Digi-Star Landoll 5210 User Manual

Page 1
Landoll 5210
Grain Drill
Scale Kit
And
Repair Parts
Ft. Atkinson, Wisconsin USA
Panningen, The Netherlands
www.digi-star.com
D3949-US-Rev A January 16, 2013
Page 2
Table Of Contents
TABLE OF CONTENTS
INTRODUCTION ..................................................................................................................................................................... 1
Charging Battery and Welding ............................................................................................................................................. 1
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION ..................................................................................... 2
Single Hopper Overall View ................................................................................................................................................. 2
Dual Hoppers Overall View ................................................................................................................................................. 2
Outer Load Cell Assembly Instructions for Dual and Single Hoppers ............................................................................ 3
Middle Load Cell Support Assembly Instructions For Dual Hoppers .............................................................................. 4
Single Hopper Load Cell Assembly Installation .............................................................................................................. 4
Dual Hopper Load Cell Assembly Installation ................................................................................................................. 6
JUNCTION BOX MOUNTING ................................................................................................................................................. 7
Connect Load Cell and J-Box Cable ................................................................................................................................... 7
Installing Wires into Terminal Block ..................................................................................................................................... 7
INDICATOR MOUNTING ........................................................................................................................................................ 8
Power Connection: .............................................................................................................................................................. 8
Load Cell Connection: ......................................................................................................................................................... 8
TROUBLE SHOOTING ........................................................................................................................................................... 9
How to Check the Drill Scale After Installation .................................................................................................................... 9
REPAIR PARTS .................................................................................................................................................................... 10
408026 Kit Landoll 5210 (2 PT) ...................................................................................................................................... 10
408025 Kit Landoll 5210 (4 PT) Outer Load Cell Support .............................................................................................. 11
408025 Kit Landoll 5210 (4 PT) Middle Load Cell Support ............................................................................................ 12
Indicator Swivel Mount....................................................................................................................................................... 13
LICENSE AGREEMENT ....................................................................................................................................................... 14
All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Stars express written permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.
© Copyright! 2012 Digi-Star, Fort Atkinson (U.S.A.).
Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Page 3
Introduction
Disconnect
Scale Indicator
Optional
INTRODUCTION
Congratulations on the purchase of your new Digi-Star Grain Drill Scale System. This scale system is specifically designed to weigh the seed hopper on a Grain Drill or other seeding hoppers. The scale kit can be used to record and monitor seed weight going into or out of the seed hopper.
This scale system is covered by the following US patents: 6732667, 7059258 and 7273017. The single-use license is included with this document (see page 14).
This
SAFETY ALERT SYMBOL
symbol, be alert to the possibility of
NEVER OPERATE WITHOUT ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Some covers and guards have been removed for illustrative/photographic purposes only in this manual.
For information on ordering repair parts, refer to Parts Section in this book.
This supersedes all previous published instructions.
indicates important safety messages in the manual. When you see this
PERSONAL INJURY
and carefully read the message that follows.
Important!
Charging Battery and Welding
Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If cables are left connected, the weighing indicator and connected load cells could be damaged.
Important:
close to area to be welded to prevent current from passing through electronic parts.
Do not weld near indicator, load cells or cables; remove from area to be welded. Place ground
Remote Indicator
all cords
J-Box
D3949-US-Rev A Landoll 5210 Grain Drill Scale Kit 1
Page 4
Scale Bracket and Load Cell Mounting Installation
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION
Single Hopper Overall View
Dual Hoppers Overall View
2 Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Page 5
Scale Bracket and Load Cell Mounting Installation
Outer Load Cell Assembly Instructions for Dual and Single Hoppers
1. Before beginning installation, the outer hopper supports must be modified by drilling two Ø.875 holes in each support as shown in Figure 1.
2. Assembly adaptor plates to load cells with four 3/8-24 UNF nut. Tighten 3/8-24 UNF SS Nut to 30 ft- lbs. See Figure 2.
NOTE:
Rubber mounts should remain perpendicular to load cell bar.
Figure 1
Hopper Support Leg Modification
Figure 2
Outer Load Cell Support
D3949-US-Rev A Landoll 5210 Grain Drill Scale Kit 3
Page 6
Scale Bracket and Load Cell Mounting Installation
Middle Load Cell Support Assembly Instructions For Dual Hoppers
Figure 3
1. Assemble 13" Load Cells to top and bottom middle load cell support weldment with (8) 3/8-24 UNF hex nut. Tighten to 30 ft-lbs.
NOTE:
Rubber mounts should remain perpendicular to load cell bar.
Single Hopper Load Cell Assembly Installation
(See Figure 4)
1. On the right hopper side loosen the four 1/2" bolts that hold the seed hopper to the frame. Do not remove hardware.
2. On the left side remove the 1/2" bolts that hold the seed hopper to the frame.
3. If possible, on the inner frame on the left side (that runs under the seed hopper) place a jack between the frame and seed hopper. Lift the seed hopper up so that the load cell assembly can slide underneath the hopper. It is recommended the hopper be supported by two methods when attaching the load cells and brackets. In addition to lifting the hopper with a chain or nylon strap, the hopper should be supported in the middle with a hydraulic jack or stands.
IMPORTANT:
The lifting chains, bucket attachments, loader/skid steer or winch must be capable of lifting and
controlling 1000 lbs.
4. Install the outer load cell and bracket assembly with 1/2 x 1.0 bolt, lock washer and flat washer between the seed hopper and support frame. Keep the hardware loose. It may be necessary to loosen or remove the meter drive chain.
5. Go to the right hopper side and repeat steps 2-4.
6. The seed hopper is now supported by the two outer load cells. Install the outer 5/8" x 4.0" check bolts flat washer and 5/8" jam nut. Thread the 5/8" bolt into the lower bracket threaded hole until the check bolts bottoms out on the main hopper support frame. Then secure with the 5/8" jam nut. The 5/8" check rod should be centered in the top plate 7/8" diameter clearance hole. If not, loosen the (8) 1/2" x
1.0 bolts and adjust and align the top and bottom plates and retighten 1/2" x 1.0" bolts.
4 Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Page 7
Scale Bracket and Load Cell Mounting Installation
Figure 4
Single Hopper Load Cell Assembly Installation
D3949-US-Rev A Landoll 5210 Grain Drill Scale Kit 5
Page 8
Scale Bracket and Load Cell Mounting Installation
Figure 5
Dual Hopper Load Cell Assembly Installation
1. Loosen all of the right, left and middle hopper 1/2 bolts that hold the seed hopper to the frame. Do not remove.
2. Remove the middle hopper hardware that holds the hopper to the main frame and if possible, on the inner frame on the right and left side (that runs under the seed bin) place a jack between the frame and seed hopper to support the middle of both hoppers. Lift the seed hopper up so that the middle load cell assembly can slide underneath the middle. It is recommended the hopper be supported by two methods when attaching the load cells and brackets. In addition to lifting the hopper with a chain or nylon strap, the hopper should be supported in the middle with a hydraulic jack or stands.
IMPORTANT:
The lifting chains, bucket attachments, loader/skid steer or winch must be capable of
lifting and controlling 1000 lbs.
3. Slide the middle load cell assembly with the support weldments between the two hopper middle mounting flanges. Secure with mounting hardware listed in Figure 5. Keep the hardware loose. It may be necessary to loosen or remove the meter drive chain.
4. Install the outer load cell supports and follow steps listed on page 4, steps 1 - 6.
5. After all the 4 load cells are installed Install the outer 5/8" x 4.0 check bolts flat washer and 5/8 jam nut (qty-8 on all load cell assemblies. Thread the 5/8 bolt into the lower bracket threaded hole until the check bolts bottoms out on the main hopper support frame. Then secure with the 5/8 jam nut. The 5/8 check rods should be centered in the top plate 7/8" diameter clearance hole. If not loosen the eight 1/2 x 1.0 bolts and adjust and align the top and bottom plates and retighten 1/2 x 1.0 bolts.
6 Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Page 9
Junction Box Mounting
JUNCTION BOX MOUNTING
The junction box is water resistant, not water-proof. It should be mounted to avoid submersion during wet weather and to avoid physical abuse. The junction box can be mounted on the front or rear of the drill, planter or seeder. All load cell cables must reach the J-Box. Install by removing the double sided tape backing and apply to thoroughly cleaned surface.
Connect Load Cell and J-Box Cable
1. Route front and rear load cell cables to J-box location. Make sure they are not bound or pinched. Cable tie (customer provided) load cell cables in place.
2. Insert load cell and J-box cables through each of the water-tight strain-reliefs.
3. Remove each terminal block from the J-box.
4. Connect wires of the same color to the same terminal block. See instructions below.
5. Install terminal block into the J-box as shown (location not important).
6. Tighten nuts on the water-tight strain-reliefs.
7. Assure that gasket is properly installed in the cover.
8. Attach cover using 4 screws (provided).
Installing Wires into Terminal Block
1. Open levers 90º to locked position.
2. Insert individual wires into terminal.
3. Close lever.
4. Tug wire to assure solid connection.
Note: Wire strip length is 7/16 (11mm).
Strain Relief
406232 J-Box Lever Nut 4Pt (Planter) 141837 Cable - 30Ft J-Box 406074 Cable - 45Ft J-Box 403335 Cable - Power 17Ft 2-Wire 406073 Cable - Power 36Ft 2-Wire 406072 Cable - Power 6Ft 2-Wire 824316 Cable - 15Ft-J-Box 145096 Cable - 70Ft-J-Box 406276 Cable Power 65Ft 2-Wire
D3949-US-Rev A Landoll 5210 Grain Drill Scale Kit 7
Page 10
Indicator Mounting
Wire color
Wire Function
INDICATOR MOUNTING
S
INDICATOR MOUNTING
The scale indicator can be mounted in the tractor cab or on the drill with swivel mounting pack (406081). Two cables must be connected to the indicator bottom panel, J-Box and power cables. Refer to Indicator Manual D3831-US for details of indicator mounting options and connection of power cord.
U-BOLT MOUNTING TRACTOR CAB MOUNTING
1. Bolt the readout in the cab with the bracket, or mount the bracket in the front of the lift cylinder.
2. Install power cord to a 12-volt negative ground battery.
3. Route J-box cable to indicator and install to indicator bottom panel.
4. Program indicator with the following set-up and calibration number (see Indicator manual). 4-pt (4 Load Cells) Dual Hopper set-up #114008 calibration #1532 2-pt (2 Load Cells) Single Hopper set-up #114004 calibration #778
Power Connection:
The power cable should be connected directly to a vehicle battery or regulated power supply. The scale end of the power cable is attached to the J901 connector located on the bottom panel of the indicator.
Connect the RED wire from the power cable to +12 VDC and the BLACK wire to GROUND. The indicator is fused internally at 4 amps.
Power Cable Connections:
Red Black
Battery (+12 VDC) GROUND
Load Cell Connection:
The indicator is designed to operate with strain gage load cells. The indicator will normally be supplied with a J-BOX cable going between the scale and the load cell junction box.
Load Cell Wire Digi-Star Function
1 RED +EX 2 GREEN -SIG 3 WHITE +SIG 4 BLACK -EX 5 CLEAR SHIELD
8 Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Page 11
Trouble Shooting
TROUBLE SHOOTING
How to Check the Drill Scale After Installation
For the first test, lift the drill all the way up, to a level area. Put 200-250 pounds of weight on the right side, then compare it to the left. Both sides should be within four to six pounds of each other.
If the weight is not within the four to six pound range, the drive chain might be too tight or the clutch is
binding. Loosen the chain and check the weight again.
If loosening the chain does not fix the problem, you must remove the clutch arm, and then check the
weight on both sides.
The second test is to lift the drill to a level area and zero the scale. Lift the drill up and down two to three times, checking to see if the scale zeros out. Each time the scale is in the up position, it should be within four to six pounds. If not, remove the clutch arm and repeat the test. If this solves the weigh problem, the clutch is binding or it needs lubrication.
If further assistance is necessary, please call Digi-Star, LLC at 920-563-9700.
NOTE
NOTE
: The clutch arm needs to be on the back of the clutch to work properly.
: The clutch arm needs to be on the back of the clutch to work properly.
D3949-US-Rev A Landoll 5210 Grain Drill Scale Kit 9
Page 12
Repair Parts
REPAIR PARTS
408026 Kit Landoll 5210 (2 PT)
KEY QTY. PART NO. DESCRIPTION
1 2 407949 PLATE-BOTTOM LANDOLL 5210 2 2 407950 PLATE-TOP LANDOLL 5210 3 4 408401 SCR - 5/8 X 4.0 HHCS ZP GRD 5 4 16 405228 SCR - 1/2-13 X 1.0 HHCS ZP GRD 5 5 16 405855 WASH-1/2 LOCK ZP 6 4 405252 WASH-5/8 FLAT NARROW ZP 7 16 405053 WASH-1/2 FLAT WIDE ZP 8 4 408402 NUT - 5/8-11 JAM NUT 9 8 146764 NUT - 3/8-24 UNF SS
10 2 408024 CELL-SW 21"-16' W/O CONN/EM
10 Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Page 13
Repair Parts
408025 Kit Landoll 5210 (4 PT)
Outer Load Cell Support
KEY QTY. PART NO. DESCRIPTION
1 2 407949 PLATE-BOTTOM LANDOLL 5210 2 2 407950 PLATE-TOP LANDOLL 5210 3 8 408401 SCR -5/8-11 X 4.0 HHCS ZP GRD 5 4 24 405228 SCR - 1/2-13 X 1.0 HHCS ZP GRD 5 5 24 405855 WASH-1/2 LOCK ZP 6 8 405252 WASH-5/8 FLAT NARROW ZP 7 32 405053 WASH-1/2 FLAT WIDE ZP 8 8 408402 NUT - 5/8-11 JAM HEX ZP 9 16 146764 NUT - 3/8-24 UNF SS
10 2 408024 CELL-SW 21"-16' W/O CONN/EM
D3949-US-Rev A Landoll 5210 Grain Drill Scale Kit 11
Page 14
Repair Parts
408025 Kit Landoll 5210 (4 PT)
Middle Load Cell Support
KEY QTY. PART NO. DESCRIPTION
1 1 408019 WELD-MIDDLE TOP SUPPT LANDOLL 2 2 408023 WELD-MIDDLE BOTTOM LANDOLL 3 8 408401 SCR - 5/8-11 X 4.0 HHCS ZP GRD 5 4 8 406459 SCR -1/2-13 X 1.5 HHCS ZP GRD 5 5 24 405228 SCR - 1/2-13 X 1.0 HHCS ZP GRD 5 6 8 405252 WASH-5/8 FLAT NARROW ZP 7 24 405855 WASH-1/2 LOCK ZP 8 32 405053 WASH-1/2 FLAT WIDE ZP
9 8 408402 NUT - 5/8-11 JAM HEX ZP 10 8 406085 NUT-1/2-13 SER FLANGE ZP 11 16 146764 NUT - 3/8-24 UNF SS 12 2 408027 CELL-SW 13"-12' W/O CONN/EM
12 Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Page 15
Repair Parts
PART
PART
Indicator Swivel Mount
406629
406385
KEY QTY.
NO. DESCRIPTION KEY QTY.
1 1 403180 Assembly 1 Ram Mount 1 1 404230
NO. DESCRIPTION
Ram Suction Cup with
Twist Lock
2 1 403179 Mount Base - 1" Ball U-Bolt 2 2 403180 Assembly 1 Ram Mount
3 4 403779
Scr - #10 x 5/8 PHSTS 48- 2 Blk ZP
3 2 403779
Scr - #10 x 5/8 PHSTS 48-2 Blk ZP
D3949-US-Rev A Landoll 5210 Grain Drill Scale Kit 13
Page 16
License Agreement
as otherwise provided by separate documentation
Use or sale of the Licensed Product o
r of Purchased Product shall bind Customer to all terms and
LICENSE AGREEMENT
IMPORTANT NOTICE: Acceptance and use of the enclosed electronic scale products (hereinafter referred to as Purchased Product) constitutes your agreement to the following terms and conditions. Please carefully read the following terms and conditions before using or reselling the Purchased Product.
1. Limited License. Digi-Star, LLC, a Wisconsin limited liability company (Owner) is the owner of the following U.S. Patents related to grain drills: 6,732,667, 7,059,258, 7,273,017, 7,357,087, 7,448,335, 7,523,710 and any other patents which result from continuation applications thereof (Patents). Owner hereby grants to the customer (Customer) a non- exclusive, non-transferable, revocable, limited license to use the technology described in the Patents to use the Purchased Product to assemble a seed planter product covered by the Patents (Licensed Product), and to sell and offer for sale one (1) unit of the Licensed Product in accordance with the terms and conditions set forth herein. Alternatively, Customer may resell the Purchased Product to another entity for the purpose of that entity assembling one (1) unit of a Licensed Product under a permitted sublicense from the Customer with the same terms as this Agreement. If Customer would like to assemble, use, sell or offer for sale more than one (1) Licensed Product, or resell more than one (1) Purchased Product, Customer understands and agrees that it must purchase another Purchased Product from Owner or acquire a separate license by requesting and purchasing another unit of the same SKU number that resulted in this purchase.
2. Acceptance of Terms and Conditions. Customer warrants that it has the authority to enter into this binding agreement. If Customer does not accept the terms and conditions, Customer shall not use the Purchased Product. Customer understands and agrees that if it uses the Purchased Product as permitted herein, it will be deemed to have accepted these terms and conditions and they shall become a binding agreement.
3. Limitations on Use. Customer agrees that it will use the Licensed Product only as expressly authorized in this Agreement, and that any use not expressly authorized in this Agreement is prohibited. Customer agrees that it will not: (i) loan, rent, lease, assign, sublicense, distribute or otherwise transfer its rights under this Agreement to a third party, other than to resell the Purchased Product to another entity for the purpose of that entity assembling one unit of a Licensed Product; (ii) copy or reproduce the Licensed Product; or (iii) grant any sublicenses other than to an end user of the Licensed Product, or to another entity for the purpose of that entity assembling one unit of a Licensed Product. Customer agrees to use reasonable efforts to prevent any unauthorized use or copying of the Licensed Product and will notify Owner immediately upon learning of any such unauthorized use or copying. Customers obligations under this section shall survive any termination of this Agreement or the license granted hereunder. Any unauthorized use of the Licensed Product will result in, among other things, the immediate termination of this license.
4. Ownership of Proprietary Rights. Customer acknowledges that the Licensed Product is covered intellectual and/or proprietary rights, and that all such intellectual and proprietary rights are owned by Owner. Customer hereby acknowledges that it has no rights in the foregoing except as expressly granted herein.
5. NO WARRANTY. Customer agrees to fully test and evaluate the Purchased Product and Customer acknowledges and agrees that Owner will not assume any product liability or any other liability for the Purchased Product or the Licensed Product. The Purchased Product is furnished to Customer AS IS.
Except
OWNER MAKES NO WARRANTIES, EITHER EXPRESS OR IMPLIED, WITH RESPECT TO THE PURCHASED PRODUCT. Customer agrees that Owner shall have no liability resulting from Customers use of the Purchased Product for any indirect damages including consequential, incidental or special damages for loss of profit, good will or otherwise. Customer shall indemnify and hold Owner harmless from any and all losses, expenses, damages, costs or expenses of any kind, including but not limited to reasonable attorneys fees, incurred by Owner resulting from Customers use of the Purchased Product. NO ORAL OR WRITTEN STATEMENTS MADE BY OWNER OR ITS EMPLOYEES INCLUDING BUT NOT LIMITED TO STATEMENTS REGARDING CAPACITY, SUITABILITY FOR USE, OR PERFORMANCE OF THE PURCHASED PRODUCT SHALL BE DEEMED A WARRANTY OR REPRESENTATION BY OWNER FOR ANY PURPOSE NOR GIVE RISE TO ANY LIABILITY OR OBLIGATION OF OWNER.
6. Remedies for Violations. Owner reserves the right to seek all remedies available at law and in equity for violations of this Agreement, including but not limited to the right to recover the Licensed Product.
7. Fees. In consideration for the rights granted under this Agreement, Customer has paid a license fee that was included in the amount invoiced to the Customer for the sale of the Purchased Product.
8. Entire Agreement. Except as expressly stated herein to the contrary, this Agreement constitutes the entire agreement between the parties regarding the subject matter hereof, and no verbal or written prior statements or representations of any sort made by any party shall be effective or valid for any purpose whatsoever. This Agreement may be amended only upon the mutual consent of all parties in writing.
9. Severability. If any provision of this Agreement shall be held to be invalid, illegal or unenforceable, the validity, legality and enforceability of the remaining provisions shall not in any way be affected or impaired thereby. The failure of any party to enforce any provision of this Agreement shall not be considered a waiver thereof, nor shall such failure prevent the future enforcement of any such provision.
10. Governing Law. This Agreement and the relationship between the parties shall be governed in all respects by the laws of the State of Wisconsin and the United States of America. The parties consent to the jurisdiction and venue of the Wisconsin and United States courts located in Wisconsin for resolution of any dispute under to this Agreement.
,
conditions herein without the necessity of signatures on this Agreement.
14 Landoll 5210 Grain Drill Scale Kit D3949-US-Rev A
Loading...