Dolmar MS-3310, MS-4010, MS-4510 User Manual
Owner’s and Safety Manual (pages 2-25)
Manuel d’emploi et de sécurité (pages 26-49)
Manual de empleo y de seguridad (página 50-73)
Warning:
Read and understand this Owner’s and Safety Manual. Always follow safety precautions in the Owner’s and
Safety Manual. Improper use can cause serious injury! The engine exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm. Keep this Owner’s and Safety Manual!
Attention:
Suivez toujours les conseils de sécurité du présent manuel d’emploi et de sécurité. Une utilisation incorrecte de la
débroussailleuse peut entraîner des blessures graves! Conservez avec soin ce manuel. Les gaz d’échappement émis
par ce produit contiennent des produits chimiques connus par l’Etat de Californie pour provoquer le cancer, des défauts
de naissance ou autres dommages de reproduction. Lisez et comprenez ce manuel.
Advertencia:
Observe siempre las instrucciones de seguridad contenidas en el manual. Lea y compenétrese con el contenido
del manual. El uso inadecuado de la desbrozadoras puede causar lesiones de gravedad. Los gases de escape del motor
de este producto contienen sustancias químicas conocidas en el Estado de California como causantes de cáncer,
defectos genéticos y otros problemas relacionados con la reproducción. Conserve este manual cuidadosamente.
MS-3310
MS-4010
MS-4510
1
Thank you for choosing a DOLMAR product!
We trust that you will be a satisfied customer. By choosing a DOLMAR you have chosen one of the most advanced brushcutters. We are the world´s oldest manufacturer of gasoline powered saws (1927), giving us
almost 7 decades of experience with two-stroke-engine
powered tools.
The MS-3310, MS-4010 and MS-4510 brushcutters combine the benefits of state-of-the-art technology with ergonomic design, and are professional machines intended
for all types of use.
The high-efficiency engine is the heart of the brushcutter,
and has been completely redesigned. Special cylinder
geometry, computerized control times, and
maintenance-free electronic ignition give high performance with low fuel consumption.
The drive shaft is designed for continuous heavy-duty
use, with 9 bearings and a tough centrifugal clutch. The
fuel tank is positioned forward, for the right c to make long
jobs easier and less fatiguing.
Some of the other technical features of your DOLMAR
brushcutter are:
- Precision-tuned vibration damping
Four conical hollow absorption elements, between
the engine and the main tube and between the engine
and the tank unit with handles, reduce felt vibration to
a minimum, for comfortable, untiring long-term working.
- Multi-function handle
All important controls are located on the right handle
for ease of operation.
- Easy cutting-tool change
A new locking system developed by DOLMAR allows
you to lock the cutting tool for simple, safe blade
changing.
- High-efficiency noise reduction
The completely encapsulated engine and the
resonator-chamber intake muffler make this brushcutter remarkably quiet.
The following industrial property rights apply: US 512606,
EP 0438611, EP 0696414, GBM 9106194, GBM
9412925.
To ensure your own safety and to get the maximum
performance out of your DOLMAR brushcutter, we urge
you to
read this instruction manual carefully before putting
the brushcutter into operation and strictly observe
all of the safety regulations! Failure to do so can
result in serious injury to the operator and/or
bystanders!
Packing
Your DOLMAR brushcutter comes in a cardboard box to
protect it from shipping damage.
Cardboard is a raw material. We encourage you to re-use
the box or recycle it (waste paper).
RE Y
Table of contents Page
Packing ......................................................................2
Delivery inventory.....................................................3
Explanation of symbols ........................................... 3
SAFETY PRECAUTIONS
General precautions .............................................. 4
Personal protective equipment.............................. 4
Handling fuels / Refuelling..................................... 5
Putting into operation..........................................5-6
Kickback.................................................................6
Working behavior / Method of working .................. 7
Applications for cutting tools.................................. 7
Transport ...............................................................7
Storage .................................................................. 7
Maintenance ..........................................................8
First Aid.................................................................. 8
Technical data ...........................................................9
Components .............................................................. 9
PUTTING INTO OPERATION
Mounting the tube handle .................................... 10
Installing the cutter guard ...............................10-11
Installing the steel bush cutter,
8-tooth eddy blade or star blade.....................11-12
Installing the trimmer head ..................................12
Installing the line cutter........................................ 12
Installing the metal cutter guard and
chisel type saw blade ..........................................13
The gear box........................................................13
Fuel mixture ......................................................... 14
Storage of fuel ..................................................... 14
Refuelling.............................................................14
Putting on the harness.........................................15
Balancing the brushcutter.................................... 15
Starting the engine...............................................16
Carburetor adjustment.........................................17
REPAIR AND MAINTENANCE WORK
Sharpening of cutting tools .................................. 18
Trimmer head ...................................................... 19
Starter cable replacement ..............................19-20
Cleaning the air filter............................................20
Replacing/cleaning the spark arrestor screen..... 21
Inspecting and replacing the spark plug.............. 21
Checking the muffler bolts ................................... 21
Suction head in the fuel tank ............................... 22
Muffler guard (for USA only)................................ 22
Information about the gear box............................22
Shutting down procedure and storage ................ 22
Service, spare parts and guarantee.................23-24
Troubleshooting......................................................24
Extract from the spare part list ............................. 25
Notes ........................................................................ 25
Service centres (see enclosure)
2
Delivery inventory
max.
10.000 1/min
max.
11.500 1/min
3
1
4
1. Brushcutter
2. Shoulder Strap*
3. Cutter*
4. Guard*
5. Tool Protection* (not shown)
6. Servicing Tool (not shown)
7. Owner’s and Safety Manual (not shown)
* The parts as shown differ from model to model, and may look different from this illustration.
If one of these parts is missing when you unpack the brushcutter, contact your dealer!
2
Explanation of symbols
You will notice the following symbols on the brushcutter and in the Owner’s and Safety Manual.
Read the Owner’s and Safety manual and
follow all warnings and safety instructions!
Particular care and caution!
Forbidden!
Wear protective gloves!
STOP
Wear safety shoes!
Wear protective helmet, face, eye and
hearing protection (eye protection must
comply with ANSI Z87-1)!
The distance between the machine and
bystanders shall be at least 50 feet!
Carburetor adjustment
Choke
Start engine
Stop engine!
No smoking!
No open flame!
DANGER:
Beware of thrown objects!
CAUTION: Kickback!
(blade thrust)
Maximum tool rpm
Direction of blade rotation
Fuel and oil mixture
First aid
RE Y
Recycling
3
SAFETY PRECAUTIONS
1
2
3
General precautions
To ensure correct operation, the user has to read this
instruction manual to make himself familiar with the
handling of the brushcutter. Insufficiently informed
users will risk danger to themselves as well as others
due to improper handling (1).
- It is recommended only to lend the brushcutter to
people who have experience with brushcutters. When
lending the brushcutter to someone else, give him this
Instruction Manual as well.
- First-time users should ask their dealer for basic
instructions, or contact a forestry school. To familiarize yourself with the basic handling of
gasoline-powered brushcutting, start out with trimming jobs before moving up to sawing.
- Children and persons under 18 years must not be
allowed to operate the brushcutter with metal cutting
tools (such as saw blades, steel bush cutter, star
blades etc.). Exceptions may be made for persons
over 16 for training purposes under the supervision of
a qualified trainer.
- Always use brushcutters with the utmost care and
attention.
- Operate the brushcutter only if you are in good physical condition. Perform all work calmly and carefully.
The user must accept liability for others.
- Never use the brushcutter after consumption of alcohol, drugs or medication (2).
Personal protective equipment
- The clothing worn should be functional and appropriate, i.e. it should be tight-fitting but not cause hindrance. Do not wear either jewellery or clothing which
could become entangled with bushes or shrubs.
- In order to avoid head-, eye-, hand- or foot injuries
as well as to protect your hearing, the following
protective equipment and protective clothing must
be used during operation of the brushcutter:
- It is recommended to wear a protective helmet; it is
imperative when working in forests. The protective
helmet (1) should be checked at regular intervals for
damage and must be replaced after 5 years at the
latest. Use only approved protective helmets. If you
have long hair, always wear a hairnet!
- The face shield (2) of the protective helmut protects
against flying sawdust, wood chips or stone chippings. During operation of the brushcutter always
wear goggles or a visor to prevent eye injuries.
- Wear adequate noise protection equipment to avoid
hearing impairement ( ear muffs (3), ear plugs etc.).
Octave brand analysis upon request.
- The forestry safety jacket (4) is equipped with spe-
cial red coloured shoulder parts. The arms and neck
should always be protected by clothing.
- The protective trousers (5) are made from a nylon
fabric with 22 layers and protects against cuts. We
strongly recommend its use. In any case, it is essential that a long pair of trousers made of tough material
be worn during operation of the brushcutter. Do not
wear short pants.
- Protective gloves (6) made of thick leather are part
of the prescribed equipment and must always be worn
during operation of the brushcutter.
- Safety shoes or boots (7) fitted with anti-skid sole,
steel toe caps and leg protection must always be
used. Safety shoes equipped with a protective layer
give protection against cuts and ensure a secure
footing. Do not wear sandals or go barefoot.
4
1
2
3
4
7
5
4
6
Handling fuels / Refuelling
- Stop the engine before refuelling.
- Keep away from open flame or sparks and do not smoke
while refuelling or mixing fuel (5).
- Let the engine cool down before refuelling.
- Fuel may contain substances similar to solvents. Eyes
and skin should not come in contact with mineral oil
products. Always wear protective gloves when refuelling
(5). Frequently clean and change protective clothes. Do
not breathe in fuel vapors. Inhalation of fuel vapours can
be hazardous to your health.
- Before refuelling the brushcutter make sure it is in a
stabile position.
- Do not spill fuel or oil. When you have spilt fuel or oil
immediately clean the brushcutter. Fuel should not
come in contact with clothes. If your clothes come in
contact with fuel, change them at once.
- Ensure that no fuel ooze into the soil (environmental
protection). Use an appropriate base.
- Refuelling is not allowed in closed rooms. Fuel vapors
will accumulate near the floor (explosion hazard).
- Carefully tighten the locking screw of the fuel tank and
inspect the fuel cap at regular intervals.
- Change the place before starting the engine at least 10
feet (3 meters) from the place of refuelling (6).
- Fuel cannot be stored for an unlimited period of time.
Buy only as much as will be consumed in the near future.
- Use only approved and marked containers for the transport and storage of fuel. Ensure children have no access
to fuel.
5
10 feet
(3 meters)
6
Putting into operation
- Do not work alone. Another person must be nearby
in case of emergencies (within shouting distance).
- Children and other persons must remain more than 50
feet (15 meters) from the working area. Keep an eye out
for animals as well (7).
- Before use always check that the brushcutter is safe
for operation:
Make sure the cutting tool is securely installed. The
throttle must automatically return to the off position
when released, and the throttle lever lock must work
properly. The cutting tool must not turn during idling. The
handles should be clean and dry. The on/off switch must
function properly. The guard must be undamaged and
securely installed in the correct position. Otherwise
you are in danger of injury!
- Start the brushcutter only in accordance with the instructions. Do not use any other methods for starting the
engine (8)!
- Use this brushcutter and its cutting tools only for the
uses they are intended for as specified in the documentation.
- Never use, for example, wire or wire-rope which can
break off and become a dangerous projectile. Use only
flexible, non-metallic line recommended in this manual.
- Start the brushcutter only after complete assembly
and inspection. Operation of the device is only
permitted after all the appropriate accessories are
attached!
- The cutting tool must be equipped with its appropriate guard. Never run the cutter without this guard!
- The cutting tool must not turn during idling. If necessary
adjust the idling speed.
o
360
50 feet
(15 meters)
7
8
5
- Before starting, make sure that the cutting tool has no
contact with hard objects such as branches, stones etc.
- The engine must be switched off immediately if there are
any noticeable changes in the behaviour of the equipment.
- Should the cutting tool hit stones or other hard objects,
immediately switch off the engine and inspect the cutting tool.
- Inspect the cutting tool at freqvent intervals for damage
(detect hairline cracks by means of tapping - noise test).
Hairline cracks can occur in the region of the base of the
teeth (9) after long use. Damaged cutting tools and
cutting tools with hairline cracks must not be used
any longer under any circumstances.
- Operate the brushcutter only with the shoulder strap
attached, which is to be suitably adjusted before putting
the brushcutter into operation (10). It is essential to
adjust the shoulder strap according to the user’s size to
prevent fatigue during use. Never hold the cutter with
one hand during use.
- When working with the brushcutter always hold it with
both hands (10). Keep cutting attachment below waist
level. Keep proper footing and balance at all times.
- Operate the brushcutter in such a manner as to avoid
inhalation of the exhaust gases. Do not start or operate
the brushcutter in closed rooms (risk of gas poisoning).
Carbon monoxide is an odorless gas; breathing exhaust
fumes can kill. Work only in well-ventilated places.
- When taking a break or leaving the brushcutter unattended, turn off the engine (11), make sure the cutting
attachment has stopped and set the brushcutter down in
such a way that there is no risk of injury to yourself or
others.
- Never put the hot brushcutter onto dry grass or onto any
combustible materials.
- Shut off the engine during transport or when moving on
to a new location (11).
- Never operate the engine with a faulty exhaust muffler.
If the spark arrestor screen is damaged, replace it
immediately. The use of the brushcutter with a damaged
spark arrestor can cause bushfires!
9
10
11
STOP
STOP
● Breaks
● Transport
● Refuelling
● Maintenance
● Tool Replacement
Kickback (Blade Thrust)
When operating the brushcutter, uncontrolled kickback
may occur.
This particularly the case when cutting in the area between
12 and 2 (12).
Never start a cut in this area when cutting hard objects such as brush, bushes etc.
If you do this, the brushcutter will be thrown to one side at
high speed and with great force. High risk of injury!
Never start a cut in the area between 12 and 2 (Fig. 12).
Kickback prevention (13):
- To avoid kickbacks, observe the following:
- Always watch what you´re doing! Be careful when
continuing cuts started previously.
- The cutting tool must be turning at full speed before
starting cuts.
- There is a high risk of injury in the area between 12 and
2, especially when using metal cutting blades.
- Cuts in the areas between 11 and 12 and between 2
and 5 should be performed only by trained operators
and at their own risk.
- Easy, low-kickback cutting is possible in the area between 8 and 11.
6
CAUTION:
Kickback!
12
CAUTION:
Kickback!
13
9
12
3
6
Working behavior / Method of working
- Use the brushcutter only in good light and visibility.
During the winter season beware of slippery or wet
areas, ice and snow (risk of slipping). Always ensure a
safe footing.
- Never cut above your shoulder height.
- Never stand on a ladder and run the brushcutter.
- Never climb up into trees to perform cutting operations
with the brushcutter.
- Never work on unstable surfaces.
- Make sure the cutting area is free of foreign objects such
as stones and metal items. Foreign particles can rebound (danger of injury, 14), damage the cutting tool
and cause dangerous kickbacks.
- Before commencing cutting, the cutting tool must have
reached full working speed.
Applications for cutting tools
Employ only the correct cutting tool for the job in hand (15)!
Do not use tools for jobs they are not designed for.
2-line -/ 4-line trimmer head:
Exclusively for cutting along walls, fences, grass edges,
trees, posts etc. (supplementing the lawn mower).
8-tooth eddy blade, 4-tooth star blade, steel bush cutter:
For cutting thicker materials like weeds, tall grass, bushes,
shrubs, mixed growth, thickets, etc. with stems up to 2 cm
(3/4") thick. Perform this cutting work by swinging the brush
cutter evenly in half-circles from left to right (similar to a
scythe) (16).
Chisel type saw blade:
For forestry cleanup work and for harvesting small trees
with trunks up to 6" (15 cm) thick (17). Apply even pressure
when cutting.
DANGER:
Beware
thrown objects!
14
2-line -/ 4-line trimmer head 8-tooth eddy blade
4-tooth star blade steel bush cutter
15
chisel type saw blade
Transport
- When transporting the equipment or moving to
another working location, the brushcutter must be
switched off in order to avoid unintentionally starting
the cutting tool.
- Never carry and transport the brushcutter when the
cutting tool is in operation!
- The tool protection included with the equipment must
always be used if the brushcutter is transported over
longer distances.
- Ensure that the brushcutter is safely secured so that no
fuel can run out before transporting it in a vehicle. Empty
the fuel tank before transporting the brushcutter.
- Before shipping the brushcutter, completely empty the
fuel tank.
Storage
- The brushcutter must be safely stored in a dry room. Use
the tool protection for metal cutting tools. Keep the
brushcutter out of reach of children.
- If the brushcutter is stored for a long period of time, it
should be given a thorough maintenance check and a
complete inspection at an authorized DOLMAR service
centre.
- If the brushcutter is stored for a long period of time, the
fuel tank should be completely emptied and the carburetor
run dry. Fuels may only be stored for a limited period of
time and could cause deposits to form in the tank or in
the carburetor.
- Fuel remains in reserve canisters should be used for
other engines or disposed of.
16
Max
ø 6"
(15 cm)
17
7
Maintenance
- Always make sure the brushcutter is in good working
order before using it. This includes in particular the
cutting tool, guard, harness and fuel system (check for
leaks). Particular attention must be paid to the cutting
blades, which must be correctly sharpened.
CAUTION: Metal cutting tools must be sharpened only
at an authorized service centre!
A tool which has been improperly sharpened can cause
unbalance and thus considerable danger of injury.
Apart from this, the equipment may be damaged due to
vibrations.
- When changing the cutting tool, cleaning the brushcutter
and the cutting tool etc., it is essential to switch off the
engine and pull the spark plug cap.
- Replace cracked, bent, warped, damaged or dull cutting
tools immediately. Never straighten or weld damaged
cutting tools.
- Operate the brushcutter with as little noise and pollution
as possible. In particular check the correct setting of the
carburetor.
- Clean the brushcutter at regular intervals and check that
all screws and nuts are well tightened.
- Never service or store the brushcutter near open flames
(18)!
- Always store the brushcutter in a locked storage area,
with the fuel tank completely empty and the carburetor
run dry. Keep the brushcutter out of reach of children.
Observe the accident pre- vention instructions issued
by the relevant trade associations and insurance companies. Do not make any modifications to the brushcutter - you will only be putting your own safety at risk!
The performance of maintenance or repair work by the user
is limited to those activities described in this instruction
manual. All other work must be done by the DOLMAR
customer service (19).
Use only original DOLMAR spares and accessories.
The use of non-DOLMAR spares, accessories, or cutting
tools increases the risk of accident. DOLMAR will not
accept any liability for accidents or damage caused by the
use of non-approved cutting tools and fixing devices of
cutting tools, or accessories.
18
SERVICE
19
First Aid
A first-aid kit should always be nearby as a precaution in the
event of an accident.
Immediately replace any items taken from the first aid kit.
When calling for help, give the following information:
- Place of accident
- What happened
- Number of persons injured
- Nature of injuries
- Your name
NOTE
Individuals with poor circulation who are exposed to excessive vibration may experience injury to blood vessels or the
nervous system.
Vibration may cause the following symptoms to occur in the
fingers, hands or wrists: ”Falling asleep” (numbness), tingling, pain, stabbing sensation, alteration of skin colour or of
the skin. If any of these symptoms occur, see a physici-
an!
8
20
21
Technical Data
MS-3310 MS-4010 MS-4510
Displacement cu. in 2.0 (33 cm3) 2.4 (39 cm3) 2.7 (45 cm3)
Bore inch 1.46 (37 mm) 1.57 (40 mm) 1.69 (43 mm)
Stroke inch 1.22 (31 mm) 1.22 (31 mm) 1.22 (31 mm)
Rated capacity per ISO 8893 kW 1.6 1.8 2.3
Operating speed rpm 9,000 9,000 9,000
Max. engine speed with
one-part metal cutting tool
1)
rpm 13,500 13,500 13,500
Maximum speed of the tool spindle with
one-part metal cutting tool
1)
rpm 10,400 10,400 10,400
Idling speed rpm 2,500 2,500 2,500
Clutch engagement speed rpm 3,500 3,500 3,500
Sound pressure level at the operators ear 3)dB (A) 98
Sound pressure level at the bystander’s position (50 ft) 3)dB (A) 75
Carburetor (diaphragm-carburetor) Type
WALBRO WT-225 A WALBRO WT-225 A WALBRO WT-225 A
a) /
a)
/ 77
101
b)
b)
98
76
a)
/ 102
a) / 78 b)
b)
99
76
a) /
102
a) / 78 b)
Ignition system Type Transistor ignition Transistor ignition Transistor ignition
Spark plug Type
Electrode gap inch
Fuel consumption per ISO 8893
Specific consumption per ISO 8893
2)
kg/h 0.72 0.81 1.03
2)
g/kWh 450 450 450
CHAMPION RCJ6Y CHAMPION RCJ6Y CHAMPION RCJ6Y
.
020-.030 (0.5-0.8 mm) .020-.030 (0.5-0.8 mm) .020-.030 (0.5-0.8 mm)
Fuel tank capacity oz. 31.7 (0.9 l) 31.7 (0.9 l) 31.7 (0.9 l)
Mixture ratio (Fuel/2-stroke oil)
- when using DOLMAR oil 50 : 1 50 : 1 50 : 1
- when using DOLMAR HP 100-oil 100 : 1 100 : 1 100 : 1
- when using other oils 40 : 1 40 : 1 40 : 1
Gear ratio 1 : 1.3 1 : 1.3 1 : 1.3
Dimensions, assembled,
length / width / height inch 71.1 / 26.8 / 8.9 71.1 / 26.8 / 8.9 71.1 / 26.8 / 8.9
Total weight with plastic guard
(without cutting tool) lbs 17.42 (7.9 kg) 17.42 (7.9 kg) 17.42 (7.9 kg)
1)
The maximum rated speed of the trimmer head is not exceeded when using a DOLMAR trimmer head.
2)
At max. power. 3) According to ANSI B 175.3. a) With one-part metal cutting tool. b) With 2-line nylon cutting head.
b)
1
Components
1 Cutting tool
2 Gear box
3 Locking bolt
4 Guard (Cutter guard)
5 Main tube
6 Handle tube
7 Throttle (throttle trigger)
8 Short-circuit switch (Start/Stop)
9 Stop knob for halfway throttle
10 Safety locking button (throttle trigger lockout)
11 Bowden cable guide
12 Tube handle holder
13 Hole bar
14 Tank cap
15 Spark plug
16 Starter grip
17 Fan housing
18 Type plate
19 Choke lever
20 Air filter (behind air filter cover)
21 Cover
22 Harness
23 Hip protection pad
24 Muffler guard (for USA only)
2
3
Type plate (MS-4510 shown)
DOLMAR GmbH
22045 Hamburg
Germany
Indicate when ordering spare parts!
4
5
MS-4510
9806 123456
Spark Arrester 385 174 301
386.000.000
7
12
6
Serial number
Year of manufacture
8
21
11
20
13
9
10
14
19
22
23
15
16
17
18
24
9
PUTTING INTO OPERATION
STOP
CAUTION: When working on the brushcutter always be absolutely certain to switch off the engine, pull the
spark plug cap and wear protective gloves!
IMPORTANT: Do not start the brushcutter until fully assembled and inspected!
Mounting the tube handle
The handle tube (A/1) comes fixed parallel to the main tube.
1
0
90
45
0
A
- Use the universal wrench to loosen the locking screw
(A/2) (counter-clockwise) until it is possible to turn the tube
handle through 900.
2
B
- After the tube handle has engaged in the 90° position,
tighten the locking screw (B/2) a little, while still leaving it
loose enough to allow further adjustment of the tube handle
according to your size (See "Balancing the brushcutter").
- Move the handle tube into a position approximately 45°
with respect to the main tube (C).
2
C
Installing the cutter guard
IMPORTANT: Safety regulations and your own safety make it imperative to use the right cutter guard with a
given cutting tool! Use only the combinations shown here, and when switching to a different
cutting tool always change the cutter guard as well!
WARNING: Use only the cutting tools shown here! It is not permitted to use other cutting tools as this can
increase danger of accidents and cause damage to the equipment!
Tool/guard combinations for the MS-3310, MS-4010 and MS-4510
Cutting tool Cutter guard
Steel bush cutter, part no. 385 224 130
Outside diameter 300 mm (12"), arbour 20 mm Part no. 010 341 612
8-tooth eddy blade, part no. 385 224 180
Outside diameter 255 mm (10"), arbour 20 mm Part no. 010 341 612
Star blade, part no. 385 224 140
Outside diameter 255 mm (10"), arbour 20 mm Part no. 010 341 612
2-line trimmer head, part no. 385 224 501
4-line trimmer head, part no. 385 224 541
Cutting range 400 mm (16"). Use only 2.4 mm (.095") replacement cutting line. part no. 010 341 612
15 m part no. 369 224 070
120 m part no. 369 224 072 part no. 957 341 010!
Chisel type saw blade, part no. 385 224 160 part no. 010 341 100 (for 225 mm)
Outside diameter 225 mm (9"), arbour 20 mm
Chisel type saw blade, part no. 385 224 170 part no. 010 341 030 (for 200 mm)
Outside diameter 200 mm (8"), arbour 20 mm Impressed: 385 341 030
10
* Install line cutter (knife),
Impressed: 385 341 045
*
CAUTION:
The cutter guard supplied must always be fitted in the right position, to ensure your personal safety and to meet legal
accident prevention regulations.
Never use the brushcutter without a cutter guard installed!
A
1
B
C
The position of the mounting plate (C/1) will depend on the
type of cutting tool in use (trimmer head or metal blade).
The position of the mounting plate determines whether the
guard will be positioned higher or lower.
When using a trimmer (line) head apply the mounting position
as shown in fig. A.
The mounting position as shown in fig. B is required for use
with the following tools:
• Star blade
• 8-tooth eddy blade
• Steel bush cutter
Always fix the metal cutter guard if a chisel type saw blade
is used (refer to page 13).
2
D
- To install, lay the guard on the holder on the gear box.
Place the mounting plate (D/2) on the guard in the
appropriate position (A or B) for the type of cutting tool in
use and tighten the installing screws with the Allen key as
shown.
Installing the steel bush cutter, 8-tooth eddy
blade or star blade
STOP
Always switch off the engine and disconnect the spark
plug cap before mounting cutting tools! Wear protective
gloves!
5
6
3
E
When using the blade cutting tools mentioned on the preceding page, install the cutter guard with the mounting plate in
position B (see “Installing the cutter guard”).
- Unscrew the locknut (E/3) from the shaft by turning it
clockwise.
Note: The locknut is provided with a left-hand thread!
- Remove the pressure disk (E/4) and the locking disk (E/5).
- Tighten the winding guard (E/6) with the three screws
provided.
- Put the locking disk (E/5) back on (make sure it is in the
right position).
4
3
F
7
- Put on the cutting tool (F/8) and finally the pressure disk
(F/4) as shown in the picture.
Important! The picture shows the steel bush
cutter. When installing the 8-tooth eddy blade
make sure to observe the direction of rotation
arrows on blade and on cutter guard!
- Put on the sliding cup (F/7) and screw the lock nut (F/3)
manually onto the shaft.
The sliding cup is included in the accessories!
Important! The locknut (F/3) has a plastic insert
protection. For safety reasons, this nut must be
replaced immediately if it becomes loose. It must be
replaced in any event after 10 tool changes at the
latest. (Order no. 385 228 041)
4
8
11
G
10
Installing the trimmer head
Always switch off the engine and
disconnect the spark plug cap
before mounting the trimmer head!
- Press the locking button (G/9) and hold it down, while using
the combination wrench to turn the shaft counter-clockwise
until the locking button engages and locks the shaft.
- Now tighten the locknut counter-clockwise using the
combination wrench.
- To unlock the locked shaft press the release button (G/
10). The locking button (G/9) will trip (if necessary turn the
cutting tool slightly).
- Check to make sure the cutting tool can turn freely.
Use the shaft lock in the same way when dismounting the cutting tool.
9
STOP
5
6
4
H
When using the trimmer head install the cutter guard with the
mounting plate in position A (see “Installing the cutter guard”).
Always install the line cutter (see below, “Installing the line
cutter”)!
- Unscrew the locknut (H/1) from the shaft by turning it
clockwise.
Note: The locknut has a left-hand thread!
- Place the pressure disk (H/4) on the shaft as shown.
1
2-line trimmer
head shown
I
- If necessary, install the winding guard (H/6) (three screws).
T o do so, first remove the locking disk (H/5) (note its position
as installed).
- Screw the trimmer head onto the shaft by turning it
counter-clockwise.
- Press the locking button (I/9) and hold it down while turning
the trimmer head counter-clockwise until the locking button
engages, locking the shaft.
- Now tighten the trimmer head by hand.
- Press the release button (I/10) to unlock the shaft. The
locking button (I/9) will jump out (it may be necessary to
turn the trimmer head slightly).
- Check to make sure the trimmer head can turn freely.
10
9
Installing the line cutter
11
J
12
STOP
The line cutter and its mounting screw are included in the
accessory pack.
- The picture shows the line cutter (J/11) mounted on the
cutter guard with the mounting screw.
Note:
If you adjust the length of the trimmer line (see page 19),
the line cutter will automatically cut the lines to identical
length during operation.
Caution:
Always turn off the engine before adjusting the line
length!
Installing the metal cutter guard and chisel type
saw blade
Always switch off the engine and
disconnect the spark plug cap
before mounting cutting tools!
Wear protective gloves!
STOP
5
6
3
K
Always install the metal cutter guard when installing the chisel
type saw blade!
- Unscrew the locknut (K/3) from the shaft by turning it
clockwise.
Note:The locknut has left-hand thread!
- Remove the pressure disk (K/4) and the locking disk (K/5).
4
4
3
M
10
9
12
L
- If the winding guard is on, remove it (K/6) by unscrewing
the three screws.
- Screw the steel cutter guard (L/12) on tightly.
- Put the locking disk (L/5) on.
- Put on the cutting tool and finally the pressure disk (M/4)
as shown in the picture.
- Screw the locknut (M/3) onto the shaft by hand.
- Press the locking button (M/9) and hold it down while using
the combination wrench to turn the shaft counter-clockwise
until the locking button engages and locks the shaft.
- Now tighten the locknut counter-clockwise using the
combination wrench.
- Press the release button (M/10) to unlock the shaft. The
locking button (M/9) will jump out (if necessary turn the
saw blade slightly).
- Check to make sure the saw blade can turn freely.
5
Important! When installing the chisel type saw
blade make sure that the direction of rotation
arrows on saw blade and on cutter guard are
pointing in the same direction!
Important: The locknut (K/3) has a plastic insert
protection. For safety reasons, this nut must be
replaced immediately if it becomes loose. It must be
replaced in any event after 10 tool changes at the
latest (order no. 385 228 041)!
The gear box
14
N
13
15
14
In order to achieve easier operation along slopes and fitches,
it is possible to swivel the gear box (N/13) from the normal
position to either side by approximately 45 degrees.
Adjustment:
- Loosen the two screws (N/14).
- Loosen screw (N/15) enough to turn the gear box in the
direction indicated by the arrow until the three boreholes
are visible at the main tube.
- Turn the gear box in the direction indicated until the position
of the screw (N/15) matches up with the borehole.
- Move the gear box back again and tighten the first screw
(N/15) and subsequently the remaining two screws (N/14)
by the same amount.
13
Fuel mixture
Gasoline
1.0 Us-gal. (3.7 l)
2.5 Us-gal. (9.4 l)
5.0 Us-gal. (18.9 l)
The brushcutter is powered by a high-performance two-stroke
engine. The engine runs on a mixture of gasoline and two-stroke
engine oil.
The engine was designed for regular lead-free gasoline with an
octane number of at least 91 ROZ. If this is not available,
higher-octane gasoline may be used. This will not damage the
engine, but may impair engine performance.
A similar situation will arise from the use of leaded fuel. To
obtain optimum engine operation and to protect your
health and the environment, only unleaded fuel should be
used! Gasoline which contens alcohol should not used in
DOLMAR products.
For lubricating the engine use a two-stroke engine oil (quality
grade: API-TC), which is added to the fuel. The engine has
been designed for use of DOLMAR HP 100 high-performance
two-stroke engine oil and a mixture ratio of only 100:1 to protect
the environment. In addition, a long service life and reliable
operation with a minimum emission of exhaust gases are
ensured.
DOLMAR HP 100 high-performance two-stroke engine oil is
available in the following sizes:
0.5 l part no. 980 008 109
DOLMAR high-performance two-stroke engine oil is available
in two different sizes:
1 l part no. 980 008 107
100 ml part no. 980 008 106
In case DOLMAR high-performance two-stroke engine oil is
not available, it is urgently recommended to use a mixture ratio
of 40:1 with other two-stroke engine oils, as otherwise optimum
operation of the engine cannot be guaranteed.
Preparation of the correct mixture ratio:
50:1 When using DOLMAR high-performance two-stroke oil,
i.e. 50 parts gasoline /1 part oil.
100:1 when using DOLMAR HP 100 high-performance two-
stroke engine oil, i. e. mix 100 parts gasoline with 1 part
oil.
40:1 When using other brands, i.e. 40 parts gasoline / 1 part
oil.
Note:
When preparing the fuel mixture, always first mix the entire oil
quantity with half of the gasoline, and then add the rest of the
gasoline. Shake the mixture well before putting in the fuel tank.
It is not wise to add more oil to the mixture than specified, even
if this may seem safer for the engine. More oil only leads to
increased combustion residues, which not only pollute the
environment, but are also bad for the cylinder exhaust
channel, muffler and the spark arrester screen. Furthermore
fuel consumption will increase and performance will fall.
14
40:1
other oil DOLMAR oil DOLMAR oil
OIL
+
3.2 floz.(94 cm3) 2.5 floz.(75 cm3) 1.3 floz.(38 cm3)
8.0 floz.(236 cm3) 6.4 floz.(189 cm3) 3.2 floz.(94 cm3)
16.0 floz.(473 cm3) 12.8 floz.(378 cm3) 6.4 floz.(189 cm3)
50:1
OIL
50:1
DOLMAR
100:1
HP 100
AVOID SKIN AND EYE CONTACT!
Utmost care is required when handling fuel. Fuel may contain
substances similar to solvents. Refuel either in a well ventilated
room or outdoors. Do not inhale fuel vapours. Fuel vapours are
poisonous and can be hazardous to your health. Avoid eye and
skin contact with fuels and mineral oils. Mineral oil products
degrease your skin. If your skin comes in contact with these
substances repeatedly and for an extended period of time, it will
desiccate. Various skin deseases may result. In addition, allergic reactions are known to occur. Eyes can be irritated by
contact with oil. If oil comes into your eyes, immediately wash
them with clear water.
If your eyes are still irritated, see a doctor immediately!
Storage of Fuel
Fuels have a limited storage life. Fuel and fuel mixtures age.
Therefore fuel and fuel mixtures, which have been stored for
too long, can cause starting problems. Purchase only that
amount of fuel, which will be consumed over the next few
months.
Store fuel safely in a dry place in approved containers
only.
Refuelling
STOP
FOLLOW THE SAFETY PRECAUTIONS!
Be careful and cautious when handling fuels.
The engine must be switched off!
2
1
B
- Thoroughly clean around the tank cap (B/1) so that no dirt
can enter the fuel tank.
- Before refuelling the brushcutter make sure it is in a
le position.
- Unscrew the tank cap (B/2) and carefully fill in the fuel
mixture up to the lower edge of the filler neck. Fill the tank
carefully, making sure not to spill any fuel.
- Tightly screw on the plug.
Clean screw plug and tank after refuelling.
stabi-
Putting on the harness
2
A
- Place the harness over both shoulders so that the hip pad
(A/1) is located on your right hand side.
- Adjust the harness until the chest plate (A/2) fits across
your chest.
1
Balancing the brushcutter
3
C
- Fill the fuel tank.
- Attach the brushcutter to the fixing hook (C/3) located on
the waist pad.
- 5 boreholes are provided for the correct personal balancing
of the brushcutter .
B
- Adjust the height of the hip pad means by of the chest
strap until the fixing hook is located about one hand’s width
above the hip bone.
- To open the harness detach the chest plates.
The harness and the brushcutter can then easily and
quickly be removed.
4
D
- To remove the brushcutter, first depress the lock (D/4) and
then detatchthe brushcutter from the fixing hook.
E
- The ground clearance will depend on the kind of cutting
tool selected.
- When using the trimmer head or steel bush cutter, the
trimmer head or sliding cup should touch the ground lightly
without the user having to hold the unit.
- In difficult terrain or when using the steel bush cutter or 8tooth eddy blades the brushcutter should balance about
12" (30 cm) above the ground without the user having to
hold the unit.
5
F
- Adjust the handles according to the working condition and
then always retighten the locking screw (F/5).
15
Putting into operation
Observe accident-prevention regulations!
Do not start the brushcutter until fully assembled and
inspected!
Starting the engine
- Move at least 10 feet (3 meters) away from where you filled
the fuel tank.
- Make sure you have a good footing, and lay the brushcutter
on the ground in such a way that the cutting tool is not
touching the ground or anything else.
Cold start
6
10
7
9
8
G
- Move the switch (G/6) in the direction of the arrow.
- To set the half-throttle catch, press the throttle (G/8) with
the throttle trigger lockout (G/7) pressed and then press
the catch (G/10). Release the throttle (G/8) and then the
throttle trigger lockout (G/7).
I
H
- Turn the choke lever (H/9) downwards to choke the engine.
6
8
J
- Hold the brushcutter frimly down with one hand, as
illustrated above.
- Pull the starter handle out slowly until resistance is noticed,
then pull the starter handle out fully with a quick and forceful
movement.
- Do not pull out the whole starter cable to its full extent and
do not let the starter handle jump back, but let it slowly
automatically rewind itself.
- Repeat starting procedure until ignition is achieved.
- Turn the choke lever (H/9) back up and pull the starter
cable again until the engine starts.
16
- After the engine has started, press the throttle (J/8) all the
way in and release immediately. This will disengage the
half-throttle position.
- Run the engine for approximately 1 minute at a moderate
speed before commencing work.
Warm start
Similar to a cold start but without the choke.
Turning off the engine
Move switch (J/6) to the position .
STOP
Carburetor adjustment
Important information:
The carburetor of this tool is fitted with limiter caps which restrict
the range of adjustment and prevents over-rich mixture
settings. This ensures providing good engine power and
efficient fuel consumption.
Before installing the limiter caps, the manufacturer performs
the „Basic Adjustment” procedure.
Maximum power is achieved throughcarburetor adjustment. It requires a warm engine and a clean air filter and
should preferably be performed by an expert.
The carburetor comes factory-set for the atmospheric pressure at sea-level. At other elevations and during the run-in
phase with a new engine it may be necessary to adjust the
carburetor.
A tachometer (order no. 950 233 210) is a must for accurate
carburetor adjustment.
Before adjusting the carburetor, install the cutting tool you are
going to use and warm up the engine by running it 3-5 minutes.
S
H
B
Set idling speed (step 3)
- If the cutting tool turns when the engine is idling, screw the
throttle-valve stop screw (S) until the cutting tool stops
turning. The idling speed should be now 2,300-2,500 rpm/
min.
For a precise adjustment the following steps are to be
performed:
1. Check adjustment
2. Start engine
3. Set idling speed
4. Adjust speed
5. Check idling speed
6. Check acceleration
7. Check max. speed or output
8. Repeat adjustment procedure starting with step 3, until
idling speed, max. speed and acceleration are reached
with the adjustment made.
STOP
L H
A
Adjustment instructions (step 1)
- Before initial operation make sure that the adjusting screws
(H and L) have not been set in all the way. Limiter caps do
not protect the engine from leaning.
- Turn the two adjusting screws (H and L) counter-clockwise as far as they will go.
- Start the engine and let it warm up (step 2).
STOP
Adjust speed (step 4)
- Set the engine speed to 13,000-13,500 RPM by adjusting
the main jet screw (H). Screwing it in makes the fuel/air
mixture leaner (less fuel, more air) and increases the engine
speed.
Caution:
Engine speeds above 13,500 RPM reduce engine life!
L
C
Check idling speed (step 5)
- Now check the idle speed. It should be 2,300-2,500 RPM
(the cutting tool should not turn). If necessary, adjust the
idle speed with the idle jet screw (L). Turning it in increases
the speed, and turning it out decreases it.
Check acceleration (step 6)
- This is the time it takes for the engine to go from idle speed
to maximum speed when you press the throttle hard.
- If acceleration is too slow, turn the idle screw (L) out about
1/8 turn.
17
REPAIR AND MAINTENANCE WORK
CAUTION: Before doing any work on the brushcutter, always switch off the motor and pull
STOP
CAUTION: Start the brushcutter only after complete assembly and inspection!
the plug cap off the spark plug. Always wear protective gloves!
Sharpening of cutting tools
Caution: Wear always gloves during
sharpening!
1
After it has been sharpened and resharpened several times
the chisel type saw blade must be sharpened and balanced
at a qualified workshop.
2
Caution:
For to safety reasons, never try to straighten or weld a
damaged cutting tool!
D
Note: The cutting tools below should be sharpened only at
a qualified workshop! Manual resharpening will result in
an imbalance of the cutting tool, causing vibrations and
engine damage.
• Steel bush cutter (D/1)
• Star blade (D/2)
• 8-tooth eddy blade (D/3)
Expert sharpening can be obtained from a DOLMAR service
station.
Note: To increase the working life the steel bush cutter and
the star blade may be turned over once until their second cutting sides are blunt.
3
Chisel type saw blade
When sharpening the chisel type saw blade (E/4) with a round
file take care to sharpen all tooth recesses evenly.
The damage of only one tooth requires equal sharpening or
refiling of all other teeth.
If teeth have broken off the chisel type saw blade, it has to be
replaced.
Uneven sharpening will result in strong vibration due to an
imbalance which will cause damage to the cutter as well as
generating vibration in the handles.
Use only a special 5.5 mm dia. round file for saw blades with
support (part no. 953 009 000) to sharpen the chisel type saw
blade. Other round files are not suitable.
When hand-sharpening a mounted saw blade, make sure the
brushcutter is properly supported.
4
E
20o-25
o
F
Always maintain a sharpening angle of 20-25 degrees (F).
For this purpose please observe that the markings on the top
surface of the file should follow in a parallel direction to the
saw blade.
The inclination should be approximately 5 degrees (F).
5
o
Setting the teeth
A
.040"
(1mm)
B
G
Should the saw blade jam during cutting, inspect the tooth
setting.
The setting should be .040" (1 mm).
T o correct the setting of the saw blade teeth use the saw blade
adjusting tool which is available as an accessory
(Part no. 953 385 010).
The existing tooth setting of the saw blade must be strictly
maintained!
Push down on the adjusting tool as shown (A).
T o inspect the tooth setting, hold the adjusting tool against the
saw blade. The tooth should touch against the offset part of
the adjusting tool (B).
File only the tooth face. The file support should rest on the
back of the tooth as illustrated above (arrow).
18
Trimmer head
Lengthening the line
A
3
Starter cable replacement
- Hold the housing (A/1) firmly and pull the housing cover
12
Schematic
(A/2) out against the spring pressure in the direction of the
arrow (figure) until it is possible to turn the cover (A/2)
counter-clockwise.
- Stop pulling out on the cover (A/2) and turn it
counter-clockwise until it snaps back in.
- Pull the line ends (A/3) out as far as they will go. Repeat
this procedure until you have about 6" (15 cm) of line
available.
A detailed description of this adjustment is included with the
trimmer head.
STOP
5
6
B
- Unscrew the ventilator housing.
- Screw out the center screw (B/4).
- Remove the guide disk (B/5) complete with the starter
ratchet and the brake spring.
- Remove the pawl spring (B/6).
4
9
8
7
C
- Pull out the starter handle and starter cable to length of
about 12" (30 cm).
- Hold the starter cable drum and pull out the starter cable
using a screw driver or similar tool.
- Let the drum slowly turn backwards (in the direction of the
arrow) with the starter cable in the appropriate slot (C/7)
until the tension in the spring has been released.
- Remove the drum (C/8).
- If starter cable has split or frayed, remove it from the drum.
- Lubricate the center shaft of the starter cable drum with a
multipurpose grease (Part no. 944 360 000) before
commencing re-assembly.
11
10
D
- Push the starter cable through the guide hole (D/9) and
then feed the cable through the opening in the drum and
tie a knot as shown above.
- Press the knotted end of the starter cable (D/10) into the
appropriate slot in the drum.
- Feed the other cable end through the handle and secure
with the knot shown in (D/11).
- Wind the cable onto the drum for about 3 1/4 turns. Pay
attention to the correct direction of rotation (counterclockwise when assembled).
12
E
- Put the starter cable drum into the housing and check to
make sure the return spring is hooked in the correct position
by turning it slightly counter-clockwise.
- Insert the pawl spring (E/12) into the starter cable drum as
shown.
19
13
STOP
4
5
14
F
- Lubricate the guide disk (F/5) with a mulitpurpose grease
and install the pawl (F/13) and the brake spring (F/14) as
illustrated above.
H
5
6
13
G
- Install the guide disk (G/5) along with the pawl and brake
spring into the starter cable drum in such a manner that
the pawl spring (G/6) is pressed against the pawl (G/13).
- Turn the guide disk (G/5) so that the shaft guide is located
in the slot of the guide disk.
- Screw down the center screw (G/4) to hold the assembly
in place.
- Pull the starter cable out of the drum, then insert it into the
appropriate slot in the drum and turn the drum, together
with the starter cable counter-clockwise for 1 turn. Release
the drum and let the spring tension wind up the cable.
- Repeat the above procedure until the starter handle has
reached its correct starting location on the ventilator
housing assembly.
- Reassemble the ventilator housing.
Instructions for maintenance
Do not do any maintenance or servicing work not described in this Instruction Manual. All such work may be done only by a DOLMAR
service station.
After refuelling the brushcutter 50 times, it should be given a thorough maintenance check and a complete inspection at a DOLMAR
service centre.
Daily maintenance
Perfom the following work daily after use:
- Clean the outside of the brushcutter and inspect for damage.
- Clean the air filter (see below). Under dusty working conditions the air filter must be cleaned more often.
- Check the cutting tool for damage and make sure it is tight.
- Check to make sure that there is sufficient difference between the idle and engagement speed so that the cutting tool does not
turn when the engine is idling. If necessary, reduce the idle speed (see page 17). If the cutting tool still turns during idling, take
the brushcutter to a service center.
- Check the function of the safetylocking button, the short-circuiting switch and of the throttle lever (see page 16).
Cleaning the air filter
- Remove the air filter cover (I/15). Close the choke lever
(I/16) to prevent the entry of dust particles into the
carburetor.
- Remove the air filter (I/17) and clean it with a soft brush.
Caution:
To prevent eye injuries, do not blow out dirt particles.
- Very dirty filters can be cleaned out using regular
dishwashing liquid in lukewarm water.
- In case of strong pollution clean more often (several times
a day) because only a clean filter ensures full engine power.
- Before reinstalling the air filter check the choke valve for
dirt particles, and if necessary clean it out with a brush.
- Carefully dry the air filter and reinstall it.
20
16
I
Important: If the air filter is damaged replace it immediate-
ly! Torn-off fabric pieces and large dirt particles can
destroy the engine.
17
15
Replacing/cleaning the
spark arrestor screen
J
Weekly maintenance
STOP
The spark arrestor screen should be checked and cleaned
5
regularly.
- Remove the filter cover (see "Checking the muffler bolts").
- Loosen the 2 screws (J/5) and remove the spark arrestor
screen.
- Clean the spark arrestor screen with a soft brush.
NOTE: Do not use sharp or pointed objects for screen cleaning. Damaged or misformed screen wires may result.
IMPORTANT: If the spark arrestor screen is damaged
replace it immediately!
- Reassembly the spark arrestor screen and tighten the
screws.
Inspecting and replacing
the spark plug
CAUTION:
NEVER touch the spark plug or spark plug cap while the
engine is running (high voltage).
Never do maintenance work with the engine running!
A hot engine can cause severe burns. Wear protective
gloves!
STOP
18
19
15
K
The spark plug must be replaced if the insulator is damaged
or if the electrodes are severely eroded or dirty or oily.
- Pull the spark plug cap (K/18) off the plug. Use only the
combination wrench supplied with the brushcutter to
remove the spark plug.
Note: Replace only with CHAMPION RCJ-6Y, BOSCH WSR
6F or NGK BPMR 7A spark plugs!
.020" - .030"
(0.5 - 0.8 mm)
L
Electrode gap
The electrode gap must be .020" - .030" (0.5 - 0.8 mm).
Checking the ignition spark
- Remove the spark plug. With the spark plug cable on, hold
the plug against the cylinder (but not near the spark plug
hole!) using insulated pliers.
- Turn the on/off switch to “I” (on).
- Pull the starter cable hard.
A spark should be visible at the electrode gap.
Checking the muffler
bolts
Caution:
Do not tighten the muffler bolts while the engine is hot!
- Remove plug connector (K/18) and unscrew and remove
the filter cover (K/15).
- Loosen the four fixing bolts (K/19) of the cover and remove
it.
- Check the muffler bolts (M/20) for tightness using the Allen
key. If loose, tighten manually. Do not over-tighten.
STOP
20
M
21
Periodic maintenance
STOP
Suction head in the fuel tank
STOP
21
N
Muffler guard
The felt filter (N/21) of the suction head is used to filter the fuel
taken in by the carburetor.
A periodical visual inspection of the felt filter should be conducted. For this purpose open the tank cap, and use a wire
hook to pull out the suction head through the tank opening. If
the filter has hardened or is dirty or clogged, replace it (see
"Excerpt from the spare-parts list").
Insufficient fuel supply can result in the admissible maximum
speed being exceeded. It is therefore important to replace the
felt filter at least every three months to ensure a good fuel
supply to the carburetor.
O
Information about the gear box
24
P
23
22
Check if the muffler guard (O/22) is in good condition. A bent,
broken or missing muffler guard can cause bush fires especially during dry weather conditions.
Replace a non-functional muffler immediately!
Also check the four clamp rings (O/23) before using the
brushcutter. Replace damaged clamp rings immediately! The
correct mounting and positioning of the muffler is essential to
guarantee protection against a possible fire hazard from the
engine exhaust.
The gear box (P/24) is provided with a permanant lubrication
and consequently does not need any maintenance.
However, if large quantities of grease are leaking from the
gear box, consult a DOLMAR service station.
Servicing and maintenance
We recommend that a comprehensive maintenance and inspection be performed at regular intervals.
Any maintenance or adjustment work not described in this
manual may be performed
tion.
only by a DOLMAR service sta-
Shutting down procedure and storage
If you are not planning to use the brushcutter for a period in excess of 6 weeks, it is recommended to observe the following
instructions:
• Perform the servicing operations as described on pages 18 to 24.
• Empty the fuel tank and run the engine until the carburetor is dry. Fuels have only a short storage life and can cause sedimentary
deposits in the fuel tank or carburetor.
• Remaining fuel in canisters should be used for other engines, or properly disposed of.
• Clean and lightly lubricate metallic cutting tools.
• Store the brushcutter in a dry place only.
• The next time you use the brushcutter, purchase new fuel and prepare the two-stroke mixture as specified.
22
Instructions for periodic maintenance
To ensure long life, prevent damage and ensure the full functioning of the safety features the following maintenance must be
performed regularly. Guarantee claims can be recognized only if this work is performed regularly and properly. Failure to perform
the prescribed maintenance work can lead to accidents!
Page
General Engine assembly Visual inspection for damage, loose attachment
and fuel tank sealing
After each refuelling Throttle lever Functional check
Safety lock button Functional check
STOP-switch Functional check
Daily Air filter Clean
Cutting tool Check for damage and sharpness
Idle speed Check (cutting tool must not move)
Weekly Spark plug Inspection, replace if necessary
Muffler Clean and tighten bolts
Quarterly Suction head Replace
Fuel tank Clean
Shutting down Fuel tank Empty
procedure Carburetor Run empty
20-22
16
16
16
20
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Service, spare parts and guarantee
Maintenance and repair
The maintenance and repair modern brushcutters and safety-related components and assemblies requires qualified technical
training and a workshop equipped with special tools and testing devices.
We therefore recommend that you consult a DOLMAR service centre for all work not described in this instruction manual.
The DOLMAR service centres have all the necessary equipment and skilled and experienced personnel, who can work out cost-
effective solutions and advise you in all matters.
Please contact your nearest service centre (list enclosed).
Spare parts
Reliable long-term operation, as well as the safety of your brushcutter, depend among other things on the quality of the spare parts
used. Use only original DOLMAR parts, marked
Only original spare parts and accessories guarantee the highest quality in material, dimensions, functioning and safety.
Original spare parts and accessories can be obtained from your local dealer. He will also have the spare part lists to determine the
required spare part numbers, and will be constantly informed about the latest improvements and spare part innovations.
Please bear in mind that if parts other than original DOLMAR spare parts are used, this will automatically invalidate the DOLMAR
product guarantee.
We will furthermore not accept any liability damages arising from the use of non-DOLMAR spare parts.
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