the button (C) pushed for 10 seconds. Release the button and check through the reflector that the burner flame stays burning. If not, repeat the lighting procedure. To shut off the refrigerator turn the knob (A) to off position.
Gas Operation
with automatic reigniter (Fig. 2 & 3)
1.
To start the refrigerator turn the knob (A) to posi­tion “GAS”. Lamp (E) comes on.
2.
Turn the gas thermostat knob (B) a quarter of a turn from position “OFF”.
3.
Press the button (C) to stop and keep it depressed.
When lamp (E) goes out, wait 15 sec. and release
button (C). If the lamp comes on again, repeat the procedure. If flame blows out, reignition will take place automatically. To shut off the refrigerator turn the knob (A) to off position.
curculation
or even block it, in
once more, before you start
with piezo igniter (Fig. 1)
observ-
Electric Operation (Fig.
Check that the 120 Volt plug is correctly connected
1. to the main supply. When the refrigerator is equip­ped for 12 Volt D.C. operation the low voltage con­nection is made at the terminals marked at the rear of the refrigerator.
2.
Turn the knob (A) to desired position for electric operation.
3.
Turn the thermostat knob (B) a quarter of a turn from position “OFF”.
To shut off the refrigerator turn the knob (A) to position.
1,2,3)
off-
HOW TO USE THE REFRIGERATOR Food Storage Compartment
The food storage compartment is completely closed and
unventilated, which is necessary to maintain the required low temperature for food storage. Consequently foods having a strong odor or those liable to absorb odors should be covered. Vegetables, salads, etc. should be covered to retain their crispness. The coldest positions in
the refrigerator are underneath the cooling evaporator
and at the bottom of the refrigerator, and the least cold positions are on the upper door shelves. This should be considered when different types of food are placed in the refrigerator.
Defrosting
Shut off the refrigerator.
Empty the refrigerator, leaving the drip tray under the fin-
ned evaporator and the cabinet and freezer doors open. If desired, defrosting may be speeded up by filling the ice tray with hot water and placing it in the freezer. When the frost on the finned evaporator section has melted water will be collected in the drip tray. The drip tray should be emptied at regular intervals. When all frost is melted, empty the drip tray and dry the
interior of the refrigerator with a clean cloth.
Replace the drip tray and ice tray, replace all food stuffs and set the thermostat knob to its normal position.
NOTE: After a replacement of the LP Gas bot-
tles or a Ion period with refrigerator off, the gas
with air. In such a case the lighting procedure has to be repeated until the air is pushed out of the line and the
gas has reached the burner.
Pme is likely to be filled
Frozen Food Storage Compartment
The ice trays should be placed in direct contact with the freezer shelf for fastest ice making. Quick frozen soft fruits and ice cream should be placed in the coldest part of the compartment which is at the bottom of the aluminium liner or, in models with a shelf, on this or just below it. Frozen vegetables, on the other hand, may be stored in any part of the compartment.
The compartment is not designed for the deep or quick
freezing of foodstuffs. Meat or fish foods, whether raw or prepared, and provided they are pre-cooled in the refrigerator, can however, also be stored in the frozen
food storage compartment. They can then be stored about three times as long as in the fresh food storage compartment. To prevent drying out, keep food in covered
dishes, in plastic bags or wrapped in aluminum foil.
Ice Making
Ice cubes can be made in the ice trays which should be filled with water to within ice cubes seize the tray with both hands and twist the tray. Cubes not required should be replaced in the tray. Refill the tray with water and replace the tray on the freezer shelf.
Ice making is accelerated if the thermostat knob is turned to setting “MAX”. It is a good idea to do this a few hours before an anticipated need for ice but be sure to turn the knob back to normal setting when the ice is formed or the foodstuffs in the cabinet may become frozen hard.
1/4"
from the top. To release the
desired controlled cabinet temperature. At OFF
The Flame Failure Safety Device
The tip of the thermo-couple must reach in over two
slots of the burner. To replace the thermocouple pro­ceed as follows:
1.
Remove the cover Unscrew plug and pull thermocouple straight out.
2. Remove spring.
3.
4.
Pull out thermocouple sideways from burner housing.
5.
Bend the new thermocouple to the same shape as
the old one.
6.
Reassemble in reverse order. Check that the tip has been correctly refitted in relation to burner.
7.
Mount plug, taking care not to damage the threaded hole in the aluminum cap of the housing. The plug must be properly tightened to the valve housing to ensure good contact between the thermocouple and the magnetic coil within the housing.
The Thermostat
The refrigerator is equipped with a thermostat which is regulated by turning the knob to different settings in order to obtain the
Under normal operating conditions the thermostat valve remains closed and the burner is running con­tinuously at the by-pass rate, just enough to keep the burner lit.
To Shut Off the Refrigerator
To shut off the refrigerator turn the knob (A) to off posi­tion. If the cabinet is not in operation over a period of weeks, it should be emptied and cleaned and the door left ajar. Some models are provided with interior light, which comes on when the door is opened. To avoid discharging the battery, the light should be shut off. Use tape to close the switch or remove the lamp. The ice trays should also
be dried and kept outside the cabinet.
Cleaning
To clean the interior lining of the refrigerator use lukewarm weak soda solution. The evaporator, ice trays and shelves must, however, be cleaned with warm water only. Never use strong
chemicals or abrasives to clean these parts or the protective
surface will be spoiled. It is important always to keep the refrigerator clean.
Do not store explosive substances in the refrigerator such as cigarette lighter fluid, gasoline, ether or the
I”“““”
I
FLAME FAILURE
SAFI
c--T
At MAX
The thermostat valve remains open and the burner is running continuously at full gas rate. Lowest cabinet
and freezer temperatures are obtained at this setting.
Between these two extremes of the dial various con­trolled temperatures can be obtained, by turning the thermostat knob to a suitable position. The closer to MAX the lower the temperature. As soon as the re­quired cold temperature inside the cabinet is reached, the thermostat cuts the burner main flame leaving the by-pass flame to keep the safety valve open.
The Igniter
The refrigerator is fitted either with a piezo igniter (see fig. 1) or an automatic reigniter (fig. 2 and 3) which does not normally need any maintenance. If the igniter does not work properly contact an authorized service center.
ELECTRIC EQUIPMENT
Cartridge heater
The refrigerator is equipped also for electric operation. Many models are equipped for both 120 Volts A C and 12 Volts D C operation.
The heat necessary for the operation of an absorption type cooling unit is supplied by an electric heater mounted in a pocket of the boiler system.
10
To replace the heater, first of course check that the wall plug is disconnected. If the refrigerator is equipped for 12 Volts D.C. operation, make sure that the 12 V leads are disconnected. Then proceed as follows:
GAS EQUIPMENT
1. Remove the cover of the main control structure by loosening
Flue Top and Baffle
The flue baffle is suspended from the top and must be in position in the central tube of the cooling unit.
2. Disconnect the heater leads
3. Pull off the metal hose
the two screws
INSTRUCTIONS FOR MOUNTING THE DOOR PANEL
The refrigerator is normally delivered without door panel(s). Before starting the mounting work check that the panel dimen-
sions are in compliance with those given in the table and read the instructions through. When mounting the panel, proceed as follows.
A.
Remove the door decoration list (2) with its two screws (1). The upper corners of the upper panel the lower comers of the lower panel has to be cut according to the sketch.
B.
Insert one of the vertical edges of the panel into the groove of the door frame (3).
C.
Rend the panel gently so that the free side of the panel can be slipped into the corresponding groove of the door frame
(4).
D.
Push the panel downwards so that the lower horizontal edge of the panel is fitted into the bottom groove (5). Between the upper edge of the panel and the door frame
E.
there is now a gap which should be covered by the decora­tion strip.
F.
Put the strip across the door so that the gap is covered and
push it upwards (6). The tabs on the inside of the strip should fit in behind the
flange of the door frame. Secure the decoration strip by
means of the two screws (1).
(2door
models) and
Panel dimensions
Thickness max. 4 mm
REFRIG.
MODELS
RM
2366
RM
2400
RM
2500
RM2600
HEIGHT
+ 1-
1/32
25 1/2
28 1/16
35
15/16
5/32
inch
inches
WIDTH
+1- 1/32
21
1/16
22
13/32
22
13/32
inch
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