Digi-Star EZ3400V User Manual

D3714-GB Rev B
May 10
HELLO
EZ3400(V)
User' s manual
Panningen, the Netherlands
www.digi-star.com
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Table of cont ent s
TABLE OF CONTENTS
CAB CONTROL (WIRELESS) ........................................................................................................ 1
SAFETY DURING USE................................................................................................................... 2
Check system before use ............................................................................................................ 2
Cleaning ...................................................................................................................................... 2
Charging battery and welding ...................................................................................................... 2
OVERVIE W WEIGHING INDIC ATOR ............................................................................................. 3
OPERATION ................................................................................................................................... 5
Switching on the weighing indicator ............................................................................................. 5
Switching off the weighing indicator ............................................................................................. 5
Zero balancing the weighing indicator ......................................................................................... 5
Programming recipes .................................................................................................................. 6
Changing the programming method ............................................................................................ 6
Changing ingredient name .......................................................................................................... 6
Printing an ingredient name ......................................................................................................... 7
Programming a new recipe .......................................................................................................... 7
Changing ingredient amounts in the recipe .................................................................................. 8
Deleting recipe ............................................................................................................................ 9
Calling up a recipe ....................................................................................................................... 9
Printing a single recipe .............................................................................................................. 10
Printing all the recipes ............................................................................................................... 10
Loading recipe according to amount per animal ........................................................................ 10
Dosing out recipe ...................................................................................................................... 12
MEMORY FUNCTIONS ................................................................................................................ 13
Using M+, RM and CM options .................................................................................................. 13
Printing weight from memory ..................................................................................................... 14
Determining average weight ...................................................................................................... 15
Printing average weight ............................................................................................................. 16
ADVANCED FUNCTIONS ............................................................................................................ 17
Holding the displayed amount ................................................................................................... 17
Preset (presetting) ..................................................................................................................... 17
Display in gross weighing mode ................................................................................................ 17
Display in load/dosing out weighing mode ................................................................................. 18
Display in net weighing mode .................................................................................................... 18
Entering tare weight .................................................................................................................. 18
OPTIONS ..................................................................................................................................... 19
Printing ...................................................................................................................................... 19
Backlight intensit y ...................................................................................................................... 19
Mixing clock (timer) ................................................................................................................... 19
Restarting the mixing clock ........................................................................................................ 20
Function and Select key ............................................................................................................ 20
Calling up accumulative ingredient amounts .............................................................................. 21
Deleting accumulative ingredient amounts ................................................................................ 21
Printing accumulative amounts of a single ingredient ................................................................ 22
Printing accumulative amounts of all the ingredients ................................................................. 22
COMMONLY USED DIRECT ACCESS NUMBERS ...................................................................... 23
Pre-alarm .................................................................................................................................. 23
Automatically advancing ingredients .......................................................................................... 23
Tolerance .................................................................................................................................. 23
Delay time ................................................................................................................................. 24
Drive ratio .................................................................................................................................. 24
Weighing indicator ID / feed mixer ID ........................................................................................ 24
Radio number ............................................................................................................................ 25
Entering tare weight .................................................................................................................. 25
Setting Actual time .................................................................................................................... 25
D3714-GB Rev B EZ3400(V) User' s manual
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Table of cont ent s
Setting Actual date .................................................................................................................... 26
LIST WITH DIRECT ACCESS NUMBERS .................................................................................... 27
TROUBLE SHOOTING ................................................................................................................. 30
INSTALLATION ............................................................................................................................ 32
Mounting the indicator ............................................................................................................... 32
Load cell direction ..................................................................................................................... 32
Connecting the cables ............................................................................................................... 33
Connecting load cells to J-Box .................................................................................................. 34
Changing setup and calibration numbers................................................................................... 34
OPTIONAL EQUIPMENT .............................................................................................................. 35
Rotation counter sensor ............................................................................................................ 35
Transmitter/receiver .................................................................................................................. 35
Remote displays ........................................................................................................................ 35
APPENDIX A1: EC DECARATION OF COMFORMITY
All rights reserv ed. Reproduction of any par t of this manual in any form whatsoever without Digi-S tar’s express written permi ssion is forbidden. The contents of this manual are subject to change witho ut notice. All effo rts have bee n made to assure t he accuracy of the con tents of this man ual. Howev er, should any errors be detected, Digi-Star would greatly appreciate being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for any errors in this manual or their consequence.
© Copyright! 2008 Digi-Star, Fort Atkinson (U.S.A.).
D3714-GB Rev B EZ3400(V) User' s manual
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Cab control (wireless)

CAB CONTROL (WIRELESS)
Features
Wireless remote operation in front loader with full key control of the weighing indicator mounted on the feed mixer.
Thanks to Cab Control the weight can be easily readout in your front loader.
Ingredients can be loaded more accurately
Functions
Communicates with several feed mixers
Easily call-up recipes without leaving the front loader
Manual advance when loading ingredients.
Specifications
Built-in wireless 2.4 GHz radios
Range up to 1000ft (300m)
24 channels
12 or 24 Vdc systems
>>For additional information, see
www.digi-star.com
D3714-GB Rev B EZ3400(V) User' s manual
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Disconnect all cables
Remote display (optional)
J-Box
Weighing indicator

Safety durin g use

SAFETY DURING USE
CAUTION

Check system before use

Before you are going to use the Digi-Star weighing system you need to check the proper working of the system by charging all weighing points with a known weight. Digi-Star cannot be held responsible for deviations and problems arising from incorrect use of the weighing indicator, incorrect calibration or settings. Furthermore Digi-Star cannot be held responsible for deviations and problems arising from technical problems to the system.

Cleaning

Do not use running water (high pressure cleaners, hoses) to clean the indicator.

Charging battery and welding

During welding you need to remove the weighing bars to avoid damaging. If this is not possible, you need to place the “ground” clip as close to the welding point as possi ble, in order to avoid that current can flow through the weighing bars. Digi-Star cannot be held responsible for problems arising from welding or charging of the battery.
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12
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1 2 3
4 5 6
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16 14 19
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>>See pages 32, 33 and 34 for installation instructions.

OVERVIEW WEIGHING INDICATOR

Overview weighing indicator
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1. – press and hold for 3 seconds to zero balance the weighing indicator.
2. Warni ng light p re-alarm – light flashes and alarm sounds when weight is within preset limit.
3. – t o hold displayed weight when moving the machine.
4. – to set mixing time
5. – to switch off weighing indicator . Press this key while the weighing indicator is on to run the self test.
6. – to switch off weighing indicator .
7. Display – to display actual values and settings.
8. – to temporarily zero the weighing indicator [Net mode].
9. – to register or print the displayed weight.
10. – to toggle between net and gross weights.
11. – to select recipes.
12. – manual advance to next ingredient.
13. – to confirm modification or select the next item.
14. Keyboard – to enter numbers and letters.
15. – to enter user and feed cycle numbers. Any user number can be entered as long as this number has not been assigned by the management software.
D3714-GB Rev B EZ3400(V) User' s manual
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21
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Overview weighing indicator
16. – to clear <Backspace>
17. – to perform the selected task.
18. – to display extra tasks.
19. – to display extra information.
20. Serial port/printer port – communication with inputs and outputs of the computer and other
digital devices (optional).
21. Port for remote display – to connect the remote display (optional).
22. Load cell port – to conn ect the J-Box cable.
23. Power supply port – to connect the power supply cable.
24. Serial number
>>See pages 32, 33 and 34 for installation instructions.
D3714-GB Rev B EZ3400(V) User' s manual
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1. Press .
2. Press .
1
2
0
1

OPERATION

Switching on the weighing indicator

Switching off the weighing indicator

Operation

Zero balancing the weighing indicator

1. Press and hold for 3 seconds to zero balance the weighing indicator.
D3714-GB Rev B EZ3400(V) User' s manual
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1. Enter 441 and press .
1. Repeatedly press , until
is
1 2 3 1 2
3/4
Operation

Programming recipes

The ingredients in a recipe can be entered in three different ways:
1. Amount per animal (standard setting)
Enter the amount of ingredient per animal per recipe. For example, 9 kg silage and 8 kg corn. Depending on the number of animals to be fed, the weighing indicator will calculate the total amount of the ingredients to be prepared: For example, with 100 animals this will be 900 kg silage and 800 kg corn.
2. Percentage (%) per ingredient
Enter the amount of ingredient per recipe as a percentage (%). For example, 55% silage and 45% corn. The weighing indicator will calculate the total amount to be prepared per ingredient: For example, with a total weight of 1000Kg this will be 550 kg silage and 450 kg corn. Attention; the total must be 100%.
3. Amount per ingredient
Enter the required total amount of ingredient per recipe. For example, 2500 kg silage and 2000 kg corn.

Changing the programming method

[E-mthd]
2. Press repeatedly to select the required programming method for blends.
1 = Amount per animal 2 = Percentage (%) per ingredient 3 = Amount per ingredient
3. Press to confirm the selected programmin g method.

Changing ingredient name

The standard ingredient names can be changed as required:
displayed.
2. Press .
3. Press to select the ingredient to be changed.
iNGRNM
D3714-GB Rev B EZ3400(V) User' s manual
4. Press to change the name. EDIT will briefly be displayed, followed by a flashing cursor.
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1. Press to display the first ingredient
1. Press and hold until the weighing
5 6 8
9
1
A
2 1 1 4 3
2
5. Press repeatedly to delete an ingredient.
Operation

Printing an ingredient name

6. Press x 1 to enter the number 1; Press
B C
2x is A, 3x is B and 4x is C. Use this method to enter all the letters of the alphabet using the numeric keyboard.
7. When you have entered a letter or number, wait briefly before entering the next number or letter.
8. Press to confirm.
9. Press to return to normal weighing mode.
2. Press to print the total amounts of this ingredient.
3. Press again to print the total amounts of the ingredients in the actual blend.

Programming a new recipe

4. Press again to print the names of all the ingredients in the actual blend. The ingredients NOT used in the actual blend will also be shown.
indicator emits a high pitched signal and PROGRM is displayed. The first programmed recipe rec__ will be displayed.
2. Press or,
3. Enter the required recipe number.
4. Press to confirm the entered recipe number.
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6. Press to select the displayed
10. Press to confirm the entered recipe.
6/87 5
10
13
1/2
3
5. Press to run through the ingredients present.
ingredient.
7. Enter the required ingredient amount*.
8. Press to confirm the entered amount.
9. Repeat steps 5 thru 8 for the other ingredients in the recipe to be programmed.
Operation
* With the programming method Percentage (%) per ingredient enter 75%, for example, as 75.00
and 5.75% as 5.75.
11. The weighing indicator calculates and displays the total amount of the recipe (TOTAL).
12. Repeat steps 1 thru 11 for the other recipes to be programmed.
13. Press to quit program mode.

Changing ingredient amounts in the recipe

1. Press and hold until the weighing indicator emits a high pitched signal and PROGRM is displayed.
D3714-GB Rev B EZ3400(V) User' s manual
2. Press repeatedly until the recipe number to be changed is displayed.
3. Press to select this recipe.
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