Delta 36-585 User Manual

INSTRUCTION MANUAL

10" Dual Bevel Compound

Miter Saw

(Model 36-585)

PART NO. 910638 - 01-30-04

Copyright © 2004 Delta Machinery

ESPAÑOL: PÁGINA 21

To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance,
please call

1-800-223-7278 (In Canada call 1-800-463-3582).

U. S. Patent #5,347,902

2

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and understand. This information relates to protect­ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols to the right. Please read the manual and pay attention to these sections.

SAFETY GUIDELINES - DEFINITIONS

SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER

CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

· lead from lead-based paints,

· crystalline silica from bricks and cement and other masonry products, and

· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.

GENERAL SAFETY RULES

READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.

IMPORTANT SAFETY INSTRUCTIONS

Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility. For additional information please visit our website www.deltamachinery.com.

This machine was designed for certain applications only. Delta Machinery strongly recommends that this

machine not be modified and/or used for any application other than that for which it was designed. If you have any
questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine
if it can or should be performed on the product.

Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305

(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)

3

1. FOR YOUR OWN SAFETY, READ THE INSTRUCT-

TION MANUAL BEFORE OPERATING THE
MACHINE. Learning the machine’s application,

limitations, and specific hazards will greatly
minimize the possibility of accidents and injury.

2. USE CERTIFIED SAFETY EQUIPMENT. Eye

protection equipment should comply with ANSI
Z87.1 standards, hearing equipment should
comply with ANSI S3.19 standards, and dust mask
protection should comply with MSHA/NIOSH
certified respirator standards. Splinters, air-borne
debris, and dust can cause irritation, injury, and/or
illness.

3. DRESS PROPERLY. Do not wear tie, gloves, or

loose clothing. Remove watch, rings, and other
jewelry. Roll up your sleeves. Clothing or jewelry
caught in moving parts can cause injury.

4. DO NOT USE THE MACHINE IN A DANGEROUS
ENVIRONMENT. The use of power tools in damp
or wet locations or in rain can cause shock or
electrocution. Keep your work area well-lit to
prevent tripping or placing arms, hands, and
fingers in danger.

5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating
and changing accessories. Poorly maintained tools and
machines can further damage the tool or machine and/or
cause injury.

6. CHECK FOR DAMAGED PARTS. Before using the
machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, and any other conditions
that may affect its operation. A guard or any other
part that is damaged should be properly repaired
or replaced. Damaged parts can cause further
damage to the machine and/or injury.

7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.

8. KEEP CHILDREN AND VISITORS AWAY. Your shop is
a potentially dangerous environment. Children and visitors
can be injured.

9. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position
before plugging in the power cord. In the event of
a power failure, move the switch to the “OFF”
position. An accidental start-up can cause injury.

10. USE THE GUARDS. Check to see that all guards
are in place, secured, and working correctly to
prevent injury.

11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools, scrap
pieces, and other debris can be thrown at high
speed, causing injury.

12. USE THE RIGHT MACHINE. Don’t force a
machine or an attachment to do a job for which it
was not designed. Damage to the machine and/or
injury may result.

13. USE RECOMMENDED ACCESSORIES. The use

of accessories and attachments not recom­mended by Delta may cause damage to the
machine or injury to the user.

14. USE THE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line
voltage, resulting in loss of power and overheating.
See the Extension Cord Chart for the correct size
depending on the cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.

15. SECURE THE WORKPIECE. Use clamps or a vise to

hold the workpiece when practical. Loss of control
of a workpiece can cause injury.

16. FEED THE WORKPIECE AGAINST THE DIRECTION

OF THE ROTATION OF THE BLADE, CUTTER, OR
ABRASIVE SURFACE. Feeding it from the other

direction will cause the workpiece to be thrown out
at a high speed.

17. DON’T FORCE THE WORKPIECE ON THE
MACHINE. Damage to the machine and/or injury
may result.

18. DON’T OVERREACH. Loss of balance can make
you fall into a working machine, causing injury.

19. NEVER STAND ON THE MACHINE. Injury could occur if
the tool tips, or if you accidentally contact the cutting tool.

20. NEVER LEAVE THE MACHINE RUNNING UNATTEN-
DED. TURN THE POWER OFF. Don’t leave the machine
until it comes to a complete stop. A child or visitor could
be injured.

21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
MACHINE FROM THE POWER SOURCE before
installing or removing accessories, before adjusting
or changing set-ups, or when making repairs. An
accidental start-up can cause injury.

22. MAKE YOUR WORKSHOP CHILDPROOF WITH

PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental

start-up of a machine by a child or visitor could
cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING,

AND USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while

operating power tools may result in injury.

24. THE DUST GENERATED by certain woods and
wood products can be injurious to your health.
Always operate machinery in well-ventilated areas,
and provide for proper dust removal. Use wood
dust collection systems whenever possible.

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

4

ADDITIONAL SAFETY RULES FOR

MITER SAWS

Refer to them often

and use them to instruct others.

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.

04-24-03

SAVE THESE INSTRUCTIONS.

1. DO NOT OPERATE THIS MACHINE until it is completely

assembled and installed according to the instructions. A
machine incorrectly assembled can cause serious injury.

2. OBTAIN ADVICE from your supervisor, instructor, or

another qualified person if you are not thoroughly familiar
with the operation of this machine. Knowledge is safety.

3. FOLLOW ALL WIRING CODES and recommended

electrical connections to prevent shock or electrocution.

4. SECURE THE MACHINE TO A SUPPORTING SURFACE.

Vibration can possibly cause the machine to slide, walk,
or tip over, causing serious injury.

5. USE ONLY CROSSCUT SAW BLADES. Use only zero-

degree or negative hook angles when using carbide­tipped blades. Do not use blades with deep gullets.
These can deflect and contact the guard, and can cause
damage to the machine and/or serious injury.

6. USE ONLY BLADES OF THE CORRECT SIZE AND
TYPE specified for this tool to prevent damage to the
machine and/or serious injury.

7. USE A SHARP BLADE. Check the blade to see if it runs
true and is free from vibration. A dull blade or a vibrating
blade can cause damage to the machine and/or serious
injury.

8. INSPECT BLADE FOR CRACKS or other damage prior
to operation. A cracked or damaged blade can come
apart and pieces can be thrown at high speeds, causing
serious injury. Replace cracked or damaged blades
immediately.

9. CLEAN THE BLADE AND BLADE FLANGES prior to
operation. Cleaning the blade and flanges allows you to
check for any damage to the blade or flanges. A cracked
or damaged blade or flange can come apart and pieces
can be thrown at high speeds, causing serious injury.

10. USE ONLY BLADE FLANGES specified for this tool to
prevent damage to the machine and/or serious injury.

11. CLEAR THE AREA OF FLAMMABLE LIQUIDS and/or
gas prior to operation. Sparks can occur that would
ignite the liquids and cause a fire or an explosion.

12. CLEAN THE MOTOR AIR SLOTS of chips and sawdust.
Clogged motor air slots can cause the machine to
overheat, damaging the machine and possibly causing a
short which could cause serious injury.

13. TIGHTEN THE TABLE CLAMP HANDLE and any other
clamps prior to operation. Loose clamps can cause parts
or the workpiece to be thrown at high speeds.

14. NEVER START THE TOOL with the blade against the
workpiece. The workpiece can be thrown, causing
serious injury.

15. KEEP ARMS, HANDS, AND FINGERS away from the
blade to prevent severe cuts. Clamp all workpieces that
would cause your hand to be in the “Table Hazard Zone”
(within the red lines).

16. WHEN CUTTING WITH A COMPOUND SLIDING

MITER SAW, PUSH THE SAW FORWARD (AWAY
FROM YOU) and toward the fence. Pulling the saw

toward you can cause the saw to kick upward and
toward you.

17. WHEN USING A SLIDING MITER SAW AS A REGULAR
MITER SAW, LOCK THE SLIDE MECHANISM IN PLACE.If
the slide mechanism is not locked, the saw can kick
back toward you.

18. ALLOW THE MOTOR TO COME TO FULL SPEED prior

to starting cut. Starting the cut too soon can cause
damage to the machine or blade and/or serious injury.

19. NEVER REACH AROUND or behind the saw blade. A

moving blade can cause serious injury.

20. NEVER CUT FERROUS METALS or masonry. Either of

these can cause the carbide tips to fly off the blade at
high speeds causing serious injury.

21. NEVER CUT SMALL PIECES. Cutting small pieces can

cause your hand to move into the blade, resulting in
serious injury.

22. NEVER LOCK THE SWITCH in the “ON” position.

Setting up the next cut could cause your hand to move
into the blade, resulting in severe injury.

23. NEVER APPLY LUBRICANT to a running blade.

Applying lubricant could cause your hand to move into
the blade, resulting in serious injury.

24. DO NOT PERFORM FREE-HAND OPERATIONS. Hold

the work firmly against the fence and table. Free-hand
operations on a miter saw could cause the workpiece to
be thrown at high speeds, causing serious injury. Use
clamps to hold the work when possible.

25. PROPERLY SUPPORT LONG OR WIDE WORK-
PIECES. Loss of control of the workpiece can cause
serious injury.

26. AFTER COMPLETING CUT, release power switch and
wait for coasting blade to come to a complete stop
before returning saw to raised position. A moving blade
can cause serious injury.

27. TURN OFF THE MACHINE and allow the blade to come
to a complete stop prior to cleaning the blade area or
removing debris in the path of the blade. A moving blade
can cause serious injury.

28. TURN OFF MACHINE and allow the blade to come to a
complete stop before removing or securing workpiece,
changing workpiece angle, or changing the angle of the
blade. A moving blade can cause serious injury.

29. PROPERLY SUPPORT LONG OR WIDE WORK-
PIECES. Loss of control of the workpiece can cause injury.

30. NEVER PERFORM LAYOUT, ASSEMBLY, OR SET-UP
WORK on the table/work area when the machine is
running. A sudden slip could cause a hand to move into
the blade. Severe injury can result.

31. TURN THE MACHINE “OFF”, disconnect the machine
from the power source, and clean the table/work area
before leaving the machine. LOCK THE SWITCH IN
THE “OFF” POSITION to prevent unauthorized use.
Someone else might accidentally start the machine and
cause injury to themselves.

32. BEFORE OPERATING THE SAW, check and securely
lock the bevel, miter, and sliding fence adjustments.

33. ADDITIONAL INFORMATION regarding the safe and
proper operation of power tools (i.e. a safety video) is
available from the Power Tool Institute, 1300 Sumner
Avenue, Cleveland, OH 44115-2851 (www.powertool
institute.com). Information is also available from the
National Safety Council, 1121 Spring Lake Drive, Itasca,
IL 60143-3201. Please refer to the American National
Standards Institute ANSI 01.1 Safety Requirements for
Woodworking Machines and the U.S. Department of
Labor regulations.

5

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the
same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.

DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

Fig. A Fig. B

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE
IS LONGEST OF THE 3 BLADES

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

2. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating less
than 150 volts:

If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.

NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.

IN ALL CASES, MAKE CERTAIN THAT THE
RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF
YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN
CHECK THE RECEPTACLE.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.

Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if
the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.

Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.

Repair or replace damaged or worn cord immediately.

POWER CONNECTIONS

MOTOR SPECIFICATIONS

Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.

6

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s
plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct
gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.

EXTENSION CORDS

FOREWORD

Delta Model 36-585 is a 10" Dual Bevel Compound Miter Saw designed to cut wood, plastic, and aluminum. Bevel and
miter angle cutting is easy and accurate. It can crosscut up to 5-5/8" x 2-9/16"at the 90° position, miter at 45°, both left
and right 4-1/8" x 2-3/8", bevel at 45° left 5-7/8" x 1-9/16", bevel at 45° right 5-1/2" x 3/4", and compound 45° x 45°
4-2/16" x 3/4". It has positive miter stops at 0°, 22.5°, 31.62°, and 45° degrees both left and right, and adjustable bevel
stops at 0° and 45° left and right.

Fig. D

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of

Rating Volts of Cord in Feet Extension Cord

0-6 120

up to

25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG

6-10 120

up to

25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG

10-12 120

up to

25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG

12-16 120

up to

25 14 AWG
12-16 120 25-50 12 AWG
12-16 120

GREATER THAN 50 FEET NOT RECOMMENDED

FUNCTIONAL DESCRIPTION

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container. Remove the protective coating from all
unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline
or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste
wax.

NOTICE: The manual cover photo illustrates the current production model. All other

illustrations are representative only and may not depict the actual color, labeling, or
accessories and are intended to illustrate technique only.

7

CARTON CONTENTS

Fig. 2

Remove the miter saw and all loose items from the carton.

Lifting the miter saw by the switch handle can cause misalignment. Always lift the machine by
the base or the carrying handle (4) Fig. 2).

1

2

3

4

5

6

1. Miter Saw

2. Work Clamp

3. Dust Bag

4. Rear Support/Stabilizer
& Carrying Handle

5. 1/2" Arbor Nut Wrench

6. Cotter Pin (2)

ASSEMBLY

For your own safety, do not connect the machine to the power source until the machine is
completely assembled and you read and understand the entire instruction manual.

Fig. 3

Fig. 4

A

C

A

8

DUST BAG

Depress the dust bag spring clips (A) Fig. 6, and secure the dust bag (B) between the ridges of the spout (C).

Fig. 6

WORK CLAMP

Two holes (A) and (B) Fig. 7 are provided in the base of the miter saw for attaching the work clamp. Place the shaft of
the work clamp in either hole (A) or (B) with the clamp cup (C) facing toward the fence (D).

If the position or size of the workpiece causes your hand to be in the “Hazard Zone” of the saw
blade (See the section “HAZARD ZONE”), use the work clamp to secure the workpiece. KEEP
YOUR HANDS OUT OF THE HAZARD ZONE.

Fig. 7

FASTENING MACHINE TO SUPPORTING SURFACE

Before operating your miter saw, firmly mount it to a sturdy workbench or other supporting surface. Four holes are
provided, two of which are shown at (A) Fig. 8.

When frequently moving the saw from place to place, mount the machine to a 3/4" piece of plywood. Clamp the
plywood to a supporting surface using “C” clamps.

Fig. 8

REAR SUPPORT/STABILIZER & CARRYING HANDLE

1. Insert the two ends (A) Fig. 3 of the rear support/stabilizer and carrying handle through the two holes (B) in the back
of the base.

2. Insert the cotter pin (C) Fig. 4 through the bottom of the hole in the rear support/stabilizer and carrying handle (A)
and bend the two pins (B) on the back. (Fig. 5). Repeat this process for the remaining hole in the rear support/
carrying handle.

Leave the rear support FULLY extended during all cutting operations. Push the rear support in only
when storing the machine.

Fig. 5

A

B

C

A

B

C

D

A

A

B

9

OPERATING CONTROLS AND ADJUSTMENTS

HAZARD ZONE

The area inside the two red lines (A)
Fig. 9 on the table is designated as a
“Hazard Zone”. NEVER place your
hands inside this area while the
machine is running.

Fig. 9

STARTING AND STOPPING MITER SAW

To start the miter saw, depress the switch trigger (A) Fig. 10. To stop the miter saw, release the switch trigger.
This saw is equipped with an automatic electric blade brake. As soon as the switch trigger (A) Fig. 10 is released, the

electric brake activates and stops the blade in seconds.

A turning saw blade can be dangerous. After completing the cut, release the switch trigger (A) Fig.
10 to activate the blade brake. Keep the cuttinghead down until the blade has come to a complete
stop.

The torque developed during braking may loosen the arbor screw. Check the arbor screw periodically and
tighten if necessary.

Fig. 10

Fig. 11

LOCKING SWITCH IN THE “OFF” POSITION

IMPORTANT: When the miter saw is not in use, the switch should be locked in the “OFF” position, using a padlock (B)

Fig. 11 with a 3/16" diameter shackle to prevent unauthorized use of the saw.

A

A

B

Fig. 12

A

B

MOVING CUTTINGHEAD TO THE UP POSITION

DISCONNECT MACHINE FROM POWER SOURCE.

1. Push the switch handle (A) Fig. 12 down, and pull out the cuttinghead lock knob (B).

2. Move the cuttinghead (C) Fig. 13 to the up position.

Fig. 13

C

10

Fig. 14

Fig. 15

Fig. 16 Fig. 17

ROTATING TABLE FOR MITER CUTTING

Your miter saw will cut any angle from 90° to 47°, right and left. Pull out on the lock handle (A) Fig. 14. Turn the lock
handle one or two turns counter-clockwise, depress the index lever (B), and move the table to the desired angle. Turn
the lock handle (A) Fig. 14 clockwise to tighten.

The miter saw is equipped with positive stops at the 0°, 22.5°, 31.62°, and 45° right and left positions. Loosen the lock
handle (A) Fig. 14, and move the table until the bottom of the index lever (B) engages into one of the positive stops (six
are shown at (C) Fig. 14). Tighten the lock handle.(A). To disengage the positive stop, loosen the lock handle and
depress the index lever (B).

Additionally, a triangle indicator and positive stop are provided on the miter scale at the 31.62° right and left miter
positions for cutting crown moulding. (Refer to the “CUTTING CROWN MOULDING” section of this manual).

POINTER AND SCALE

An indicator (E) Fig. 15 shows the angle of cut. Each line on the scale (F) represents 1/2 degree. When you move the
indicator from one line to the next on the scale, you change the angle of cut by 1/2 degree.

ADJUSTING POINTER

To adjust the indicator (E) Fig. 15, loosen the screws (G), adjust the indicator (E), and tighten the screws.

TILTING CUTTINGHEAD FOR BEVEL CUTTING

The cuttinghead of your saw can be tilted to cut any bevel angle from 90° to 45°, left or right. Push in and turn the lock
handle (A) Fig. 16 counter-clockwise. Tilt the cuttinghead to the desired angle and tighten the lock handle (A) Fig. 16
clockwise.

NOTE: To tilt the cuttinghead to the right, move the stop arm (B) Fig. 17 down.

Positive stops can rapidly position the saw blade at 90° and 45° to the table. Refer to the section of this manual entitled
“ADJUSTING 90° AND 45° BEVEL STOPS”. Use the pointer (C) Fig. 17 on the scale (D) to determine the angle.

Additionally, a triangle indicator is provided on the bevel scale at the 33.85° bevel angle for cutting crown moulding.
Refer to the “CUTTING CROWN MOULDING” section of this manual.

B

A

C

C

E

F

G

A

C

D

B

11

Fig. 18

Fig. 19

ADJUSTING 90° AND 45° DEGREE BEVEL STOPS

DISCONNECT MACHINE FROM POWER SOURCE.

1. Lock the machine in the “down” position.

2. Place one end of a square (A) Fig. 18 on the table and the other end against the blade. Verify that the blade is 90°
to the table (Fig. 18).

3. To adjust, push in and turn the lock handle (A) Fig 16 counter-clockwise. Loosen the nut (C) Fig. 19 and turn the
screw (D) until the blade is 90° to the table. Tighten the nut (C).

4. Raise the cuttinghead. Push in and turn the lock handle (J) Fig. 21 counter-clockwise to loosen.

5. Move the cuttinghead all the way to the left bevel position and tighten the lock handle.

6. Use a combination square (A) Fig. 20 to verify that the blade is 45° to the table.

7. To adjust, push in and turn the lock handle (A) Fig 16 counter-clockwise. Loosen the nut (E) Fig. 21, and turn the
screw (F) until the blade is 45° to the table. Tighten the nut (E). Tighten the lock handle.

8. Adjust the right 45° bevel stop in the same manner with screw (G) and nut (H) Fig. 21.

NOTE: Move the stop arm (B) Fig. 17 down when changing the bevel angle to the right.

A

C

D

ALWAYS tighten the bevel lock handle (A) FIG. 16 securely before operating the saw.

Fig. 20

Fig. 21

A

E

F

G

H

J

The sliding fence (A) Fig. 22 provides support of large
workpieces. Set it as close as possible to the saw blade.
When miter cutting at 0° bevel (blade 90° to the table),
the fence (A) should be all the way toward the blade (Fig.

22).

Verify that the fence is clear of the
blade and blade guard, and that it is
locked in place before operating the
saw.

SLIDING FENCE

Fig. 22

A

B

C

12

Fig. 23

When bevel cutting, move the fence (A) Fig. 23 away
from the blade to allow for clearance for the saw blade
and guard. To accomplish this, lift up on the fence
tension knob (B) Fig. 22, slide the fence to the desired
location, and push down on the fence tension knob to
lock the fence.

NOTE: Adjust the pressure on the tension knob by
turning the hex-head cap screw (C) Fig. 22 on top of the
tension knob counter-clockwise to decrease clamping
tension, and clockwise to increase clamping tension.

43

ADJUSTING FENCE 90
DEGREES TO THE TABLE

If the fence (A) Fig. 24 is removed from the saw, You
must adjust it when it is replaced. To adjust:

1. Place one end of the square (B) Fig. 24 against the
fence (A) and the other end against the blade.

2. To adjust, pull up on the two fence tension knobs
(one of which is shown at (C) Fig. 24), and move
both fences outward. Loosen the four screws (two of
which are shown at (D) Fig. 25), and adjust the fence
90° to the blade.

3. Tighten the four screws (D) Fig. 25 (Two are shown.)

4. Move the fences to the desired location and push
down on the fence tension knobs to lock the fences.

Verify that the fence is clear of the
blade and blade guard before opera­ting the saw.

Fig. 25

Fig. 26

ADJUSTING DOWNWARD
TRAVEL OF SAW BLADE

1. Limit the downward travel of the saw blade to

prevent contact with any metal surface of the
machine. Make this adjustment by loosening nut (A)
Fig. 26, and turning adjusting screw (B) in or out.

2. Lower the blade as far as possible. Rotate the blade

by hand to verify that the teeth do not contact any
metal surface.

3. After all adjustments, tighten the nut (A) Fig. 26.

A

B

C

D

A

B

A

DISCONNECT MACHINE FROM
POWER SOURCE.

DISCONNECT MACHINE FROM
POWER SOURCE.

13

Fig. 27

ADJUSTING TENSION OF CUTTINGHEAD RETURN SPRING

The tension of the cuttinghead return spring was set at
the factory to return to the “up” position. If necessary, to
adjust:

Loosen the nut (A) Fig. 27 and turn the screw (B)
(clockwise to increase or counterclockwise to decrease
the spring tension). After adjusting, tighten the nut (A).

Confirm that the cuttinghead returns
freely to the up position.

A

B

DISCONNECT MACHINE FROM
POWER SOURCE.

OPERATIONS

HAZARD ZONE

The area inside the two red lines (A)
Fig. 28 is designated as a “HAZARD
ZONE”. Never place your hands inside
this area while the machine is running.

Fig. 28

HELPFUL HINTS

1. Before cutting, verify that the cuttinghead and table
are at their correct settings and firmly locked in
place.

2. Place the workpiece on the table and hold or clamp
it firmly against the fence with the supplied work
clamp (A) Fig. 29. This clamp can be used on either
the left or right side of the machine (See Fig. 7).

3. Cut at a slow, even cutting rate.

If the position or size of the workpiece
causes your hand to be in the “Hazard
Zone”, use the work clamp to secure
the workpiece. Keep your hands out
of the “Hazard Zone”.

Never attempt freehand cutting (wood
that is not held or clamped firmly
against the fence and table).

Fig. 29

A

A

Fig. 30

A

AUXILIARY WOOD FENCE

When performing multiple or repetitive
operations that result in small cut-off
pieces (one inch or less), the saw blade
can catch the cut-off pieces and project
them out of the machine or into the
blade guard and housing, causing
damage or injury. To limit the risk, an
auxiliary wood fence can be mounted to
your saw (Fig. 30).

14

Holes are provided in the fence to attach an auxiliary fence. This auxiliary fence is constructed of straight wood
approximately 1/2" thick by 3" high by 20" long.

Use the auxiliary fence (A) ONLY with the saw blade in the 0° bevel position (90° to the table). Remove
the auxiliary fence before you make bevel cuts.

SIDE SUPPORTS

This machine has two side supports to help stabilize the machine, and to help support long or wide workpieces.
The supports are located on either side of the table. The machine comes with the supports in the saw (Fig. 31). To

utilize the supports, pull them out to their full length (Fig. 32).

Fig. 31 Fig. 32

GENERAL CUTTING OPERATIONS

Your machine can cut:

1. standard 2 x 4’s lying flat or on edge at 45° right and left miter angles (Figs. 33 and 34).

2. standard 2 x 6’s in the 90° straight cut-off position in one pass (Fig. 35).

3. standard 4 x 4’s in one pass (Fig. 36).

4. crown molding and other bevel-type cuts (Fig. 37).

5. various sizes of plastic pipe (Fig. 38).

Fig. 36Fig. 35

Fig. 33

Fig. 34

15

Fig. 37 Fig. 38

CUTTING ALUMINUM

You can easily cut aluminum extrusions (for making
aluminum screens and storm windows) with your
compound miter saw. When cutting aluminum extrusions
(or other sections that can be cut with a saw blade),
position the material so that the blade is cutting through
the smallest cross-section (Fig. 39). The wrong way to
cut aluminum angles is illustrated in Fig. 40. Apply a
stick wax (available at most mill supply houses) to the
blade before cutting aluminum stock. The wax provides
proper lubrication and keeps chips from adhering to the
blade.

Never apply lubricant to the blade while the
machine is running.

Fig. 39

Fig. 40

Fig. 42Fig. 41

CUTTING BOWED MATERIAL

When cutting flat pieces, first check to see if the material
is bowed. If it is, make sure the material is positioned on
the table as shown in Fig. 41.

If the material is positioned the wrong way as shown in
Fig. 42, the workpiece will pinch the blade near the
completion of the cut.

RIGHT

WRONG

RIGHT

WRONG

FENCE

BLADE

FENCE

BLADE

16

CUTTING CROWN MOULDING

One of the many features of a compound miter saw is
the ease of cutting crown molding.

NOTE: The following procedure for inside or outside
crown molding corners is the same with the
exception that the bevel position will always be at
30° and the miter position will be 35-1/4° to the right
or left.

1. Move the table to the 31.62° right miter position and
lock the table in position.

NOTE: A positive stop is provided to find this angle
quickly.

2. Tilt the saw blade to the 33.85° left bevel position
and tighten bevel lock handle.

NOTE: A triangle indicator is provided on the bevel
scale to find this angle quickly.

3. Place the crown molding on the table with the
CEILING EDGE of the molding against the fence,
and make the cut (Fig. 43).

NOTE: The piece of crown molding used for the
outside corner will always be on the right hand side
of the blade (A) Fig. 43. The piece of crown molding
used for the inside corner will always be on the left
hand side of the blade, (B) Fig. 43.

4. To make the matching halves of the inside and

outside corners, rotate the table to the 31.62° left
miter position and tighten table lock handle.

NOTE: A positive stop is provided to find this angle
quickly.

5. Place the crown molding on the table with the WALL
EDGE of the crown molding against the fence and
make the cut. Again, the piece of crown molding
used for the outside corner will always be on the
right side of the blade, (C) Fig. 44. The piece of
crown molding used for the inside corner will always
be on the left side of the blade (D) Fig. 44

6. Fig. 45 illustrates the two outside corner pieces.

7. Fig. 46 illustrates the two inside corner pieces.

Fig. 43

Fig. 44

Fig. 46

Fig. 45

C

A

B

D

C

A

B

D

17

STORAGE

BLADE CHANGING WRENCH STORAGE

You can store the blade changing wrench (A) Fig. 47 in the slot (B) behind the fence (C).

Fig. 47

LOCKING CUTTINGHEAD IN THE DOWN POSITION

Fig. 48

When transporting the saw, lock the cuttinghead in the down position. Lower the cuttinghead (A) Fig. 48 and push in
cuttinghead lock knob (B) until it engages with the hole in the cuttinghead.

REAR SUPPORT/STABILIZER & CARRYING HANDLE

Use the rear support/stabilizer and carrying handle to
carry the machine.

Carrying the machine by the switch
handle will cause misalignment.
Always lift and carry the machine by
the base or by the carrying handle (C)
Fig. 49.

Keep the rear support fully extended
during all cutting operations. Push the
rear support in only when storing the
machine.

Fig. 49

A

B

C

A

B

C

MAINTENANCE

CHANGING THE BLADE

Use only cross-cutting blades.

Do not use carbide-tipped blades with deep gullets. They can deflect and contact the guard.

Use only 10″″diameter saw blades that are rated for 5200 RPM or higher and have 5/8″″diameter
arbor holes.

Disconnect machine from power source.

1. Remove the screw (A) Fig. 50 and rotate the cover (B) to the rear (Fig. 51).

2. Depress the arbor lock (A) Fig. 52 to lock the blade.

3. Use the supplied blade changing wrench (D) Fig. 53 to loosen (clockwise) the arbor screw (E).

4. Remove the arbor screw (E), the outside the blade flange (F), and the saw blade (G) from the saw arbor.

5. Place the new blade on the arbor.

Confirm that the teeth of the saw blade are pointing down at the front (See Fig. 51)

6. Place the outside blade flange (F) Fig. 53 on the arbor.

7. Thread the arbor screw into the arbor. Depress the arbor lock and tighten (counter-clockwise) the arbor screw
securely.

8. Rotate the blade cover (B) Fig. 51 to the front, and replace the screw (A) Fig. 50 that was removed in STEP 1.
Tighten the screw (A) Fig. 50 securely.

18

BRUSH INSPECTION AND REPLACEMENT

Brush life varies, depending on the load on the motor.
Check the brushes after the first 50 hours of use for a
new machine, or after a new set of brushes has been
installed. After the first check, examine them after every
10 hours of use until replacement is necessary. To
inspect the brushes:

DISCONNECT MACHINE FROM
POWER SOURCE.

1. Remove the three screws (A) Fig. 54 and remove the

motor cover (B).

Fig. 54

A

B

Fig. 53

Fig. 52

A

E

F

G

Fig. 50

Fig. 51

A

B

D

19

Fig. 55

Fig. 56

2. The brushes are located in two holders (C) Fig. 55. Remove the spade type terminal connectors (D) and pull the
brush holders (C) out.

3. Inspect the brush (E) Fig. 56 that was removed from the holder (C). When the carbon on either brush (E) is worn to
3/16″ or if either spring (F) or shunt wire is burned or damaged in any way, replace both brushes. If the brushes are
serviceable after removing, reinstall them in the same position.

C

E

C

D

F

20

PARTS, SERVICE OR WARRANTY ASSISTANCE

All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network
of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional
information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location
of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).

A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site

www.deltamachinery.com for a catalog or

for the name of your nearest supplier.

Since accessories other than those offered by Delta have not been tested with this product, use of such
accessories could be hazardous. For

safest operation, only Delta recommended accessories should be

used with this product.

ACCESSORIES

Two Year Limited New Product Warranty

Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory
which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product
prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two
years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta
product, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor
manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted
defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by
anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for
incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets
forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether
of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.

The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): Auto-Set®,
BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®, Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series
2000™, DURATRONIC™, Emc²™, FLEX®, Flying Chips™, FRAME SAW®, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®,
JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET
CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, Posi-Matic®,
Q-3®&(design), QUICKSAND®&(design), QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFE­LOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®,
STAIR EASE

®

, The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL
SELECT®, THIN-LINE™, TIGER®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™, TWIN-LITE®,
UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE®, WHISPER
SERIES®, WOODWORKER’S CHOICE™.

Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y
también pueden estar registradas en otros países.

PORTER-CABLE • DELTA SERVICE CENTERS

(CENTROS DE SERVICIO DE PORTER-CABLE

• DELTA)

Parts and Repair Service for Porter-Cable •Delta Machinery are Available at These Locations

(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable

•

Delta)

Authorized Service Stations are located in many large cities. Telephone [phone] or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable

·

Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized

Service Center, or Porter-Cable

·

Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will

be directed to the nearest Porter-Cable

·

Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas

grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable

·

Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro

de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable

·

Delta. Si no tiene acceso a ninguna de estas opciones, llame al

800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable

·

Delta más cercano.

ARIZONA

Tempe 85282 (Phoenix)
2400 West Southern Avenue
Suite 105
Phone: [phone]
Fax: [phone]

CALIFORNIA

Ontario 91761 (Los Angeles)
3949A East Guasti Road
Phone: [phone]
Fax: [phone]

San Leandro 94577 (Oakland)
3039 Teagarden Street
Phone: [phone]
Fax: [phone]

COLORADO

Arvada 80003 (Denver)
8175 Sheridan Blvd., Unit S
Phone: [phone]
Fax: [phone]

FLORIDA

Davie 33314 (Miami)
4343 South State Rd. 7 (441)
Unit #107
Phone: [phone]
Fax: [phone]

Tampa 33609
4538 W. Kennedy Boulevard
Phone: [phone]
Fax: [phone]

GEORGIA

Forest Park 30297 (Atlanta)
5442 Frontage Road,
Suite 112
Phone: [phone]
Fax: [phone]

ILLINOIS

Addison 60101 (Chicago)
400 South Rohlwing Rd.
Phone: [phone]
Fax: [phone]

Woodridge 60517 (Chicago)
2033 West 75th Street
Phone: [phone]
Fax: [phone]

MARYLAND

Elkridge 21075 (Baltimore)
7397-102 Washington Blvd.
Phone: [phone]
Fax: [phone]

MASSACHUSETTS

Braintree 02185 (Boston)
719 Granite Street
Phone: [phone]
Fax: [phone]

Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Blvd.
Phone: [phone]
Fax: [phone]

MICHIGAN

Madison Heights 48071 (Detroit)
30475 Stephenson Highway
Phone: [phone]
Fax: [phone]

MINNESOTA

Minneapolis 55429
5522 Lakeland Avenue North
Phone: [phone]
Fax: [phone]

MISSOURI

North Kansas City 64116
1141 Swift Avenue
Phone: [phone]
Fax: [phone]

St. Louis 63119
7574 Watson Road
Phone: [phone]
Fax: [phone]

NEW YORK

Flushing 11365-1595 (N.Y.C.)
175-25 Horace Harding Expwy.
Phone: [phone]
Fax: [phone]

NORTH CAROLINA

Charlotte 28270
9129 Monroe Road, Suite 115
Phone: [phone]
Fax: [phone]

OHIO

Columbus 43214
4560 Indianola Avenue
Phone: [phone]
Fax: [phone]

Cleveland 44125
8001 Sweet Valley Drive
Unit #19
Phone: [phone]
Fax: [phone]

OREGON

Portland 97230
4916 NE 122 nd Ave.

Phone: [phone]
Fax: [phone]

PENNSYLVANIA

Willow Grove 19090
520 North York Road
Phone: [phone]
Fax: [phone]

TEXAS

Carrollton 75006 (Dallas)
1300 Interstate 35 N, Suite 112
Phone: [phone]
Fax: [phone]

Houston 77055
West 10 Business Center
1008 Wirt Road, Suite 120
Phone: [phone]
Fax: [phone]

WASHINGTON

Auburn 98001(Seattle)
3320 West Valley HWY, North
Building D, Suite 111
Phone: [phone]
Fax: [phone]

Printed in U.S.A. PC-0403-149

CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS

ALBERTA

Bay 6, 2520-23rd St. N.E.
Calgary, Alberta
T2E 8L2
Phone: [phone]
Fax: [phone]

BRITISH COLUMBIA

8520 Baxter Place
Burnaby, B.C.
V5A 4T8
Phone: [phone]
Fax: [phone]

MANITOBA

1699 Dublin Avenue
Winnipeg, Manitoba
R3H 0H2
Phone: [phone]
Fax: [phone]

ONTARIO

505 Southgate Drive
Guelph, Ontario
N1H 6M7
Phone: [phone]
Fax: [phone]

QUÉBEC

1515 ave.
St-Jean Baptiste,
Québec, Québec
G2E 5E2
Phone: [phone]
Fax: [phone]

1447, Begin
St-Laurent, (Montréal),
Québec
H4R 1V8
Phone: [phone]
Fax: [phone]