Deutz TCD 2015 V08 EMR3 Service Manual

DEUTZ EMR3 – Diagnostic trouble codes
Table 1: Error overview
ID Error
AirFltSysReac APP1
APPPwm APPPwmPer
APSCD ArHt1 ArHt2 ArHtCD_NoLd ArHtCD_RlyErr BattCD BattCDSysReac BIPCyl1
BIPCyl2 BIPCyl3 BIPCyl4 BIPCyl5 BIPCyl6 BIPCyl7 BIPCyl8 BPSCD
BPSCDSysReac CLSCDSysReac CmbChbMisfire1 CmbChbMisfire2 CmbChbMisfire3 CmbChbMisfire4
Error code
SPN
(dec)
SPN
(hex)
(hex)
11 0B 107 0000006B 12 0C 91 0000005B
14 0E 91 0000005B
15 0F 91 0000005B 16 10 108 0000006C 17 11 729 000002D9 18 12 730 000002DA 19 13 676 000002A4 20 14 676 000002A4 22 16 168 000000A8 23 17 168 000000A8 24 18 3561 00000DE9 2 5-3-1
25 19 3562 00000DEA 2 5-3-2 26 1A 3563 00000DEB 2 5-3-3 27 1B 3564 00000DEC 2 5-3-4 28 1C 3565 00000DED 2 5-3-5 29 1D 3566 00000DEE 2 5-3-6 30 1E 3567 00000DEF 2 5-3-7 31 1F 3568 00000DF0 2 5-3-8 32 20 102 00000066
33 21 102 00000066 37 25 111 0000006F 38 26 1323 0000052B 39 27 1324 0000052C 40 28 1325 0000052D 41 29 1326 0000052E
FMI Blink
1, 11 2, 3, 4, 11
2, 8 8, 11
2, 3, 4, 11 3, 4, 5, 11 3, 4, 5, 11 4, 11 2, 5, 11 0, 1, 11 2, 11
2, 3, 4 2, 11 1, 11 11, 12 11, 12 11, 12 11, 12
1-3-6 2-2-6
2-2-2
2-2-2 2-9-2 2-6-3 2-6-3 2-6-3 2-6-3 3-1-8 3-1-8
2-2-3 2-2-3 2-3-5 2-4-1 2-4-1 2-4-1 2-4-1
06-Dec-2005
Description Self-
curing1
Air filter: pressure loss above target range with system reaction yes Accelerator pedal: cable break or short circuit, implausible compared to
signal of idle sensor PWM accelerator pedal: bad signal (range or frequency), cable break or
short circuit PWM accelerator pedal: bad pulse-width repetition rate yes
ECU internal error: ambient pressure sensor defective yes Air heater relay: cable break or short circuit yes Air heater magnetic valve: cable break or short circuit yes Air heater relay: cable break or wrong connection no Air heater relay: inoperable during shut-off no Battery input (voltage 0-5V): outside target range yes Battery voltage: above target range with system reaction yes Begin of injection period in cylinder 1: outside target range or missing yes
Begin of injection period in cylinder 2: outside target range or missing yes Begin of injection period in cylinder 3: outside target range or missing yes Begin of injection period in cylinder 4: outside target range or missing yes Begin of injection period in cylinder 5: outside target range or missing yes Begin of injection period in cylinder 6: outside target range or missing yes Begin of injection period in cylinder 7: outside target range or missing yes Begin of injection period in cylinder 8: outside target range or missing yes Charge air pressure sensor: cable break or short circuit yes
Charge air pressure: outside target range yes Coolant level: outside target range no Misfire detected in cylinder 1 no Misfire detected in cylinder 2 no Misfire detected in cylinder 3 no Misfire detected in cylinder 4 no
no
yes
DEUTZ Service Information Systems 1/7
DEUTZ EMR3 – Diagnostic trouble codes
ID Error
CmbChbMisfire5 CmbChbMisfire6 CmbChbMisfire7 CmbChbMisfire8 CmbChbMisfireMul CmbChbSysReac CoEngShOffDemIgr CRERCD CSLpCD CTLpCD
CTSCD CTSCDSysReac Dummy1CD_Max
Dummy1CD_Min Dummy1CD_SigNpl Dummy2CD_Max Dummy2CD_Min Dummy2CD_SigNpl EGRCD_Max
EGRCD_Min EGRCD_SigNpl EGRCDIntEGR EngCDTrqCalcOut EngMBackUp EngMCaS1 EngMCrS1 EngMOfsCaSCrS EngPrtSysReacFOC EngPrtSysReacORC
Error code
SPN
(dec)
SPN
(hex)
(hex)
42 2A 1327 0000052F 43 2B 1328 00000530 44 2C 1450 000005AA 45 2D 1451 000005AB 46 2E 1322 0000052A 47 2F 1346 00000542 48 30 1109 00000455 52 34 1072 00000430 53 35 1081 00000439 54 36 704 000002C0 11 1-2-3
55 37 110 0000006E 56 38 110 0000006E 57 39 701 000002BD 11 -
58 3A 701 000002BD 11 ­59 3B 701 000002BD 11 ­60 3C 702 000002BE 11 ­61 3D 702 000002BE 11 ­62 3E 702 000002BE 11 ­69 45 2791 00000AE7
70 46 2791 00000AE7 71 47 2791 00000AE7 72 48 2791 00000AE7 74 4A 923 0000039B 75 4B 190 000000BE 76 4C 190 000000BE 77 4D 190 000000BE 78 4E 190 000000BE 79 4F 190 000000BE 80 50 190 000000BE
FMI Blink
11, 12 11, 12 11, 12 11, 12 11, 12 0, 11 2, 11 3, 4, 5, 11 2, 3, 4, 5
2, 3, 4 0, 11
3, 11 4, 11 2, 5, 11 2, 3, 4, 5 2, 3, 4, 5 11, 12 8, 11, 12 8, 11, 12 2, 11 0, 11 11, 14
2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 3-4-1 5-2-8 3-2-8
2-2-5 2-3-2
4-1-4 4-1-4 4-1-5 4-1-6 5-5-5 2-1-2 2-1-2 2-1-2 2-1-3 2-1-4 2-1-4
06-Dec-2005
Description Self-
curing1
Misfire detected in cylinder 5 no Misfire detected in cylinder 6 no Misfire detected in cylinder 7 no Misfire detected in cylinder 8 no Misfire detected in multiple cylinders no Misfire detected with system reaction no Shut-off request ignored no Internal engine brake: cable break or short circuit no Preheating signal lamp: cable break or short circuit no Coolant temp. warning lamp: cable break or short circuit no
Coolant temp. sensor: cable break or short circuit yes Coolant temp.: outside target range with system reaction yes Reserve output 1: short circuit to Ubatt no
Reserve output 1: short circuit to ground no Reserve output 1: cable break or ECU internal error no Reserve output 2: short circuit to Ubatt no Reserve output 2: short circuit to ground no Reserve output 2: cable break or ECU internal error no EGR actuator (external): short circuit to Ubatt no
EGR actuator (external): short circuit to ground no EGR actuator (external): cable break or ECU internal error no EGR actuator (internal): cable break or short circuit no "Engine Power" output: cable break or short circuit no Running with cam-shaft speed signal only yes Speed signal from cam-shaft: bad or missing yes Speed signal from crank-shaft: bad or missing yes Speed signals of crank-shaft and cam-shaft: phase-shifted no Engine overspeed with system reaction no Overrun conditions with system reaction yes
DEUTZ Service Information Systems 2/7
DEUTZ EMR3 – Diagnostic trouble codes
ID Error
ESLpCD ExFlCD FanCD FanCDSysReac FlFCD FlFCD_WtLvl FlPSCD FlPSCDSysReac FrmMngDecV1 FrmMngFunModCtl FrmMngTOEngPrt FrmMngTOPrHtEnCmd FrmMngTORxCCVS FrmMngTORxEngTemp FrmMngTOSwtOut FrmMngTOTCO1 FrmMngTOTSC1AE FrmMngTOTSC1AR FrmMngTOTSC1DE FrmMngTOTSC1DR FrmMngTOTSC1PE FrmMngTOTSC1TE FrmMngTOTSC1TR FrmMngTOTSC1VE FrmMngTOTSC1VR FrmMngTxTO FTSCD FTSCDSysReac
Error code
SPN
(dec)
SPN
(hex)
(hex)
81 51 703 000002BF 82 52 1074 00000432 83 53 975 000003CF 86 56 523602 0007FD52 87 57 97 00000061 89 59 97 00000061 90 5A 94 0000005E 91 5B 94 0000005E 94 5E 523239 0007FBE7
95 5F 523240 0007FBE8 106 6A 523212 0007FBCC 110 6E 523216 0007FBD0 112 70 523218 0007FBD2 113 71 523604 0007FD54 117 75 523238 0007FBE6 118 76 523222 0007FBD6 120 78 523605 0007FD55 121 79 523606 0007FD56 122 7A 523607 0007FD57 123 7B 523608 0007FD58 124 7C 523609 0007FD59 125 7D 898 00000382 126 7E 520 00000208 127 7F 523610 0007FD5A 128 80 523611 0007FD5B 131 83 523500 0007FCEC 133 85 174 000000AE 134 86 174 000000AE
FMI Blink
2, 3, 4, 5 3, 4, 5, 11 2, 3, 4, 5 2, 11 3, 4, 11 11, 12 3, 4, 11 2, 11 2, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 3, 4, 11 0, 11
1-4-2 2-1-9 2-3-8 2-3-8 2-2-8 2-2-8 2-1-6 2-1-6 5-2-6 5-2-7 3-3-3 3-3-7 1-1-1 1-1-2 1-1-5 1-1-6 1-1-8 1-1-9 1-1-8 1-1-9 1-1-8 1-1-8 1-1-9 1-1-8 1-1-9 2-7-1 2-2-7 2-3-7
06-Dec-2005
Description Self-
curing1
Engine operating signal lamp: cable break or ECU internal error no Engine brake flap actuator: cable break or short circuit no Fan actuator: cable break or short circuit no Fan speed: above target range with system reaction yes Fuel filter / water separator sensor: cable break or short circuit yes Water level in fuel filter: above target range no Fuel low pressure sensor: cable break or short circuit yes Fuel low pressure: below target range with system reaction yes CAN message "DecV1" (pseudo pedal): missing or above target range. yes CAN message "FunModCtl" (function mode control): missing yes CAN message "EngPrt" (engine protection): missing yes CAN message "PrHtEnCmd" (preheat and engine command): missing yes CAN message "RxCCVS" (cruise control): missing yes CAN message "RxEngTemp" (enigne temperature): missing yes CAN message "SwtOut" (switch outputs): missing yes CAN message "TCO1" (speedo signal): missing yes CAN message "TSC1-AE": missing no CAN message "TSC1-AR": missing no CAN message "TSC1-DE": missing no CAN message "TSC1-DR": missing no CAN message "TSC1-PE": missing no CAN message "TSC1-TE": missing no CAN message "TSC1-TR": missing no CAN message "TSC1-VE": missing no CAN message "TSC1-VR": missing no CAN bus: time out of at least one sended message yes Fuel temp. sensor: cable break or short circuit yes Fuel temp.: above target range with system reaction yes
DEUTZ Service Information Systems 3/7
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