For U.S.A., Canada, Europe, U.K.,
Australia, Asia, China, Hong Kong,
Taiwan R.O.C. & Korea model
SERVICE MANUAL
Hi-Fi Component
MODEL
AVR-1603/683
AV SURROUND RECEIVER
Some illustrations using in this service manual are slightly different from the actual set.
16-11, YUSHIMA 3-CHOME, BUNKYOU-KU, TOKYO 113-0034 JAPAN
Telephone: 03 (3837) 5321
X0152 NC 0209
AVR-1603/683
SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Before returning the unit to the customer, mak e sure you make either (1) a leakage current check or (2) a line to chassis
resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the
power cord is less than 460 kohms, the unit is defective.
SPECIFICATIONS
Audio Section
Power Amplifier
Rated output:Front:80W+80W(8Ω/ohms, 20Hz~20kHz with 0.08% T.H.D )
Center:80W(8Ω/ohms, 20Hz~20kHz with 0.08% T.H.D )
Surround: 80W+80W(8Ω/ohms, 20Hz~20kHz with 0.08% T.H.D )
Output terminals:Front:A or B6 to 16Ω/ohms
LINE input - SPEAKER OUT
Input sensitivity/input impedance:
Frequency response:10Hz~100kHz: +1, −3dB (TONE DEFEAT ON)
S/N ratio:98dB (IHF-A weighted)(TONE DEFEAT ON)
Center/Surround:6 to 16Ω/ohms
200mV/47kΩ/kohms
70W+70W
110W+110W (6Ω/ohms, 1kHz with 0.7% T.H.D )
100W+100W (6Ω/ohms, 1kHz with 0.7% T.H.D ) (Europe, U.K. & Australia Models)
110W+110W (6Ω/ohms, EIAJ ) (Asia Model)
70W
110W(6Ω/ohms, 1kHz with 0.7% T.H.D )
100W(6Ω/ohms, 1kHz with 0.7% T.H.D ) (Europe, U.K. & Australia Models)
110W(6Ω/ohms, EIAJ ) (Asia Model)
70W+70W
110W+110W (6Ω/ohms, 1kHz with 0.7% T.H.D )
100W+100W (6Ω/ohms, 1kHz with 0.7% T.H.D ) (Europe, U.K. & Australia Models)
110W+110W (6Ω/ohms, EIAJ ) (Asia Model)
A+B12 to 16Ω/ohms
(8Ω/ohms, 20Hz~20kHz with 0.08% T.H.D ) (Europe, U.K., Australia & Asia)
(U.S.A., & Canada Models)
(8Ω/ohms, 20Hz~20kHz with 0.08% T.H.D ) (Europe, U.K. & Australia & Asia)
(U.S.A., & Canada Models)
(8Ω/ohms, 20Hz~20kHz with 0.08% T.H.D ) (Europe, U.K. & Australia & Asia)
(U.S.A., & Canada Models)
(U.S.A., & Canada Models)
(U.S.A., & Canada Models)
(U.S.A., & Canada Models)
Video Section
Standard video jacks
Input/output level and impedance:
Frequency response:5Hz~10MHz +1, −3dB
* For purposes of improvement, specifications and design are subject to change without notice.
210W (Europe, U.K., Australia & Asia models)
AVR-1603/683
3
DISASSEMBLY
(Follow the procedure below in the reverse order when reassembling)
1. Top Cover
Remove 6 screws 1 and 3 screws 2, then detach the
Top Cover to the arrow direction.
AVR-1603/683
Top Cover
2. Front Panel
(1) Remove 4 screws 3 and 3 screws 4.
(2) Disconnect 3 connectors and FFC coming from the
Front Panel side.
(3) Disconnect the connector coming from the Trans., and
detach the Front Panel to the arrow direction.
1
1
Connector
4
4
2
Front Panel
3. Rear Panel
(1) Take off the AC cord 5 .
(2) Remove 32 screws 6 (36 pieces for U.S.A. & Canada models).
(3) Detach the Rear Panel to the arrow direction.
FFC
4
Connector
3
5
Rear Panel
6
6
6
(U.S.A. & Canada models)
6
6
4
LEVEL DIAGRAMS
AVR-1603/683
1
FRONT/CENTER/SURROUND
2
3
4
5
76
8
A
B
C
D
E
5
AVR-1603/683
1
SUB WOOFER
2
3
4
5
76
8
A
B
C
D
E
6
BLOCK DIAGRAM
AVR-1603/683
1
2
3
4
5
76
8
A
B
C
D
E
7
ADJUSTMENT
Tuner Section
CONNECTION DIAGRAM OF MEASURING INSTRUMENTS
FM
T402T403
R471
IC402
AVR-1603/683
STEREO
MODULATOR
VR402
TUNER B'D
FM ALIGNMENT
Alignment
Step
AM
Item
Center
1
Adjustment
2Distortion
3Repeat Steps 1 and 2
4Signal Level
Tuning
Frequency
Setting
98.1MHz
(98.0MHz)
98.1MHz
(98.0MHz)
98.1MHz
(98.0MHz)
TypeFrequency
FM SSG 98.1MHz60dBµ
FM SSG 98.1MHz60dBµ
FM SSG 98.1MHz20dBµOFF
InputOutputAdjustment
Input
Level
Modulation CouplingTypeConnect toPointsAdjust to
Mono
1kHz 100%
Mono
1kHz 100%
75ohm
Antenna
Terminal
Antenna
Terminal
Antenna
Terminal
FM SSG
Digital
Voltmeter
Digital
Voltmeter
Distortion
Meter
Light “TUNED” on
Terminal (L)
FL Display
R471T402± 50mV
Output
T403
VR402
Minimum
Distortion
+14
20
−10
dB
AM ALIGNMENT
Step
1Signal Level
Alignment
Item
FrequencyInput
999 (1000)
kHz
AM SSG
T402T403
R471
IC402
VR401
TUNER B’D
OutputAdjustment
TypeConnect toPointsAdjust to
VR401
Light “TUNED” on
FL Display
Remarks
SSG OUTPUT
74dBµ (EMF)
8
AVR-1603/683
Audio Section
Idling Current
Required measurement equipment : DC Voltmeter
Preparation
(1) Avoid direct blow from an air conditioner or an electric fan, and adjust the unit at normal room tempereture
15 °C ~ 30 °C (59 °F ~ 86 °F).
(2) Presetting
● POWER (Power sourse switch)→ OFF
● SPEAKER (Speaker terminal)→ No load (Do not connect speaker, dummy resistor, etc.)
Adjustment
(1) Remove top cover and set VR101, VR102, VR103, VR104, VR105 on Amp. Unit at full counterclockwise ( )
position.
(2) Connect DC Voltmeter to test points (FRONT-Lch: TP104, FRONT-Rch: TP105, CENTER ch: TP103,
SURROUND-Lch: TP101, SURROUND-Rch: TP102).
(3) Connect power cord to AC Line, and turn power switch "ON".
(4) Presetting.MASTER VOLUME : "---" counterclockwise (
MODE: 5CH STEREO
FUNCTION: CD
(5) Within 2 minutes after the power on, turn VR101 clockwise (
DC.
(6) After 10 minutes from the preset above, turn VR101 to set the voltage to 2.5 mV ±0.5 mV DC.
(7) Adjust the Variable Resistors of other channels in the same way.
min.)
) to adjust the TEST POINT voltage to 1.5 mV ±0.5 mV
13811K1MUTEOBD3811K1 CONTROL
23811K1CLKOBD3811K1 CONTROL
33811K1DATAOBD3811K1 CONTROL
4CDR/TAPEOCDR/TAPE INHIBIT
5VCROVCR INHIBIT
6ERR MUTEOERR MUTE
7ERR MUTE OFFOERR MUTE OFF
889057 AUDIOILC89057 CONTROL
989057 EMPHAILC89057 CONTROL
10 SW SUMOSW SUMMING CONTROL
11 M32 SDINIDATA INPUT FROM MELODY32
12 89057 SDINIDATA INPUT FROM LC89057
13 EPROM RESETOEPROM RESET
14 89057 RESETOLC89057 RESET
15 M32 CSOMELODY32 CS
16 M32 SDOUTOMELODY32 CONTROL DATA
17 89057 CEOLC89057 CE
18 89057 SDOUTOCONTROL DATA
19 89057 SCLKOCONTROL CLOCK
20 1837 RESETOCODEC RESET
21 NC
22 SW MUTEOSW MUTE
23 RELAY F-BOFRONT B RELAY
1,39DVDDDigital Power Supply. Connect to digital 5V supply.
2CLATCHILatch Input for Control Data
33CINISerial Control Input
4PD/RSTIPower-Down/Reset
5,10,16,24,30,35AGNDAnalog Ground
6,12,25,31NCNot connected
7,13,26,32OUTLxODACx Left Channel Output
8,14,27,33NCNot connected
9,15,28,34OUTRxODACx Right Channel Output
11,19,29AVDDAnalog Power Supply. Connect to analog 5V supply.
17FILTDFilter Capacitor Connection. Recommend 10µF/100nF.
18FILTRReference Filter Capacitor Connection. Recommended 10µF/100nF.
20ADCLNIADC Left Channel Negative Input
21ADCLPIADC Left Channel Positive Input
22ADCRNIADC Right Channel Negative Input
23ADCRPIADC Right Channel Positive Input
36M/SIADC Master/Slave Select
37DLRCLKI/ODAC LR Clock
38DBCLKI/ODAC Bit Clock
40,52DGNDDigital Ground
41-44DSDATAxIDACx Input Data (Left and Right Supply)
45ABCLKI/OADC Bit Clock
46ALRCLKI/OADC LR Clock
47MCLKIMaster Clock Input
48ADVDDDigital Output Driver Power Supply
49ASDATAOADC Serial Data Output
50COUTOOutput for Control Data
51CCLKIControl Clock Input for Control Data
1RXOUTOInput bi-phase select data output terminal
2RX0I5TTL compatible digital data input terminal
3RX1ICoaxial compatible amp built-in digital data input terminal
4RX2I5TTL compatible digital data input terminal
5RX3I5TTL compatible digital data input terminal
6DGND—Digital GND
7DVDD—Digital power
8RX4I5TTL compatible digital data input terminal
9RX5/VII5TTL compatible digital data/Validity flag input terminal for modulation
10RX6/UII5TTL compatible digital data/User data input terminal for modulation
11DVDD—Digital power for PLL
12DGND—Digital GND for PLL
13LPFOPLL loop filter connecting terminal
14AVDD—Analog power for PLL
15AGND—Analog GND for PLL
16RMCKORMCK clock output terminal (256fs, 512fs, XIN, VCO)
17RBCKO/IRBCK clock in/output terminal (64fs)
18DGND—Digital GND
19DVDD—Digital power
20RLRCKO/IRLRCK clock in/output terminal (fs)
21RDATAOSerial audio data output terminal
22SBCKOSBCK clock output terminal (32fs, 64fs, 128fs)
23SLRCKOSLRCK clock output terminal (fs/2, fs, 2fs)
24SDINI5Serial audio data input terminal
25DGND—Digital GND
26DVDD—Digital power
27XMCKOOsc. amp output terminal
Pin Name
I/O
Function
15
AVR-1603/683
Pin
No.
Pin NameI/O
Function
28XOUTOX’tal osc. connecting output terminal
29XINIX’tal osc. connection, external clock input terminal (24.576MHz or 12.288MHz)
30DVDD—Digital power
31DGND—Digital GND
32EMPHA/UOI/OEmphasis information/U-data output/Chip address setting terminal
33AUDIO/VOI/ONon-PCM detect/V-flag output/ Chip address setting terminal
34CKSTI/OClock switch transition period output/Demodulation master or slave function switching terminal
35INTI/OInterrupt output for µcom (Interrupt factor selectable)/Modulation or general I/O switching terminal
36RERROPLL lock error, data error flag output
37DOOµcom I/F, read out data output terminal (3-state)
38DII5µcom I/F, write data input terminal
39CEI5µcom I/F, chip enable input terminal
40CLI5µcom I/F, clock input terminal
41XMODEI5System reset input terminal
42DGND—Digital GND
43DVDD—Digital power
44TMCK/PIO0I/O256fs system clock input for modulation/General I/O in/output terminal
45TBCK/PIO1I/O64fs bit clock input for modulation/General I/O in/output terminal
46TLRCK/PIO2I/Ofs clock input for modulation/General I/O in/output terminal
47TDATA/PIO3I/OSerial audio data input for modulation/General I/O in/output terminal
48TXO/PIOENO/IModulation data output/ General I/O enable input terminal
* For latch-up countermeasure, perform each power supply ON/OFF in the same timing.
LC72131 (IC401)
1
XIN
CE
2
3
DI
4
CL
DO
5
BO1
6
BO2
7
BO3
8
BO4
9
IO1
10
LA1266 (IC402)
AM-IFFM-IFFM-IN
11
13
18
AM-IN
20
RFMIX
21
REG
22
BUFFER
124
XOUT
20
Vss
19
AOUT
18
17
AIN
PD
16
VDD
15
FMIN
14
1213
10
IF
IF
BUFFER
OSC
23
2
1
FM - IF
AM-IFDET
OSC
NARROW
BUFFER
S-METER
GND
24
4
3
5
6
7
Vcc
POST
Q.D.
AMP
AGC
S-METER
17
19
14
16
LED
DRIVER
12
9
15
8
LA3401 (IC403)
22
VOL
REG
SYMMETRICAL
REOCTANCE
CIRCUIT
MUTING
21
OSC
FF
AMIN
13
IO2
12
IFIN
11
FM AM CHANGE
20
PHASE
COMPARATOR
FF
Ro
19
FF
38kHz
DECODER
18
VCO STOP
38kHz 90°
Rc
Rc
16
17
PILOT DET
FF
FF
19kHz 90°
MUTING CONTROL
FM AM CHANGE OVER
Rb
Rb
15
Vcc ON
MUTING
14
13
LAMP
DRIVER
TRIGGER
STEREO
SWITCH
MUTING
OUTPUT
12
2
1
4
3
6
5
8
7
9
11
10
16
AVR-1603/683
M29W800AT (IC805)
M29W800T
M29W800T
48
37
36
25
1
A15A16
A14BYTE
A13V
A12DQ15A-1
A11DQ7
A10DQ14
A9DQ6
A8DQ13
NCDQ5
NCDQ12
WDQ4
12
RPV
13
NCDQ11
NCDQ3
RBDQ10
A18DQ2
A17DQ9
A7DQ1
A6DQ8
A5DQ0
A4G
A3V
A2E
A1A0
24
IS61LV6416 (IC806)
1
A15
2
A14
3
A13
4
A12
5
A11
6
CE
7
I/O0
8
I/O1
9
I/O2
10
I/O3
11
Vcc
12
GND
13
I/O4
14
I/O5
15
I/O6
16
I/O7
17
WE
18
A10
19
A9
20
A8
21
A7
22
NC
V
SS
CC
A0-A18
19
15
DQ0-DQ14
W
E
M29W800AT
G
DQ15A-1
BYTE
RB
RP
SS
V
ss
A0
44
A1
43
A2
42
OE
41
UB
40
LB
39
I/O15
38
I/O14
37
I/O13
36
I/O12
35
GND
34
Vcc
33
I/O11
32
I/O10
31
I/O9
30
I/O8
29
NC
28
A3
27
A4
26
A5
25
A6
24
NC
23
A0-A15
VCC
GND
I/O0-I/O7
Lower Byte
I/O8-I/O15
Upper Byte
CE
OE
WE
UB
LB
DECODER
I/O
DATA
CIRCUIT
CONTROL
CIRCUIT
64K x 16
MEMORY ARRAY
COLUMN I/O
Symbol
A0-A18
DQ0-DQ7
DQ8-DQ14
DQ15A-1
E
G
W
RP
CC
SS
PIN DESCRIPTION
Symbol
A0-A15
I/O0-I/O15
CE
OE
WE
LB
UB
V
CC
Address Inputs
Data Input/Outputs, Command Inputs
Data Input/Outputs
Data Input/Output or Address Input
Chip Enable
Output Enable
Write Enable
Reset/Block Temporary Unprotect
Ready/Busy OutputRB
Byte/Word OrganizationBYTE
Supply VoltageV
GroundV
No Connected InternallyNC
Don’t Use as Internally ConnectedDU
Pin Name
Pin Name
Address inputs
Data Inputs/Outputs
Chip Enable Input
Output Enable Input
Write Enable Input
Lower-byte Control (I/O0-I/O7)
Upper-byte Control (I/O8-I/O15)
No ConnectionNC
Power
GroundGND
CC
PIN DESCRIPTION
BD3811K1 (IC701)
IN61
INDVDSR
INDVDSL
INDVDC
INDVDSW
OUT2(+)
OUT2(-)
OUT1(+)
OUT1(-)
IN1DSP
IN1MIX
IN2DSP
IN2MIX
IN22
IN21
IN12
IN11
ROUT32
ROUT31
ROUT22
ROUT21
ROUT12
ROUT11
5.1ch Mode SW1
VINC
GOUTC
AGND10
OUTSW
80 79 78 77 76 75 74 73 7271 70 69 68 67 66 65
IN31
1
IN32
2
IN41
3
IN42
4
IN51
5
IN52
6
7
IN62
8
IN71
9
IN72
10
IN81
IN82
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 26
INDSPSR
5.1ch Mode SW2 DSP
INDSPSL
5.1ch Mode SW2 DVD
27 28 29 30 31 32 3334 35 3637 38 3940
VINSW
INDSPC
INDSPSW
AGND1
GOUTSW
AGND2
GOUT2
OUTC
VIN2
OUTSL
TREBLE
LOGIC
AGND9
BASS
BASS
BOOST
OUTSR
GOUT1
VINSL
VIN1
GOUTSL
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
TNF2
TNF1
BNF11
BNF21
BNF12
BNF22
BBNF2
OUT2
BBNF1
OUT1
AGND8
AGND7
VCC
AGND6
VEE
AGND5
MUTE
CL
DA
DGND
AGND4
GOUTSR
VINSR
AGND3
17
AVR-1603/683
LC75721E (IC301)
G7 G8G9
G10
G11
AA8/G12
AA7/G13
AA6/G14
4833
49
DI
CL
CE
RES
DD
V
OSCI
OSCO
Vss
TEST
FL
V
G1
G2
G3
G4
G5
G6
64
AM 1
AM 2
AM 3
AM 4
AM 5
AM 6
AM 7
AM 8
74LCX74 (IC821)
1C
D1
CP
1
D
D
1
2
CP
1
3
S
D1
4
Q
1
5
Q
1
6
GNDQ
7
SD1C
Q1Q
D
2
CD2S
Q2Q
1
D1
1
CP
2
D2
2
MM74LCX244 (IC809~811)
LC75721E Terminal Function
AA5/G15
AA4/G16
AA3
AA2
AA1
AM35
AM34
AM33
32
AM 17
AM 18
AM 19
AM 20
AM 21
AM 22
AM 23
AM 24
AM 25
AM 26
AM 27
AM 28
AM 29
AM 30
AM 31
AM 32
17
161
AM 9
AM 10
AM 11
AM 12
AM 13
AM 14
AM 15
AM 16
Symbol
V
DD
V
SS
V
FL
DI
CL
CE
OSCI
OSCO
RES
AM1~AM35
AA1~AA3
AA4/G16
AA5/G15
AA6/G14
AA7/G13
AA8/G12
G1~G11
TEST
Power terminal +5V
Power terminal GND
Power terminal FL drive
Serial data transfer terminal
DI: Data
CL: Clock
CE: Chip enable
External CR connecting terminal
System reset terminal
Anode output terminal