Desa CANADIAN PROPANE CONSTRUCTION CONVECTION HEATER, RCCP25, TCC25, RCP25V, TC25V Owner's Manual

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CANADIAN PROPANE CONSTRUCTION CONVECTION HEATER
OWNER’S MANUAL
IMPORTANT: Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING: Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, and/or carbon monoxide poisoning.
Only persons who can understand and follow the in­structions should use or service this heater.
If you need assistance or heater information such as an instructions manual, labels, etc. contact the manufacturer.
Variable 15,000/25,000
Btu/Hr Models
Save this manual for future reference.
For more information, visit www.desatech.com
TABLE OF CONTENTS
Safety Information ............................................... 2
Product Identification .......................................... 3
Unpacking ........................................................... 3
Theory of Operation ............................................ 3
Ventilation ...........................................................3
Propane Supply .................................................. 4
Installation ........................................................... 4
Operation ............................................................4
Storage ............................................................... 5
Maintenance ....................................................... 5
Inspecting Burner ................................................ 5
Specifications ...................................................... 6
Troubleshooting ..................................................6
Technical Service ................................................ 6
Illustrated Parts Breakdown and Parts List ......... 7
Replacement Parts ............................................. 7
Warranty and Repair Service .............................. 8
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SAFETY INFORMATION
WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.
WARNING: FIRE, BURN, IN­HALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUS­TIBLES, SUCH AS BUILDING MA­TERIALS, PAPER OR CARD­BOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE IN­STRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASO­LINE, SOLVENTS, PAINT THIN­NER, DUST PARTICLES OR UN­KNOWN CHEMICALS.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.
The heater is designed for use as a construction heater in accordance with ANSI Z83.7/CGA 2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local au­thority can advise you about these. The primary purpose of construction heaters is to provide tem­porary heating of buildings under construction, al­teration or repair. Properly used, the heater pro­vides safe economical heating. Products of com­bustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local fire safety
authority if you have questions about heater use.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people are more affected by carbon monoxide than oth­ers. Early signs of carbon monoxide poisoning re­semble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced.
Propane Gas: Propane gas is odorless. An odor ­making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas can fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warn­ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
• Install and use heater with care. Follow all local ordinances and codes. In the absence of local or­dinances and codes, refer to the Standard for Stor-
age and Handling of Liquefied Petroleum Gas, ANSI/NFP A 58 and the Pr opane Installation Code, CAN/CGA B149.2. This instructs on the safe stor-
age and handling of propane/LP gases.
• Use only the hose and factory preset regulator provided with the heater.
• Use only propane gas set up for vapor with­drawal.
• For indoor and outdoor use. When used indoors, use only in well-vented areas. Provide at least 120 square inches (774.2 cm2) of fresh, outside air before using heater.
• Do not use heater in occupied dwellings, sleep­ing quarters, campers, tents, or any type of unvented or enclosed area.
• Do not use heater in basement or below ground level. Propane gas is heavier than air. If a leak occurs, propane gas will sink to the lowest pos­sible level.
• Do not use heater as a cooking device. Do not place objects on top of heater.
• Keep appliance area clear and free from com­bustible materials, gasoline, paint thinner, and other flammable vapors and liquids. Dust is combustible. Do not use heater in areas with high dust content.
• Minimum heater clearances from combustibles: Sides: 3 feet (1 meter); T op: 6 feet (1.8 meters).
• Keep heater at least six feet from propane tank(s).
• Keep propane tank(s) below 100ºF (38°C).
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SAFETY INFORMATION
Continued
PRODUCT
IDENTIFICATION
Piezo Ignitor Button
Gas Inlet Connector
Shell
Top
Base
Automatic Control Valve Button
Figure 1 - Product Identification
Hose/Regulator/ Fuel Gas Connector Assembly
• Before each use, check heater for leaks. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles form­ing show a leak. Correct all leaks at once.
• Check heater for damage before each use. Do not use a damaged heater.
• Check hose before each use of heater . If highly worn or cut, replace with hose specified by the manufacturer before using heater .
• Do not alter heater. Keep heater in its or ginal state.
• Do not use heater if altered.
• Locate heater on stable and level surface if heater is hot or operating.
• Never block air inlet (top of base) or air outlet (around top of shell) of heater.
• Keep heater away from strong drafts, wind, water spray, rain, or dripping water.
• Never operate heater while sleeping or unattended.
• Keep children and animals away from heater.
• Never move, handle, or service a hot or operat­ing heater. Severe burns may result. You must wait 15 minutes after turning heater off.
• To prevent injury, wear gloves when handling heater.
• Always remove heater from propane tank after each use. Always store propane tank outdoors in a well ventilated space out of the reach of children. Never store propane tank in a build­ing, garage, or any other enclosed area. Never store propane tank near high heat, open flame, or where temperatures exceed 120° F (49° C).
• Turn off propane supply to heater when not in use.
• Use only original replacement parts. This heater must use design-specific parts. Do not substi­tute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
• Keep all connections and fittings clean. Make sure propane tank valve outlet is clean. Check the rubber “O” ring on the heater inlet fuel con­nector for damage before each use. Replace if worn or damaged.
UNPACKING
1. Remove all packing items applied to heater for ship­ment. Keep plastic cover caps (attached to inlet con­nector and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
THEORY OF OPERATION
The Fuel System: The hose/regulator assembly
attaches to the propane gas supply. This provides fuel to the heater.
The Ignition System: The piezo ignitor lights the
burner.
The Automatic Control System: This system causes
the heater to shut down if the flame goes out.
VENTILATION
WARNING: Provide at least an 120-square-inch (774.2 cm2) opening of fresh, outside air while running heater. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventila­tion before running heater.
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Figure 2 - Connecting Heater to Propane
Tank
Propane Tank
Propane Supply Valve
Regulator
Hose
POL Fitting
Inlet Connector
Hose
Figure 3 - Hose and Inlet Connector, Automatic Control Valve Button and
Piezo Ignitor Button Locations
Piezo Ignitor
Automatic Control Valve Button
PROPANE SUPPLY
Propane gas and propane tank(s) are to be fur­nished by the user.
Use this heater only with a propane vapor with­drawal supply system. See Chapter 5 of the Stan-
dard for Storage and Handling of Liquefied Pe­troleum Gas, ANSI/NFPA 58 and/or CAN/CGA B149.2. Your local library or fire department will
have this booklet. The amount of propane gas ready for use from
propane tanks varies. Two factors decide this amount:
1. The amount of propane gas in tank(s)
2. The temperature of tank(s) This heater is designed to operate with a minimum
20 lb. (9 kg) tank. Y ou may need two or more tanks or one larger tank in colder weather . Use a 100 lb. (45 kg) tank for longer operation or in very cold weather. Less gas is vaporized at lower tempera­tures. Your local propane gas dealer will help you select the proper supply system.
Temperature °F (°C) Number of tanks,
at Tank Location 100 pound (45 kg)
above 0°(-18°) 1 below 0°(-18°) 2
INSTALLATION
WARNING: Test all gas pip­ing and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Wrench tighten the fuel connector nut into the propane tank valve (see Figure 2). Turn fuel connector nut counterclockwise to tighten. Threads are left-handed.
2. Connect hose to inlet connector (see Figure 3). Tighten firmly using a wrench.
3. Open propane supply valve on propane tank(s) slowly.
Note:
if not opened slowly , excess-flow check valve on propane tank may stop gas flow . If this happens, you may hear a click inside the regulator assembly , this is the check valve clos­ing. T o reset the excess-flow check valve, close propane supply valve and open it again slowly .
4. Check all connections for leaks. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
5. Close propane supply valve.
OPERATION
WARNING: Review and un-
derstand the warnings in the
Safety Information
section, pages 2 and 3. They are needed to safely operate this heater. Follow all lo­cal codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow on heater .
3. Open propane supply valve on propane tank(s) slowly.
4. Turn the heater regulator knob clockwise to the “HI” position.
5. Push in and hold automatic control valve button (see Figure 3). Push and release piezo ignitor
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OPERATION
Continued
Burner Tube
Primary Air Openings
Figure 4 - Bottom View of Heater
button. Keep pushing piezo ignitor button until the burner lights. Hold control knob down for a maximum of 10 seconds while attempting igni­tion. If heater does not light, release control knob and wait 30 seconds. Repeat step 5 to start heater .
Note:
Keep hands and face away from outlet (around top of shell) of heater while attempting to start heater. After ignition, hold control knob down for approximately 30 seconds. This acti­vates the automatic control system.
6. If burner will not light after repeated tries, do not attempt to repair heater. Return heater to nearest authorized service center or call DESA Heating Products' Technical Service at 1-866-672-6040.
7. When burner remains lit, you can turn the heater regulator knob clockwise to the desired heat setting. If burner goes out, turn off gas. Check fuel supply . If fuel supply is OK, restart heater .
TO STOP HEATER
1. Tightly close propane supply valve on propane tanks by turning clockwise. Wait 15 minutes for the heater to cool before handling heater.
2. Always remove the gas supply hose from the heater and the propane tank after each use.
TO RESTART HEATER
1. Wait five minutes after stopping heater.
2. Repeat steps under To Start Heater, page 4.
STORAGE
CAUTION: Disconnect heater
from propane supply tank(s).
1. Do not store heater while attached to propane tank. Remove the gas supply hose from the pro­pane tank by turning the fuel gas connector nut clockwise.
2. Store propane tank(s) in safe manner. Refer to Chapter 5 of Standard for Storage and Han-
dling of Liquified Petroleum Gases, ANSI/NFPA 58 and/or CAN/CGA B149.2. Follow all local
codes. Always store propane tanks outdoors. Never store propane tank in an enclosed area.
3. Place plastic cover caps over brass fittings on inlet connector and hose/regulator assembly.
4. Store in a dry, clean, and safe place.
MAINTENANCE
WARNING: Never attempt to service heater while it is con­nected to propane supply, oper­ating, or hot. Severe burns can occur.
1. Keep heater clean.
2. Inspect heater before each use. Check connec­tions for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak that must be corrected. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a qualified ser­vice person.
INSPECTING BURNER
WARNING: Heater shell, top, and heated air from heater is very hot during operation. Gradually move in closer to heater to observe flame color. Do not touch heater shell or top. Do not get too close to heated air from heater. Severe burns could occur.
To check for correct burner flame, look through the ventilation holes in the top of the heater to see the burner flame. The burner flame should be mostly blue with slight yellow coloring on the ends. If the burner flame is mostly yellow, the pri­mary air openings on the burner tube under the heater base may be blocked (see Figure 4).
1. Stop heater (see To Stop Heater) and let cool.
2. Turn heater over to locate the primary air open­ings on the burner tube (see Figure 4). Remove any debris blocking the primary air openings.
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REMEDY
1. Open propane supply valve slowly
2. Replace burner/valve assembly
3. Assure ignitor electrode gap is .120" (3.04 mm). Check wire lead for damage. Replace piezo ignitor and/or ignitor electrode as necessary
1. Relight, hold automatic con­trol valve button in 45 seconds
2. Check propane tank(s) for proper gas supply
3. Tighten connection or replace thermocouple
4. Replace automatic control valve assembly
1. Check gas supply; check regu­lator output
2. Consult propane gas supplier
3. Replace burner assembly
POSSIBLE CAUSE
1. Propane supply valve closed on propane tank(s)
2. Blockage in burner/valve as­sembly
3. Piezo ignition system not sparking
1. Not enough warm-up time
2. Low gas pressure
3. Thermocouple loose or needs to be replaced
4. Automatic control valve needs to be replaced
1. Low gas pressure
2. Low fuel supply
3. Plugged gas orifices
SYMPTOM
Burner fails to light
Burner lights but goes out when automatic control valve button is released
Maximum burn rate is low
WARNING: Never attempt to service heater while it is connected
to propane supply, operating, or hot. Severe burns can occur.
TROUBLESHOOTING
SPECIFICATIONS
Rating
High....................25,000 Btu/Hr (26.375 Kj/Hr)
Low.....................15,000 Btu/Hr (15.826 Kj/Hr)
Fuel ..................................... Propane Vapor Only
Fuel Consumption
Gallons (Liters)/Hour ... Min .17 (.64), Max .27 (1.02)
Pounds (kg)/Hour ....... Min .70 (.32), Max 1.16 (.53)
Supply Pressure (To Regulator)
Maximum.................................... Tank Pressure
Minimum ..............................275.8 kPa (40 psi)
Regulator Outlet Pressure
High......................................103.4 kPa (15 psi)
Low ........................................ 34.4 kPa (5 psi)
W eight
Heater ............................................ 3.2 kg ( 7 l b )
Ship p ing ......................................... 4.1 kg ( 9 lb)
Size - L x W x H
Heater ................................ 31.7 x 2 7 . 9 x 34 cm
(12.5 x 11 x 13.4 inches)
Carton ................................ 33 x 30 . 5 x 3 5 . 6 c m
(13 x 12 x 14 inches)
TECHNICAL SERVICE
Y ou may have further questions about installation, operation, or troubleshooting. If so, contact DESA Heating Products’ Technical Service Department at 1-866-672-6040. When calling please have your model and serial numbers of your heater ready.
You can also visit DESA Heating Products’ tech­nical services web site at www.desatech.com.
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ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST
MODELS RCCP25
TCC25 RCP25V TC25V REM25V
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts of this manual.
5
6
2
1
4
7
8
3
REPLACEMENT PARTS
WARNING: Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fa­tal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), either contact your nearest Parts Central or call DESA Heating Products (US) at 1-866-673-6040 or DESA Industries (CAN) at 1-905-826-8010.
When calling DESA, have ready
your name and address
how heater was malfunctioning
purchase date
model and serial numbers of your heater In most cases, we will ask you to return the part to
the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), either con­tact your nearest Parts Central listed in the Autho­rized Service Center booklet supplied with heater or call DESA Heating Products (US) at 1-866-673-6040 or DESA Industries (CAN) at 1-905-826-8010 for referral information.
When calling DESA, have ready
model number of your heater
the replacement part number
KEY PART NO. NO. DESCRIPTION QTY
1 101880-01 Shell Assembly 1 2 101864-01
Burner Assembly Kit
1 3 102445-01 Piezo Ignitor w/ Nut 1 4 103933-01 Thermocouple
Bracket 1 5 101878-01 Electrode Ignitor 1 6 099236-01 Thermocouple Kit 1 7 112776-01 Hose & Regulator
Assembly 1 8 112392-01 Base Shield 1
PARTS AVAILABLE - NOT SHOWN
111677-04 RCCP25 Decal 1 111677-05 RCP25V Decal 1 111677-06 REM25V Decal 1 102597-02 TCC25 Decal 1 102597-03 TC25V Decal 1 111348-04 Warning Tag 1 111348-06 Warning Tag 1 111348-05 Operation Tag 1 111348-07 Operation Tag 1 112398-01 US Rating Label 1 112398-02 CAN Rating Label 1
LIMITED WARRANTY
DESA Heating Products warrants this product and any parts thereof, to be free from defects in materials and workmanship for one (1) year from the date of first purchase when operated and maintained in accordance with instructions. This warranty is extended only to the original retail purchaser, when proof of purchase is provided.
This warranty covers only the cost of parts and labor required to restore the product to proper operating condition. Transportation and incidental costs associated with warranty repairs are not reimbursable under this warranty.
Warranty service is available only through authorized dealers and service centers. This warranty does not cover defects resulting from misuse, abuse, negligence, accidents, lack of proper mainte-
nance, normal wear, alteration, modification, tampering, contaminated fuels, repair using improper parts, or repair by anyone other than an authorized dealer or service center. Routine maintenance is the responsibility of the owner.
THIS EXPRESS WARRANTY IS GIVEN IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
DESA Heating Products assumes no responsibility for indirect, incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations or exclusions may not apply to you. This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.
WARRANTY AND REPAIR SERVICE
KEEP THIS WARRANTY
This warranty does not cover discoloration due to operation of heater. We reserve the right to amend these specifica­tions at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
WARRANTY SERVICE
Should your heater require service, return it to your nearest authorized service center. Proof of purchase must be presented with the heater. The heater will be inspected. A defect may be caused by faulty materials or workmanship. If so, DESA Heating Products will repair or replace the heater without charge.
REPAIR SERVICE
Return your heater to your nearest authorized service center. Repairs not covered by the warranty will be billed at standard prices. Each Service Center is independently owned and operated. We reserve the right to amend these specifications at any time without notice.
Model _______________________________ Serial No. ____________________________ Date of Purchase ______________________
Industries of Canada, Inc.
2220 Argentia Road, Unit #4 Mississauga, Ontario L5N2K7 905-826-8010 Fax: 905-826-8236 www.desatech.com
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
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