Deutz TCD 2015 V08 EMR3 Service Manual

DEUTZ EMR3 – Diagnostic trouble codes

Table 1: Error overview

ID Error

code
(dec)

AirFltSysReac
APP1

APPPwm
APPPwmPer

APSCD
ArHt1
ArHt2
ArHtCD_NoLd
ArHtCD_RlyErr
BattCD
BattCDSysReac
BIPCyl1

BIPCyl2
BIPCyl3
BIPCyl4
BIPCyl5
BIPCyl6
BIPCyl7
BIPCyl8
BPSCD

BPSCDSysReac
CLSCDSysReac
CmbChbMisfire1
CmbChbMisfire2
CmbChbMisfire3
CmbChbMisfire4

Error
code

SPN

(dec)

SPN

(hex)

(hex)

11 0B 107 0000006B
12 0C 91 0000005B

14 0E 91 0000005B

15 0F 91 0000005B
16 10 108 0000006C
17 11 729 000002D9
18 12 730 000002DA
19 13 676 000002A4
20 14 676 000002A4
22 16 168 000000A8
23 17 168 000000A8
24 18 3561 00000DE9 2 5-3-1

25 19 3562 00000DEA 2 5-3-2
26 1A 3563 00000DEB 2 5-3-3
27 1B 3564 00000DEC 2 5-3-4
28 1C 3565 00000DED 2 5-3-5
29 1D 3566 00000DEE 2 5-3-6
30 1E 3567 00000DEF 2 5-3-7
31 1F 3568 00000DF0 2 5-3-8
32 20 102 00000066

33 21 102 00000066
37 25 111 0000006F
38 26 1323 0000052B
39 27 1324 0000052C
40 28 1325 0000052D
41 29 1326 0000052E

FMI Blink

1, 11
2, 3, 4, 11

2, 8
8, 11

2, 3, 4, 11
3, 4, 5, 11
3, 4, 5, 11
4, 11
2, 5, 11
0, 1, 11
2, 11

2, 3, 4
2, 11
1, 11
11, 12
11, 12
11, 12
11, 12

code

1-3-6
2-2-6

2-2-2

2-2-2
2-9-2
2-6-3
2-6-3
2-6-3
2-6-3
3-1-8
3-1-8

2-2-3
2-2-3
2-3-5
2-4-1
2-4-1
2-4-1
2-4-1

06-Dec-2005

Description Self-

curing1

Air filter: pressure loss above target range with system reaction yes
Accelerator pedal: cable break or short circuit, implausible compared to

signal of idle sensor
PWM accelerator pedal: bad signal (range or frequency), cable break or

short circuit
PWM accelerator pedal: bad pulse-width repetition rate yes

ECU internal error: ambient pressure sensor defective yes
Air heater relay: cable break or short circuit yes
Air heater magnetic valve: cable break or short circuit yes
Air heater relay: cable break or wrong connection no
Air heater relay: inoperable during shut-off no
Battery input (voltage 0-5V): outside target range yes
Battery voltage: above target range with system reaction yes
Begin of injection period in cylinder 1: outside target range or missing yes

Begin of injection period in cylinder 2: outside target range or missing yes
Begin of injection period in cylinder 3: outside target range or missing yes
Begin of injection period in cylinder 4: outside target range or missing yes
Begin of injection period in cylinder 5: outside target range or missing yes
Begin of injection period in cylinder 6: outside target range or missing yes
Begin of injection period in cylinder 7: outside target range or missing yes
Begin of injection period in cylinder 8: outside target range or missing yes
Charge air pressure sensor: cable break or short circuit yes

Charge air pressure: outside target range yes
Coolant level: outside target range no
Misfire detected in cylinder 1 no
Misfire detected in cylinder 2 no
Misfire detected in cylinder 3 no
Misfire detected in cylinder 4 no

no

yes

DEUTZ Service Information Systems 1/7

DEUTZ EMR3 – Diagnostic trouble codes

ID Error

code
(dec)

CmbChbMisfire5
CmbChbMisfire6
CmbChbMisfire7
CmbChbMisfire8
CmbChbMisfireMul
CmbChbSysReac
CoEngShOffDemIgr
CRERCD
CSLpCD
CTLpCD

CTSCD
CTSCDSysReac
Dummy1CD_Max

Dummy1CD_Min
Dummy1CD_SigNpl
Dummy2CD_Max
Dummy2CD_Min
Dummy2CD_SigNpl
EGRCD_Max

EGRCD_Min
EGRCD_SigNpl
EGRCDIntEGR
EngCDTrqCalcOut
EngMBackUp
EngMCaS1
EngMCrS1
EngMOfsCaSCrS
EngPrtSysReacFOC
EngPrtSysReacORC

Error
code

SPN

(dec)

SPN

(hex)

(hex)

42 2A 1327 0000052F
43 2B 1328 00000530
44 2C 1450 000005AA
45 2D 1451 000005AB
46 2E 1322 0000052A
47 2F 1346 00000542
48 30 1109 00000455
52 34 1072 00000430
53 35 1081 00000439
54 36 704 000002C0 11 1-2-3

55 37 110 0000006E
56 38 110 0000006E
57 39 701 000002BD 11 -

58 3A 701 000002BD 11 ­59 3B 701 000002BD 11 ­60 3C 702 000002BE 11 ­61 3D 702 000002BE 11 ­62 3E 702 000002BE 11 ­69 45 2791 00000AE7

70 46 2791 00000AE7
71 47 2791 00000AE7
72 48 2791 00000AE7
74 4A 923 0000039B
75 4B 190 000000BE
76 4C 190 000000BE
77 4D 190 000000BE
78 4E 190 000000BE
79 4F 190 000000BE
80 50 190 000000BE

FMI Blink

11, 12
11, 12
11, 12
11, 12
11, 12
0, 11
2, 11
3, 4, 5, 11
2, 3, 4, 5

2, 3, 4
0, 11

3, 11
4, 11
2, 5, 11
2, 3, 4, 5
2, 3, 4, 5
11, 12
8, 11, 12
8, 11, 12
2, 11
0, 11
11, 14

code

2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
3-4-1
5-2-8
3-2-8

2-2-5
2-3-2

4-1-4
4-1-4
4-1-5
4-1-6
5-5-5
2-1-2
2-1-2
2-1-2
2-1-3
2-1-4
2-1-4

06-Dec-2005

Description Self-

curing1

Misfire detected in cylinder 5 no
Misfire detected in cylinder 6 no
Misfire detected in cylinder 7 no
Misfire detected in cylinder 8 no
Misfire detected in multiple cylinders no
Misfire detected with system reaction no
Shut-off request ignored no
Internal engine brake: cable break or short circuit no
Preheating signal lamp: cable break or short circuit no
Coolant temp. warning lamp: cable break or short circuit no

Coolant temp. sensor: cable break or short circuit yes
Coolant temp.: outside target range with system reaction yes
Reserve output 1: short circuit to Ubatt no

Reserve output 1: short circuit to ground no
Reserve output 1: cable break or ECU internal error no
Reserve output 2: short circuit to Ubatt no
Reserve output 2: short circuit to ground no
Reserve output 2: cable break or ECU internal error no
EGR actuator (external): short circuit to Ubatt no

EGR actuator (external): short circuit to ground no
EGR actuator (external): cable break or ECU internal error no
EGR actuator (internal): cable break or short circuit no
"Engine Power" output: cable break or short circuit no
Running with cam-shaft speed signal only yes
Speed signal from cam-shaft: bad or missing yes
Speed signal from crank-shaft: bad or missing yes
Speed signals of crank-shaft and cam-shaft: phase-shifted no
Engine overspeed with system reaction no
Overrun conditions with system reaction yes

DEUTZ Service Information Systems 2/7

DEUTZ EMR3 – Diagnostic trouble codes

ID Error

code
(dec)

ESLpCD
ExFlCD
FanCD
FanCDSysReac
FlFCD
FlFCD_WtLvl
FlPSCD
FlPSCDSysReac
FrmMngDecV1
FrmMngFunModCtl
FrmMngTOEngPrt
FrmMngTOPrHtEnCmd
FrmMngTORxCCVS
FrmMngTORxEngTemp
FrmMngTOSwtOut
FrmMngTOTCO1
FrmMngTOTSC1AE
FrmMngTOTSC1AR
FrmMngTOTSC1DE
FrmMngTOTSC1DR
FrmMngTOTSC1PE
FrmMngTOTSC1TE
FrmMngTOTSC1TR
FrmMngTOTSC1VE
FrmMngTOTSC1VR
FrmMngTxTO
FTSCD
FTSCDSysReac

Error
code

SPN

(dec)

SPN

(hex)

(hex)

81 51 703 000002BF
82 52 1074 00000432
83 53 975 000003CF
86 56 523602 0007FD52
87 57 97 00000061
89 59 97 00000061
90 5A 94 0000005E
91 5B 94 0000005E
94 5E 523239 0007FBE7

95 5F 523240 0007FBE8
106 6A 523212 0007FBCC
110 6E 523216 0007FBD0
112 70 523218 0007FBD2
113 71 523604 0007FD54
117 75 523238 0007FBE6
118 76 523222 0007FBD6
120 78 523605 0007FD55
121 79 523606 0007FD56
122 7A 523607 0007FD57
123 7B 523608 0007FD58
124 7C 523609 0007FD59
125 7D 898 00000382
126 7E 520 00000208
127 7F 523610 0007FD5A
128 80 523611 0007FD5B
131 83 523500 0007FCEC
133 85 174 000000AE
134 86 174 000000AE

FMI Blink

2, 3, 4, 5
3, 4, 5, 11
2, 3, 4, 5
2, 11
3, 4, 11
11, 12
3, 4, 11
2, 11
2, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
3, 4, 11
0, 11

code

1-4-2
2-1-9
2-3-8
2-3-8
2-2-8
2-2-8
2-1-6
2-1-6
5-2-6
5-2-7
3-3-3
3-3-7
1-1-1
1-1-2
1-1-5
1-1-6
1-1-8
1-1-9
1-1-8
1-1-9
1-1-8
1-1-8
1-1-9
1-1-8
1-1-9
2-7-1
2-2-7
2-3-7

06-Dec-2005

Description Self-

curing1

Engine operating signal lamp: cable break or ECU internal error no
Engine brake flap actuator: cable break or short circuit no
Fan actuator: cable break or short circuit no
Fan speed: above target range with system reaction yes
Fuel filter / water separator sensor: cable break or short circuit yes
Water level in fuel filter: above target range no
Fuel low pressure sensor: cable break or short circuit yes
Fuel low pressure: below target range with system reaction yes
CAN message "DecV1" (pseudo pedal): missing or above target range. yes
CAN message "FunModCtl" (function mode control): missing yes
CAN message "EngPrt" (engine protection): missing yes
CAN message "PrHtEnCmd" (preheat and engine command): missing yes
CAN message "RxCCVS" (cruise control): missing yes
CAN message "RxEngTemp" (enigne temperature): missing yes
CAN message "SwtOut" (switch outputs): missing yes
CAN message "TCO1" (speedo signal): missing yes
CAN message "TSC1-AE": missing no
CAN message "TSC1-AR": missing no
CAN message "TSC1-DE": missing no
CAN message "TSC1-DR": missing no
CAN message "TSC1-PE": missing no
CAN message "TSC1-TE": missing no
CAN message "TSC1-TR": missing no
CAN message "TSC1-VE": missing no
CAN message "TSC1-VR": missing no
CAN bus: time out of at least one sended message yes
Fuel temp. sensor: cable break or short circuit yes
Fuel temp.: above target range with system reaction yes

DEUTZ Service Information Systems 3/7

DEUTZ EMR3 – Diagnostic trouble codes

ID Error

code
(dec)

GOTSCD
GOTSCDSysReac
HdThrt

HOTSCD
HOTSCDSysReac
HWEMonCom
HWEMonEEPROM
HWEMonRcyLocked

HWEMonRcySuppressed
HWEMonRcyVisible
HWEMonUMaxSupply

HWEMonUMinSupply
IATSCD
IATSCDSysReac
InjVlvBnk1A
InjVlvBnk1B
InjVlvBnk2A
InjVlvBnk2B
InjVlvChipA
InjVlvChipB

InjVlvCyl1A
InjVlvCyl1B
InjVlvCyl2A
InjVlvCyl2B
InjVlvCyl3A
InjVlvCyl3B

Error
code

SPN

(dec)

SPN

(hex)

(hex)

136 88 - ­137 89 - ­138 8A 29 0000001D

139 8B 1638 00000666
140 8C 1638 00000666
141 8D 523617 0007FD61
142 8E 630 00000276
143 8F 523612 0007FD5C

144 90 523612 0007FD5C

145 91 523612 0007FD5C

146 92 523612 0007FD5C
147 93 523612 0007FD5C
149 95 105 00000069
150 96 105 00000069
153 99 523350 0007FC56
154 9A 523351 0007FC57
155 9B 523352 0007FC58
156 9C 523353 0007FC59
157 9D 523354 0007FC5A
158 9E 523355 0007FC5B 12 1-5-3

159 9F 651 0000028B
160 A0 651 0000028B
161 A1 652 0000028C
162 A2 652 0000028C
163 A3 653 0000028D
164 A4 653 0000028D

FMI Blink

2, 3, 4, 11
2, 11
2, 3, 4, 11

3, 4, 11, 12
2, 11
11, 12
11, 12
11, 14

11, 14
11, 14
3, 11

4, 11
2, 3, 4, 11
0, 11
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
2, 3, 12, 14

3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13

code

1-3-3
1-3-3
1-2-6

3-1-4
3-1-4
5-5-5
2-8-1
5-5-5

5-5-5

5-5-5

5-5-5
5-5-5
1-2-8
2-3-3
1-5-1
1-5-1
1-5-2
1-5-2
1-5-3

1-5-4
1-5-4
1-5-5
1-5-5
1-5-6
1-5-6

06-Dec-2005

Description Self-

curing1

Customer-specific sensor 1: cable brea k or short circuit yes
Customer-specific temp. 1: outside target range with system reaction yes
Hand throttle: cable break or short circuit, implausible compared to

signal of idle sensor
Customer-specific sensor 2: cable brea k or short circuit yes

Customer-specific temp. 2: outside target range with system reaction yes
ECU internal error: communication with chip CJ 940 disturbed no
ECU internal error: EEPROM memory access no
ECU internal hardware monitoring: a recovery occurred which is stored

as protected
ECU internal hardware monitoring: a recovery occurred which is not

stored
ECU internal hardware monitoring: a recovery occurred which is visible

in the error memory
ECU internal hardware monitoring: overvoltage no

ECU internal hardware monitoring: undervoltage no
Charge air temp. sensor: cable break or short circuit yes
Charge air temp.: above target range with system reaction yes
Injectors of cylinder bank 1: short circuit no
Injectors of cylinder bank 1: cable break no
Injectors of cylinder bank 2: short circuit no
Injectors of cylinder bank 2: cable break no
ECU internal error: injector power stage A no
ECU internal error: injector power stage B no

Injector 1: short circuit no
Injector 1: cable break yes
Injector 2: short circuit no
Injector 2: cable break yes
Injector 3: short circuit no
Injector 3: cable break yes

no

no
no
no

DEUTZ Service Information Systems 4/7

DEUTZ EMR3 – Diagnostic trouble codes

06-Dec-2005

ID Error

code
(dec)

InjVlvCyl4A
InjVlvCyl4B
InjVlvCyl5A
InjVlvCyl5B
InjVlvCyl6A
InjVlvCyl6B
InjVlvCyl7A
InjVlvCyl7B
InjVlvCyl8A
InjVlvCyl8B
InjVlvErrDet

MeUnCD_ADC
MeUnCDNoLoad
MeUnCDSCBat
MeUnCDSCGnd
MnRly1_SCB
MnRly1_SCG
Montr
MRlyCD
MRlyCDMnRly2
MRlyCDMnRly3
MSSCD1

MSSCD2
MSSCD3
NetMngCANAOff

NetMngCANBOff

DEUTZ Service Information Systems 5/7

Error
code

SPN

(dec)

SPN

(hex)

(hex)

165 A5 654 0000028E
166 A6 654 0000028E
167 A7 655 0000028F
168 A8 655 0000028F
169 A9 656 00000290
170 AA 656 00000290
171 AB 1419 0000058B
172 AC 1419 0000058B
173 AD 1420 0000058C
174 AE 1420 0000058C
175 AF 523370 0007FC6A

176 B0 523615 0007FD5F
177 B1 523615 0007FD5F
178 B2 523615 0007FD5F
179 B3 523615 0007FD5F
182 B6 2634 00000A4A
183 B7 2634 00000A4A
184 B8 523420 0007FC9C
186 BA 2634 00000A4A
187 BB 563 00000233
188 BC 2634 00000A4A
189 BD 523450 0007FCBA

190 BE 523451 0007FCBB

191 BF 523452 0007FCBC

192 C0 639 0000027F
193 C1 1231 000004CF

FMI Blink

3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
11, 14

3, 4, 11
5, 11, 12
11, 12
11, 12
3, 11
4, 11
11, 14
7, 11, 12
7, 11, 12
7, 11, 12
2, 3, 4, 11

2, 3, 4, 11
2, 3, 4, 11
11, 14

11, 14

code

1-6-1
1-6-1
1-6-2
1-6-2
1-6-3
1-6-3
1-6-4
1-6-4
1-6-5
1-6-5
5-5-5

1-3-5
1-3-5
1-3-5
1-3-5
1-3-7
1-3-8
1-3-9
2-6-1
2-6-1
2-6-1
1-4-3

1-4-3

1-4-3

2-7-1
2-7-1

Description Self-

curing1

Injector 4: short circuit no
Injector 4: cable break yes
Injector 5: short circuit no
Injector 5: cable break yes
Injector 6: short circuit no
Injector 6: cable break yes
Injector 7: short circuit no
Injector 7: cable break yes
Injector 8: short circuit no
Injector 8: cable break yes
Compression test active: rail-pressure monitoring is going to be

disabled
Metering unit valve: flow rate outside target range no

Metering unit valve: not connected or output disabled no
Metering unit valve: short circuit to Ubatt no
Metering unit valve: short circuit to ground no
Main relay 1: short circuit to Ubatt no
Main relay 1: short circuit to ground no
ECU internal error: watchdog counter exceeds maximum no
Main relay 2: short circuit to ground or emergency shut-off no
Main relay 3: short circuit to ground or emergency shut-off (EDC16 only) no
Main relay 3: short circuit to ground or emergency shut-off (EDC7 only) no
Multi state switch 1: cable break or short circuit, input voltage outside

target range
Multi state switch 2: cable break or short circuit, input voltage outside

target range
Multi state switch 3: cable break or short circuit, input voltage outside

target range
CAN bus A: cable break or short circuit, off-state yes

CAN bus B: cable break or short circuit, off-state yes

yes
yes
yes

DEUTZ EMR3 – Diagnostic trouble codes

ID Error

code
(dec)

NetMngCANCOff
OPLpCD
OPSCD
OPSCD1
OPSCDSysReacHi
OPSCDSysReacLo
OSwCD
OTSCD
OTSCDSysReac
PRVMon

RailCD
RailCDOfsTst

RailMeUn0
RailMeUn1

RailMeUn2
RailMeUn3

RailMeUn4
RailMeUn7

SOPTst
SSpMon1
SSpMon2
SSpMon3
StrtCDHS
StrtCDLS

Error
code

SPN

(dec)

SPN

(hex)

(hex)

194 C2 1235 000004D3
195 C3 705 000002C1
196 C4 100 00000064
197 C5 100 00000064
198 C6 100 00000064
199 C7 100 00000064
200 C8 1237 000004D5
201 C9 175 000000AF
203 CB 175 000000AF
208 D0 523470 0007FCCE

209 D1 157 0000009D
210 D2 157 0000009D

211 D3 523613 0007FD5D

212 D4 523613 0007FD5D
213 D5 523613 0007FD5D
214 D6 523613 0007FD5D

215 D7 523613 0007FD5D
216 D8 523613 0007FD5D

218 DA 523490 0007FCE2
219 DB 1079 00000437
221 DD 1080 00000438
222 DE 523601 0007FD51
223 DF 677 000002A5
224 E0 677 000002A5

FMI Blink

11, 14
2, 3, 4, 5
0, 2, 3, 4
1, 11
0, 11
1, 11
2, 11
2, 3, 4
0, 11
2, 11, 12,

14
3, 4, 11
0, 1, 11

0, 11
0, 11

0, 11
1, 11

0, 11
2, 11

3, 4, 11, 12
3, 4, 11
3, 4, 11
3, 4, 11
3, 4, 11
3, 4, 5, 11

code

2-7-1
1-3-5
2-2-4
2-3-1
2-3-1
2-3-1
1-4-5
1-4-4
1-4-4
1-4-6

1-4-7
1-4-7

1-3-4

1-3-4
1-3-4
1-3-4

1-3-4
1-3-4

1-4-9
2-8-2
2-8-2
2-8-2
5-1-2
5-1-2

06-Dec-2005

Description Self-

curing1

CAN bus C: cable break or short circuit, off-state yes
Oil pressure warning lamp: cable break or short circuit no
Charge air pressure sensor: cable break or short circuit yes
Oil pressure: value implausible low yes
Oil pressure: above target range yes
Oil pressure: below target range yes
Override switch hangs yes
Oil temperature sensor: cable break or short circuit yes
Oil temperature: below target range with system reaction yes
Rail pressure limiting valve: opening failure no

Rail pressure sensor: cable break or short circuit no
Rail pressure sensor: low quality signal (deviation of signal during start

or after-run above target range)
Rail pressure: positive deviation (speed dependent) outside target

range
Rail pressure: positive deviation (flow dependent) outside target range yes

Rail pressure: negative deviation (flow dependent) outside target range yes
Rail pressure: negative deviation (speed dependent) outside target

range
Rail pressure: above target range yes

Rail pressure: implausible (leakage, injector needle blocked in open
position, wastage of injectors or high pressure pumps, high pressure
pumps defective)

ECU internal error: redundant shut-off conditions detected no
ECU internal error: wrong voltage of internal 5V reference source 1 yes
ECU internal error: wrong voltage of internal 5V reference source 2 yes
ECU internal error: wrong voltage of internal 5V reference source 3 yes
Start relay (high side): short circuit no
Start relay (low side): cable break or short circuit, disabled by ECU no

yes
yes

yes

no

DEUTZ Service Information Systems 6/7

DEUTZ EMR3 – Diagnostic trouble codes

ID Error

code
(dec)

SysLamp
T15CD
T50CD
TPUMon
VSSCD1
WdCom

1

Non-self-curing errors remain active up to the next ECU reset.

Table 2: FMI codes

FMI Description FMI Description

0

Data valid but above normal operational range

1

Data valid but below normal operational range

2

Data erratic, intermittent, or incorrect

3

Voltage above normal or shorted high

4

Voltage below normal or shorted low

5

Current below normal or open circuit

6

Current above normal or grounded circuit

7

Mechanical system not responding properly

Error
code

SPN

(dec)

SPN

(hex)

(hex)

225 E1 624 00000270
226 E2 158 0000009E
227 E3 523550 0007FD1E
228 E4 523550 0007FD1E
232 E8 84 00000054
235 EB 523600 0007FD50

FMI Blink

2, 3, 4, 5
11, 12
11, 12
2, 11
0, 8, 12, 14
11, 12

8

Abnormal frequency, pulse width,or period

9

Abnormal update rated

10

Abnormal rate of change

11

Failure mode not identifiable

12

Bad intelligent device or component

13

Out of Calibration

14

Special Instructions

15

Reserved

code

5-1-3
5-1-4
5-1-5
5-5-5
5-2-1
5-5-5

06-Dec-2005

Description Self-

curing1

Diagnostic lamp: cable break or short circuit, disabled by ECU no
Terminal 15: ignition ON not detected no
Terminal 50: engine start switch hangs no
ECU internal error: time processing unit (TPU) defective no
Vehicle speed: above target range, signal missing or implausible yes
ECU internal error: serial communication interface defective no

DEUTZ Service Information Systems 7/7