Delta 36-6022 Instruction Manual

10-INCH PORTABLE CONTRACTOR TABLE SAW
SCIE SUR TABLE PORTABLE CONTRACTOR DE 10 PO
SIERRA DE MESA DE CONTRATISTA PORTÁTIL DE 10 PULGADAS
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www.DeltaMachinery.com
Instruction Manual
KEEP THIS MANUAL NEAR YOUR PRODUCT FOR EASY REFERENCE AND TO INSTRUCT OTHERS
36-6022
TABLE OF CONTENTS
FUNCTIONAL DESCRIPTION .................................................. 2
IMPORTANT SAFETY INSTRUCTIONS ................................... 3
SAFETY-SYMBOLS-DEFINITIONS .......................................... 3
GENERAL SAFETY RULES ...................................................... 3
PROPOSITION 65 WARNING ................................................... 4
TABLE SAW SAFETY RULES ................................................... 5
TERMINOLOGY ................................................................... 5
GENERAL POWER TOOL SAFETY..................................... 5
SAW BLADE GUARD, ANTI-KICKBACK PAWLS AND .......
RIVING KNIFE ASSEMBLY..................................................6
MAKING A PUSH STICK ..................................................... 6
KICKBACKS ........................................................................ 7
POWER CONNECTIONS .......................................................... 8
POWER SOURCE ............................................................... 8
EXTENSION CORDS ........................................................... 8
UNPACKING ..............................................................................9
PACKAGE CONTENTS .......................................................9
CONTENTS OF HARDWARE BAGS ................................. 10
ASSMEBLY ............................................................................... 10
ASSEMBLING UPPER STAND .......................................... 11
ASSEMBLING THE STAND ............................................... 12
WHEELS ............................................................................ 13
PEDAL ASSEMBLY ........................................................... 14
UPPER STAND ASSEMBLY .............................................. 16
ATTACH SAW TO STAND ASSEMBLY ..............................18
HEIGHT ADJUSTMENT KNOB INSTALLATION ............... 19
BLADE AND GUARDS ...................................................... 19
ATTACH THE BLADE ........................................................ 19
INSERT THROAT PLATE ...................................................21
ANTI-KICKBACKS PAWLS AND BLADE GUARD ............ 23
OUTFEED SUPPORT STOPS ........................................... 24
ONBOARD STORAGE ....................................................... 26
OPERATION ............................................................................. 27
TURNING THE SAW ON/OFF ........................................... 28
TRANSPORTING THE SAW .............................................. 28
MAKING CUTS ........................................................................ 29
RIP CUTS .......................................................................... 30
BEVEL RIPPING ................................................................ 30
CROSSCUTTING .............................................................. 31
BEVEL CROSSCUTTING .................................................. 31
MITER CUTS ..................................................................... 31
COMPOUND MITER CUTS............................................... 32
LARGE PANEL CUTS ........................................................ 32
NON-THROUGH CUTS ..................................................... 32
MAKING A NON-THROUGH CUT .................................... 32
MAKING A DADO CUT ..................................................... 33
CUTTING AIDS AND ACCESSORIES .................................... 33
PUSH STICK ..................................................................... 33
AUXILIARY MITER GAUGE FACING ................................. 34
PUSH BLOCK .................................................................... 34
FEATHERBOARD .............................................................. 35
CUT OFF GAUGE .............................................................. 35
JIGS ................................................................................... 35
MAKING ADJUSTMENTS ....................................................... 36
LEVELING THE THROAT PLATE ....................................... 36
SQUARING THE BLADE VERTICALLY TO THE TABLE ... 36
ADJUSTING THE BEVEL STOPS ..................................... 37
ADJUSTING THE BLADE HEIGHT.................................... 38
CHANGING THE BEVEL ................................................... 38
USING THE MITER GAUGE .............................................. 39
USING THE OUTFEED SUPPORT .................................... 39
USING THE RIGHT HAND TABLE EXTENSION ............... 40
RIP FENCE ADJUSTMENTS ............................................. 40
RIVING KNIFE POSITION AND ALIGNMENT ....................... 42
LOWERING RIVING KNIFE ............................................... 42
RIVING KNIFE ALIGNMENT .............................................. 43
MAINTENANCE ....................................................................... 45
TROUBLESHOOTING ............................................................. 45
ACCESSORIES ........................................................................ 45
WARRANTY ............................................................................. 46
FRENCH ................................................................................... 47
SPANISH ...................................................................................93
FUNCTIONAL DESCRIPTION
The DELTA® #36-6022 series 10-inch Contractor Table Saw is designed for portability and high quality performance. It includes: basic machine, sturdy tubular steel stand, integral 2 1/2” dust chute, a T-squared fence system, T-slot miter gauge, 15-amp motor, on/off switch, cast aluminum table, extension wing, see-through blade guard with anti-kickback fingers, and 10-inch carbide blade.
NOTICE: The manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not be exact depictions of the actual labeling or accessories included. They are intended for illustrative purposes only.
SPECIFICATIONS
Max depth of cut at 90 degrees: 3-1/2”
Max depth of cut at 45 degrees: 2-1/2”
Max rip to right of blade: 30”
Max rip to left of blade: 12”
Max width of dado: 13/16” x 8 dia.
MOTOR SPECIFICATIONS
Amps 15 Amps
VOLTAGE
2 3
120 Volts
IMPORTANT SAFETY INSTRUCTIONS
CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR
PRODUCT AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS ARE
FAMILIAR WITH ITS WARNINGS AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation, maintenance
or modification of tools or equipment could result in serious injury and/or property damage.
SAFETY SYMBOLS- DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
GENERAL SAFETY RULES
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
READ INSTRUCTION MANUAL AND KNOW YOUR TOOL. Read and familiarize yourself with
the entire instruction manual. Learning the tool’s proper applications, limitation, and specific potential hazards will greatly minimize the possibility of accidents and injury. Make sure all users are familiar with its warnings and instructions before using.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
KEEP GUARDS AND SAFETY DEVICES IN PLACE and working properly.
CHECK TOOLS FOR DAMAGE. Before using,
and after tool or accessory has been dropped or damaged, check guards and affected parts, for alignment, breakage and any other condition that may affect its operation to make sure tool will operate properly and all parts will perform their intended function. Do not use a damaged product. A guard or any other part that is damaged should be properly repaired or replaced using factory approved service parts.
NEVER STAND ON TOOL. Serious injury could occur if the tool tips or if you unintentionally contact the cutting surface.
WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
WEAR PROPER EYE PROTECTION. All persons in work area should wear safety glasses with side shields. Everyday eye glasses with impact resistant lenses are not safety glasses. Eye equipment should
comply with ANSI Z87.1 standards.
WEAR PROPER HEARING PROTECTION. All people in work area should wear proper hearing protection consistent with noise levels and exposure. Hearing equipment should comply with ANSI S3.19 standards.
DUST PROTECTION. Use of power tools can generate and/or disburse dust, which may cause serious or permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Direct particles away from face and body. Always operate tool in a well-ventilated area and provide for proper dust removal. Use dust collection system whenever possible. Avoid breathing dust and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water.
LOCK TOOLS AND WORK AREA. Use padlocks, and master switches, or remove and store starter keys to prevent operation by children and other unauthorized users.
DO NOT USE OR STORE TOOL IN DANGEROUS ENVIRONMENTS. Exposure to rain and damp or
wet locations can result in shock or electrocution, or damage the tool. Do not operate electric tools near flammable liquids or in gaseous or explosive atmospheres. Motors and switches in these tools may spark and ignite fumes.
KEEP WORK AREA CLEAN AND WELL LIT.
Cluttered and poorly-lit work areas, surfaces and benches can lead to accidents.
3
GENERAL SAFETY RULES (CONTINUED)
KEEP CHILDREN AND BYSTANDERS AWAY from
work area.
USE RECOMMENDED ACCESSORIES. Consult manual for recommended accessories. Use of inappropriate accessories may cause personal injury or property damage.
DISCONNECT TOOL from power source before servicing, adjusting or changing set-ups or blades, bits, cutters and other accessories.
TO REDUCE RISK OF ACCIDENTAL STARTING
make sure power switches are in “OFF” position before plugging tool in.
TO REDUCE THE RISK OF ELECTRIC SHOCK,
this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
DO NOT touch the plug’s metal prongs when unplugging or plugging in the cord.
USE PROPER EXTENSION CORD. If you use an extension cord, make sure it is in good condition and heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See Extension Cord Chart for correct size depending on cord length and data plate ampere rating. If in doubt, use the next smaller gauge number. The smaller the gauge number, the heavier the cord. When working outside, make sure the extension cord is rated for outdoor use. Consult power connection section of this manual for Extension Cord Chart and power connection safety.
DO NOT ABUSE POWER CORDS. NEVER yank cord to disconnect from receptacle, crush cord, or expose it to heat, oil or sharp objects.
USE PROPER TOOL. Do not force tool to do a task for which it was not designed.
SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. It is safer than using your hands and frees both hands to operate tool.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that all adjusting keys and wrenches are removed before starting tool.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. Do not use power
tools when tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in injury.
USE PROPER FEED DIRECTION. Feed workpiece against the direction of rotation of the tool’s blade, cutter, or abrasive surface. Feeding in the other direction may cause the workpiece to be thrown at high speed.
DO NOT OVERREACH. Keep proper footing and balance to maintain control.
DO NOT FORCE TOOL OR WORKPIECE. Operate tool at intended speed and feed rate for better and safer operation.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave tool until it comes
to a complete stop. In the event of a power failure, move switch to “OFF” position.
SERVICE PARTS. Use only identical replacement parts when servicing your tool.
PROPOSITION 65 WARNING:
Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples are:
– Lead from lead-based paints – Crystalline silica from bricks and cement and other masonry products – Asbestos dust – Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water
If you have any questions or concerns relative to the use of your tool or the contents of this manual, stop using the tool and call DELTA® Customer Care at 1-800-223-7278.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
If tool is loaned to someone, also loan them these instructions.
4 5
TABLE SAW SAFETY RULES
TERMINOLOGY
The following terms will be used throughout the manual and you should become familiar with them.
— Through-cut - any cut that completely cuts through
the workpiece.
— Non-through cut - any cut that does not completely
cut through the workpiece.
— Push stick - a wooden or plastic stick, usually
homemade, that is used to push a small workpiece through the saw and keeps the operator’s hands clear of the blade.
— Kickback - when the saw blade binds in the cut or
the workpiece binds between the blade and the fence and the workpiece is thrust back toward the
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
SEE GENERAL POWER TOOL SAFETY SECTION OF THIS MANUAL. Read entire instruction manual before
operating saw. Learning the saw’s proper applications, limitations, and specific potential hazards will greatly minimize the possibility of accidents and injury. Make sure all users are familiar with its warnings and instructions before using saw.
SEE POWER CONNECTION SECTION OF THIS MANUAL for instructions and warnings regarding power cords and connections.
operator.
— Freehand - cutting without the use of a miter gauge
or rip fence or any other means of guiding or holding the workpiece other than the operator’s hand.
— Plunge cutting - blind cuts in the workpiece made
by either raising the blade through the workpiece or lowering the workpiece down to the blade.
— Re-sawing - flipping the workpiece to complete a cut
the saw is not capable of making in one pass.
— Cove cutting - an operation where the work is fed at
an angle across the blade. (Also known as “coving”)
GENERAL POWER TOOL SAFETY
AVOID KICKBACK. Pay particular attention to the
instructions (below) for reducing risk of kickback.
OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
DRESS PROPERLY. Wear appropriate apparel, eye protection, hearing protection and dust protection as specified in the General Power Tool Safety Section of this manual.
PROPER ASSEMBLY. Do not operate this saw until it is completely assembled and installed according to the instructions.
STABILITY. Make sure table saw is properly assembled and located on a stable surface before use to keep saw from moving during cut. Do not
attempt the subsitute a table or other surface for the leg assembly.
USE CORRECT BLADE AND RIVING KNIFE for the intended operation. The blade must be installed so the points of the teeth are pointing toward the front of the saw. Do not use oversized blade or blade with incorrect arbor opening. Always tighten the blade arbor nut securely. Before use, inspect the blade for cracks or missing teeth. Do not use a damaged or dull blade. Always use blade within the thickness range for which the riving knife is designed.
USE PROPER THROAT PLATE. The proper throat plate must be in place and properly secured at all times to reduce the risk of a thrown workpiece and possible injury.
USE SAW BLADE GUARD, RIVING KNIFE AND ANTI-KICKBACK PAWLS. Your saw is equipped
with a modular blade guard, riving knife and anti­kickback pawl assembly, each component of which should be used for every possible operation, including all through cuts. This assembly is
discussed in more detail below. Make sure components are securely installed prior to operation.
NEVER CUT METALS, CEMENT BOARD OR MASONRY. Certain man-made materials have
special instructions for cutting on table saws. Follow the manufacturer’s recommendations at all times.
SUPPORT YOUR WORKPIECE based on its size and the type of operation to be performed. Hold the workpiece firmly against the fence and down against the table surface. Do not leave a wide panel or long board (or other large workpiece) unsupported – the weight of the workpiece may causes it to shift on the table resulting in loss of control.
NEVER PERFORM LAYOUT, ASSEMBLY OR SET­UP WORK ON THE TABLE/WORK AREA when the
saw is running.
USE A PUSH STICK that is appropriate to the application to push and hold down a workpiece through the completion of the cut. A push stick is a wooden or plastic stick, usually homemade, that should be used whenever the size or shape of the workpiece would cause you to place your hands within 6 in. (152 mm) of the blade. Instructions for making a push stick are included in this manual. A push stick is also provided with this saw.
NEVER Perform freehand cutting, plunge cutting, re-sawing, or cove cutting.
CHECK WORKPIECE AND SET-UP before each operation. Knots, irregularities, or nails in workpiece and positioning mistakes or incomplete set-up may interfere with or affect saw performance and personal safety.
NO FREEHAND CUTS. Always use a rip fence, miter gauge, or other appropriate devices to guide or hold down the workpiece. Use hold-downs, jigs, fixtures or feather boards to help guide and control The workpiece. Accessories for use with your saw
5
TABLE SAW SAFETY RULES
are available at extra cost from your local dealer or authorized service center.
DO NOT USE RIP FENCE AND MITER GAUGE AT THE SAME TIME.
AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a
hand to move into a saw blade. Operate with table at or near waist level for maximum balance and control. Anticipate effect of workpiece size on your ability to adjust position and maintain control through completion of cut.
KEEP ARMS, HANDS AND FINGERS AT LEAST SIX INCHES AWAY FROM THE BLADE.
KEEP HANDS AND OTHER BODY PARTS OUT OF THE BLADE PATH. NEVER have any part of your
body in line with the path of the saw blade.
NEVER START THE MACHINE WITH THE WORKPIECE AGAINST THE BLADE to reduce the
risk of a thrown workpiece.
DO NOT REACH OVER/REACH AROUND. Never reach over, in back of, or around the cutting tool with either hand while the blade is in motion.
NEVER ATTEMPT TO FREE A STALLED BLADE OR TRAPPED WORKPIECE without first turning
the machine off and disconnecting the saw from the power source.
BEFORE LEAVING THE SAW, wait for the blade to come to a complete stop, then disconnect from the power source, clean the table and work area, and lock out switch to prevent unauthorized use.
AN UNFAMILIAR NOISE OR EXCESSIVE VIBRATION may indicate a problem with your saw.
If this happens, turn it off and disconnect it from the power source until the problem has been located and corrected. Contact customer service for assistance if the problem cannot be solved.
SAW BLADE GUARD, ANTI-KICKBACK PAWLS AND RIVING KNIFE ASSEMBLY
Your table saw is equipped with a blade guard, anti­kickback pawls and riving knife assembly that covers the blade and reduces the possibility of accidental blade contact. The riving knife is a flat plate that fits into the cut made by the saw blade and effectively Figurehts kickback by lessening the tendency of the blade to bind in the cut. Two anti-kickback pawls are located on the sides of the riving knife that allow the wood to pass through the blade in the cutting direction but reduce the possibility of the material being thrown backwards toward the operator. The blade guard and anti-kickback pawls can only be used when making through cuts that sever the wood. When making rabbets and other non-through cuts, the blade guard and anti-kickback pawls must be removed
and riving knife lowered to the non-through cut position marked on the riving knife.
Use all components of the guarding system (blade guard assembly, riving knife and anti-kickback pawls) for every operation for which they can be used including all through-cutting. If you elect not to use any of these components for a particular application, exercise additional caution regarding control of the workpiece, the use of push sticks, the position of your hands relative to the blade, the use of safety glasses, the means to avoid kickback and all other warnings contained in this manual and on the saw itself. Replace the guarding systems as soon as you return to through-cutting operations. Keep the guard assembly in working order.
MAKING A PUSH STICK
In order to operate your table saw safely, you must use a push stick whenever the size or shape of the workpiece would otherwise cause your hands to be within 6 inches (152 mm) of the saw blade or other cutter. A push stick is included with this saw.
No special wood is needed to make additional push sticks as long as they are sturdy and long enough and the wood is free of knots, checks and cracks. A length of 16 inches (400 mm) is recommended with a notch that fits against the edge of the workpiece to prevent slipping.
It’s a good idea to have several push sticks of the same minimum length, 16 inches (400 mm), with different size notches for different workpiece thicknesses.
The shape can vary to suit your own needs as long as it performs its intended function of keeping your hands away from the blade. Angling the notch so the push stick can be held at a 20- to 30-degree angle from the saw’s table will help you to hold down the workpiece while also moving it through the saw. Refer to diagram in cutting aids section on page 26 of this manual.
6 7
KICKBACKS
TABLE SAW SAFETY RULES
Kickbacks can cause serious injury. A kickback occurs when a part of the workpiece binds between the saw blade and the rip fence, or other fixed object, and rises from the table and is thrown toward the operator. The risk of kickback can be minimized by attention to the following instructions.
HOW TO REDUCE THE RISK OF KICKBACKS AND PROTECT YOURSELF FROM POSSIBLE INJURY:
Be certain that the rip fence is parallel to the saw blade.
DO NOT rip by applying the feed force to the section of the workpiece that will become the cut-off (free) piece. Feed force when ripping should always be applied between the saw blade and the fence; use a push stick for all narrow work that is 6 inches (152 mm) wide or less.
Keep saw blade guard, riving knife and anti-kickback assembly in place and operating properly. The riving knife must be in alignment with the saw blade and the anti-kickback assembly must stop a kickback once it has started. Check their action before ripping by pushing the wood under the anti-kickback assembly. The teeth must prevent the wood from being pulled toward the front of the saw. If any part of assembly is not operational, return to the nearest
authorized service center for repair.
Plastic and composite materials (like hardboard) may be cut on your saw. However, since these are usually quite hard and slippery, the anti-kickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set up and cutting procedures for ripping.
Use saw blade guard, anti-kickback pawls, and riving knife assembly for every possible operation, including all through-cut sawing.
Push the workpiece past the saw blade prior to releasing control.
NEVER rip a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence.
NEVER saw a large workpiece that cannot be controlled.
NEVER use the fence as a guide or length stop when crosscutting.
NEVER saw a workpiece with loose knots, flaws, nails or other foreign objects.
NEVER rip a workpiece shorter than 10 inches (254 mm).
NEVER use a dull blade. A dull blade should be replaced or re-sharpened.
7
POWER CONNECTIONS
POWER SOURCE
This saw is equipped with a 15-amp motor for use with a 120-volt, 60-HZ alternating current. See instructions below regarding proper connections for your saw.
For voltage, the wiring in a shop is as important as the motor’s rating. A line intended only for lights may not be able to properly carry the current needed for a power tool motor; wire that is heavy enough for a short distance may be too light for a greater distance; and a line that can support one power tool may not be able to support two or three.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
EXTENSION CORDS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20-amp time lag fuse. Before connecting the machine to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. A substantial voltage drop will cause a loss of power and overheat the motor. It may also damage the machine.
Never use a damaged extension cord.
Check extension cords before each use. If damaged, replace immediately. Touching the damaged area could case electrical shock resulting in serious injury.
Keep the extension cord clear of the
work area. Position the cord so it will not get caught on lumber, tools or other obstructions.
Use proper extension cords. When using an
extension cord, be sure to use one heavy enough to carry the current machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table shows the maximum gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Only round, jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
When working with the tool outdoors, use an
extension cord designed for outside use.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC
MACHINES
AMPERE
RATING
0-6 0-6 0-6 0-6
6-10 6-10 6-10 6-10
10-12 10-12 10-12 10-12
VOLTS TOTAL LENGTH
OF CORD IN
FEET
120 120 120 120
120 120 120 120
120 120 120 120
Up to 25
25-50
50-100
100-150
Up to 25
25-50
50-100
100-150
Up to 25
25-50
50-100
100-150
GAUGE OF
EXTENSION CORD
18 AWG 16 AWG 16 AWG 14 AWG
18 AWG 16 AWG 14 AWG 12 AWG
16 AWG 16 AWG 14 AWG 12 AWG
12-16 120 Up to 25 14 AWG
12-16 120 25-50 12 AWG
12-16 120
GREATER THAN 50 FEET NOT
RECOMMENDED
8 9
UNPACKING
materials around motors and moving parts. Do not discard shipping carton and packing materials until you
The machine is heavy, two people are required to unpack and lift.
Prior to tool assembly and use, read this manual thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures.
Check shipping carton for damage before unpacking. Carefully remove components in top foam layer. Remove the top layer of foam then remove all components in the bottom layer of foam. Lay out all parts on a piece of cardboard or other clean, flat surface. Two or more people are needed to lift the saw out of the carton. Always check for and remove protective shipping
PACKAGE CONTENTS DESCRIPTION (QTY)
have carefully inspected the contents, assembled the machine and are satisfied that it operates correctly.
Compare package contents to Component Parts List and Hardware Package List prior to assembly to make sure all items are present. Carefully inspect parts to make sure no damage occurred during shipping. If any parts are missing, damaged or preassembled, do not assemble. Instead call DELTA® Customer Care at 1-800-223-7278 for assistance.
After assembly remove any protective materials and coatings from all the parts and the table saw.
A. Saw
B. Stand Handle
C. Wheels
D. Pedal Assembly
E. Right Support Rod
F. Left Support Rod
G. Support Rod Connection Tube
A
H. Cross Connect Assembly
I1. Upper Stand Assembly Part 1
I2. Upper Stand Assembly Part 2
J. T-Square Fence
K. 10 in. Carbide Tipped Blade
L. Miter Gauge
M. Blade Guard Assembly
B
I1
N. Anti-Kickback Pawls
O. Throat Plate
The following items can be found in their respective storage areas located on the saw:
a. Blade wrenches (2)
b. Push Stick
C
a
D
K
b
L
E
H
G
F
I2
9
M
J
O
N
UNPACKING
CONTENTS OF HARDWARE BAGS
aa. M6 x 30 Hex Bolt (4) bb. M8 x 67 Carriage Screw (4) cc. Plastic Spacer (8) dd. M8 Locknut (12) ee. M8 x 75 Carriage Screw (4) ff. M8 x 35 Carriage Screw (2) gg. M8 x 30 Carriage Screw (2)
hh. 5mm Allen Wrench (1) ii. M6 x 20 Button Head Hex Socket Screw (2) jj. Wheel Handle Shoulder Screw (1) kk. Height Adjustment Wheel Knob ll. M8 x 55 Button Head Socket Screw (4) mm. Fence Handle
aa
bb
ff
ee
jj
To measure fastener length, refer to page 7 of Parts List.
kk
gg
dd
cc
hh
ii
ll
mm
Do not lift saw without help. Hold it close to your body while lifting. Keep knees bent and lift with you legs, not your back.
Fully assemble saw with stand prior to use.
Stand assembly is an integral and necessary part of the support structure for this saw.
Do not modify saw, or create accessories not
ASSEMBLY
recommended for use with this saw.
Make sure power switch is in “OFF” position before connecting to power supply. Do not connect ti power supply until assembly is complete.
Avoid contact with blade teeth. Keep blade stored or lowered when possible.
10 11
ASSEMBLY
I1
dd
I2
FIGURE 1
ee
TUBE INSERTS
SHOULDER
ON BOTTOM
TUBE INSERTS
SHOULDER
ON BOTTOM
cc
a
I
ASSEMBLING UPPER STAND
Assemble upper half (I1) of upper stand assembly to lower half (I2) of upper stand assembly as shown in Figure 1 using M8 x 75mm carriage screw (ee), spacer (cc) and M8 locknut (dd) to each side of upper stand assembly.
NOTE: I1 is attached to saw table assembly and secured with cable ties. Remove cable ties prior to assembling I1 and I2.
NOTE: Orientation of I2 lock pin is on the right side of the assembly and orientation of I1 will have shoulder of tube inserts on bottom as shown in Figure 2.
Finished upper stand assembly will appear as shown in Figure 2.
IMPORTANT: Tube insert shoulder on bottom.
LOCK PIN
FIGURE 2
a
11
FOOT PADS
ASSEMBLY
G
F
H
E
FIGURE 3
ASSEMBLING THE STAND
Layout the left and right support rod assemblies (E & F).
Place the cross connect assembly (H) between the support rod assemblies and connect the support rod connection tube (G) to the ends of the support rod assembly tubes as shown in Figure 3.
NOTE: Ensure foot pads are oriented as shown in Figure 3.
dd
I
a
gg
FIGURE 4
Secure the support rod assemblies to the support rod connect tube using two M8 x 30 Carriage bolts (gg) and M8 lock nuts. (dd)
See Figure 4 & 4a.
12 13
aa
ASSEMBLY
a
H
FIGURE 5
Secure the cross connect assembly (H) to the support rod assembly tubes using four M6 x 30 hex bolts. (aa)
See Figure 5 & 5a.
D
WHEELS
Remove the lock nut and washer from each axle on the pedal assembly (D) as shown in Figure 6.
FIGURE 6
13
ASSEMBLY
FIGURE 7
Slide the wheels over axles and secure using the two washers and M8 lock nuts.
See Figure 7.
PEDAL ASSEMBLY
Attach the pedal assembly (D) to the upper stand assembly using two M8 x 75 Carriage screws (ee), spacers (cc) and M8 lock nuts (dd). See Figures 8 & 9 to verify the correct orientation of the pedal assembly (C) to the upper stand assembly.
ee
UPPER STAND
ASSEMBLY
D
cc
dd
FIGURE 8
14 15
D
ASSEMBLY
UPPER STAND
ASSEMBLY
SEE FIGURE
8
FIGURE 9
Place the sides of the support rod assembly (E & F) so they are outside of the pedal assembly (D) and the feet are pointing down. See Figure 11 for correct position of the feet.
Align the hole in the support rod assembly with the hole in the pedal assembly. See Figure 10. Secure each side of the support rod assembly using two M8 x 67 carriage bolts (bb), spacers (cc) and M8 lock nuts (dd). See Figures 10 & 11.
NOTE: At any time, to aid in assembly, refer to front cover of this manual for completed saw.
+
E F
bb
D
cc
dd
FIGURE 10
15
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