Delta 36-841 User Manual

INSTRUCTION MANUAL
Limited Edition Unisaw®with
52" Unifence
®
(Model 36-841)
36-841 Consists of:
36-829 Base Unit
36-918 (52") Unifence Assembly
36-978 Gray table boards
36-904 Unifence Front Rail with Stop
35-617 Carbide Blade
50-289 Mobile Base
36-862 Zero Clearance Insert
PART NO. 422-04-651-0063 (01-15-02)
Copyright © 2002 Delta Machinery
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call
1-800-223-7278 (In Canada call 1-800-463-3582).
Limited Edition Unisaw®with
50" Commercial Biesemeyer
Fence System
(Model 36-843)
36-843 Consists of:
36-829 Base Unit
36-937 10" Cast Iron Wings(2)
78-995 (50") Biesemeyer Fence Assembly
78-996 Commercial Fence with Legs
78-924 Gray table boards
35-617 Carbide Blade
50-289 Mobile Base
36-862 Zero Clearance Insert
2
GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution
in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. Note: Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating
power tools may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.
24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
25.
WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
ADDITIONAL SAFETY RULES FOR
CIRCULAR SAWS
3
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.
1. DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the
instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check to see that they are in place, secured, and working correctly.
5. AVOID KICKBACK by: A. keeping blade sharp and free of rust and pitch. B. keeping rip fence parallel to the saw blade. C. using saw blade guard and spreader for every
possible operation, including all through sawing.
D. pushing the workpiece past the saw blade prior
to release.
E. never ripping a workpiece that is twisted or
warped, or does not have a straight edge to guide along the fence.
F. using feather boards when the anti-kickback
device cannot be used.
G. never sawing a large workpiece that cannot be
controlled.
H. never using the fence as a guide when
crosscutting.
I. never sawing a workpiece with loose knots or
other flaws.
6. ALWAYS USE GUARDS, SPLITTER, AND ANTI- KICKBACK FINGERS except when otherwise directed in the manual.
7. REMOVE CUT-OFF PIECES AND SCRAPS from the table before starting the saw. The vibration of the machine may cause them to move into the saw blade and be thrown out. After cutting, turn the machine off. When the blade has come to a
complete stop, remove all debris.
8. NEVER START THE MACHINE with the workpiece against the blade.
9. HOLD THE WORKPIECE FIRMLY against the miter gauge or fence.
10. NEVER run the workpiece between the fence and a
moulding cutterhead.
11. NEVER perform “free-hand” operations. Use either
the fence or miter gauge to position and guide the workpiece.
12. USE PUSH STICK(S) for ripping a narrow
workpiece.
13. AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.
14. KEEP ARMS, HANDS, AND FINGERS away from the blade.
15. NEVER have any part of your body in line with the path of the saw blade.
16. NEVER REACH AROUND or over the saw blade.
17. NEVER attempt to free a stalled saw blade without first turning the machine “OFF”.
18. PROPERLY SUPPORT LONG OR WIDE workpieces.
19. NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.
20. TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.
21. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.
22. ADDITIONAL INFORMATION regarding the safe and proper operation of this tool is available from the Power Tool Institute, 1300 Summer Avenue, Cleveland, OH 44115-2851. Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the motor.
WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 230 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:
This machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. C. The machine has a grounding plug that looks like the plug illustrated in Fig. C. Make sure the machine is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this machine. If the machine must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the machine should comply with all local codes and ordinances.
WARNING: IN ALL CASES, MAKE SURE THE
RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE. NEVER REMOVE GROUNDING PRONG FROM POWER PLUG.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. C.
Repair or replace damaged or worn cord immediately.
Fig. C
CURRENT CARRYING
PRONGS
GROUNDED OUTLET BOX
GROUND
PRONG
240 VOLT
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
OPERATING INSTRUCTIONS
FOREWORD
The Limited Edition 10" Unisaw is available with either the 52" Unifence Saw guide, or the 50" Commercial Biesemeyer Fence system. The Limited Edition 10" Unisaw is a very powerful machine. The motor is single phase, 3 horse power, 230 volt motor that turns the circular blade at 4000 RPMs. The Unisaw is a versatile machine, in that it can do precision ripping, cross-cutting, dadoing, moulding and tenoning.
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax. Figures 1 and 2, illustrate the saw and all loose items supplied with the machine. Figs. 3, 4, and 5, illustrate the items supplied with the fence system.
IMPORTANT: The saw is shipped with the saw arbor in the 45 degree position. NOTE: THE HAND WHEEL MUST BE ASSEMBLED TO THE SAW, SEE THE SECTION “ASSEMBLING BLADE TILTING MECHANISM”, THEN PROCEED WITH THE FOLLOWING. Loosen locking knob on the handwheel (A) Fig. 1, and turn handwheel until the saw arbor is
in the 90 degree position and remove the styrofoam packing from inside the saw cabinet. Tighten locking knob.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES.
5
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240
up to
50 18 AWG 0-6 240 50-100 16 AWG 0-6 240 100-200 16 AWG 0-6 240 200-300 14 AWG
6-10 240
up to
50 18 AWG 6-10 240 50-100 16 AWG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG
10-12 240
up to
50 16 AWG 10-12 240 50-100 16 AWG 10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG
12-16 240
up to
50 14 AWG 12-16 240 50-100 12 AWG 12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
6
Fig. 1
UNISAW
1. Unisaw
2. Switch
3. Motor cover
4. Blade guard and splitter bracket
5. Support rod
6. 5/8" Internal tooth washer
7. 5/8-18 Jam nut
8. Upper bracket for splitter
9. Lower bracket for support rod
10. 5/16" l.D. Flat washers (2)
11. 5/16" l.D. Lockwashers (3)
12. 5/16-18 x 1" hex head cap screws (4)
13. Arbor wrenches (2)
14. 1/8" and 5/64" hex wrenches
15. Miter gage
16. Flat washer for miter gage handle
17. Handle for miter gage
18. Cap for miter gage handle
19. Dust chute adapter
20. #10 x 1/2" hex washer head screws (8)
21. Extension Wing (2)
22. Hangers for rip fence (2)
23. Flat head screw for mounting switch
24. Flat washer for mounting switch
25. Hex nut for mounting switch
26. Cable tie
27. Handwheel
28. Locknob
29. 7/16-20x1¼" Hex head screw (6)
30. 7/16" Flat washer (6)
31. Fiber washer (for handwheel)
32. Key (for handwheel)
Fig. 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
29
31
32
A
1
2
7
52" UNIFENCE
1. Unifence body (1)
2. Fence (1)
3. Leg/Shelf support bracket
4. Legs (2)
5. Table support brackets (2)
6. Unifence cursor (1)
7. Unifence guide rail (1)
8. #8 x 7/8" wood screws (19)
9. Z brackets (3)
10. Angle brackets (3)
11. Guide rail end caps (2)
12. 7/16-20 x 3/4" bolt, lockwasher, flat washer, (3)
13. 1/4-20 x 5/8" bolt, flat washer, nut, (4)
14. 3/8-16 x 1" bolt, flat washer, nut, (2)
15. 3/8-16x2½" bolt, (2)
16. Rail stop (1) (Parts in bag)
17. Leveling screw, nut, (2)
18. Table (1)
19. Shelf (1)
20. 1/4-20x3/4 Carriage head bolt (3) * U-bolts (2) * Leg insert (2) *(Not Shown)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Fig. 3
20
8
50" COMMERCIAL BIESEMEYER FENCE SYSTEM
NOTE: A common hardware package is used for several different models, therefore you may have leftover hardware. Fig. 4
1 - Rear Rail 2 - Front Rail 3 - Guide Tube 4 - T-Square
®
Fence Assembly 5 - Cable Strap 6 - Template for aligning front rail to saw table
for fastening front and rear rails to right extension table Fig. 4
7 - 1-1/2" long flat head Phillips screws (12) 8 - 1-1/4" O.D. Flat Washers (12) 9 - 1/4-20 hex nuts (12)
for fastening rear rail to saw table Fig. 4
10 - 3/8-24 x 1-1/4" long hex head cap screws (2) 11 - 7/8" O.D. flat washers (2) 12 - Lock washers (2)
for fastening front rail to saw table Fig. 4
13 - 3/8-16 x 1-1/4" long flat head Phillips screws (2) 14 - 7/8" O.D. flat washers (2) 15 - Lock washers (2) 16 - 3/8-16 hex nuts (2)
for fastening guide tube to front rail Fig. 4
17 - 1/2 long hex screws (9) 18 - Lock washers (9)
leg hardware Fig. 5
19 - Legs (2) 20 - 5/8" long wood screws #8 (8) 21 - 1/4-20 x 1-1/2" long flat head phillips screws (4) 22 - 1/4" flat washers (4) 23 - 1/4-20 hex nuts (4)
1
2
3
4
5
6
7
8
9
12
10
11
13
14
15
16
17
18
19
20
21
22
23
LIMITED EDITION UNISAW ASSEMBLY
INSTRUCTIONS
WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE SAW TO THE POWER SOURCE UNTIL THE
SAW IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.
Fig. 4
Fig. 5
ASSEMBLING BLADE TILTING MECHANISM HANDLE
1. Install fiber washer (A) Fig. 6A, on the blade tilting mechanism shaft (B). Install key (C), into shaft keyway.
2. Place handwheel (D) on shaft (B) Fig. 6A. Make sure the groove (E), in the handwheel lines up with the key (C).
3. Push the handwheel snugly against the fiber washer and tighten the set screw.
Fig. 6A
C
B
A
D
E
9
ASSEMBLING ON/OFF SWITCH
1. The on/off switch (A) Fig. 10, is shipped attached to a mounting bracket at the right side of the machine.
2. Loosely assemble switch and switch bracket (A) Fig. 10A, to the inside front lip of the left extension table with hex flat head screw (D), flat washer (E), and hex nut (F) through hole (G).
3. Attach the side of switch bracket (A) Fig. 10B, to the inside of extension table at the front of the saw using the 7/16-20x1-1/4" screw and flat washer (C). Tighten screws (C) and (D).
Fig. 10
Fig. 10A
Fig.10B
A
F
E
D
G
D
C
A
4. Install lock knob (F) Fig. 6B, into threaded end of the shaft (B). Hand-tighten lock knob at this time. (Do not
over tighten - see “Blade Raising Mechanism”)
Fig. 6B
ASSEMBLING EXTENSION WINGS
Assemble the extension wings (A) Fig. 7 and Fig. 9, to the saw table using the six 7/16"-20x1
1
/4" hex head screws
(B) and 7/16" flat washers supplied. Use a straight edge (C) Fig. 8, to make sure the extension wings (A) are level with the saw table before tightening the screws (B) Fig. 7 and Fig. 9. NOTE: MAKE SURE FRONT EDGE OF WING
IS FLUSH TO OR SLIGHTLY BEHIND THE FRONT EDGE OF THE TABLE.
NOTE: When assembling the left extension wing, do not install the front screw and washer at this time, it will be installed when assembling the on/off switch.
Fig. 7
A
B
Fig. 8
Fig. 9
A
C
A
B
A
F
B
10
ASSEMBLING BLADE GUARD AND SPLITTER ASSEMBLY
CAUTION: MAKE CERTAIN THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE.
1. Remove the table insert Fig. 11. Raise the saw arbor, by turning the locking handle on the front of the saw, counter clockwise and then turn the wheel on the front of the saw clockwise as far as it will go, and remove the saw blade from the machine by following the instructions in section “REMOVING THE SAW BLADE”.
2. The inside splitter mounting bracket (A) Fig. 12, is assembled to the inside of the saw and aligned with the inside blade flange (B) at the factory.
3. To check the alignment, remove screw and fastener plate (C) Fig. 12. Using a straight edge (D) Fig. 13, check to see if the splitter bracket (A) is aligned with the inside blade flange (B). Check both the top and bottom of bracket (A) with the top and bottom of flange (B).
4. If an adjustment is necessary, loosen two screws (F) Fig. 14, and adjust splitter bracket (A) until it is aligned with the inside blade flange (B) Fig. 12. Tighten two screws (F). Loosely assemble screw and fastener plate (C), which were removed in STEP 3.
5. Insert threaded end of support rod (G) Fig. 15, through slot in rear of saw and into hole in rear trunnion (H). Fasten support rod (G) to trunnion with star washer and hex nut (J) Fig. 16. NOTE: Thread nut (J) Fig. 16, onto threads of support rod (G) as much as possible by hand.
Fig. 11 Fig. 12
Fig. 13
Fig. 14
Fig. 15 Fig. 16
A
C
B
A
D
B
F
A
J
G
H
11
6. Using a wrench to hold the hex nut (J) Fig. 16, tight­en rod (G) Fig. 17, with a small screwdriver (K) or similar device through the hole in the end of the rod as shown.
7. Assemble lower bracket (L) Fig. 18, to rod (G) and loosely tighten with two one-inch long hex head screws (S) and lockwashers from underneath bracket (L).
8. Assemble upper splitter bracket (M) Fig. 19, to lower bracket (L) using one-inch long hex head screw (N) with lockwasher and flat washer. NOTE: Do not tighten screw (N) at this time.
9. Insert the front end of splitter (P) Fig. 20, inside the splitter mounting bracket behind splitter fastener plate and screw (C). Push splitter down as far as possible, making certain the bottom edge of splitter (P) is parallel with the table surface. Tighten screw (C). Fasten splitter and blade guard assembly (P) Fig. 21, to bracket (M) using one-inch long screw (V) and flat washer.
10. IMPORTANT: The splitter (P) Fig. 22, features a notch (W) cut into the top edge. Simply raise the front of the clear blade guard (P) Fig. 22, until the rear edge of the guard slips into notch (W) of the splitter. This notch enables the blade guard to stay in the raised position and makes changing blades easier.
Fig. 17 Fig. 18
Fig. 19
Fig. 20
Fig. 21
P
C
Fig. 22
K
G
S
L
G
M
N
L
P
M
V
P
W
12
11. Reassemble the saw blade, making certain the teeth are pointing down at the front of the saw table as shown in Fig. 23, and assemble the outside blade flange and arbor nut (X). With open end wrench (Y) on the flats of the arbor to keep it from turning, tighten arbor nut by turning box end wrench (Z) counterclockwise.
12. Using a straight edge (A) Fig. 24, make certain the splitter (P) is aligned with the saw blade (B). Using a square (C) Figs. 25 and 26, make certain saw blade (B) Fig. 25, and splitter (P) Fig. 26, are 90 degrees to the table surface. Once you are certain the splitter is aligned to the saw blade and table, tighten all splitter mounting hardware (D) Fig. 26 and recheck alignment.
13. Holding the clear blade guard, lower the saw blade and assemble the table insert (E) Fig. 27, into the opening on the saw table.
Fig. 23 Fig. 24
A
P
B
X
Z
Y
Fig. 25
Fig. 26
Fig. 27
E
FASTENING MOTOR CORD TO SAW FRAME
1. IMPORTANT: Turn the blade tilting handwheel counterclockwise as far as it will go until the saw blade is in the 45 degree position.
2. IMPORTANT: Turn the blade raising and lowering handwheel counterclockwise until the blade is at its lowest position.
3. Fasten motor cord (A) Fig. 27A to the saw frame cross member (B), using the cable tie (C) supplied with the saw. CAUTION: Before tightening the cable tie, make certain that cord (A) is free of any interference from the motor or saw blade at all possible positions of the motor.
4. After the cable tie is tightened, cut off excess tail of cable tie (C) Fig. 27A.
Fig. 27A
C
B
A
B
P
D
Loading...
+ 28 hidden pages