Legal for Trade Features........................................................................................ 24
Sealed to Prevent Unauthorized Modifications...................................................... 25
All rights reserved. Reproduction of any part of this manual in any formwhatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to assure the accuracyof the contents of this manual. However, should any errors bedetected, Digi-Star would greatly appreciate being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for any errors inthis manual or their consequence.
(.005%/ °F.) or (0.009% °C)full scale ±1 outputcount for 0.5 mv/v transducer
ENVIRONMENTAL ENCLOSURE
IP65, IEC 529
WEIGH ALGORITHM
4 internally selectable digital filters tooptimize performance(General, Slow, Fast and Lock-on)
HOLD MODE
Used in mobile applicationsto stabilize displayed weight while moving the scale
NON-VOLATILE MEMORY
EEPROM for balance
OPERATING TEMP
-29°C to 60°C -20°F to 140°F
REMOTE INPUTS
Tare / Advance Recipe / Re-enter Preset
D3709 Rev BEZ2400 User’sManual1
Safety During Use
p
SAFETY DURING USE
Caution
Cleaning
Do not use running water (high pressure cleaners, hoses) to clean theindicator.
Charging Battery and Welding
Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If cables are left connected, the weighing indicator and connected load cells could be damaged.
Scale Indicator
Remote Indicator
O
tional
2 EZ2400 User’s ManualD3709 Rev B
Disconnect all cords
J-Box
Indicator Overview
INDICATOR OVERVIEW
3
1
2
4
5
7
6
8
9
10
Note:See page 17-19 for
installation instructions.
1
– press and hold for 3 seconds to zero balance indicator.
2
– holds displayed weight press to release.
3
– turns indicator on. Press while on runs self test.
4
– turns indicator off.
5
– temporary zero (Net Mode).
6
– records to memory or prints displayed weight.
7
Display Window – Displays current actions.
8
– toggles between Net and Gross weights.
9
– performs task displayed by select.
10
– displays additional tasks.
D3709 Rev BEZ2400 User’sManual3
Indicator Overview
11
12
13
14
15
11
Serial/Printer Port- optional, to communicate with computer and other digital input/output devices.
12
Remote Port
13
Load Cell Port – for J-Box cord.
14
Power Port – for power cord.
15
Serial Number Plate
– optional, for remote display.
– Serial Number of indicator.
4 EZ2400 User’s ManualD3709 Rev B
Operation
OPERATION
Turn on Indicator
HELLO
Zero Balance Indicator
1
1
0
2
Tare and Net/Gross
Tare is a temporary zero (Net Weight) to display total weight (Gross Weight) Press .
1
1. Press .
1. Press and hold for 3 seconds to zero balance indicator.
2. Flashing arrow points to gross next to the display window, indicator ready to weigh.
1. Weight displayed, press sets zero weight.
4000
D3709 Rev BEZ2400 User’sManual5
Operation
2
0
3
300
4300
4
2. Pressing displays zero weight and flashing arrow on side of display points to NET.
3. Add more weight.
4. To know total of original weight of 4000 pounds plus added 300 pounds, press to show 4300 pounds, flashing arrow points GROSS.
Select key changes time, function key chooses hh:mm:ss.
Select date format
Select key changes date -function key chooses mm/dd/yy .
If ON -tare auto-prints displayed weight.
If ON -indicator data prints onone line.
If ON -pressing keys auto-prints weight values.
Select alternate & comma (CSV) formats.
14 EZ2400 User’s ManualD3709 Rev B
Menus and Calibration
SETTING
[display]
REMOTE
(REMOTE)
ZERO OUTPUT
(zerout)
SCALE NUMBER
(scl no)
REMOTEDISPLAY
(rmdisp)
ANALOG LOW WEIGHT
(LOW WT)
ANALOG HIGH WEIGHT
(HIGHWT)
ANALOG SELECT
(ANAOUT)
DISPLAY UNIT
(lb-kg)
D.A.N
NO.
218
219
231
234
241
242
243
OPTIONS [displayed]
BOLD=DEFAULT
ON
/OFF
EZ3MUXEZ2
DESCRIPTION
If ON indicator communicates with cab control display
Perform Zero/Balance for SCOREM #11 weight output and analog output (4-20mA)
Select scale number for cab control communication
Select type of remote display
Enter analog weight value to equal 4mA or 0 volts
Enter analog weight value to equal 20mA or 5 volts
Select 0-5V,4-20ma or 0-20ma output
MENU 3. SCALE CALIBRATION SETTINGS
301
.01,.02,.05,.1,.2,.5,1,2,5,
10
,20, 50,100
Select displaycount size of weigh values.
CAPACITY
(cap)
WM1 ADJUST 1
(wmaI-I)
LB
303
304 40000
/KG
Displaypounds -lb or kilograms -kg
Enter MAXIMUM weight measurable on scale.
MENU 4. PRESET, BATCHING & ROTATION COUNTER FEATURES
Does not apply to 2400 indicator
CALIBRATION
DEAD WEIGHTCAL
(CAL)
SETUP NUMBER
(SETUP)
CALIBRATIONNUMBER
(CAL)
D3709 Rev BEZ2400 User’sManual15
802
871
872
Calibration method using weights
Quick entry method selects weigh method 1-4lbs, 5-8 kg, gain 1-9, display counts 1-9 and capacity *1000
Weight displayed at 0.4mV/V for these load cells
Menus and Calibration
Change Set up and Calibration Numbers
5
4
3
I46040
3
4
4
3
2
1
1. Repeatedly press until is displayed.
2. Press .
3. Six digit setup number displayed. Change number, press moves flashing position left. Press changes number.
4. Press stores setup number. Indicator displays
number by pressing and .
5. Press to exit.
CAL
, change
SETUP
16 EZ2400 User’s ManualD3709 Rev B
Installation
INSTALLATION
Indicator Mounting
RAIL MOUNTWING MOUNTWEDGE MOUNT
KEY PART NUMBER
A 404353BRACKET-EZ3 PLASTIC RAIL * B 403780SCR-#10 X 5/8 FHSTS BLACK ZP C840459SUPPORT-HAT BRACKET D405069U-BOLT 1/4-20 X 3.25 ZP E 405084NUT-1/4-20 TOP LOCKING FLANGE
ColorDescription 1 White Signal + 2 GreenSignal - 3 RedExcitation +4 BlackExcitation - 5 Shield Shield
Tighten Nuts
J-Box Illustrated for 4 Load Cell Installation
J-Box Cable
Connect to Indicator
bottom Panel.
Load Cell Cable
J-Box Connections
Load Cell Direction
Observe direction of arrow when installing load cell.
D3709 Rev BEZ2400 User’sManual19
Optional Equipment
OPTIONAL EQUIPMENT
Cab Control (Wireless)
Data Transfer Options
Transmitter/Receiver
Features
•Wireless remote with full key
control of indicator on mixer
•
Mount remote in easy view of
loading
•
Improves loading accuracy
Functions
•
Communicates with multiple
mixers
Specification
•
Internally mounted 2.4 GHz
radios
•
Up to 1000 foot range
•
24 channels
•
12 or 24 volt DC system
Kit Data Down Loader
Allows transfer of data from indicator to PC. (Optional communication port must already be installed in indicator)
Transmitter (shown) with factor installed receiver in indicator. Use to zero indicator from a remote location. Operating range about 90 feet.
20 EZ2400 User’s ManualD3709 Rev B
Optional Equipment
Remote Indicators
RD440 small remote display RD2400V backlit remote display with
1.7” high numbersRD2400V backlit remote display
w/transmitter and installed receiverRD2400 backlit remote display with 1”
high numbersRD2400 backlit remote display
w/transmitter and installed receiverRD4000 remote display
D3709 Rev BEZ2400 User’sManual21
Troubleshooting
p
)
)
g
j
TROUBLESHOOTING
FLOW CHART
START
YES
Does theindicator come on?
NO
Is the reading on the
Indicator stable?
YES
Put your weight on each
load cell. Does theindicator
respondto your weight?
YES
Are the readings
all positive? If not
Load Cell is
side down.
u
Does the scale weigh you approx. thesame over all
Load Cells? (Weight will
not be accurate
YES
Your Indicator is probably not set-up
and calibrated correctly. Check the
decal on the bottom of Indicator.Itshows what type of Load Cellsthe
Indicator was calibrated to. By
pressing the onkey while the
Indicator isalready on, you will get
the Indicator’s “Set-up” and “Cal”
numbers. See if they compare to the
set-up and calibration numbers on
the Indicator. Contact Dealer for
further information.
NO
Check all J-Box
and Load Cellcables forcutsor pinched/flat
spots.
NO
If your display is unstable, or
flashes “±RANGE”disconnect
the j-box cord from Indicator.
Is display still unstable?
NO
Your Indicator is probably
cables are not attached to
Remove the cover from your J-Box
Is there moisture inside the box?
Look for loose connections.
Watch your Indicator display
while moving the wires and
pressingon the circuit boardinside the J-Box. You will seeif there is a loose connection
or bad solder
YES
defective. Try another
Indicator to verify.
Be aware of electrical
interference that might
affect Indicator, suchas
mobile phones, CB
radios, radiotowers,
electrical motors, etc.
Make sure Load Cell
hydraulic lines or
reservoir.
NO
Note:
oint.
Poor Connection
apart and clean connections.(Rust or paintshould be wire
brushed.) Then reconnect and
tighten securely.
Bad Battery:
(weak battery may test good iftested with no loadon battery)
Bad Power Cord:
red wire isconnected to (+)positive side and black wire isconnected to (-) negative side.
When using a multimeter to
check for voltage, measure
between pin 1 (pos) and pin 2
(neg). Meter should read
between 10.5 and14.5 volts
DC if using a tractor power
cord, black wire ispositive and
white wire is negative.
Bad Indicator:
Indicator. (Even a different
model or set-upshould come
Dry out your J-Box (use a
hairdryer). Checkcable strain reliefs for tightness.Cables have drip loops.Is
asket damaged?
lid
: Take them
Replace battery
Make sure
Try another
on.
YES
Fix or replace the J-Box
YES
Did theJ-Box have a bad
connection or loose wire?
NO
See next Page
22 EZ2400 User’s ManualD3709 Rev B
Troubleshooting
,
y
p
p
FLOW CHART
Continued
1. Disconnect all the Load Cell wires from theterminal blocks
inside the J-Box (leave the
Indicator on while connecting
and disconnecting the wires, it
will not damage Load Cells or
Indicator if wires are shorted
during this step). Is reading on
Indicator stable?
NO
Replace J-Box
(be aware of electrical
interference that might affect
your scalesuch as: mobile
phones, CB radios, radio
electric motors, etc.).
towers
4. Record the Indicator reading with
the Load Cell connected.
5. Stand or hang your weight over the connectedLoad Cell. Recordhow much the weight
increased with your weight over the Load Cell. (A
scale with only one Load Cell will weigh heavy.)
2. Zero balancethe Indicator.(Press “NET/GROSS” then
“ZERO”). Indicatorshould display
“0”.
YES
Note:
Hook up theLoad Cells to theJ-Box one at
a time (only one Load Cell connectedat atime).
This will get a reading for each Load Cell. While
performing this test, watch for any other
symptoms such as erratic/unstabledisplay. Indicator flashing“±RANGE”, negative reading,etc. Ifthe Indicatorreading should ever appear
abnormal with any Load Cell connected then itis
probably bad.
3. Connect one Load Cell backinto one ofthe
terminals inthe J-Box. (The reading you get for
each Load Cell is dependent on the size and type
of each Load Cell and how much weight is over
each Load Cell. Ingeneral,the number should be
Note:
that’s verification on the J-Box is OK. Ifthe
scale did not respond, eitherthat Load Cell is
bad or the J-Box isbad. Try the other Load
Cells. If theIndicator stillshows no response,
positive and stable.)
If the scale respondedto your weight,
the J-Box is bad. (Replace J-Box)
6. Disconnect the first Load Cell and reconnect
7. Repeat step 6 for the remaining Load Cells.Remember to record
our readings.
a second one. Record the Indicator reading.
Stand or hang your weight over theconnected
Load Cell. Recordhow much the weight
increased.
Do not expect the Load Cells to give the same
reading.It iscommon for Load Cells to have
readingsthat vary by hundreds, even thousands.
ecially when one iscarrying more weight.
Es
8. Bad Load Cellswill have a reading that iseitherunstable,makes the indicator flash
“±RANGE” or is more than threetimesgreater
or lessthan the average ofthe others.Also the
readings of your weight over each Load Cell
should be similar. (Probably 4 times your actual
weight). Any differences could be an indication
of a bad Load Cellor a structural
roblem.
D3709 Rev BEZ2400 User’sManual23
Legal-for-Trade Certification
LEGAL-FOR-TRADE CERTIFICATION
United States
In the US, the Legal-for-Trade certification is regulated by the National Type Evaluation Program (NTEP). The NTEP certificate number is 08-40.
Canada
Measurement Canada is the Canadian agency that regulates Legal-for–Trade scales. The approval number from Measurement Canada is AM-5678C.
Legal for Trade Features
Digi-Star Legal-for-Trade indicators are modified to comply with US and Canadian regulatory agencies. Some of these modifications are:
Load Cell Disconnect Sensor
Indicator displays disconnected.
+RANGE
or
–RANGE
without flashing load when cells are
Printing
Printing weight values is not allowed while in motion, during self-calibration, orif any error conditions such as
+range, Ovrcap
or
ovrflw
.
are active.
Lock-On Weigh Method
Lock on weigh method (for animal weighing) cannot be enabled.
Tare
Cannot tare a negative weight.
Labeling
The capacity and division information is shown on the front of the indicator.
24 EZ2400 User’s ManualD3709 Rev B
Legal-for-Trade Certification
Sealedto Prevent Unauthorized Modifications
The scale indicator is sealed by a Category 1 Audit Trail. To access the audit trail in the normal weighing mode, press [NET/GROSS] and then press [ON] within three seconds. This will display the current parameter and calibration event count values. Pressing any key will return the indicator to the weighing mode. The audit trail system is always active and cannot be altered. Audit trails are stored in flash memory and do not require batteries to maintain the audit trail values.
Changing any of the following parameters will change the Calibration event count value or parameter audit event count value. This will void your Legal-for-Trade certification unless performed by properly trained personnel.
•
Setup
•
Calibration
•
Capacity
•
Display Count
•
Display Units
•
Weigh Method
•
Motion
•
WMA1-1 through WMA2-3
•
LFT Option Setting
On Legal-For-Trade Units Only
Perform the following procedure on an empty and clean machine before the unit is to be “site-certified”.
•
Install the LFT indicator on the machine and connect all load cells.
•
Zero/balance the scale with no load on the machine.
•
Hold and press .
•
Press and to return to normal weighing.
D3709 Rev BEZ2400 User’sManual25
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