Some illustration using in this service manual is slightly from the actual set.
2
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The following check should be performed for the continued prtection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Before reterning the unit to the customer,make sure you make either (1) a
leakage current check or (2) a line to chassis resistance check. If the leakage current exceeds 0.5
miliamps, or if hte resistance from chassis to either side of the power cord is less than 460 kohms,
the unit is detective.
SPECIFICATIONS
SPECIFICATIONS
DCD-485
AUDIO
Number of Channels:
Freqency Responese:
Dynamic Range:
Signal to Noise ratio:
Harmonic distortion:
Separation:
Wow and Flutter:
Output Voltage:
DISCS
GENERAL CHARACTERISTICS
Power consumption:11 W
Dimensions:
Mass:3.4 kg
FUNCTIONS AND DISPLAY
Functions:
Others:
REMOTE CONTROL UNIT
Remote Control System:
Automatic searchi, programmed playback, repeat playback, manual search, auto space,
time mode, auto edit, dimmer, random playback, pitch control (DCD-685 only)
Track number, time, music calendar and engaged modesDisplay:
Headphones jack
RC-266
Infrared pulse system
* “06 Adj” is displayed, and discrimination of DISC size 8 cm/12 cm, discrimination of
DISC reflectance (CD, CD-R/CD-RW), adjustment of focus, tracking offset,
and EF balance will be performed. (Adjusted values are not displayed:
FEO
TEO
HF
DRF
Fig. 2 DISC discrimination, adjustment Fig. 3
TEO
TB
SLD
Refer to Fig. 2, 3)
(Case of CD-RW) Adjustment of EF balance
* After completing the discrimination and adjustment, it becomes stop condition.
* Once discrimination of DISC has been carried out in the “06 Adj” mode, discrimination of
size and reflectance is no longer made, and only adjustment will be performed.
( 2 )Checking of servo state
* Press the PLAY button after performing above (1) “DISC discrimination, adjustment”.
* “02 L on” is displayed, and the laser will start to light. (The pickup may vibrate with a rattling
noise if DISC has been loaded, but this is not abnormal.)
* Press the PLAY button again.
* “03 F on”is displayed. DISC starts turning,and focus servo will be actuated.
FEO
TEO
TEO
HF
(Refer to Fig. 4, 5)
6
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Fig. 4 In “03 F on”
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Fig.
5 In “03 F on”
* Press the PLAY button again.
* “04 t on” is displayed. Tracking, CLV, and slide servo will be actuated.
* Monitor HF signal using the test terminals, HF of CX053 (Pin No. 1 ) and
VC of CX063 (Pin No. 5 : 2.5V ref. signal). Check that the signal’s amplitude
is 1.5Vâ0.3Vp-p. (Refer to Fig. 6)
HF
¥¥¥
A ( A = 1.5 ± 0.3 V
Fig. 6 In “04 t on”
P-P
)
7
8
p
Wave-forms of each point
SPD
SPD
FEO
TEO
DRF
HF
SLD
TEO
When 12 cm DISC
start
When 8 cm DISC
start
When focus servo
on
Track search
(when forward)
SPD
SPD
TD
TEO
HF
DRF
SLD
TEO
When 12 cm DISC
stop
When 8 cm DISC
stop
During PAUSE
Track search
(when reverse)
SLD
OPEN
CLOSE
During PLAY
When the tray
OPEN
FD
Focus search
(no DISC)
9
BLOCK DIAGRAM
MUTE
H/P UNIT
1U-3346-4
V
1U-3346-5
AC
INLET
POWER CONT.
±5V
IC501
M5290P
RESET
±8V
CONTROL
XRST2
MUTE
IC315
H/P AMP
DAC
PCM1702
IC602/603
MUTE
CONTROL
POWER SW
S616
ROTALY
PT501
TRANS.
POWER
POWER
1U-3346-2
-HB
DD
+V
ENCODER
UNIT
KEY
MATRIX
A/D INPUT
DCD-685 only
IC105
DF&DAC
PCM1735
DCD-485 only
OPT.OUT
DSP
VCO
IC108
TC9246F
CONTROL
DCD-685 only
PLL
IC107
CD/RW
BU2616F
LC78625E
ASP
LA9241M
D.FILTER
SM5841BS
IC102
IC101
2
IC703
MD
D.MUTE
CODE
SUB
FSEQ
XRST1
DRF
CX271
CY271
1U-3346-3
SL
DRV.MUTE
COTROL BUS
µ-COM
µPD78044F
DISPLAY
1U-3346-1
MAIN UNIT
IC201
VFD
REMOTE
FL601
IC702
SENSOR
RW SW
UP
PICK
LD ON
L.DIODE
FOCUS
FOCUS
COIL Drv.
COIL
SLIDE
COIL Drv.
TRACKING
M
COIL
TRACKIN
Mtr Drv.
Mtr. Drv.
SPINDLE
LOADING
M
SLIDE
M
SPINDLE
IC104
LA6995
Mtr. Drv.
LOADING
OPEN-SW
INMOST-SW
CD MECHA
CLOSE-SW
KSL-2130CCM
10
NOTE FOR HANDLING OF LASER PICK-UP
Description of the Components
+Z-axis direction
Label
+X-axis direction
KSS-213C
Z-axis
OP Slide base
Slide rack
Y-axis
(Tangental direction)
X-axis
(Radial direction)
Lot No.
lop
Object Lens
Actuator cover
PAL-2 Flexible board
Label
+Y-axis direction
Flexible flat cable connector
year
(last figure)
daymonthquality control No.
Lot No.
Oct. Nov. and Dec. are ex pressed by alphabetical letters
of X, Y and Z.
lop No.
10110
LD drive currentquality control
The expressed unit is by mA, with omission of the
decimal point as for example, 56.5mA will be expressed as 565, but the head of English letter means
the control in the manufacturning plant.
-1
Pin Connector
KSS-213C
Pin No.Description
1PD ICVcIN
2VccIN
3EOUT
4DOUT
5AOUT
6BOUT
7COUT
1 3 5 7 9 11 13 15
2 4 6 8 10 12 14 16
8FOUT
Flexible flat cable connector
+2.5V +5V
CAUTION: The soldered connecting portion must be bridged when removing CX161.
IN/OUT
Pin No.Description
10LDLDIN
11VRIN
12PDOUT
13FCS(+)IN
14TRK(+)IN
15TRK(−)IN
16FCS(−)IN
987654321
LD
IN/OUT
9GNDIN
PDIC
SHORT LAND
10
11
LDPDIC
13
12
14
15
TRACKING
FOCUSING
16
Caution for Handling the Laser Pick-up
The laser pick-up KSS-213C is assembled and precisely
adjusted using a sophisticated manufacturing process in our
plant. Do not disassemble or attempt to readjust it. Please
observe the following instructions carefully in handling the
pick-up.
1. Handle with Care
(1) Storage
Do not store the pick-up in dusty, high-temperatured or
high-humidity environments.
(2) Please take care for preventing from shock by falling
down or careless handling.
2. Laser Diode (LD)
(1) Protect your eyes
The laser beam may damage the human eye, since the
intensity of the focused spot may reach 7×10
2
W/cm
even if the intensity at the objective lens is 400µW
maximum. As the light beam spreads after focused
through the objective lens, it does not effect you in the
place as far as more than 30 cms. However, do not look
at the laser light beam either through the objective lens
directly nor another lens or a mirror.
(2) Poison of As
Since the LD chip contains As (Arsenic), as GaAs +
GaAlAs, as known as the poison, although the poison is
relatively weak, in comparing with others, e.g. As
etc., and the amount is small, avoid putting the
AsCl
3
chip in acid or an alkali solution, heating it over 200 °C
or putting it into your mouth.
(3) Avoid surge current or electrostatic discharge
The LD may be damaged or deteriorated by its own
strong light if a large current is supplied to it, even if only
a short pulse.
Make sure that there is no surge current in the LD driving
circuit by switches or else. Be careful to handle pick-up
as it may be damaged in a moment by human
electrostatic discharge. The pins of the LD are shortcircuited by solder for protection during shipment.
For safety handling of an LD, grounding the human body,
measuring equipments and jig is strongly recommended.
And still it is further desirable to make use of mat on the
platform and floor for handling the LD.
To open the short-circuit, remove the soldering quickly
with a soldering iron whose metal part is grounded.
The temperature of the soldering iron should be less than
320°C (30W).
2O3
4. Metal Bearing
As the metal bearing of Cu-compound sintered alloy is
impregnated with FROIL946P, never fail to supply the
bushing with the same lubricant at the time of replacing the
pick-up.
5. Handling
Please handle the laser pick-up with holding the slide base.
(resin molded part).
When either a part of human body or some other things may
happen to touch directly with the circuit part of P.W.Board, it
may cause deterioration, take careful attention in handling
this base.
6. Deterioration
As KSS-213C comprises built-in RF Amp and APC circuit,
resists stronger against external electrostatic damages than
3
the former typed pickup. However, there is possibility of
pickup deterioration in the following cases.
(1) Low HF level, or with great numbers of jitters.
(2) Tracking offset (EF Balance) is out of order (Refer to
“Confirmation Method of Adjustment”for confirmation (1)
and (2)).
,
3. Actuator
(1) The performance of the actuator may be affected if
magnetic material is located nearby, since the actuator
has a strong magnetic circuit. Do not permit dust to enter
through the clearance of the cover.
(2) Cleaning the lens
It may change the specifications by attaching dust or
ash on the objective lens. Clean the lens with a cleaning
paper dampened with, not pressing lens with so much
strength by the cleaning paper.
2P93/FIP56GOCHzLHP. D VFD grid 6G (EMPHASIS, PLAY, PAUSE,REPEAT)
3P92/FIP45GOCHzLHP. D VFD grid 5G (11~20, A-B, PROG, )
4P91/FIP34GOCHzLHP. D VFD grid 4G (1~10)
5P90/FIP23GOCHzLHP. D VFD grid 3G (Seconds Digit, S, SINGLE)
6P81/FIP12GOCHzLHP. D VFD grid 2G (Minutes Digit, M, TOTAL)
7P80/FIP01GOCHzLHP. D VFD grid 1G (Track No., A.SPACE)
8VDDVDD−−−−−−Positive power (Connect to +5V)
9P27/SCK0MCKOBHzHP. UP SM5841/PCM1735/BU2616 mode control clock output
10P26/S00/SB1MDTOBHz−−P. UP SM5841/PCM1735/BU2616 mode control data output
11P25/SI0/SB0NCIBHz−−P. DG Not used (Connect to GND)
12P24/BUSYNCIBHz−−P. DG Not used (Connect to GND)
13P23/STBMLEOBHz−P. UP SM5841/PCM1735 mode control latch output
14P22/SCK1CQCKOBHz−−DSP, ASP Command clock & SUBQ readout clock output
15P21/SO1COINOBHz−−−DSP, ASP Command data output
16P20/SI1SUBQIBHz−−−DSP sub-code Q data input
17RESETRESETI−−−L−Reset signal input
18P74NCIBHz−−P. DG Not used (Connect to GND)
19P73XTALOBHzHLP. UP TC9246XTAL MODE change Lo:ON (Pitch 0),Hi:OFF(Variable pitch)
20AVssAVss−−−−−−GND for A/D converter
21P17/ANI7DSP XRSTOBHzLLP. DG DSP reset signal output
22P16/ANI6DF XRSTOBHzLLP. DG Digital filter reset signal output
23P15/ANI5JOG BIBHz−−P. UP Rotaly encoder JOG B input
24P14/ANI4JOG AIBHz−−P. UP Rotaly encoder JOG A input
25P13/ANI3AD3IBHz−AP. UP Key data input 3 (A/D)
26P12/ANI2AD2IBHz−AP. UP Key data input 2 (A/D)
27P11/ANI1AD1IBHz−AP. UP Key data input 1 (A/D)
28P10/ANI0AD0IBHz−AP. UP Key data input 0 (A/D)
29AVDDAV DD−−−−−−A/D converter analog power (Connect to +5V)
30AVREFAVREFI−−−−−A/D converter Ref. V input (Connect to +5V)
Pin
No.
31P04/XT1NCIA−−−P. DG Not used (Connect to GND)
32XT2NC−−−−−−Not used (Open)
33VssGND−−−−−−GND
34X1X1IA−−−−Main system clock input
35X2X2−−−−−−Main system clock input
36P37MCSOBHzHLP. DG PCM1735 chip select output
37P36/BUZMCEOBHzLL−BU2616 chip enableoutput
38P35/PCLRW COBHzLL−DSP read / write control output
39P34/TI2SL+OBHzLH−ASP sled drive signal output
40P33/TI1SL-OBHzLH−ASP sled drive signal output
41P32/T02NCIBHz−−P. DG Not used (Connect to GND)
42P31/T01CD/RWOBHzHLP. DG CD / RW Gain change output
43P30/T00SEARCHOBHzLHP. DG Servo control output at search
44P03/INTP3/CI0REMOCONIBHz−−Remote control signal input
45P02/INTP2WRQIBHzLH−DSP SUBQ output standby input
46P01/INTP1DRFIBHzLH−ASP DEFECT RF level detect input
47P00/INTP0/TI0NCIAHz−−P. UP Not used (Connect to GND)
48ICIC−−−−−−Connect to GND
49P72FSEQIBHzLH−DSP sync signal detect input
50P71A.MUTEOBHzHHP. UP Analog mute output OFF: Lo, ON: Hi
51P70DRV.MUTEOBHzH−P. UP MOTOR DRIVER MUTE control output Hi:Output ON
52VDDVDD−−−−−−Positive power (Connect to +5V)
53P127/FIP33OPSWICHz−LP. UP Loader open position detect switch input
54P126/FIP32CLSWICHz−LP. UP Loader close position detect switch input
55P125/FIP31INSWICHz−LP. UP Pickup inner position detect switch input
56P124/FIP30OPENOCHzLHP. DG Loader open drive LA6559 signal output
57P123/FIP29CLOSEOCHzLHP. DG Loader close drive LA6559 signal output
58P122/FIP28MODELICHz−−−Model distinction input Lo:455, Hi:555
59P121/FIP27NCICHz−−P. DG Not used (Open)
60P120/FIP26NCICHz−−P. DG Not used (Open)
61P117/FIP25P1OCHzLHP. D VFD segment P1 (1a, 1, 11, EMPHASIS)
62P116/FIP24P2OCHzLHP. D VFD segment P2 (1b, 2, 12, PLAY)
63P115/FIP23P3OCHzLHP. D VFD segment P3 (1c, 3, 13, PAUSE)
64P114/FIP22P4OCHzLHP. D VFD segment P4 (1d, 4, 14, REPEAT)
65P113/FIP21P5OCHzLHP. D VFD segment P5 (1e, 5, 15)
66P112/FIP20P6OCHzLHP. D VFD segment P6 (1f, 6, 16)
67P111/FIP19P7OCHzLHP. D VFD segment P7 (1g, 7, 17)
68P110/FIP18P8OCHzLHP. D VFD segment P8 (2a, 8, 18)
69P107/FIP17P9OCHzLHP. D VFD segment P9 (2b, 9, 19)
70P106/FIP16P10OCHzLHP. D VFD segment P10 (2c, 10, 20)
71VLOAD-HBIC−−−−Power for FL display (-HB)
72P105/FIP15P11OCHzLHP. D VFD segment P11 (2d, A-B)
73P104/FIP14P12OCHzLHP. D VFD segment P12 (2e, PROG)
74P103/FIP13P13OCHzLHP. D VFD segment P13 (2f, )
75P102/FIP12P14OCHzLHP. D VFD segment P14 (2g)
76P101/FIP11P15OCHzLHP. D VFD segment P15 (A.SPACE, TOTAL, SINGLE)