Digi-Star EZ400 User Manual

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EZ400

Operators Manual

HELLO

Ft. Atkinson, Wisconsin USA

Panningen, The Netherlands

www.digi-star.com

D3655-US REV E

February 09, 2010

EZ400 User’s Manual

D3655-US Rev E

 

Table of Contents

TABLE OF CONTENTS

 

TECHNICAL SPECIFICATIONS.....................................................................

1

SAFETY DURING USE...................................................................................

 

2

Cleaning.......................................................................................................

 

2

Charging Battery and Welding.....................................................................

2

INDICATOR OVERVIEW ................................................................................

 

3

OPERATION ...................................................................................................

 

5

Turn on Indicator..........................................................................................

 

5

Zero Balance Indicator.................................................................................

 

5

Tare and Net/Gross .....................................................................................

 

6

Store Data to DDL........................................................................................

 

8

Printing Gross Weights ................................................................................

 

8

Print Formats ...............................................................................................

 

9

Changing Indicator ID Name & Clearing Accumulated Weight .................

10

Turning Off the Indicator ............................................................................

 

10

WEIGH METHODS .......................................................................................

 

11

General Weigh Method #1.........................................................................

 

11

Slow Weigh Method #2 ..............................................................................

 

11

Fast Weigh Method #3...............................................................................

 

11

Lock-on Weigh Method #4.........................................................................

 

11

WEIGHING ERRORS ...................................................................................

 

12

Over-Capacity Limit (OVRCAP)......................................................................

12

Over Range (+RANGE)..................................................................................

 

12

Under Range (-RANGE).................................................................................

 

12

Low Battery Indication (LO BAT)...................................................................

12

RUN SELF TEST ..........................................................................................

 

12

MENUS AND CALIBRATION

........................................................................

13

Changing Options Using Long Form Setup ...............................................

13

SHORT FORM CALIBRATION .....................................................................

17

Obtain Current Set-up and Calibration Number ........................................

17

Calibrating Scale For Maximum Accuracy.................................................

18

Determining New Setup and Calibration Numbers....................................

18

Enter A New Setup And Calibration Number.............................................

19

INSTALLATION.............................................................................................

 

20

Indicator Mounting .....................................................................................

 

20

Optional Ram Mounting .............................................................................

 

20

Cable Connection ......................................................................................

 

21

Indicator Connection Diagram ...................................................................

21

Bottom Panel Cable Connections..............................................................

21

Connect Load Cells to J-Box .....................................................................

22

Load Cell Direction.....................................................................................

 

22

D3655-US Rev E

EZ400 User’s Manual

 

 

Table of Contents

Indicator Calibration ...................................................................................

22

OPTIONAL EQUIPMENT..............................................................................

23

Data Transfer Options................................................................................

23

Remote Indicators......................................................................................

23

TROUBLESHOOTING ..................................................................................

24

All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.

© Copyright! 2009 Digi-Star, Fort Atkinson (U.S.A.).

EZ400 User’s Manual

D3655-US Rev E

Technical Specifications

TECHNICAL SPECIFICATIONS

SIZE

7.33” long x 5.25” high x 3.38” wide (186mm x 133mm x 85mm)

WEIGHT

2 lbs (.91 Kg)

HELP MESSAGES

Context sensitive help messages in 10 languages

Long messages are scrolled

TRANSDUCER EXCITATION

DISPLAY RESOLUTION

.01, .02, .05, .1, .2, .5, 1, 2, 5, 10, 20, 50, 100

DISPLAY UPDATE RATE

Selectable: 1, 2, 3, 4 times/sec.

MAX. DISPLAY RESOLUTION

Adjustable to 40,000 counts max.

ZERO TRACKING

Selectable, On/Off

8 volts D.C. Nominal

Capable of driving eight 350 Ohms transducers Short circuit proof

ATC

Auto Temperature Compensation of the internal circuitry for high accuracy weighing measurements

TRANSDUCER SIGNAL

Compatible with transducers having full scale indicator transfer characteristics greater than 0.25 mv/v

“AUTO RANGE”

(Selectable) To increase display counts

at weight values of 300 and 600 display counts.

CONNECTOR

SPAN ACCURACY

±(.1% + .005%/ °F) or (.1% + 0.009% °C) full scale ± 1 output count

MOTION DETECTION

Selectable, On/Off

ZERO ACCURACY

(.005%/ °F.) or (0.009% °C) full scale ±1 output count for 0.5 mv/v transducer

ENVIRONMENTAL ENCLOSURE

IP65, IEC 529

WEIGH ALGORITHM

4 internally selectable digital filters to optimize performance

(General, Slow, Fast and Lock-on)

AMP plastic weather resistant circular

NON-VOLATILE MEMORY

connector. Gold contacts.

EEPROM for balance

 

POWER REQUIREMENTS

OPERATING TEMP

 

10.5 to 16.0 V.D.C.

-29°C to 60°C

-20°F to 140°F

160 mA nominal with four 350L.C.

SET UP AND CALIBRATION

Via front panel

GROSS RANGE

999,999 max.display

LOW BATTERY WARNING

Enabled at 10.5V nominal

POUND/KILOGRAM

Selectable

DISPLAY

STD EZ 6 Digit LCD 1.0. high

D3655-US Rev E

EZ400 User’s Manual

1

Safety During Use

SAFETY DURING USE

Caution

Cleaning

Do not use running water (high pressure cleaners, hoses) to clean the indicator.

Charging Battery and Welding

Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If cables are left connected, the weighing indicator and connected load cells could be damaged.

Scale Indicator

Disconnect all cords

2

EZ400 User’s Manual

D3655-US Rev E

Digi-Star EZ400 User Manual

Indicator Overview

INDICATOR OVERVIEW

5

1

2

3

4

Note: See page 20 for installation instructions.

1 – press and hold for 3 seconds to zero balance indicator.

2 – temporary zero (Net Mode) (Standard EZ400).

-Optional: (EZ400 with serial port) temporary zero (Net Mode)

printer records to memory or prints displayed weight

3 – toggles between Net and Gross weights.

4 – turns indicator on/off. Press while on runs self test.

5Display Window – Displays current actions.

D3655-US Rev E

EZ400 User’s Manual

3

Indicator Overview

Bottom Panel

9

6

7

8

6 -Power Cord Connection – +12 VDC.

7 -Load Cell Connection – Connect cable from the J-Box.

8-Serial/J905 – Optional, to communicate with computer and other digital Input/Output devices.

9 - Remote Port – Optional, for remote display

Pin

J905 Connector Signals

1+5VDC

2Com #1 Out (Tx) - Computer

3 Com #1 In (Rx) - DDL & Computer

4 Com #2 Out (Tx) - Printer

5+12 VDC

6 Gnd – Available for any Com device

7 Com #2 In (Rx)

8Ground

4

EZ400 User’s Manual

D3655-US Rev E

OPERATION

Turn on Indicator

H E L L O

1

Zero Balance Indicator

1 0

Operation

1.Press .

1.Press for 3 seconds to zero balance indicator.

2.Flashing arrow points to gross next to the display window, indicator ready to weigh.

D3655-US Rev E

EZ400 User’s Manual

5

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