Digi-Star EZ3400 User Manual

EZ3400
Operators Manual
D3714-US REV C December 17, 2012
Ft. Atkinson, Wisconsin USA
Panningen, The Netherlands
www.digi-star.com
EZ3400 Users Manual D3714 Rev C
Table Of Contents
TABLE OF CONTENTS
TECHNICAL SPECIFICATIONS........................................................................... 1
SAFETY DURING USE ........................................................................................ 2
Cleaning ........................................................................................................... 2
Charging Battery and Welding .......................................................................... 2
INDICATOR OVERVIEW ...................................................................................... 3
OPERATION ........................................................................................................ 5
Turn on Indicator............................................................................................... 5
Zero Balance Indicator ...................................................................................... 5
Tare and Net/Gross .......................................................................................... 5
Print Key ........................................................................................................... 7
Using the M+, RM and CM Options .................................................................. 7
Printing Weight from Memory ........................................................................... 9
Weight Averaging ........................................................................................... 10
Printing Average Weight ................................................................................. 11
ADVANCED COMMANDS ................................................................................. 12
Preset ............................................................................................................. 12
Clear Preset Alarm ......................................................................................... 12
Preset Displays Gross Mode .......................................................................... 12
Load/Unload Mode ......................................................................................... 13
Net Mode ........................................................................................................ 13
Preload A Tare Value ..................................................................................... 13
Mixer Timer ..................................................................................................... 14
Restart Mix Timer ........................................................................................... 14
To Clear Memory ............................................................................................ 15
Review Accumulation Values ......................................................................... 15
Erase Accumulation Values ............................................................................ 15
Print Accumulation Values - One Feedline ..................................................... 16
Print Accumulation Values - All Feedlines ...................................................... 16
COMMONLY USED DIRECT ACCESS NUMBERS ........................................... 17
Ingredient Name Table ................................................................................... 17
Number Of Ingredients ................................................................................... 17
Pre-Alarm ....................................................................................................... 17
Auto Advance ................................................................................................. 18
Tolerance ........................................................................................................ 18
Delay Time ..................................................................................................... 18
Rotate Counter ............................................................................................... 19
Restart Rotation Counter ................................................................................ 19
Drive Ratio ...................................................................................................... 19
MENUS AND ACCESS NUMBERS .................................................................... 20
Access To Menus ........................................................................................... 20
MANUAL PROGRAMMING OF RECIPES ......................................................... 21
Change Entry Method ..................................................................................... 21
Ingredient Re-Name ....................................................................................... 21
Print Ingredient Names ................................................................................... 22
Enter New Recipe ........................................................................................... 22
Edit Recipe ..................................................................................................... 24
Erase A Recipe ............................................................................................... 26
Review A Recipe ............................................................................................ 26
Printing Single Recipe .................................................................................... 27
Printing All Recipes ......................................................................................... 27
D3714 Rev C EZ3400 Users Manual
Table Of Contents
RUNNING A RECIPE ......................................................................................... 28
Using Amount Per Animal ............................................................................... 28
OTHER FUNCTIONS ......................................................................................... 30
Hold ................................................................................................................ 30
Using Dimmer Option...................................................................................... 30
Function and Select Keys ............................................................................... 31
MENUS AND CALIBRATION ............................................................................. 32
Change Setup And Calibration Numbers ........................................................ 37
INSTALLATION .................................................................................................. 38
Indicator Mounting .......................................................................................... 38
Cable Connection ........................................................................................... 39
Indicator Connection Diagram ........................................................................ 39
Bottom Panel Cable Connections ................................................................... 39
Connect Load Cells to J-Box .......................................................................... 40
Load Cell Direction ......................................................................................... 40
OPTIONAL EQUIPMENT ................................................................................... 41
Cab Control (Wireless).................................................................................... 41
Rotation Counter Sensor ................................................................................ 41
Transmitter/Receiver....................................................................................... 41
Remote Indicators ........................................................................................... 42
TROUBLESHOOTING ........................................................................................ 43
LEGAL-FOR-TRADE CERTIFICATION .............................................................. 45
Legal for Trade Features ................................................................................ 45
Sealed to Prevent Un-authorized Modifications .............................................. 46
All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Stars express written permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.
© Copyright! 2008 Digi-Star, Fort Atkinson (U.S.A.).
EZ3400 Users Manual D3714 Rev C
Technical Specifications
SIZE
10.25 long x 8.0 high x 4 wide (260mm x 190mm x 105mm)
TECHNICAL SPECIFICATIONS
WEIGHT
4.5 lbs (2.04 Kg)
HELP MESSAGES
Context sensitive help messages in 10 languages Long messages are scrolled
TRANSDUCER EXCITATION
8 volts D.C. Nominal Capable of driving ten 350 Ohms transducers Short circuit proof
ATC
Auto Temperature Compensation of the internal circuitry for high accuracy weighing measurements
TRANSDUCER SIGNAL
Compatible with transducers having full scale indicator transfer characteristics greater than
0.25 mv/v
AUTO RANGE
(Selectable) To increase display counts at weight values of 300 and 600 display counts.
CONNECTOR
AMP plastic weather resistant circular connector. Gold contacts.
POWER REQUIREMENTS
10.5 to 16.0 V.D.C. 160 mA nominal with four 350 L.C.
SET UP AND CALIBRATION
Via front panel
GROSS RANGE
999,999 max.display
LOW BATTERY WARNING
Enabled at 10.5V nominal
POUND/KILOGRAM
Selectable
DISPLAY
STD EZ 6 Digit LCD 1.0. high EZ VIEW6 Digit LCD 1.7 high
DISPLAY RESOLUTION
.01, .02, .05, .1, .2, .5, 1, 2, 5, 10, 20, 50, 100
DISPLAY UPDATE RATE
Selectable: 1, 2, 3, 4 times/sec.
MAX. DISPLAY RESOLUTION
Adjustable to 40,000 counts max.
ZERO TRACKING
Selectable, On/Off
SPAN ACCURACY
±(.1% + .005%/ °F) or (.1% + 0.009% °C) full scale ± 1 output count
MOTION DETECTION
Selectable, On/Off
ZERO ACCURACY
(.005%/ °F.) or (0.009% °C) full scale ±1 output count for 0.5 mv/v transducer
ENVIRONMENTAL ENCLOSURE
IP65, IEC 529
WEIGH ALGORITHM
4 internally selectable digital filters to optimize performance (General, Slow, Fast and Lock-on)
HOLD MODE
Used in mobile applications to stabilize displayed weight while moving the scale
NON-VOLATILE MEMORY
EEPROM for balance
OPERATING TEMP
-29°C to 60°C -20°F to 140°F
REMOTE INPUTS
Tare / Advance Recipe / Re-enter Preset
D3714 Rev C EZ3400 Users Manual 1
Safety During Use
Scale Indicator
Disconnect
all cords
Optional
SAFETY DURING USE
Caution
Cleaning
Do not use running water (high pressure cleaners, hoses) to clean the indicator.
Charging Battery and Welding
Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If cables are left connected, the weighing indicator and connected load cells could be damaged.
Remote Indicator
J-Box
2 EZ3400 Users Manual D3714 Rev C
Indicator Overview
1
2
3
4
5
6
7
8
9
10
1
2
3
456
7
8
9
10
11
12
13
14
15
16
17
18
19
20
INDICATOR OVERVIEW
Note:
See page 38-40 for
installation instructions.
press and hold for 3 seconds to zero balance. Pre-Alarm Light Starts flashing and alarm sounds when weight is
within preset limit. See page 17. holds displayed weight when moving machine. See pages 14 - 19. turns indicator on. Pressing while on will run self test. turns indicator off. Display Window Displays current actions. temporary zero ( Net mode). records to memory or prints displayed weight.
toggles between Net and Gross weights.
D3714 Rev C EZ3400 Users Manual 3
Indicator Overview
11
12
13
14
15
16
17
18
19
20
21
21
selects recipes in memory, program recipes, see page 21. proceeds to next item. accepts change or proceed to next item. Keypad input numbers or letters as required. used to enter label numbers for weight value to be displayed
and printed. clear current command. add space in command. performs tasks displayed by select. displays additional tasks. view for additional information.
Serial/Printer Port optional, communicate with computer and other
digital input/output devices. Remote Port optional remote display. Load Cell Port for J-Box cord. Power Port for power cord. Serial Number Plate Serial Number of indicator.
4 EZ3400 Users Manual D3714 Rev C
Operation
HELLO
1
0
1
1
400
0
2
OPERATION
Turn on Indicator
Zero Balance Indicator
Tare and Net/Gross
Tare is a temporary zero (Net
Weight) to display total weight
(Gross Weight) Press .
1. Press .
1. Press and hold for 3 seconds to zero balance indicator.
2. Indicator ready to weigh when flashing arrow points to GROSS.
1. Starting weight displayed.
D3714 Rev C EZ3400 Users Manual 5
Example: 4000
Operation
3
4
5
0
30
0
430
0
30
0
2
2
5
4
2. Press to set weight to zero. Flashing arrow points to NET.
3. Add more weight. Example: 300
4. Press to show GROSS weight of starting weight of 4000 pounds plus added 300 pounds. Flashing arrow points to GROSS.
5. Press . 300 pounds displays; flashing arrow points to NET.
6 EZ3400 Users Manual D3714 Rev C
Operation
10JA08 12:01P
format
430
0
1
500
M+
2
1
Print Key
Note:
Optional serial port must be
installed for printing.
1. Press to send data to printer or PC.
Using the M+, RM and CM Options
Use these options to weigh truck or wagon one axle at a time.
Date in ddmmyy
Weight
1. Add weight on scale. Example: 500 pounds.
2. Repeatedly press until displayed.
4300 LB GR
Time
Gross (GR) or Net (NET)
M+
is
D3714 Rev C EZ3400 Users Manual 7
Operation
RM 500
3
I
000
M+
RM
I
500
5
6
4
3. Press ; briefly display. 500 pounds added to indicator memory and indicator in gross weight mode.
4. Put another weight on scale. Example: 1000 pounds.
5. Repeatedly press until M+ is displayed.
500
pounds and
RM
8 EZ3400 Users Manual D3714 Rev C
6. Press . Indicator adds 1000 pounds to 500 pounds in memory
RM
and
flashes.
Operation
I
500
7
8
9
RM
1
I
500
2
3
9
Printing Weight from Memory
7. Repeatedly press until displayed.
8. Press .
9. Total of both weights, 1500 pounds, displays. Indicator switches to GROSS weight mode.
(See page 11 to print weight in memory.)
1. Repeatedly press until displayed.
2. Press to show weight in memory. Example: 1500 pounds
RM
RM
is
D3714 Rev C EZ3400 Users Manual 9
3. Press while weight displayed.
Operation
AVERAG
750
5
4
RM
1
2
3
COUNT 2
Weight Averaging
1. Repeatedly press until displayed.
2. Press twice within three seconds to perform weight average.
RM
is
3. Display shows of individual weights to average is two. Example weight of 1000 pounds and 500 pounds averaged.
4. Displays
5. Display shows average of two weights in memory. After displaying average weight, indicator returns to gross weight mode.
COUNT 2
AVERAG
if number
.
10 EZ3400 Users Manual D3714 Rev C
Operation
750
1
Counts
10JA08
12:01P
Printing Average Weight
1. Press while average weight displayed.
Sample output format shown below:
Date Time
2CT 750LB AV
Average Weight
D3714 Rev C EZ3400 Users Manual 11
Advanced Commands
2
1
3
3000
1
0
1
3000
ADVANCED COMMANDS
Preset
Enter amount to be loaded or unloaded, alarm sounds as zero is approached.
Clear Preset Alarm
Preset Displays Gross Mode
1. Enter desired preset weight.
2. Press indicator rounds weight to nearest display count.
3. Once preset entered, display shows weight loaded or unloaded in one of three display modes shown on page 12.
1. Press to clear preset value.
1. Press .
As ingredients load or unload display counts up or down to preset value alternates between flashing
word
PRESET
percent of weight is loaded or
12 EZ3400 Users Manual D3714 Rev C
unloaded.
and amount, until 5
Advanced Commands
1
1
3000
3000
2
3
4
2300
1
5
Load/Unload Mode
Net Mode
Preload A Tare Value
Weighing containers after already loaded. If weight of container is known, a tare weight is preloaded in indicator and only net weight displayed.
1. Press .
Displays amount remaining to load or unload. As ingredients are loaded or unloaded, display counts down from entered weight to zero.
1. Press twice.
Displays weight added since preset entered. As ingredients are loaded or unloaded, display counts up or down.
Pre-Tare: enter 405, press , press to turn on.
1. Press and hold for 3 seconds to zero balance the indicator.
D3714 Rev C EZ3400 Users Manual 13
2. Add weight to container.
3. Enter known weight of unloaded container.
4. Press .
5. Press .
Advanced Commands
2
1
00:00:0
1
3
2
00:00:0
Mixer Timer
Restart Mix Timer
1. Press .
2. Enter time, press . Time runs down, alarm sound and timer shows negative for over mixing of set time.
3. Press .
1. Press twice without entering value starts timer using previous time
14 EZ3400 Users Manual D3714 Rev C
Advanced Commands
CM
1
2
ACCUM
1
2
3
4
csIl
1
5
To Clear Memory
Review Accumulation Values
See total amount of each feedline since last time values were erased.
1. Repeatedly press until displayed.
2. Press .
1. Repeatedly press until
ACCUM
displayed.
2. Press .
3. Press displays accumulation of other ingredients.
CM
Erase Accumulation Values
D3714 Rev C EZ3400 Users Manual 15
4. Press to change between ingredients and pens.
5. Press .
1. Repeatedly press until ingredient displays.
Example: corn silage.
Advanced Commands
C
lear
3
CSILAG
1
3
HAYLAGE
1
2
3
1
2
4
5
2
4
Print Accumulation Values
- One Feedline
1. Press to change between ingredients and pens.
2. Hold . Indicator scrolls
CLEAR TO ERASE, CLEAR/CLEAR TO ERASE ALL
3. Press to erase ingredient accumulation for corn silage.
4. Press again to erase all accumulations.
5. Press .
1. Press to display first ingredient. Repeatedly press to display other ingredients.
2. Press to change between ingredients and pens.
3. Press to print accumulation value for that feedline.
Print Accumulation Values
- All Feedlines
16 EZ3400 Users Manual D3714 Rev C
4. Press .
1. Press to display first ingredient.
2. Press to print ingredient currently displayed.
3. Press again to print all ingredients in memory.
Commonly Used Direct Access Numbers
2
1
3
4
40
I
1
4
4
73
1
1
2
3
COMMONLY USED DIRECT ACCESS NUMBERS
Ingredient Name Table
The Ingredient Name Table contains 99 entries made up of ingredients and pens that are used when programming a recipe.
Number Of Ingredients
Defines how many ingredients are in the Ingredient Name Table. The default is 30 ingredients and 69 pens.
Pre-Alarm
Select weight or percentage method, enter value to activate early warning indicator reaching preset.
1. Enter
2. Enter the number of ingredients
3. Press to save.
1. Enter
473
press .
401,
press .
2. Press again to choose between WEIGHT and PERCENT.
3. Press to save.
4. Enter Pre-Alarm value. Press to save.
D3714 Rev C EZ3400 Users Manual 17
Commonly Used Direct Access Numbers
442
1
443
1
2
1
1
2
4
3
5
Auto Advance
Allows hands free operation of programmed recipes. When auto advance feature activated, indicator automatically advances to next ingredient once tolerance, and delay time requirements met.
Tolerance
Sets Auto Advance to trigger prior to reaching preset weight by weight or percentage.
Delay Time
Changes time indicator waits before automatically advancing to next feedline.
1. Enter
2. Press to choose tolerance
3. Press to save.
4. To change percentage, press
5. Press to save.
NOTE
advances after preset amount reached.
Example: Preset = 1000 lbs. If tolerance is set to 5%, Auto Advance will activate at 950 lbs or 95% of preset weight.
1. Enter
442
and press .
method.
until desired value is shown. To change weight, enter value.
: OFF setting always
443
and press . Enter
delay time in seconds.
2. Press to save.
NOTE: Set to 0 prevents
automatic advance.
18 EZ3400 Users Manual D3714 Rev C
Commonly Used Direct Access Numbers
2
1
4
42
I
00:00:30
1
3
5
6
7
1
422
1
1
2
Rotate Counter
Indicator counts mixer auger rotations.
Restart Rotation Counter
NOTE:
sensor kit.
1. Enter
2. Press picks REV option .
3. Press to save.
4. Press .
5. Enter number of rotations.
6. Press rotation counter
7. Press .
1. Press twice to start rotation
Feature requires optional
421
press .
counts down. Counter reaches zero, alarm light and buzzer on.
counter using previous count.
Drive Ratio
Drive ratio is number of turns seen by sensor divided by number of mixer rotations.
D3714 Rev C EZ3400 Users Manual 19
1. Enter
2. Press to save.
422
and press to
enter drive ratio value.
Menus and Access Numbers
2
1
3
4
5
Press s
Men
u I
6
1
MENUS AND ACCESS NUMBERS
Access To Menus
1. Press and hold and .
2. Press to choose required menu.
3. Press to enter selected menu.
4. Press to scroll options.
5. Press to change options.
6. Press to save changes.
20 EZ3400 Users Manual D3714 Rev C
Manual Programming of Recipes
44
I
2
1
3
INGRNM
1
2
3
4
1
MANUAL PROGRAMMING OF RECIPES
There are three different entry methods for entering ingredients:
Amount Per Animal (this is the default setting)
Allows entry of ingredient amounts required for feeding one animal. Indicator calculates preset amounts required for each ingredient.
Percent (%) Per Load
Enter ingredient amounts in (%). Indicator calculates amounts for each ingredient. Total of all ingredients must equal 100% in this mode.
Amount Per Load
Allows entry of ingredient amounts required per load.
Change Entry Method
Ingredient Re-Name
1. Enter
2. Repeatedly press to scroll
3. Press to set entry method.
Ingredient names are listed in a standard table and can be changed using the following 9 steps.
1. Repeatedly press until
441
press .
following entry methods:
1 = Amount per Animal 2 = Percent (%) per Load 3=Amount per Load
INGRNM
displays.
D3714 Rev C EZ3400 Users Manual 21
2. Press .
3. Press to change between ingredients and pens.
4. Press again to edit name.
EDIT
Display briefly shows flashing cursor displayed.
and
Manual Programming of Recipes
1
2
3
4
REC
___
CUSTOM
6
8
7
9
CSILAGE
1
2
3
4
10
5. Repeatedly press to erase ingredient.
6. Press 1 key once enters 1, twice enters A, three times for B, other numbers on keypad work same.
7. Pause for one second after entering a number or letter and
Print Ingredient Names
Enter New Recipe
they shift to left so a new letter or number can be added.
8. Press .
9. Press to exit.
1. Press to display first ingredient.
2. Press to print total accumulations for this ingredient.
3. Press again to print accumulations for all ingredients currently used in all recipes.
4. Press again to print names for all ingredients. Ingredients not used by recipe, show unused.
1. Press and hold until indicator beeps and displays
PROGRM
recipe programmed or This indicates recipe number can be entered.
then displays either first
REC
__.
22 EZ3400 Users Manual D3714 Rev C
2. Press .
3. Enter recipe number.
4. Press to enter number.
Manual Programming of Recipes
678
9
10
PE
11
5
ingred
0.00
12
13
Note:
In percent/load entry mode a 75% ingredient, for example, should be entered as 75.00 on display.
5.75% ingredient entered as 5.75.
5. Press to scroll available ingredients.
6. Press to select ingredient on screen.
7. Enter amount of ingredient required. (see note)
8. Press to store amount.
Repeat steps 5-8 for each ingredient required.
9. Press to change to pens.
D3714 Rev C EZ3400 Users Manual 23
10. Press to scroll available
pens.
11. Press to select pen on
screen.
12. Enter amount for pen.
13. Press to store amount.
Repeat steps 10-13 for each pen required.
Manual Programming of Recipes
TOTAL
14
16
15
1
2
3
4
5
6
REC
____
C
or
Edit Recipe
14. Press to complete recipe.
15. Indicator calculates and displays
TOTAL
amount of recipe.
Repeat steps 1 - 15 until all recipes programmed.
16. Press to exit.
1. Press and hold until indicator beeps and displays
PROGRM
2. Repeatedly press until recipe number displayed.
.
3. Press to edit this recipe.
24 EZ3400 Users Manual D3714 Rev C
4. First ingredient name displayed followed by
5. Enter new amount.
6. stores and advances to next feedline.
AMOUNT
.
Manual Programming of Recipes
7
8
9
10
11
13
COR
COR
14
ZERO TO
16
15
12
7. Press to return to previous ingredient.
Repeat steps 5-6 for each feedline change.
8. Press and hold to insert a new ingredient. This will insert just before the current ingredient on the screen.
9. Press to switch between ingredients and pens.
10. Press to scroll available ingredients or pens.
11. Press to select ingredient or pen.
12. Enter amount required.
13. Press to store amount.
14. Press and hold to erase an ingredient. Message
erase
scrolls.
zero to
D3714 Rev C EZ3400 Users Manual 25
15. Press to erase the current ingredient or pen displayed on the screen.
16. Press to exit.
Manual Programming of Recipes
1
2
3
4
5
REC
____
1
2
3
REC
-0I
Erase A Recipe
Review A Recipe
1. Press and hold until indicator beeps and displays
PROGRAM
number.
2. Repeatedly press until desired recipe number displayed.
3. Press and hold message
press zero to erase recipe or net/gross to exit
4. Press to erase recipe.
5. Press to exit.
1. Repeatedly press until recipe shown.
followed by first recipe
scrolls.
2. Press to display each ingredient, weight or % and total for recipe.
3. Press to exit.
26 EZ3400 Users Manual D3714 Rev C
Manual Programming of Recipes
REC
-0I
1
2
3
REC
-0I
1
2
3
4
Printing Single Recipe
Printing All Recipes
NOTE:
installed for printing
1. Press to display first recipe.
2. Press to print recipe.
3. Press .
1. Press to display first recipe.
Optional serial port must be
.
Repeatedly press to display other recipes.
D3714 Rev C EZ3400 Users Manual 27
2. Press to print recipe.
3. Press again to print all recipes in memory.
4. Press .
Running a Recipe
2
1
3
LOA
DING
PEN
CORN
4
5
6
7
8
RUNNING A RECIPE
Using Amount Per Animal
1. Repeatedly press until recipe displayed.
2. Press to accept recipe.
3. Indicator displays
4. Indicator displays by
PEN
.
5. Indicator displays flashing number. Change number to amount of animals to feed.
NOTE:
change number to weight amount for pen.
6. Press .
7. After RESIZING all pens, indicator
8. Press to next ingredient.
If using percent/load,
displays ingredient to load and how much to load. As ingredient loaded indicator counts down to zero.
LOADING RECIPE
RESIZE
followed
.
(See page 18 for auto advance)
28 EZ3400 Users Manual D3714 Rev C
Running a Recipe
PEN i
RECIPE
10
11
12
9. After last ingredient loaded, indicator displays
DELIVERIES.
10. Indicator displays pen to unload and how much to unload. As pen is unloaded indicator counts down to zero.
11. Press to progress to next pen.
12. After last pen unloaded, indicator displays
TOTAL
RECIPE COMPLETE
.
START
D3714 Rev C EZ3400 Users Manual 29
Other Functions
HOLD
2
1
3
1
2
DIMMER
OTHER FUNCTIONS
Hold
Hold mode prevents displayed weight from changing while moving.
Using Dimmer Option
1. Press .
2. Press indicator normal.
3. If weight added in hold mode, press to cancel hold.
Note:
This feature is disabled on all
legal for trade systems.
1. Repeatedly press until
DIMMER
2. Press . to dim backlight.
is displayed.
30 EZ3400 Users Manual D3714 Rev C
Other Functions
INGRNM
1
2
Function and Select Keys
1. Repeatedly press to give following options:
Ingrnm: Menu:
calibrate. See page 32.
Setup:
calibration numbers. See page 37.
M+:
memory.
RM: CM: Dimmer:
control. Toggle between high/low using .
Accum:
ingredients loaded or unloaded.
Help:
and function key.
Rename ingredient.
View menus 1,2,3,4 and
Change setup and
Adding weight to weight
Recall weight memory. Clear weight memory.
High/Low backlight
Displays amount of recipe
Explains operation of select
D3714 Rev C EZ3400 Users Manual 31
2. Once desired option displayed, press to activate.
Menus and Calibration
English
Identity of scale location
MENUS AND CALIBRATION
Enter D.A.N. press to display setting name, allows value change. Press to save setting.
SETTING
[display]
MENU 1. BASIC FEATURES IN MOST INDICATORS
LANGUAGE
(langag)
DISPLAY RATE
(0 rate)
MOTION
(motion)
WEIGH METHOD
(W mthd)
TR HOLD
(tr hld)
D.A.N
NO.
101
102
103
105
107
OPTIONS [displayed]
BOLD=DEFAULT
[ENGLSH)
Dutch
French
German
[NEDERL] [FRANCS] [DEUTSH]
Italian
Portuguese
Spanish
Danish
Hungarian
Spanish
1,2,3,4
ON/
OFF
1=General, 2=Fast, 3=Slow, 4=Lock-On
ON/
OFF
(ESPAN] (DANSK]
(MAGYAR]
(VESTA]
(ITAL]
(PORT]
DESCRIPTION
Select language to be displayed.
Update display times per second.
If ON -motion arrow flashes for unstable weight and will prevent Ingredient or pen advancing.
Select weigh method
Display gross weight if TR key is held for 3 seconds.
SCALE ID SETUP
(scalid)
1 PRESS ZERO
(I zero)
108 NEW EZ
ON/
115
OFF
(truck id or Mixer number).
If ON -press and hold the Zero key to Zero/Balance scale.
MENU 2. CLOCK, PRINTER, COMMUNICATIONS FEATURES
TIME FORMAT
(time f)
32 EZ3400 Users Manual D3714 Rev C
201
24 HR AM/PM
Select time format - AM/PM or 24 hour
Menus and Calibration
will
SETTING
[display]
1 TIME
(time)
DATE FORMAT
(date f)
DATE
(date)
ONE LINE PRINT
(Il prt)
PRINT FORMAT
(prtfmt)
REMOTE
(remote)
ZERO OUTPUT
(zerout)
SCALE NUMBER
(SCL NO)
D.A.N
NO.
202 XX:XX:XX
203
204 Enter XXXXXX
212
216
218
219
231
OPTIONS [displayed]
BOLD=DEFAULT
1-mm-dd 2-mm/dd/yy 3-mm/dd/yyyy 4-dd-mm 5-dd/mm/yy 6-dd/mm/yyyy 7-ddmoyy 8-ddmoyyyy.
ON/
OFF
AUTO WTONLY DOWNLD DT+TM ID+TM IDWTTM ANIMAL 3200-A 3200-B 32-TMR DATCH1 FDINFO WTRCTM EIDINF EID EIDVID
DESCRIPTION
Select key changes time, function key chooses hh:mm:ss.
Select date format
Select key changes date -function key chooses mm/dd/yy .
If ON -indicator data be printed on one line.
Select alternate & comma (CSV) formats.
If ON indicator communicates with cab control display.
Perform the Zero/Balance for the SCOREM #11 weight output and the analog output (4-20mA)
Select scale number for cab control communication
D3714 Rev C EZ3400 Users Manual 33
Menus and Calibration
value to equal 4mA or 0
M weight
then enter a value to
SETTING
[display]
REMOTE DISPLAY
(RMDISP)
ANALOG LOW WEIGHT
(LOW WT)
ANALOG HIGH WEIGHT
(HIGHWT)
ANALOG SELECT
(ANAOUT)
MENU 3. SCALE CALIBRATION SETTINGS
DISPLAY COUNT
(count)
DISPLAY UNIT
(lb-kg)
CAPACITY
(cap)
MENU 4. PRESET, BATCHING & COUNTER FEATURES
PRE ALARM
(p mthd} & {p-alm)
REMOTE INPUT
(rm inp)
ALARM OUTPUT
(al out)
BUZZER
(buzzer)
PRELOAD TARE
(pretar)
TIMER/ COUNTER
(tmrctr)
D.A.N
NO.
234
241
242
243
301
303
304 40000
401
402
403
404
405
421
OPTIONS [displayed]
BOLD=DEFAULT
.01,.02,.05,.1,.2,.5,1,2,5,10, 20, 50,100
LB
/KG
WEIGHT PERCNT
MIXCTR INGRED PRESET
PRESET TR
1-4, ON/OFF
ON/
OFF
REV TIME
DESCRIPTION
Select type of remote display
Enter analog weight
volts Enter analog weight
value to equal 20mA or 5 volts
Select 0-5V,4-20mA or 0-20mA output
Select display count size of weigh values.
Display pounds -lb or kilograms -kg
Enter MAXIMU measurable on scale.
Select weight or percentage method,
activate an early warning that indicator is reaching the preset.
Set function of remote input line on the power cord.
Select preset or TR to control relay, horn & lamp.
ALARM BUZZER - allows user to turn off alarm horn.
If ON -tare weights can be entered using the numeric keypad
Select time or mixer revolutions to decrement mix timer/counter.
34 EZ3400 Users Manual D3714 Rev C
Menus and Calibration
Select seconds to delay
ingredient weights
SETTING
[display]
DRIVE RATIO
(dratio)
GROSS SET POINT
(SETPNT)
GROSS SET POINT CHNG
(SETCHG)
GROSS SET POINT DELAY
(SETDEL)
GROSS SET PNT OUTPUT
(SETOUT)
SET POINT COUNT
(SET CTR)
ENTRY METHOD
(E MTHD)
TOLERANCE
(toler)
INGR. ADVANCE DELAY
(delay)
INGREDIENT NAMES
(INGRNM)
ACCUMULATION
(ACCUM)
INGREDIENT RE- SIZING
(INGSIZ)
PISPLAY SCOOP %
(SCOOP%)
D.A.N
NO.
422 0001.00
423 5000
424 500
425
426
427
441
442
443
444
445
449
452
OPTIONS [displayed]
BOLD=DEFAULT
0
-10
OVER/
0
-9
1
,2,3
OFF
,.5,1-5,7,10
MANUAL
3,5,7,10,20,30,60
ON/
OFF
ON/
OFF
1-ING
/OFF
ON
/OFF
UNDER
, 1-
DESCRIPTION
Enter the number of input pulses that equal 1 mixer revolution.
Set a gross weight in long form that will activate +12VDC Alarm Output on Power cord.
Set required weight change to turn off +12VDC Alarm Output.
Set the time delay that must expire before the +12VDC Alarm Output can Turn On/Off.
Select when the +12VDC Alarm Output becomes active.
Counts activation of Code 423
Select batch 1- amount/animal
2-percent/load 3- amount/load Select tolerance weight
percentage to accept ingredient.
before advancing to next ingredient.
If ON displays ingredient names while batching
If ON are accumulated while batching
Selects automatic ingredient re-size mode
If ON displays scoop % to load
D3714 Rev C EZ3400 Users Manual 35
Menus and Calibration
SETTING
[display]
DOUBLE KEY PRESS PREV
(dbkey)
NUMBER OF INGREDIENTS
(NUMING)
DEAD WEIGHT CAL
(CAL)
SETUP NUMBER
(SETUP)
CALIBRATION NUMBER
(CAL)
D.A.N
NO.
465
473
802
871
872
OPTIONS [displayed]
BOLD=DEFAULT
ON/
OFF
30
,0-99
CALIBRATION
DESCRIPTION
Select method ignores double pressing of keys when advancing ingr. While loading mixer.
Defines how many ingredients are in the Ingredient Name Table.
Calibration method using weights
Quick entry method selects weigh method 1-4lbs, 5-8 kg, gain 1-9, display counts 1-9 and capacity *1000
Weight displayed at
0.4mV/V for these load cells
36 EZ3400 Users Manual D3714 Rev C
Menus and Calibration
2
I
46040
2
1
3
Change Setup And Calibration Numbers
1. Enter
2. Indicator shows
3. Press
Follow same procedure to change calibration number, except use
871
press
SETUP
briefly then show a 6 digit number. Enter new number.
872.
D3714 Rev C EZ3400 Users Manual 37
Installation
RAIL MOUNT
WING MOUNT
WED
GE MOUNT
RAM MOUNT
INSTALLATION
Indicator Mounting
KEY PART NUMBER
A 404353 BRACKET-EZ3 PLASTIC RAIL * B 403780 SCR-#10 X 5/8 FHSTS BLACK ZP C 840459 SUPPORT-HAT BRACKET D 405069 U-BOLT 1/4-20 X 3.25 ZP E 405084 NUT-1/4-20 TOP LOCKING FLANGE
F 403770 BRACKET- WING MOUNT *
G 405124 PACK-WEDGE MOUNT BRACKET WITH U-
BOLTS & FLANGE NUTS
H 405244 EZ3 WEDGE MOUNT
KEY PART NUMBER
I 404799 RAM MOUNT FOR EZ III INDICATOR WITH
HARDWARE
J 404230 RAM SUCTION CUP W/TWIST LOCK
DESCRIPTION
DESCRIPTION
38 EZ3400 Users Manual D3714 Rev C
Installation
Scale Ind
icator
Cable Connection
Power Cord
Remote Indicator
(Optional)
Pin To 12VDC Power Supply
1 Red +Terminal 2 Black -Terminal 3 Orange Alarm Out 4 Blue
Remote Input
See J-Box
Connections
Indicator Connection Diagram
J-Box
Connection
Digital Input/Output
Connection
Optional
Remote Indicator
Connection
Optional
Power Cord
Connection
Bottom Panel Cable Connections
D3714 Rev C EZ3400 Users Manual 39
Installation
Connect Load Cells to J-Box
Connect load cell wires to terminal blocks.
Wire Color Key
Color Description 1 White Signal + 2 Green Signal - 3 Red Excitation + 4 Black Excitation - 5 Shield Shield
Tighten nuts
J-Box Illustrated for 4 Load Cell Installation
J-Box Cable
Load cell Cable
Connect to Indicator bottom panel.
J-Box Connections
Load Cell Direction
Observe direction of arrow when installing load cell
40 EZ3400 Users Manual D3714 Rev C
Optional Equipment
OPTIONAL EQUIPMENT
Cab Control (Wireless)
Rotation Counter Sensor
Transmitter/Receiver
Wireless remote with full key
control of indicator on mixer
Mount remote in easy view of
loading
Improves loading accuracy
Functions
Communicates with multiple
mixers
Easily call-up recipes without
leaving loader
Specification
Internally mounted 2.4 GHz
radios
Up to 1000 foot range
24 channels
12 or 24 volt DC system
Use with indicators equipped with rotation counter port. Sensor allows operator to program indicator to count auger or PTO rotations for accurate mix.
Transmitter (shown) with factor installed receiver in indicator. Use to zero indicator from remote location. Operating range about 90 feet.
Features
D3714 Rev C EZ3400 Users Manual 41
Optional Equipment
Remote Indicators
RD440 small remote display with 1 high numbers
RD2400V backlit remote display with 1.7 high numbers
RD2400V backlit remote display w/transmitter and installed receiver
RD2400 backlit remote display with 1 high numbers
RD2400 backlit remote display w/transmitter and installed receiver
RD4000 remote display
42 EZ3400 Users Manual D3714 Rev C
Troubleshooting
Box
START
YES
NO
Does the indicator come on?
Indicator stable?
YES
NO
flashes ±RANGE disconnect
NO
YES
YES
Your Indicator is probably
cables are not attached to
upside down.
: Take them
brushed.) Then reconnect and
st good if
) negative side.
cord, black wire is positive and
not be accurate)
YES
NO
YES
NO
up
numbers. See if they compare to the
further information.
connection or loose wire?
YES
NO
or bad solder joint.
TROUBLESHOOTING
FLOW CHART
defective. Try another
Indicator to verify.
Be aware of electrical
interference that might
affect Indicator, such as
mobile phones, CB
radios, radio towers,
electrical motors, etc.
Make sure Load Cell
hydraulic lines or
reservoir.
Did the J-Box have a bad
See next Page
Poor Connection
apart and clean connections. (Rust or paint should be wire
tighten securely.
Bad Battery:
(weak battery may te tested with no load on battery)
Bad Power Cord:
red wire is connected to (+)
positive side and black wire is
Note:
connected to (-
When using a multimeter to check for voltage, measure
between pin 1 (pos) and pin 2
(neg). Meter should read
between 10.5 and 14.5 volts
DC if using a tractor power
white wire is negative.
Bad Indicator:
Indicator. (Even a different
model or set-up should come
Dry out your J-Box (use a
hairdryer). Check cable
strain reliefs for tightness.
Cables have drip loops. Is
lid gasket damaged?
Replace battery
Make sure
Try another
on.)
Is the reading on the
Put your weight on each
load cell. Does the indicator
respond to your weight?
Check all J-
and Load Cell
cables for cuts
or pinched/flat
Are the readings
all positive? If not
Load Cell is
Does the scale weigh you
approx. the same over all
Load Cells? (Weight will
Your Indicator is probably not set-
and calibrated correctly. Check the
decal on the bottom of Indicator. It
shows what type of Load Cells the
Indicator was calibrated to. By
pressing the on key while the
Indicator is already on, you will get
the Indicators Set-up and Cal
set-up and calibration numbers on
the Indicator. Contact Dealer for
Fix or replace the J-Box
If your display is unstable, or
the j-box cord from Indicator.
Is display still unstable?
spots.
Remove the cover from your J-Box
Is there moisture inside the box?
Look for loose connections.
Watch your Indicator display
while moving the wires and
pressing on the circuit board
inside the J-Box. You will see
if there is a loose connection
D3714 Rev C EZ3400 Users Manual 43
Troubleshooting
Indicator stable?
0.
YES
towers, electric motors, etc.).
NO
the Load Cell connected.
ll is dependent on the size and type
each Load Cell. In general, the number should be
connected
increased with your weight over the Load Cell. (A
increased.
7. Repeat step 6 for the remaining Load Cells.
Remember to record your readings.
should be similar. (Probably 4 times your actual
of a bad Load Cell or a structural problem.
FLOW CHART
Continued
1. Disconnect all the Load Cell wires from the terminal blocks
inside the J-Box (leave the
Indicator on while connecting
and disconnecting the wires, it
will not damage Load Cells or
Indicator if wires are shorted
during this step). Is reading on
Replace J-Box
(be aware of electrical
interference that might affect
your scale such as: mobile
phones, CB radios, radio
4. Record the Indicator reading with
5. Stand or hang your weight over the Load Cell. Record how much the weight
scale with only one Load Cell will weigh heavy.)
2. Zero balance the Indicator. (Press NET/GROSS then
ZERO). Indicator should display
Note:
Hook up the Load Cells to the J-Box one at a time (only one Load Cell connected at a time). This will get a reading for each Load Cell. While
performing this test, watch for any other
symptoms such as erratic/unstable display. Indicator flashing ±RANGE, negative reading, etc. If the Indicator reading should ever appear
abnormal with any Load Cell connected then it is
probably bad.
3. Connect one Load Cell back into one of the
terminals in the J-Box. (The reading you get for
each Load Ce
of each Load Cell and how much weight is over
Note:
thats verification on the J-Box is OK. If the
scale did not respond, either that Load Cell is
bad or the J-Box is bad. Try the other Load
Cells. If the Indicator still shows no response,
positive and stable.)
If the scale responded to your weight,
the J-Box is bad. (Replace J-Box)
6. Disconnect the first Load Cell and reconnect a second one. Record the Indicator reading.
Stand or hang your weight over the connected
Load Cell. Record how much the weight
Do not expect the Load Cells to give the same
reading. It is common for Load Cells to have
readings that vary by hundreds, even thousands.
Especially when one is carrying more weight.
8. Bad Load Cells will have a reading that is
either unstable, makes the indicator flash
±RANGE or is more than three times greater
or less than the average of the others. Also the
readings of your weight over each Load Cell
weight). Any differences could be an indication
44 EZ3400 Users Manual D3714 Rev C
Legal-for-Trade Certification
LEGAL-FOR-TRADE CERTIFICATION
United States
In the US, the Legal-for-Trade certification is regulated by the National Type Evaluation Program (NTEP). The NTEP certificate number is 08-40.
Canada
Measurement Canada is the Canadian agency that regulates Legal-for Trade scales. The approval number from Measurement Canada is AM- 5678C.
Legal for Trade Features
Digi-Star Legal-for-Trade indicators are modified to comply with US and Canadian regulatory agencies. Some of these modifications are:
Load Cell Disconnect Sensor
Indicator displays disconnected.
+RANGE
or
–RANGE
without flashing load when cells are
Hold Function
The Hold function has been disabled. (EZ3400, EZ3600 and EZ4600)
Printing
Printing weight values is not allowed while in motion, during self- calibration, or if any error conditions such as
are active.
+range, Ovrcap
or
ovrflw
.
Lock-On Weigh Method
Lock on weigh method (for animal weighing) cannot be enabled.
Tare
Cannot tare a negative weight.
Labeling
The capacity and division information is shown on the front of the indicator.
D3714 Rev C EZ3400 Users Manual 45
Legal-for-Trade Certification
Sealed to Prevent Un-authorized Modifications
The scale indicator is sealed by a Category 1 Audit Trail. To access the audit trail in the normal weighing mode, press and hold the ON key. This will display the current parameter and calibration event count values. Pressing any key will return the indicator to the weighing mode. The audit trail system is always active and cannot be altered. Audit trails are stored in flash memory and do not require batteries to maintain the audit trail values.
Changing any of the following parameters will change the Calibration event count value or parameter audit event count value. This will void your Legal-for-Trade certification unless performed by properly trained personnel.
Setup
Calibration
Capacity
Display Count
Display Units
Weigh Method
Motion
WMA1-1 through WMA2-3
LFT Option Setting
On Legal-For-Trade Units Only
Perform the following procedure on an empty and clean machine before the unit is to be site-certified.
Install the LFT indicator on the machine and connect all load cells.
Zero/balance the scale with no load on the machine.
Enter 871 and press . Press to accept.
46 EZ3400 Users Manual D3714 Rev C
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