Desa UNVENTED PROPANE GAS FIREPLACE User Manual

DESA INTERNATIONAL
UNVENTED (VENT-FREE)
PROPANE GAS FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
Manually Controlled
Shown with optional
®
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency,
or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to the this manual.
Air for Combustion and Ventilation
cabinet mantel, hearth base, and trim accessories.
section in
Save this manual for future reference.
CONTENTS
SECTION PAGE
Safety Information................................................................................... 2
Product Identification .............................................................................. 4
Local Codes ............................................................................................. 5
Unpacking................................................................................................ 5
Product Features ...................................................................................... 5
Air for Combustion and Ventilation........................................................ 6
Installing .................................................................................................. 9
Check Gas Type ............................................................................... 9
Assembling and Attaching Brass Trim ............................................ 10
Installation Clearances ..................................................................... 11
Conventional Fireplace Installation ................................................. 11
Built-In Fireplace Installation .......................................................... 13
Installing Gas Piping to Fireplace Location ..................................... 15
Connecting Fireplace to Gas Supply ................................................ 17
Checking Gas Connections .............................................................. 18
Installing Logs.................................................................................. 20
Operating Fireplace ................................................................................. 22
Inspecting Burners................................................................................... 25
Cleaning and Maintenance ...................................................................... 26
Troubleshooting....................................................................................... 26
Technical Service .................................................................................... 30
Service Hints ........................................................................................... 30
Replacement Parts ................................................................................... 31
Specifications .......................................................................................... 31
Wiring Diagram....................................................................................... 31
Accessories .............................................................................................. 32
Illustrated Parts Lists ............................................................................... 34-37
Warranty Information .............................................................................. Back Cover
SAFETY
INFORMATION
2
WARNINGS
WARNING ICON G 001
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER
WARNING ICON G 001
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble
the flu, with headaches, dizziness, or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have fireplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane Gas: Propane gas is odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.
Safety Information continues on next page
101969
SAFETY
INFORMATION
Continued
WARNINGS
WARNING: Any change to this fireplace or its controls can be dangerous.
1. Use only propane gas. Do not convert fireplace to use different fuel type.
2. Do not place propane supply tank(s) inside any structure. Locate propane supply tank(s) outdoors.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your building
• immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fire department
4. This fireplace shall not be installed in a bedroom or bathroom.
5. Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
6. Do not use this fireplace as a wood-burning fireplace. Use only the logs provided with the fireplace.
7. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of fireplace.
8. You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is in place before running fireplace.
9. This fireplace is designed to be smokeless. If logs ever appear to smoke, turn off fireplace and call a qualified service person. smoking may occur due to log curing and fireplace burning manufacturing residues.
10. Avoid any drafts that alter burner flame patterns. Do not allow fans to blow directly into fireplace. Do not place a blower inside burn area of firebox. Ceiling fans may create drafts that alter burner flame patterns. Sooting and improper burning will occur. Sooting can settle on household surfaces outside the fireplace.
11. This fireplace needs fresh air ventilation to run properly. This fireplace has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the fireplace if not enough fresh air is available. See Air for Combustion and Ventila- tion, pages 6 through 8. If fireplace keeps shutting off, see Troubleshooting, pages 26 through 30.
12. Do not run fireplace
• where flammable liquids or vapors are used or stored
• under dusty conditions
13. Do not use this fireplace to cook food or burn paper or other objects.
14. Never place any objects in the fireplace or on logs.
15. Fireplace front and screen becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shut-down. Allow surfaces to cool before touching.
16. Carefully supervise young children when they are in the room with fireplace.
17. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
18. Do not operate fireplace if any log is broken. Do not operate fireplace if a log is chipped (dime-sized or larger).
19. Turn fireplace off and let cool before servicing. Only a qualified service person should service and repair fireplace.
20. Operating fireplace above elevations of 4,500 feet may cause pilot outage.
Continued
Note:
During initial operation, slight
101969
3
PRODUCT
IDENTIFICATION
Front Burner
Left Front Branch (#4)
Base
Front Log (#2)
Right Front Branch (#5)
Crossover Log (#3)
Control Knob
Figure 1 - Log Base Assembly
Piezo Ignitor
Rear Log (#1)
Rear Burner
Gas Regulator
Top Louver Assembly
Firebox Hood
Firebox Support
Top Outer Casing
Rear Access Door
Screen Assembly
Bottom Louver Assembly
4
Figure 2 - Fireplace
Side Access Door
101969
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223, also known as NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
PRODUCT
FEATURES
1. Remove trim kit and cartons containing logs from carton. Place the carton containing the fireplace unit on its back. Hold fireplace and pull the carton and pallet away.
2. Remove protective packaging applied to logs, log base assembly, and fireplace. You may not want to remove protective plastic on front of fireplace until after installing. This will protect fireplace from dust, debris, and damage during installation.
3. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought fireplace.
Operation
This vent-free fireplace is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic flames and glowing embers. The fireplace requires no electricity making it ideal for emergency back-up heat.
Safety Device
This fireplace has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent-free room heaters. The ODS system shuts off the fireplace if there is not enough fresh air.
Piezo Ignition System
This fireplace has a piezo ignitor. This system requires no matches, batteries, or other sources to light fireplace.
101969
Manual Control
This fireplace has a manual control valve which allows the user to choose the heat setting that best suits his needs. The low, medium, or high setting may be selected by simply turning the control knob.
5
AIR FOR
COMBUSTION
AND
VENTILATION
WARNING
This fireplace must have fresh air for proper operation. If not, poor fuel combustion could result. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. Fresh air enters the home through and around doors and windows. This may provide enough fresh air for combustion and ventilation. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction; 2. Unconfined Space; 3. Confined Space. The information on pages 6 through 8 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for com­bustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where: a. walls and ceilings exposed to the outside atmosphere have a continu-
ous water vapor retarder with a rating of one perm or less with open-
ings gasketed or sealed b. weather stripping has been added on openable windows and doors c. caulking or sealants are applied to areas such as joints around window
and door frames, between sole plates and floors, between wall-ceiling
joints, between wall panels, at penetrations for plumbing, electrical, and
gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See
If your home does not meet all of the three criteria above, proceed to page 7.
Ventilation Air From Outdoors
and
, page 8
and
.
Unconfined Space
An unconfined space has a minimum air volume of 50 cubic feet for each 1000 Btu/ Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless passageways or ventilation grills between the rooms.
If the Btu per 50 cubic feet is less than 1000 Btu/Hr, then the fresh air will be provided by the natural air flow into the house.
Confined Space
A confined space has an air volume of less than 50 cubic feet for each 1000 Btu/Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless passageways or
6
ventilation grills between the rooms.
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AIR FOR
COMBUSTION
AND
VENTILATION
Continued
DETERMINING AIR FLOW FOR FIREPLACE LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install fireplace plus any adjoining rooms
with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = ___________________ cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr
the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space.
Example:
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_________________ Btu/Hr (maximum the space can support) _________________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework work sheet, adding the space of an adjoining room. If the extra space provides
an unconfined space, remove door to adjoining room or add ventilation grills between
rooms. See Ventilation Air from Inside Building, page 8. B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 8. C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) =
3168 cu. ft. (volume of space)
3168 cu. ft. (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)
Vent-free fireplace ___________________ Btu/Hr Gas water heater* ___________________ Btu/Hr Gas furnace ___________________ Btu/Hr Vented gas heater ___________________ Btu/Hr Gas fireplace logs ___________________ Btu/Hr Other gas appliances* + ___________________ Btu/Hr Total = ___________________ Btu/Hr
Gas water heater 40,000 Btu/Hr Vent-free fireplace + 28,000 Btu/Hr Total = 68,000 Btu/Hr
63,300 Btu/Hr (maximum the space can support) 68,000 Btu/Hr (actual amount of Btu/Hr used)
101969
WARNING
You must provide additional ventilation air in a confined space.
Continued
7
AIR FOR
COMBUSTION
AND
VENTILATION
Continued
VENTILATION AIR
Ventilation Air from Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 3). Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts. You can also remove door into adjoining room (see option 3, Figure 3).
WARNING
Re-calculate work sheet, adding the space of the adjoining unconfined space. must have enough fresh air to supply all appliances in both spaces.
The combined spaces
12"
Ventilation
Grills
Into Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
12"
Figure 3 - Ventilation Air from Inside Building
Ventilation Air from Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code NFPA 54/ ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT:
Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Outlet Air
Outlet Air
Inlet Air
Inlet Air
8
Figure 4 - Ventilation Air from Outdoors
Ventilated
Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
101969
INSTALLING
NOTICE
A qualified service person must install fireplace. Fol­low all local codes.
WARNING
Never install the fireplace
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, clothing, or other flam­mable objects are less than 36 inches from the front, top, or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
CAUTION
This fireplace creates warm air currents. These cur­rents move heat to wall surfaces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating fireplace where impurities in the air (such as tobacco smoke) exist, may discolor walls.
IMPORTANT:
installing fireplace in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 6 through 8.
IMPORTANT:
not work properly.
Vent-free heaters add moisture to the air. Although this is beneficial,
Make sure the fireplace is level. If fireplace is not level, log set will
CHECK GAS TYPE
Use only propane gas. If your gas supply is not propane gas, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.
101969
Continued
9
INSTALLING
Continued
ASSEMBLING AND ATTACHING BRASS TRIM
Note:
The instructions below show assembling and attaching brass trim to fire­place. You cannot attach the brass trim as described below for built-in installation (see page 13).
1. Remove packaging from three pieces of brass trim.
2. Locate four brass screws, two adjusting plates with set screws, and two shims
in the hardware packet.
3. Align shim under adjusting plate as shown in Figure 5.
4. Slide one end of adjusting plate/shim in slot on mitered edge of top brass trim
(see Figure 5).
5. Slide other end of adjusting plate/shim in slot on mitered edge of side brass
trim (see Figure 5).
6. While firmly holding edges of brass trim together, tighten both set screws on
the adjusting plate with slotted screwdriver.
7. Repeat steps 1 through 6 for other side.
Top Brass Trim
Side Brass Trim
Set Screws
Adjusting Plate
Shim
Slot
Mitered Edge
Slot
Figure 5 - Assembling Brass Trim
8. Place the assembled trim onto fireplace cabinet. Attach to fireplace with brass
screws included in hardware package (see Figure 6).
Assembled Brass Trim
Screws
10
Figure 6 - Attaching Brass Trim to Fireplace
101969
INSTALLING
INSTALLATION CLEARANCES
Continued
WARNING
Maintain the minimum clearances. If you can, pro­vide greater clearances from floor, ceiling, and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation.
Minimum Wall and Ceiling Clearances (see Figure 7)
A. Clearances from the side of the fireplace opening to any combustible wall should
not be less than 16 inches for a standard mantel or 12 inches for a corner installation.
B. Clearances from the top of the fireplace opening to the ceiling should not be
less than 42 inches.
MINIMUM CLEARANCE
Note: Clearances are the same if using optional cabinet mantel or built-in installation.
16"
Face or
Cabinet
Mantel
12"
Corner Mantel
Side Wall - 16 " Standard Mantel
42"
Ceiling - 42" Corner Mantel Floor - 0"
Figure 7 - Minimum Clearance to Wall and Ceiling
CONVENTIONAL FIREPLACE INSTALLATION
Conventional installation of this fireplace involves installing fireplace along with the corner mantel accessory or cabinet mantel with hearth base accessories against a wall in your home. Follow the instructions below to install the fireplace in this manner.
WARNING
For conventional installation, it is recommended you use the cabinet mantel, corner mantel, or hearth base specified in this manual. Surface clearances may not be sufficient with other cabinet mantels and hearth bases. This may create a fire hazard. See
Accessories,
mantel and hearth base.
Note:
The instructions below show installation using the cabinet mantel and the G3000F/G3001U hearth base accessories. The hearth base accessory shown is optional for this installation. You can install fireplace and cabinet mantel directly on the floor. The corner mantel and face mantel accessories cannot be installed with the G3000F/G3001U hearth base. You must install corner mantel directly on the floor. If mounting fireplace to floor or using face mantel or corner mantel, an optional G3005 Slim Base kit may be installed.
pages 32 and 33 for correct cabinet
101969
1. Assemble cabinet mantel, hearth base, and trim accessories. Assembly instruc-
tions are included with each accessory.
Continued
11
INSTALLING
Continued
2. Install gas piping to fireplace location. This installation includes an approved flexible gas line (if allowed by local codes) after the manual shutoff valve. The flexible gas line must be the last item installed on the gas piping. See Installing Gas Piping to Fireplace Location, page 15.
3. Place hearth base accessory against wall at installation location. Cut an access hole in hearth top to run flexible gas line to fireplace (see Figure 8). Make sure to locate access hole so cabinet mantel will cover it when installed.
Note:
You can secure base to floor using wood screws. Countersink screw heads and putty over.
Hearth Base
Figure 8 - Placing Hearth Base Accessory Against Wall
Flexible Gas Line
Gas Line Access Hole
4. Route flexible gas line through access hole in hearth base.
5. Center cabinet mantel on hearth base (see Figure 9). Make sure mantel is flush against wall.
12
Cabinet Mantel
Figure 9 - Installing Cabinet Mantel
6. Place cardboard or other protective material on top of hearth base. Carefully set fireplace on protective material, with back of fireplace inside mantel opening.
7. Attach flexible gas line to fireplace gas regulator. See Connecting Fireplace to Gas Supply, page 17.
8. Carefully insert fireplace into cabinet mantel. Be careful not to scratch or damage hearth base, cabinet mantel, or any laminate trim on hearth base. Remove protective material from top of hearth base and from front of fireplace
Note:
(if any).
You can secure fireplace to hearth or floor. Open lower louver. Locate screw holes in bottom of base. Tighten wood screws through these holes and into hearth or floor.
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