Deutz TCD 2015 Service Manual

TCD 2015

4 Technical data

4.1 Testing and setting data

Technical data

4

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Technical data Testing and setting data

TCD 2015

4

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TCD 2015

Technical data

Testing and setting data

3

4

TCD 2015 V06 1200 mm

V06 1107 mm

TCD 2015

(Railway)

about all data

V08 1454 mm

TCD 2015

(Railway)

TCD 2015 V06 1200 mm

V06 1125 mm

TCD 2015

(Railway)

about all data

V08 1120 mm

TCD 2015

(Railway)

TCD 2015 V06 1300 mm

V06 835 mm

TCD 2015

(Railway)

about all data

V08 837 mm

TCD 2015

(Railway)

TCD 2015 V06 approx. 1020-1200 kg

TCD 2015 V08 1244 kg

V06 920 kg

TCD 2015

(Railway)

V08 1160 kg

TCD 2015

(Railway)

TCD 2015 V06 11906 cm

TCD 2015 V08 15874 cm

Length of engine

ID no. Name Information Series Value Unit

General engine data

Length of engine with connection housing

P00 01

Width of engine

Width of engine with connection housing

P00 02

Height of engine

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Height of engine with connection housing

P00 03

P00 04 Engine weight according to DIN 70020-A without operating media

P00 20 Combustion process TCD 2015 Direct injection -

P00 10 Working principle TCD 2015 4 stroke -

P00 30 Total volume

P00 31 Bore TCD 2015 132 mm

Technical data

+0

0 +0

0

Testing and setting data

TCD 2015

kPa

(bar)

-

.

0

4

A1-B4-A4-B1-B3-A3-

16.5:1 -

TCD 2015 17.5:1 -

TCD 2015

(Railway)

3200-3400

(32-34)

TCD 2015 V06 A1-B3-A3-B2-A2-B1 -

B2-A2

TCD 2015 V08

TCD 2015 47.500 mm

ID no. Name Information Series Value Unit

P00 32 Stroke TCD 2015 145 mm

P00 40 Compression ratio

Standard

fit H6

P00 51 Compression pressure TCD 2015

P00 70 Spark gap TCD 2015 V06 120 °

P00 50 Direction of rotation looking onto the flywheel TCD 2015 counter-clockwise -

P00 71 Ignition sequence

P00 81 Cylinder and side view TCD 2015 T00 81 -

Cylinder head

P01 01 Valve seat insert, bore (inlet)

P01 02 Valve seat insert, bore (outlet) Standard TCD 2015 44.500 mm

P01 03 Valve seat insert, bore (inlet) 1. oversize level TCD 2015 47.800 mm

P01 04 Valve seat insert, bore (outlet) 1. oversize level TCD 2015 44.300 mm

P01 05 Valve guide, bore in cylinder head Standard TCD 2015 15.000 mm

P01 06 Valve guide, bore in cylinder head 1. oversize level TCD 2015 15.100 mm

P01 07 Valve guide, bore in cylinder head 2. oversize level TCD 2015 15.200 mm

P01 08 Cylinder head, height Standard TCD 2015 120 mm

P01 09 Cylinder head, height Undersize TCD 2015 119.70 mm

Valve guide

P01 11 Valve guide, external diameter Standard TCD 2015 15.0 mm

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TCD 2015

+0

0 +0

07

6

+0

07

6

+0

07

6

+0

07

6

+0

00

0

+0

00

0

+0.

2

+0.

2

+0.

2

+0.

2

.

0

Technical data

Testing and setting data

.

+0.0

.

+0.0

.

-0.0

-0.

4

TCD 2015 2.5 mm

Standard

(from the center of the valve head to the

cylinder head sealing surface)

TCD 2015 1.20 - 1.60 mm

Wear limit

(from the center of the valve head to the

cylinder head sealing surface)

P01 37 Valve head diameter (inlet) Standard TCD 2015 46.0 mm

P01 22 Valve seat insert, outside diameter (outlet) Standard TCD 2015 44.0 mm

P01 23 Valve seat insert, outside diameter (inlet) 1. oversize level TCD 2015 47.800 mm

P01 12 Valve guide, external diameter 1. oversize level TCD 2015 15.1 mm

P01 13 Valve guide, external diameter 2. oversize level TCD 2015 15.2 mm

P01 14 Valve guide, inside diameter (inlet) Standard TCD 2015 8.030 mm

P01 15 Valve guide, inside diameter (outlet) Standard TCD 2015 8.030 mm

Valve seat insert

ID no. Name Information Series Value Unit

P01 21 Valve seat insert, outside diameter (inlet) Standard TCD 2015 47.5 mm

P01 24 Valve seat insert, outside diameter (outlet) 1. oversize level TCD 2015 44.300 mm

Valve

P01 31 Valve shaft diameter (inlet) Standard TCD 2015 7.97 mm

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P01 32 Valve shaft diameter (outlet) Standard TCD 2015 7.96 mm

P01 33 Valve shaft clearance (inlet) Wear limit TCD 2015 0.12 mm

P01 34 Valve shaft clearance (outlet) Wear limit TCD 2015 0.14 mm

P01 35 Valve edge thickness, valve head (inlet) Standard TCD 2015 1.9 mm

P01 36 Valve edge thickness, valve head (outlet) Standard TCD 2015 1.5 mm

P01 38 Valve head diameter (outlet) Standard TCD 2015 42.0 mm

Valve seat

P01 45 Valve stand back dimension (inlet)

Technical data

+1

+0.

+1

+0.

+0

02 +0

02 0

04

6

Testing and setting data

mm

4

58.7

0

90 °

0.25 mm

0

108 °

0.30 mm

TCD 2015

.

0

.

0

-

-0.0

TCD 2015 2.4 mm

Standard

(from the center of the valve head to the

cylinder head sealing surface)

TCD 2015 1.25 - 1.65 mm

Wear limit

(from the center of the valve head to the

cylinder head sealing surface)

TCD 2015

with cold engine

with rotation angle disc

with feeler gauge

TCD 2015

with cold engine

with rotation angle disc

with feeler gauge

TCD 2015 T01 63 -

Valve overlap according to adjustment

schematic

Valve spring wire diameter 4.25

Valve spring length untensioned, normal

ID no. Name Information Series Value Unit

P01 46 Valve stand back dimension (outlet)

Valve spring

P01 51

Valve clearance

P01 61 Valve clearance (inlet)

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P01 62 Valve clearance (outlet)

P01 63 Valve clearance setting

Rocker arm/bracket

P01 72 Rocker arm, bore, diameter (outlet) TCD 2015 28 mm

P01 73 Rocker arm, bore, diameter (inlet) TCD 2015 28 mm

P01 74 Rocker arm shaft (diameter) TCD 2015 28 mm

P01 75 Axial clearance of the toggle levers Axial bearing clearance with cold engine TCD 2015 0.2 - 0.4 mm

10 Rz

0

01

3

+60+0

06 +0

06 0

01

3

TCD 2015

20 [Rmax]

16 Rz

20 [Rmax]

Technical data

Testing and setting data

.

-

-0.0

.

-

-0.0

4

Surface for cylinder head gasket TCD 2015

Surface for cylinder head cover TCD 2015

TCD 2015 0.25 each mm

Undersize stage

3 stages

TCD 2015 0.25 each mm

Undersize stage

3 stages

P02 06 Main journal, unroundness Wear limit TCD 2015 0.010 mm

ID no. Name Information Series Value Unit

P01 93 Roughness

Main running gear

Crankshaft

Main journal

P02 03 Main journal, diameter Standard TCD 2015 108 mm

P02 04 Main journal, diameter

P02 07 Main journal, hardness Standard TCD 2015 50 HRC

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Fit journal

P02 11 Fit bearing, width Standard TCD 2015 38 mm

P02 12 Fit bearing, width Oversize stage TCD 2015 38.25 mm

P02 13 Fit bearing, width Limit value for oversize stage TCD 2015 38.50 mm

Lifting journal

P02 22 Lifting journal, diameter TCD 2015 91 mm

P02 23 Lifting journal, diameter

P02 25 Lifting journal, unroundness Wear limit TCD 2015 0.010 mm

P02 26 Radial run-out, crankshaft maximum permissible deviation TCD 2015 0.15 mm

Main bearing

P02 34 Axial clearance of crankshaft permissible TCD 2015 0.205 - 0.392 mm

Technical data

+0

05 +0

0 +0

05 +0

03

0

Testing and setting data

TCD 2015

.

0

4

TCD 2015 3.36 mm

TCD 2015 3.485 mm

max. 0.06 mm

TCD 2015 3.610 mm

TCD 2015

max. 0.10 mm

TCD 2015

TCD 2015 0.04 - 0.063 mm

.

0

TCD 2015 91.048 mm

TCD 2015 0.25 each mm

.

-0.0

TCD 2015 95 mm

TCD 2015 0.060 - 0.136 mm

ID no. Name Information Series Value Unit

Standard

(upper and lower half)

1. oversize stage=0.125 mm

(upper and lower half)

P02 35 Thrust ring half, thickness

P02 36 Thrust ring half, thickness

2. oversize stage=0.125 mm

(upper and lower half)

P02 37 Thrust ring half, thickness

Permissible deviation (a)

at a distance of (x) 100 mm

Permissible deviation (A) to (B)

at a distance of (x) 100 mm

Connecting rod

P02 41 Parallelism of the connecting rod

P02 42 Taper on periphery of the connecting rod

P02 43 Small end bush, inside diameter installed, unmachined TCD 2015 52.040 mm

Small end bush clearance between piston pin

P02 45

and small end bush

P02 46 Assembly temperature of the small end bush cooled in coolant to TCD 2015 approx. -40 °C

after separation and re-assembly of rod

Undersize stage

installed

identification (n) / top

lining spattered

Big end bearing

P02 47 Assembly temperature of the connecting rod heated up in hot-air oven to TCD 2015 max. 220 °C

P02 52 Big end bearing shells, inside diameter

3 stages

P02 54 Big end bearing

and cover

Theoretical clearance between the big end bea-

ring / lifting journal

P02 55 Big end bearing, bore in connecting rod

P02 56

P02 57 Big end bearing clearance Wear limit TCD 2015 0.17 mm

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TCD 2015

+0

00

0

+0

00

0

+0

0

1

+0

0

Technical data

Testing and setting data

.

-0.0

TCD 2015 132 mm

.

-0.0

TCD 2015 132 mm

.

-0.0

TCD 2015 132 mm

.

+0.0

0.35 - 0.45 mm

TCD 2015

0.9 mm

1.1 - 1.3 mm

1.4 mm

TCD 2015

4

ID no. Name Information Series Value Unit

Piston pin

P02 61 Piston pin, diameter TCD 2015 51.992 - 52.000 mm

P02 62 Piston pin clearance Wear limit TCD 2015 0.09 mm

Measuring point 1

Piston

at height 22.5 mm

(Identification of the installation position

on the piston head)

Measuring point 2

at height 87.5 mm

P02 71 Piston, diameter

P02 72 Piston, diameter

(Identification of the installation position

on the piston head)

Measuring point 3

at height 122.7 mm

(Identification of the installation position

on the piston head)

P02 73 Piston, diameter

P02 75 Piston projection 1.4 = 1 hole (cylinder head gasket) TCD 2015 -0.05 to 0.10 mm

P02 76 Piston projection 1.6 = 2 holes (cylinder head gasket) TCD 2015 0.10 to 0.30 mm

P02 77 Piston projection 1.8 = 3 holes (cylinder head gasket) TCD 2015 0.30 to 0.51 mm

P02 78 Piston pin, bore TCD 2015 52 mm

Piston rings

Wear limit

(identification TOP in direction of piston

Standard

head)

P02 84 Closed gap, piston ring 1

Wear limit

(identification TOP in direction of piston

Standard

head)

P02 85 Closed gap, piston ring 2

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