John Deere
JD1790 Deere-Bauer Series CCS
Refuge Option
Planter Scale
Instructions
And
Repair Parts
Ft. Atkinson, Wisconsin USA
Panningen, The Netherlands
www.digi-star.com
D3860-US – Rev A March 23, 2010
Table Of Contents
TABLE OF CONTENTS
INTRODUCTION ............................................................................................................................................................................................... 1
Charging Battery and Welding ....................................................................................................................................................................... 1
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION ................................................................................................................. 2
Rear Leg Assembly ....................................................................................................................................................................................... 3
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION ................................................................................................................. 4
Front Leg Assembly ....................................................................................................................................................................................... 4
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION FOR REFUGE HOPPER ......................................................................... 6
JUNCTION BOX MOUNTING ............................................................................................................................................................................ 7
Connect Load Cell and J-Box Cable .............................................................................................................................................................. 7
Installing wires into Terminal Block ................................................................................................................................................................ 7
INDICATOR MOUNTING ................................................................................................................................................................................... 8
Power Connection: ........................................................................................................................................................................................ 8
Load Cell Connection:.................................................................................................................................................................................... 8
TROUBLE SHOOTING ...................................................................................................................................................................................... 9
How to Check the Drill Scale after Installation ............................................................................................................................................... 9
REPAIR PARTS .............................................................................................................................................................................................. 10
406131 Kit – Scale JD1790 DB Series ........................................................................................................................................................ 10
406132 Kit – Scale JD1790 DB Series, Indicator in Tractor Cab ................................................................................................................. 10
INDICATOR SWIVEL MOUNT ........................................................................................................................................................................ 11
LICENSE AGREEMENT .................................................................................................................................................................................. 12
All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject
to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate
being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.
© Copyright! 2008 Digi-Star, Fort Atkinson (U.S.A.).
John Deere Planter Scale D3860-US – Rev A
Introduction
p
INTRODUCTION
Congratulations on the purchase of your new Digi-Star Planter Scale for John Deere 1790 DB series planter.
The scale system is specially designed to weigh the central commodity seed hopper. The scale will record and
monitor seed weigh going into or out of the CCS hopper.
This scale system is covered by the following US patents: 6732667, 7059258 and 7273017. The single-use
license is included with this document (see page 10).
This
SAFETY ALERT SYMBOL
symbol, be alert to the possibility of
NEVER OPERATE WITHOUT ALL COVERS, SHIELDS AND GUARDS IN PLACE. KEEP
HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. FAILURE TO HEED MAY RESULT IN
SERIOUS PERSONAL INJURY OR DEATH.
Some covers and guards have been removed for illustrative/photographic purposes only in this manual.
For information on ordering repair parts, refer to Parts Section in this book.
This supersedes all previous published instructions.
indicates important safety messages in the manual. When you see this
PERSONAL INJURY
and carefully read the message that follows.
Important!
Charging Battery and Welding
Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If
cables are left connected, the weighing indicator and connected load cells could be damaged.
Important:
Do not weld near indicator, load cells or cables; remove from area to be welded. Place ground
close to area to be welded to prevent current from passing through electronic parts.
Scale Indicator
Remote Indicator
O
tional
Disconnect
all cords
J-Box
D3860-US – Rev A John Deere Planter Scale 1
Scale Bracket and Load Cell Mounting Installation
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION
Before beginning load cell installation, inspect your planter and determine if your scale installation will require
welding.
Depending on what DB-Series version planter frame you have, you will either:
Does your scale have:
Then scale brackets are bolt-on.
or
Does your scale have:
Then scale brackets must be welded
2 John Deere Planter Scale D3860-US – Rev A
Scale Bracket and Load Cell Mounting Installation
Rear Leg Assembly
1. Lift and support rear frame of tank. Loosen existing support hardware.
IMPORTANT
: The lifting
chains, bucket attachments, loader/skid steer or winch must be capable of lifting and controlling 1000-
1500 lbs.
2. Attach rear brackets and load cell to rear hopper frame. Keep 5/8” x 8-1/2” bolts and nuts loose.
IMPORTANT
: Use 400525 cell – 2.125 DB – 11 ft. cable for rear support. Also, make sure arrow on
end of load cell is pointing down.
3. Lower hopper frame and align rear bracket with M16 threaded holes in rear frame plate. (Tighten M16
bolts and all rear support hardware.)
4. If threaded holes are not present, weld rear support to rear frame plate.
IMPORTANT:
When welding on planter,
ground close to the weld. Do not run
electrical current through the load cell.
D3860-US – Rev A John Deere Planter Scale 3
Scale Bracket and Load Cell Mounting Installation
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION
Front Leg Assembly
1. Weld top base and vertical plate to planter frame if required.
2. Remove the two front leg horizontal 5/8” bolts to the front
leg. Lift the front leg up 3/4”. Assemble the Front Leg
Assembly.
the end of the FRONT LOAD CELL needs to be pointed
DOWN.
3. Use the 3/4” x 4.0” bolt to secure the load cell to the base
bracket. Pin the load cell to the top bracket with 3/4" x 4.0
clevis pin.
4. Install the existing Front Leg Assembly to the front leg,
using the 5/8” x 3.5” bolt and 5/8” top lock flange nut. Use
the 1/2” x 2-1/4” bolts provided to hold the base bracket
and shim plate to the planter frame. Tighten the base
plate to the planter frame.
IMPORTANT
: The load cell arrow located on
4 John Deere Planter Scale D3860-US – Rev A
Scale Bracket and Load Cell Mounting Installation
5.
IMPORTANT:
Make sure the front leg is not rubbing on the two mounting plates on the planter frame.
The junction box gets bolted to the two holes on the end of the base bracket.
D3860-US – Rev A John Deere Planter Scale 5
Scale Bracket and Load Cell Mounting Installation for Refuge Hopper
SCALE BRACKET AND LOAD CELL MOUNTING INSTALLATION FOR
REFUGE HOPPER
A Refuge Option on a planter is a planter fitted with a third hopper located on the front of the planter.
An extra load cell and brackets are required to weigh the extra third hopper.
1. Remove the refuge hopper leg and bolt
in the new scale leg.
2. Use the 3/4” X 5” bolts to hold weigh bar
in place.
3. Bolt the top bracket to the frame with
the 18” x 9-1/2” U-Bolt.
Note:
arrow, located on the end of the load cell,
must be pointing
It is important that the load cell
upward.
The indicator can also be mounted to the railing in
between the hopper. Then it can be turned to face
backward while filling the hoppers, and turned
forward for observation from the cab while
planting.
6 John Deere Planter Scale D3860-US – Rev A
Junction Box Mounting
JUNCTION BOX MOUNTING
The junction box is water resistant, not water-proof. It should be mounted to avoid submersion during wet
weather and to avoid physical abuse. The junction box can be mounted on the front or rear of the drill,
planter or seeder. All load cell cables must reach the J-Box. Install by removing the double sided tape
backing and apply to cleaned surface.
Connect Load Cell and J-Box Cable
1. Route front and rear load cell cables to J-box location.
Make sure they are not bound or pinched. Cable tie
(customer provided) load cell cables in place.
2. Insert load cell and J-box cables through each of the
water-tight strain-reliefs.
3. Remove each terminal block from the J-box.
4. Connect wires of the same color to the same terminal
block as shown above. See instructions below.
5. Install terminal block into the J-box as shown (location
not important).
6. Tighten nuts on the water-tight strain-reliefs.
7. Assure that gasket is properly installed in the cover.
8. Attach cover using 4 screws (provided).
Installing wires into Terminal Block
1. Open levers 90º to locked position.
2. Insert individual wires into terminal.
3. Close lever.
4. Tug wire to assure solid connection.
Note: Wire strip length is 7/16” (11mm).
406232 J-Box Lever Nut 4Pt (Planter)
141837 Cable - 30Ft J-Box
406074 Cable - 45Ft J-Box
403335 Cable - Power 17Ft 2-Wire
406073 Cable - Power 36Ft 2-Wire
406072 Cable - Power 6Ft 2-Wire
824316 Cable - 15Ft-J-Box
145096 Cable - 70Ft-J-Box
406276 Cable – Power 65Ft 2-Wire
D3860-US – Rev A John Deere Planter Scale 7
Indicator Mounting
INDICATOR MOUNTING
The scale indicator can be mounted in the tractor cab or on the drill, planter or seeder with swivel mounting
pack (406081). Two cables must be connected to the indicator bottom panel, J-Box and power cables. Refer
to Indicator Manual D3831-US for details of indicator mounting options and connection of power cord.
PLANTER MOUNTING
1. Bolt the readout in the cab, or mount the swivel bracket on the drill, planter or seeder.
2. Install power cord to a 12-volt negative ground battery.
3. Route J-box cable to indicator and install to indicator bottom panel.
4. Program indicator with set-up #145035 and calibration #24200 for the John Deere 1790 DB Series, and
set-up #145035 and calibration #32890 for the John Deere 1790 DB Series with Refuge Option (see
Indicator Manual).
INDICATOR MOUNTINGS
TRACTOR CAB MOUNTING
Power Connection:
The power cable should be connected directly to a vehicle battery or regulated power supply. The scale end of
the power cable is attached to the J901 connector located on the bottom panel of the indicator.
Connect the RED wire from the power cable to +12 VDC and the BLACK wire to GROUND. The indicator is
fused internally at 4 amps.
Power Cable Connections:
Wire color Wire Function
Red
Black
Battery (+12 VDC)
GROUND
Load Cell Connection:
The indicator is designed to operate with strain gage load cells. The indicator will normally be supplied with a
“J-BOX” cable going between the scale and the load cell junction box. Extension kits
are available from your
dealer in various lengths.
Load Cell Wire Digi-Star Function
1 RED +EX
2 GREEN -SIG
3 WHITE +SIG
4 BLACK -EX
5 CLEAR SHIELD
8 John Deere Planter Scale D3860-US – Rev A
Trouble Shooting
TROUBLE SHOOTING
How to Check the Drill Scale after Installation
For the first test, lift the drill, planter or seeder all the way up, to a level area. Put 200-250 pounds of weight on
the right side, then compare it to the left. Both sides should be within four to six pounds of each other.
•
If the weight is not within the four to six pound range, inspect the scale system for loose or misalign
mounts.
The second test is to lift the drill, planter or seeder to a level area and zero the scale. Lift the
drill/planter/seeder up and down two to three times, checking to see if the scale zeros out. Each time the scale
is in the up position, it should be within four to six pounds.
If further assistance is necessary, please call Digi-Star, LLC at 920-563-9700.
***The example we are using is 2000 lbs of seed evenly filled in both hoppers. There is 25 lbs of seed left from
the last fill.
Push the “Start” button. The screen will show zero, and the arrow is now pointing to “Net” on the screen. This
is a temporary zero point to start loading the planter with seed. You will now fill 1000 lbs of seed into the left
hopper.
Push the “Stop” button, the readout now reads 1025 lbs of seed inventory.
Push the “Start” button again. The screen will say zero again. Load another 1000 lbs of seed into the right
side.
Now push “Stop” and the screen will read 2025 lbs of seed. The numbers will work lower as the seed is
planted.
D3860-US – Rev A John Deere Planter Scale 9
Repair Parts
REPAIR PARTS
406131 Kit – Scale JD1790 DB Series
406132 Kit – Scale JD1790 DB Series, Indicator in Tractor Cab
KEY QTY.
1 2 406129 Scr – 5/8-11 x 3.5 HHCS ZP
2 6 406070 Nut – 5/8-11 Top-Lock
3 1 406047 Weld – Mid Top Brkt
4 3 405988 Nut – 3/4-10 Top-Lock
5 3 405895 Scr – 3/4-10 x 4.0 HHCS ZP
6 1 406046 Weld – Mid Bottom Brkt
7 4 406317 Scr – M16-2.0 x 60MM
8 4 404969 Wash – M16 Lock ZP 19 4 405855 Wash – 1/2 Lock ZP
9 2 406235 Weld – Rear Brkt (JDB1790) 20 4 405856 Nut – 1/2-13 Hex ZP
10 2 406036 Plate – Leg Brkt (JDB1790-
11 4 405863 Scr – 5/8-11 x 8-1/2 HHCS
PART
NO.
DESCRIPTION KEY QTY.
12 2 400525 Cell – 2.125 DB, 11’ Cable
Grd 5
13 1 400061 Cell – 2-1/8 DB Pin H – 4140, 21’
Flange ZP
14 2 406037 Weld – Top Leg Brkt (JDB1790-01)
(JD1790-03)
15 3 405897 Pin – Cotter 5/32 x 1.0 ZP
Flange ZP
16 3 406148 Pin – Clevis 3/4 x 4.0 ZP
Grd 5
17 4 405854 Scr – 1/2-13 x 2-1/4 HHCS ZP Grd 5
(JD1790-04)
18 4 406053 Wash – 1/2 Flat Wide ZP
HHCS 8.8 ZP
21 1 406042 Plate – Weld In 6” (JDB1790-02)
01)
22 1 406041 Plate – Weld In (JDB1790-02)
ZP Grd 5
PART
NO.
DESCRIPTION
Cable
10 John Deere Planter Scale D3860-US – Rev A
Indicator Swivel Mount
INDICATOR SWIVEL MOUNT
406081
406081
KEY QTY. PART NO. DESCRIPTION
1 1 403980 Brkt – Robo Mtg
2 2 406086 Brkt – Swivel Cast (JD H161618)
3 2 406087 Gasket – 1.813OD x 1.218 ID x .313
WID
4 2 400036 Scr – 1/4-20 x 3/4 HHCS ZP
5 2 400038 Washer – Lock 1/4 ZP
6 2 400035 Nut – 1/4-20 ZP
7 2 405989 Scr – 3/8-16 x 3.0 HHCS ZP Grd 5
8 2 404292 Nut – 3/8-16 Nyloc ZP
9 2 405612 GT400 Indicator (Not included in kit
406081)
406385
KEY QTY. PART NO. DESCRIPTION
1 1 404230 Ram Suction Cup with Twist Lock
2 2 403180 Assembly – 1” Ram Mount
3 2 403779 Scr - #10 x 5/8 PHSTS 48-2 Blk ZP
406385
D3860-US – Rev A John Deere Planter Scale 11
License Agreement
LICENSE AGREEMENT
IMPORTANT NOTICE: Acceptance and use of the enclosed electronic scale products (hereinafter referred to as
“Purchased Product”) constitutes your agreement to the following terms and conditions. Please carefully read the
following terms and conditions before using or reselling the Purchased Product.
1. Limited License
(“Owner”) is the owner of the following U. S. Patents related to grain
drills: 6,732,667, 7,059,258, 7,273,017, 7,357,087, 7,448,335,
7,523,710 and any other patents which result from continuation
applications thereof (“Patents”). Owner hereby grants to the customer
(“Customer”) a non-exclusive, non-transferable, revocable, limited
license to use the technology described in the Patents to use the
Purchased Product to ass emble a seed planter prod uct covered by the
Patents (“Licensed Product”), and to sell and offer for sale o ne (1) unit
of the Licensed Product in accordance with the terms and conditions set
forth herein. Alternatively, Customer may resell the Purchased Product
to another entity for the purpose of that entity assembling one (1) unit of
a Licensed Product under a permitted sublicense from the Customer
with the same terms as this Agreement. If Customer would like to
assemble, use, sell or offer for sale more than one (1) L icense d Pr oduc t,
or resell more than on e (1) Purchased Product, Cust omer understands
and agrees that it must purchase ano ther Purc hased Produc t from Owner
or acquire a separate license by reque sting and purcha sing another uni t
of the same SKU number that resulted in this purchase.
2. Acceptance of Terms and Conditions
authority to enter into this binding agreement. If Customer does not
accept the terms and con ditions, Custo mer shall not us e the Purchased
Product. Customer understands and agrees that if it uses the Purchased
Product as permitted herein, it will be deemed to have accepted these
terms and conditions and they shall become a binding agreement.
3. Limitations on Use
Product only as expressly authorized in this Agreement, and that any
use not expressly authorized in th is Agr ee ment is prohibi ted. Cu stom er
agrees that it will not: (i) loan, rent, lea se, as sign, sublic ense, di stribut e
or otherwise transfer its rights under this Agreement to a third party,
other than to resell the Purchased Product to another entity for the
purpose of that entity asse mbling one unit of a Licensed Pro duct; (ii)
copy or reproduce the Licensed Product; or (ii i) grant any sublicenses
other than to an end user of the Licensed Product, or to another entity for
the purpose of that entity asse mbling one unit of a Licensed Pro duct.
Customer agrees to use reasonable efforts to prevent any unauthorized
use or copying of the Licensed Product and will notify Owner
immediately upon l earning of any such unauthorized use or copying.
Customer’s obligations under thi s section sh all survive any termi nation
of this Agreement or the license granted hereunder. Any unauthorize d
use of the Licensed Product will result in, among other things, the
immediate termination of this license.
4.
Ownership of Proprietary Rights
Licensed Product is covered intellectual and/or proprietary rights, and
that all such intellectual a nd proprietary rights are owned by Owner.
Customer hereby acknowledges that it has no rights in the
foregoing except as expressly granted herein.
5. NO WARRANTY
the Purchased Product and Customer acknowledges and agree s
that Owner will not assume any product liability or any other
. Digi-Star, LLC, a Wisconsin limited liability company
. Customer warrants that it has the
. Customer agrees that it will use the Licensed
. Customer acknowledges that the
. Customer agrees to fully test and evaluate
liability for the Purchased Product or the Licensed Product. The
Purchased Product is furnished to Customer “AS IS.”
otherwise provided by separate documentation
MAKES NO WARRANTIES, EITHER EXPRESS OR
IMPLIED, WITH RESPECT TO THE PURCHASED
PRODUCT. Customer agrees that Owner shall have no liabil ity
resulting from Customer’s use of the Purchased Product for any
indirect damages including consequential, incidental or special
damages for loss of profit, good will or otherwise. Customer
shall indemnify and hold Owner harmless from any and all
losses, expenses, damages, costs or expenses of any kind,
including but not limited to reasonable attorneys’ fees, incurred
by Owner resulting from Customer’s use of the Purchased
Product. NO ORAL OR WRITTEN STATEMENTS MADE BY
OWNER OR ITS EMPLOYEES INCLUDING BUT NOT
LIMITED TO STATEMENTS REGARDING CAPACITY,
SUITABILITY FOR USE, OR PERFORMANCE OF THE
PURCHASED PRODUCT SHALL BE DEEMED A
WARRANTY OR REPRESENTATION BY OWNER FOR
ANY PURPOSE NOR GIVE RISE TO ANY LIABILITY OR
OBLIGATION OF OWNER.
.
6. Remedies for Violations
remedies available at law and in equity for violations of this
Agreement, including but not limited to the right to recover t he
Licensed Product.
7. Fees
8. Entire Agreement
9. Severability
10. Governing Law
. In consideration for the rights granted under this
Agreement, Customer has paid a license fee that was included in
the amount invoiced to the Customer for the sale of the
Purchased Product.
. Except as expressly stated herein to the
contrary, this Agreement constitutes the entire agreement
between the parties regarding the subject matter hereof, and no
verbal or written prior statements or representations of any sort
made by any party shall be effective or valid for any purpose
whatsoever. This Agreement may be amended only upon the
mutual consent of all parties in writing.
. If any provision of this Agreement shall be held to
be invalid, illegal or unenforceable, the validity, legality and
enforceability of the remaining provisions shall not in any way
be affected or impaired thereby. The failure of any party to
enforce any provision of this Agreement shall not be considered
a waiver thereof, nor shall such failure prevent the future
enforcement of any such provision.
. This Agreement and the relationship between
the parties shall be governed in all respects by the laws of t he
State of Wisconsin and the United States of America. The
parties consent to the jurisdiction and venue of the Wisconsin
and United States courts located in Wisconsin for resolution of
any dispute under to this Agreement.
Owner reserves the right to seek all
Except as
, OWNER
Use or sale of the Licensed Product or of Purchased Product shall bind Customer to all terms and
conditions herein without the necessity of signatures on this Agreement.
12 John Deere Planter Scale D3860-US – Rev A
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