Digi-Star GT460 User Manual

I 7 I 60
GT460 AutoLog
2
Operators Manual
Truck i TIME-3:33P G- 49,340 PA-97,380 Jones hill corn
Ft. Atkinson, Wisconsin USA
Panningen, The Netherlands
www.digi-star.com
D3804-US Rev E August 27, 2014
GT 460 Features & Opt ions Thank you for the purchase of a GT460 indicator. With optional
equipment, it is the simplest most flexible system on the market today. With proper operation and preventative maintenance it will last for years.
The Digi-Star GT460 is designed for use weighing, tracking, storing, and transferring related data regarding the weight of agricultural grai ns, forages, and other commodities on mobile weigh wagons, grain carts, forage boxes, and other agricultural conveyances.
The data collected by, and transferred from, the GT460 is designed primarily for use with Digi-Star's Grain TrackerTM and Forage TrackerTM software. For maximum value from the GT460 indicator, Digi-Star recommends that Grain TrackerTM / Forage TrackerTM software program be loaded on a PC. This program will allow the full initialization and personalization of the indicator to the operation. The manual for this software program is found within the program under the help tab.
The GT460 is not for use with applications for which the GT460 is not intended, or as outlined in this manual.
Use of the GT460 outside of its intended purposes m ay result in inaccurate weight measurement or damage to instrument.
D3804-US-GT460 Rev E- SCC
All rights reserved. Reproduction of any pa r t of this manual in any fo r m whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject to change without notice. A ll efforts have been ma de to assure the accuracy of the contents of this manual. However, s hould any errors be dete c ted, Digi-Star would gr eatly appreciate being informed of them. The above notwithstanding, Digi-S tar can assum e no responsibility for errors in t his manual or their consequence.
© Copyright! 2014 Digi-Star, Fort Atkinson (U.S.A.).
2 GT460 AutoLog2 Operators Manual D3804

GT 460 Features & Opt ions

Table of Contents
GT 460 FEATURES & OPTIONS ...................................................................... 4
ACCURACY STATEMENT ................................................................................ 5
DECLARATION OF CONFORMITY .................................................................. 6
INDICATOR OV ERV IEW ................................................................................... 7
ACTIVE SCREEN ............................................................................................ 10
DATA RECORD SCREEN ............................................................................... 11
FIELD SCREEN ............................................................................................... 12
ID SCREEN ...................................................................................................... 13
Edit Truck Capacity ............................................................................. 14
TRANSFER DATA ........................................................................................... 15
Transfer Field & ID Data from USB to Indicator................................... 15
Transfer Records from Indicator to USB Drive .................................... 16
OPERATION .................................................................................................... 17
Turn On Indicator ................................................................................ 17
Record Data - Automatic Mode (With AutoLog2) ................................. 17
Record Data – Manual Mode (Without AutoLog2) ............................... 18
Recorded Data Preview ...................................................................... 18
Check Combine Yield Monitor ............................................................. 19
AUTOLOG2 ....................................................................................................... 20
RE-CALIBRATING THE SCALE ...................................................................... 23
Get your Calibration Number ............................................................... 24
DAILY DATA COLLECTION ............................................................................ 26
Modify Field Names and ID ................................................................. 27
Clearing the Indicator Memory before Starting a Season .................... 27
Erase Grain TrackerTM Data Records .................................................. 28
Zero Accumulator Memory .................................................................. 28
OPTIONAL SETTINGS .................................................................................... 29
Backlight Dimmer ................................................................................ 29
Unload Alarm....................................................................................... 29
Change Time ....................................................................................... 30
Change Date ....................................................................................... 30
SETTING OPTIONS ........................................................................................ 31
Preset Active Signal Functionality ....................................................... 35
12VDC Output Diagrams ..................................................................... 37
WEIGHING ERROR MESSAGES ................................................................... 42
OVRCAP ............................................................................................. 42
+RANGE ............................................................................................. 42
-RANGE .............................................................................................. 42
INSTALLATION ................................................................................................ 43
Cable Connection ................................................................................ 44
Connect Load Cells to J-Box ............................................................... 45
AUTOLOG2 TROUBLESHOOTING ................................................................ 46
RPM Sensor Diagnostics .................................................................... 46
Verify AutoLog2 Settings...................................................................... 47
CHARGING BATTERY OR WELDING ........................................................... 48
D3804 GT460 AutoLog2 Operators Manual 3
GT 460 Features & Opt ions
GT 460 FEATURES & OPTIONS

Hands Off (AutoLog2) Operation

The GT 460 indicator has many features but it also boasts simple hands­off operation using a RPM sensor on the PTO shaft to trigger the start of the unloading process and the end of the unloading process. AutoLog2 aids in preventing operator mistakes and loss of load data due to the operator forgetting to push the key. Manual control using the key is possible should the sensor be damaged or not functioning by disabling
AutoLog2. See page 18 for instruct ions. Weight, date, time and additional information is stored automatically after each load is completed.

AutoLog2

AutoLog2 is an optional function which allows the operator to set weight targets when unloading. The indicator will sound an alarm and/or activate a control signal when the preset unload weight is met.
There are 3 methods available to control the targeted unloaded weight.
1. Weight set per Truck ID - Each truck with a stored ID can have a
preset weight. Useful when working with trucks of various capacities.
2. Stored Target Weight - When the same amount is unloaded each
time. The stored weight repeats until changed. Useful when all trucks have the same capacity.
3. Load by Load - With each unloading event the GT460/465 will
prompt the operator to enter the required weight to unload. Useful when flexibility is required.

USB Port

USB drive has capacity to hold thousands of data records and allows easy data transfer.

Grain TrackerTM or Forage TrackerTM

Grain TrackerTM or Forage TrackerTM software provided with GT 460 indicator allows generation of a variety of reports. Reports can be read by programs such as Microsoft ExcelTM, Adobe AcrobatTM and Microsoft Internet ExplorerTM.
4 GT460 AutoLog2 Operators Manual D3804
Accuracy Statement

ACCURACY STATEMENT

ACCURACY: READ THIS SECTION BEFORE USING T HE SCALE SYSTEM
DIGI-STAR SCALE SYSTEMS ARE MANUFACTURED TO PROVIDE
THE GREATEST ACCURACY POSSIBLE. HOWEVER PROPER
DESIGN, INSTALLATION AND USE ARE REQUIRED IN ORDER TO
OBTAIN THE HIGHEST LEVEL OF ACCURACY.
WHEN USI NG THE SCALE SYSTEM THE FOLLOWING MUST BE
CONSIDERED IN ORDER TO REALIZE THE BEST POSSIBLE
PERFORMANCE AND ACCURACY.
LOAD CELLS MUST BE INSTALLED WI TH THE PROPER ORIENTATION. MOST DIGI-STAR LOAD CELLS HAVE A LABEL INDICATING EITHER THE "TOP" OR BENDING DIRECTION OF THE LOAD CELL. INSPECT LOAD CELLS TO DETERMINE IF INSTALLATI O N IS CORRECT. INSTALLATION OF ANY LOAD CELLS WITH THE ORIENTATION I NCORRECT WILL RESULT IN INACCURATE MEASUREMENT.
LOAD CELLS SHOULD NOT BE SUBJECTED TO ANY STRAINS OR LOADS OT HER THEN THE WEIGHT OF THE LOAD. STRESS OR STRAIN CAUSED BY MISALLIGNMENT OR OTHER FACTORS WHEN ACCURATE WEIGHT READINGS ARE DESIRE D WILL NEGATIVELY AFFECT THE ACCURACY.
THE WEIGHING UNIT SHOULD BE STAT IONARY, WITH MINIMUAL MOVEMENT, AND ON A LEVEL SURFACE TO INSURE THAT WEIGHT READINGS ARE AS ACCURATE AS POSSIBLE.
o THE AFFECT OF MOVEMENT ON ACCURACY
DEPENDS ON THE SPEED A ND ROUGHNESS OF THE GROUND AND APPLICATION. ROUGHER TERRAIN AND FASTER AND/OR GREATER MOVEMENT INCREASES THE DEGRADATION OF ACCURACY.
o A LEVEL SURFACE I S DEFINED AS BEING LESS
THAN A 5" (13cm) CHANGE IN RISE OVER 10’ (3.0m) OF RUN. AS THE SLOPE OF TH E TERRAIN INCREASES, DEGRADATION OF ACCURACY WILL ALSO INCREASE.
D3804 GT460 AutoLog2 Operators Manual 5
Declaration of Conformity

DECLARATION OF CONFORMITY

6 GT460 AutoLog2 Operators Manual D3804
Indicator Overview
1
2
3
4
5
6
7
8
9
10
2
456
7
8
9
10
11
12
13
141516
17
18
19
20
1
3
10

INDICATOR OVERVIEW

– Enter and exit Field screen (Page 12). – Start or stop unloading operation. – Press and hold to zero balance the scale.
– Check combine yield monitor (Page 19).
– Enter and exit ID screen. – Turn indicator on. – Turn indicator off. Upper Display Window – Displays current actions or weight – 6
characters. Lower Display – Displays recorded data – 26 characters x 3 rows. – Accept change or proceed to next item.
D3804 GT460 AutoLog2 Operators Manual 7
Indicator Overview
11
12
13
14
15
16
17
18
19
20
Directional Arrows – Left or right arrows move cursor inside data field.
Up and down arrows move to previous or next data field. List scrolls faster the longer the Up/Down arrow is held down.
Qwerty Keyboard – Escape or undo last data change. Numbers Keypad – Performs task displayed by select. – Scroll thru function key operation. – For additional informat ion. – Delete one charact er in d at a e nt ry f i e ld. P r ess and hold t o de l ete
entire data entry field contents.
– Press and release. Then press key with desired special
character.
- Press to backspace. Press and hold to backspace faster.
8 GT460 AutoLog2 Operators Manual D3804
Indicator Overview
1
2
3
4
2
4
1
3
BOTTOM PANEL CONNECTIONS
Load Cell Power – 12VDC
Serial/Printer – Used to communicate with computer, data downloader
(DDL) or printer. USB – Port fo r USB drive
INDICATOR DISPLAY SCREEN S
Four display screens can be shown on the Indicator:
Active Screen
Statistics including ID, Time, Gross Weight, Print Accumulator and Field Name. See page 10.
Data Record Screen
Data records including Field Name, Net Weight, Print Accumulator, ID, Date and Time. See page 11.
Field Screen
150 field names are available and can be modified using the keypad. See page 12.
ID Screen
150 ID names are available and can be modified using the keypad. See page 13.
D3804 GT460 AutoLog2 Operators Manual 9
Active Screen
1
2
3
4
5
6
Truck i TIME-3:33P
Jones hill corn
I 7 I 60
lb
3
2
1
564

ACTIVE SCREEN

Indicator needs to be on this screen before loading or unloading.
G- 49,340 PA-97,380
Current weight. Current ID name. Current gross weight. Current field name. Time (3:33 PM shown). Print accumulator (PA) for current field.
10 GT460 AutoLog2 Operators Manual D3804
Data Record Screen
1
2
3
4
5
6
7
KELLY GRAIN 5EC33F CORN
-49,540
NE,
233,580
PA
CART I
II/24/08,
5-34P
2
3
456
7
1
30
L

DATA RECORD SCREEN

The indicator creates “data records” containing these data fields each time the operator completes a load.
Press to view last stored record.
Press or to scroll through all previously stored records.
Load Number. Field name (26 characters).
Weight (weight that was unloaded for this load). ID name (6 characters) (Use for CART ID or TRUCK ID).
Date (November 24, 2008 shown). Time (5:34 PM shown). Accumulated weight (total of all loads for selected field).
Note: This screen is shown for only 10 second s before revert ing to the
Active screen.
D3804 GT460 AutoLog2 Operators Manual 11
Field Screen
1
2
3
4
5
6
Jones hill corn Denny’s farm field
Kelly grain sec33f corn
Fld I
2
3
456
1
1
6
4
4

FIELD SCREEN

Field names can be uploaded from a PC using a USB drive. See page
15.
Field names can be a maximum of 26 characters long.
Field names can be changed using the keypad before unloading.
I 2 corn
Press to modify or select field. Current field number is shown in
upper display.
Three lines are displayed in Lower Display Window. The top line of the
three is current, editable and will be used for next data record.
Up/Down Arrows – Press or to scroll through fields (150 maximum).
Hold arrow to scroll faster. Use or to move cursor within data line.
Use keypad to enter or update field names. Press to delete
characters to left and to delete the selected character. Hold to delete entire line. Pressing will reset line to last saved data.
To use special characters press and release . Then press key
with desired special character. Repeat for each special character required.
Press or to exit.
12 GT460 AutoLog2 Operators Manual D3804
ID Screen
1
2
3
4
5
Truck Truck 2 Truck 3
ID i
2
3
456
1
1
4
4
7

ID SCREEN

Auto Load Preset (ALP – D.A.N. 477) must not be set to OFF.
ID names can be uploaded from a PC using a USB drive. See page
15.
ID names and capacities can be a maximum of 6 characters long.
ID names can b e c han ge d by using the k eypad before unloading.
ID Screen has two co lumns with ID on left and capacity on right of 3 line
display
I 20500
25000 25000
Press to modify or select ID name. Current ID number is shown
in upper display. Three lines are displayed in Lower Display Window. The top line of the
three is current, editable and will be used for next data record. Up/Down Arrows – Press or to scroll through ID names (150 max .).
Hold arrow to scroll faster. Use or to move cursor within data line. Use keypad to enter or update ID names. Press to delete
characters to left and to del ete the selected character. Hold
to delete entire line. Pressing will reset line to last sav e d
name. To use spec ia l charac ter s press an d releas e . Then press key with
desired s pe c ia l ch ar acter. Rep eat f or ea c h sp ec i a l character re qu ire d.
D3804 GT460 AutoLog2 Operators Manual 13
ID Screen
6
7
The operator will see ID XXX while editing the ID and CAP XXX while
editing the capacity. After editing the ID press to move the cursor to capacity field to enter capacity data. The display will scroll to the next ID when pressing or .
Press or to exit.

Edit Truck Capacity

GT460's running software version 9B or later has the ability to add and edit truck capacities. GT460's running software versions earlier than 9B can be updated with new software and the necessary hardware to provide this functionality. Contact Digi-Star Support at 1-800-225-7695 for details.
Updated Grain Tracker software allows entering and editing of truck capacities on the PC and then transferring the setting to the GT460 Indicator.
Using the ID screen explained above, the operator can select not only the stored preset for unloading, but also either automatically use the truck capacity for the current ID or prompt the operator to either edit or accept the truck capacity before unloading.
AutoLog2 -Auto Load Preset (ALP – D.A.N. 477) has 4 selections; OFF,
STORED, TRUCK, and PARTCP
OFF - No output control will be activated and the preset will not be used. STORED - The operator manually enters a preset in the main weight screen
and when unloading begins, by manually pushing the START/STOP or Autolog2 activates, the preset will be displayed and used for the control of the output signal.
TRUCK - The current ID truck capacity will automatically be used when unloading begins. This operation is similar to loading a stored preset, but the operator will see the actual capacity from the ID screen when the unloading process begins instead of a previously entered preset.
PARTCP – This selection allows the operator to edit the preset to be used for unloading. When unloading begins the operator will see the truck capacity on the six character display. This amount can be editing using the front panel keys or it can be accepted by the operator by pressing . The PARTCP prompt is intended to represent PARTIAL CAPACITY.
14 GT460 AutoLog2 Operators Manual D3804
Transfer Data
2
3
USB IN
ENTER – SAV E RECORDS T O USB
USB IN
1
ENTER – SAV E RECORDS T O USB
9 - USB TO FI ELD + ID

TRANSFER DATA

Transfer Field & ID Data from USB to Indicator

i - FIELD + ID TO USB
The indicator is equipped with a USB drive port. The USB drive used with the indicator holds thousands of data records and allows for easy transfer to PC.
1. Insert USB drive. Indicator will automatically detect the USB drive.
2. Press 9 to transfer field names
and ID names from USB drive to indicator.
I - FIELD + ID TO USB 9 - USB TO FI ELD + ID
Important: This action will overwrite Field names, ID names and Accumulator in the indicator.
D3804 GT460 AutoLog2 Operators Manual 15
3. Press to exit. Remove USB
drive from socket. Display returns to active screen.
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