Delta 36-5152, 36-5052, 36-5100 User Manual

10-INCH CONTRACTOR TABLE SAW
Scie de table de 10 pouces (254 mm) pour entrepreneurs
Sierra de mesa de 10 pulgadas (254 mm) para contratista
www.DeltaMachinery.com
Instruction Manual
Manuel d’utilisation Manual de instrucciones
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.
LÉASE ESTE INSTRUCTIVO
ANTES DE USAR EL PRODUCTO.
To reduce risk of serious injury, thoroughly read and comply with all warnings and instructions in this manual and on product.
KEEP THIS MANUAL NEAR YOUR SAW FOR EASY REFERENCE AND TO INSTRUCT OTHERS
36-5000 36-5100 36-5052 36-5152
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ...................................3
Safety Logos ...................................................................... 3
GENERAL POWER TOOL SAFETY RULES ........................... 3
TABLE SAW SAFETY RULES .................................................. 5
POWER CONNECTIONS .......................................................... 7
Power Source ...................................................................... 7
Grounding Instructions ....................................................... 7
Extension Cords .................................................................. 8
UNPACKING ............................................................................. 9
Components and Parts List ................................................9
Hardware Package ............................................................ 10
ASSEMBLY ..............................................................................11
Stand ................................................................................. 11
Fixed Wheels and Stationary Feet .................................... 12
Extension Wings ...............................................................12
Front and Rear Rails ......................................................... 13
Wood Extension Table ...................................................... 14
Fence Guide and Power Control Box ............................... 14
Throat Plate .......................................................................15
Blade and Riving Knife ..................................................... 15
Anti-kickback Pawls .......................................................... 15
Blade Guard ..................................................................... 16
Rip Fence .......................................................................... 16
Miter Gauge ......................................................................16
On-Board Storage ............................................................. 16
Adjusting the 90° and 45° Positive Bevel Stops ..............17
Securing Saw to Floor ......................................................17
PREPARING TO CUT .............................................................17
Raising and Lowering the Blade ....................................... 18
Tilting the Blade ................................................................ 18
Selecting and Storing Saw Blades ................................... 19
Changing the Saw Blade .................................................. 19
Riving Knife Position ......................................................... 19
Height Settings .......................................................... 20
Checking Riving Knife Alignment .............................. 20
Using the Miter Gauge ......................................................21
Using Blade Guard Assembly ........................................... 21
Checking Fence Alignment .............................................. 21
OPERATION .............................................................................22
Starting and Stopping the Saw.........................................22
Overload Protection .......................................................... 24
Making Cuts ...................................................................... 23
Rip Cuts .............................................................. 24
Bevel Rip Cuts ..................................................... 24
Cross-Cuts ......................................................... 25
Bevel Cross-Cuts ................................................ 25
Miter Cuts ............................................................ 25
Compound Miter Cuts ......................................... 26
Large Panel Cuts .................................................26
Non-Through Cuts ............................................................ 26
Non-through Cuts................................................26
Dado Cuts ...........................................................27
Using Cutting Aids ............................................................ 27
Push Sticks .......................................................... 27
Auxiliary Rip Fence Facing .................................. 28
Auxiliary Miter Gage Facing .............................. 28
Push Blocks ......................................................... 28
Featherboards ..................................................... 29
Cutoff Gauge ....................................................... 29
Jigs ......................................................................29
ALIGNMENT ............................................................................ 30
Riving Knife Alignment With The Blade ............................30
Adjusting The Miter Stops ................................................ 30
Aligning Fence Parallel To Miter Slot ................................ 31
Aligning Fence Perpendicular to the Table .......................31
240 VOLT SINGLE PHASE OPERATION ................................32
MAINTENANCE ....................................................................... 33
TROUBLESHOOTING ............................................................. 33
ACCESSORIES ........................................................................ 33
WARRANTY ............................................................................. 34
PARTS, SERVICES AND WARRANTY ASSISTANCE ...........34
REPLACEMENT PARTS ..........................................................34
FRENCH ................................................................................... 34
SPANISH ...................................................................................67
FUNCTIONAL DESCRIPTION
The DELTA® #36-5000 series 10-inch Contractor Table Saw is designed for portability and high quality performance. It includes: basic machine, sturdy tubular steel stand, integral dust chute, a T-Square® fence system, t-slot miter gage, 15-amp induction motor, on/off switch, cast iron table, extension wings, see­through blade guard with anti-kickback fingers, and 10-inch carbide blade.
NOTICE: The manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not be exact depictions of the actual labeling or accessories included. They are intended for illustrative purposes only.
SPECIFICATIONS
Max depth of cut at 90 degrees: 3-½" Max depth of cut at 45 degrees: 2-½” Max rip to right of blade: 30" or 52" Max rip to left of blade: 15" Max width of dado: 13/16"
MOTOR SPECIFICATIONS:
Amps 15/7.5 Voltage 120/240
2
IMPORTANT SAFETY INSTRUCTIONS
CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR PRODUCT
AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS ARE FAMILIAR WITH ITS WARNING AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation, maintenance or modification of tools or equipment could result in serious injury and/or property damage.
If you have any questions or concerns relative to the use of your tool or the contents of this manual, stop using the tool and contact DELTA® Power Equipment Corporation Customer Care at 1-800-223-7278.
SAFETY LOGOS
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
GENERAL POWER TOOL SAFETY RULES
Failure to follow these rules may
result in serious personal injury.
1. READ INSTRUCTION MANUAL AND KNOW YOUR
TOOL. Read and familiarize yourself with entire
instruction manual. Learning the tool’s proper applications, limitations, and specific potential hazards will greatly minimize the possibility of accidents and injury. Make sure all users are familiar with its warnings and instructions before using tool.
2. KEEP GUARDS AND SAFETY DEVICES IN PLACE and working properly.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that all adjusting keys and wrenches are removed before starting tool.
4. KEEP WORK AREA CLEAN AND WELL LIT.
Cluttered or poorly-lit work areas, surfaces and benches can lead to accidents.
5. DO NOT USE OR STORE TOOL IN DANGEROUS ENVIRONMENTS. Exposure to rain and damp or
wet locations can result in shock or electrocution, or damage the tool. Do not operate electric tools near flammable liquids or in gaseous or explosive atmospheres. Motors and switches in these tools may spark and ignite fumes.
6. KEEP CHILDREN AND BYSTANDERS AWAY from work area.
7. LOCK TOOLS AND WORK AREA. Use padlocks, and master switches, or remove and store starter keys to prevent operation by children and other unauthorized users.
8. DO NOT FORCE TOOL OR WORKPIECE. Operate tool at intended speed and feed rate for better and safer operation.
9. USE PROPER TOOL. Do not force tool to do a task for which it was not designed.
10. DO NOT ABUSE POWER CORDS. NEVER yank cord to disconnect from receptacle, crush cord, or expose it to heat, oil or sharp objects.
11. USE PROPER EXTENSION CORD. If you use an extension cord, make sure it is in good condition and heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See Extension Cord Chart for correct size depending on cord length and data plate ampere rating. If in doubt, use the next smaller gauge number. The smaller the gauge number, the heavier the cord. When working outside, make sure extension cord is rated for outdoor use. Consult power connection section of this manual for Extension Cord Chart and power connection safety.
12. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. It is safer than using your hands and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper footing and balance to maintain control.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOL from power source before servicing, adjusting or changing set-ups or blades, bits, cutters and other accessories.
16. TO REDUCE RISK OF ACCIDENTAL STARTING, make sure power switches are in “OFF” position before plugging tool in.
17. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.
continued on page 4
3
GENERAL POWER TOOL SAFETY RULES
18. USE RECOMMENDED ACCESSORIES. Consult
manual for recommended accessories. Use of inappropriate accessories may cause personal injury or property damage.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool tips or if you unintentionally contact the cutting surface.
20. CHECK TOOLS FOR DAMAGE. Before using, and after tool or accessory has been dropped or damaged, check guards and affected parts for alignment of moving parts, binding of moving parts, breakage of parts, and any other condition that may affect its operation to make sure tool will operate properly and all parts will perform their intended function. Do not use a damaged product. A guard or any other part that is damaged should be properly repaired or replaced using factory­approved service parts.
21. USE PROPER FEED DIRECTION. Feed workpiece against the direction of rotation of the tool’s blade, cutter, or abrasive surface. Feeding in the other direction may cause the workpiece to be thrown at high speed.
22. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave tool until it comes
to a complete stop. In the event of a power failure, move switch to “OFF” position.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. Do not use power
tools when tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in injury.
24. SERVICE PARTS. Use only identical replacement parts when servicing your tool.
25. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
26. WEAR PROPER EYE PROTECTION. All persons in work area should wear safety glasses with side shields. Everyday eyeglasses with impact resistant lenses are not safety glasses. Eye equipment should comply with ANSI Z87.1 standards.
27. HEARING PROTECTION. All people in work area should wear proper hearing protection consistent with noise levels and exposure. Hearing equipment should comply with ANSI S3.19 standards.
28. DUST PROTECTION. Use of power tools can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Direct particles away from face and body. Always operate tool in well-ventilated area and provide for proper dust removal. Use dust collection system whenever possible. Avoid breathing dust and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water.
PROPOSITION 65 WARNING:
power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Asbestos dust
• Arsenic and chromium from chemically-treated lumber
Dust created by
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
If tool is loaned to someone, also loan them these instructions.
Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
4
TABLE SAW SAFETY RULES
Failure to follow these rules may result in serious personal injury.
• SEE GENERAL POWER TOOL SAFETY SECTION OF THIS MANUAL. Read entire instruction manual before
operating saw. Learning the saw's proper applications, limitations, and specific potential hazards will greatly minimize the possibility of accidents and injury. Make sure all users are familiar with its warnings and instructions before using saw.
• SEE POWER CONNECTION SECTION OF THIS MANUAL for instructions and warnings regarding power cords and connections.
TERMINOLOGY
The following terms will be used throughout the manual and you should become familiar with them.
– Through-cut refers to any cut that completely cuts
through the workpiece.
– Non-through cut refers to any cut that does not
completely cut through the workpiece.
_ Push stick refers to a wooden or plastic stick, usually
homemade, that is used to push a small workpiece through the saw and keeps the operator’s hands clear of the blade.
– Kickback occurs when the saw blade binds in the cut
or between the blade and the fence and thrusts the workpiece back toward the operator.
Failure to follow these rules may result in serious personal injury.
1. NEVER Perform freehand cutting, plunge cutting,
resawing, or cove cutting.
2. WEAR EYE PROTECTION, appropriate apparel, hearing protection and dust protection as specified in the General Power Tool Safety Section of this manual.
3. USE SAW BLADE GUARD, RIVING KNIFE AND ANTI-KICKBACK PAWLS. Your saw is equipped
with a modular blade guard, riving knife and anti-kickback pawl assembly, each component of which should be used for every possible operation, including all through cuts. This assembly is discussed in more detail below. Make sure components are securely installed prior to operation.
4. KEEP HANDS AND OTHER BODY PARTS OUT OF THE BLADE PATH. NEVER have any part of your
body in line with the path of the saw blade.
5. USE A PUSH STICK that is appropriate to the application to push and hold down a workpiece through the completion of the cut. A push stick is a wooden or plastic stick, usually homemade, that should be used whenever the size or shape of the workpiece would cause you to place your hands within 6 in. (152 mm) of the blade. Instructions for making a push stick are included in this manual.
6. AVOID KICKBACK. Pay particular attention to instructions (below) for reducing risk of kickback.
7. NO FREEHAND CUTS. Always use a rip fence, miter gauge, or other appropriate devices to guide or hold down the workpiece. Use hold-downs, jigs, fixtures or feather boards to help guide and control
– Freehand refers to cutting without the use of a miter
gauge or rip fence or any other means of guiding or holding the workpiece other than the operator’s hand.
– Plunge cutting refers to blind cuts in the workpiece
made by either raising the blade through the workpiece or lowering the workpiece down to the blade.
– Re-sawing – Flipping material to make a cut the saw is
not capable of making in one pass.
– Cove cutting – Also known as coving, cove cutting is an
operation where the work is fed at an angle across the blade.
the workpiece. Accessories for use with your saw are available at extra cost from your local dealer or authorized service center.
8. DO NOT USE RIP FENCE AND MITER GAUGE AT THE SAME TIME.
9. DO NOT REACH OVER/REACH AROUND. Never
reach over, in back of, or around the cutting tool with either hand while the blade is in motion.
10. STABILITY. Make sure table saw is properly assembled and located on a stable surface before use to keep saw from moving during cut.
11. PROPER ASSEMBLY. Do not operate this saw until it is completely assembled and installed according to the instructions.
12. CHECK WORKPIECE AND SET-UP before each operation. Knots, irregularities, or nails in workpiece and positioning mistakes or incomplete set-up may interfere with or affect saw performance and personal safety.
13. USE PROPER THROAT PLATE. The proper throat plate must be in place and properly secured at all times to reduce the risk of a thrown workpiece and possible injury.
14. USE CORRECT BLADE AND RIVING KNIFE for the intended operation. The blade must be installed so the points of the teeth are pointing toward the front of the saw. Do not use oversized blade or blade with incorrect arbor opening. Always tighten the blade arbor nut securely. Before use, inspect the blade for cracks or missing teeth. Do not use a damaged or dull blade. Always use blade within the thickness range for which the riving knife is designed.
5
continued on page 6
TABLE SAW SAFETY RULES (continued)
15. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a
hand to move into a saw blade. Operate with table at or near waist level for maximum balance and control. Anticipate effect of workpiece size on your ability to adjust position and maintain control through completion of cut.
16. KEEP ARMS, HANDS AND FINGERS AT LEAST SIX INCHES AWAY FROM THE BLADE.
17. NEVER CUT METALS, CEMENT BOARD OR MASONRY. Certain man-made materials have
special instructions for cutting on table saws. Follow the manufacturer’s recommendations at all times.
18. NEVER ATTEMPT TO FREE A STALLED BLADE OR TRAPPED WORKPIECE without first turning
the machine off and disconnecting the saw from the power source.
19. NEVER START THE MACHINE WITH THE WORKPIECE AGAINST THE BLADE to reduce the
risk of a thrown workpiece.
20. NEVER PERFORM LAYOUT, ASSEMBLY OR SET­UP WORK ON THE TABLE/WORK AREA when the
saw is running.
21. BEFORE LEAVING THE SAW , wait for the blade to come to a complete stop, then disconnect from the power source, clean the table and work area, and lock out switch to prevent unauthorized use.
22. SUPPORT YOUR WORKPIECE based on its size and the type of operation to be performed. Hold the work firmly against the fence and down against the table surface. Do not leave a wide panel or long board (or other large workpiece) unsupported – the weight of the board may causes it to shift on the table resulting in loss of control.
23. AN UNFAMILIAR NOISE OR EXCESSIVE VIBRATION may indicate a problem with your
saw. If this happens, turn it off and disconnect it from the power source until the problem has been located and corrected. Contact customer service for assistance if the problem cannot be solved.
24. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
SAW BLADE GUARD, ANTI-KICKBACK PAWLS AND RIVING KNIFE ASSEMBLY
Your table saw is equipped with a blade guard, anti­kickback pawls and riving knife assembly that covers the blade and reduces the possibility of accidental blade contact. The riving knife is a flat plate that fits into the cut made by the saw blade and effectively fights kickback by lessening the tendency of the blade to bind in the cut. Two anti-kickback pawls are located on the sides of the riving knife that allow the wood to pass through the blade in the cutting direction but reduce the possibility of the material being thrown backwards toward the operator. The blade guard and anti-kickback pawls can only be used when making through cuts that sever the wood. When making rabbets and other non-through cuts, the blade guard and anti-kickback pawls must be removed and riving
knife lowered to the non-through cut position marked on the riving knife.
Use all components of the guarding system (blade guard assembly, riving knife and anti-kickback pawls) for every operation for which they can be used including all through-cutting. If you elect not to use any of these components for a particular application, exercise additional caution regarding control of the workpiece, the use of push sticks, the position of your hands relative to the blade, the use of safety glasses, the means to avoid kickback and all other warnings contained in this manual and on the saw itself. Replace the guarding systems as soon as you return to through-cutting operations. Keep the guard assembly in working order.
MAKING A PUSH STICK
In order to operate your table saw safely, you must use a push stick whenever the size or shape of the workpiece would otherwise cause your hands to be within 6 inches (152 mm) of the saw blade or other cutter. A push stick is included with this saw.
No special wood is needed to make additional push sticks as long as they are sturdy and long enough and the wood is free of knots, checks and cracks. A length of 16 inches (400 mm) is recommended with a notch that fits against the edge of the workpiece to prevent slipping. It’s a good idea to have several push
sticks of the same minimum length, 16 inches (400 mm), with different size notches for different workpiece thicknesses.
The shape can vary to suit your own needs as long as it performs its intended function of keeping your hands away from the blade. Angling the notch so the push stick can be held at a 20- to 30-degree angle from the saw’s table will help you to hold down the workpiece while also moving it through the saw. Refer to diagram in cutting aids section on page 25 of this manual.
6
TABLE SAW SAFETY RULES (continued)
KICKBACKS
Kickbacks can cause serious injury. A kickback occurs when a part of the workpiece binds between the saw blade and the rip fence, or other fixed object, and rises from the table and is thrown toward the operator. Kickbacks can be avoided by attention to the following conditions.
HOW TO REDUCE THE RISK OF KICKBACKS AND PROTECT YOURSELF FROM POSSIBLE INJURY:
• Be certain that the rip fence is parallel to the saw blade.
• DO NOT rip by applying the feed force to the section of the workpiece that will become the cut-off (free) piece. Feed force when ripping should always be applied between the saw blade and the fence; use a push stick for narrow work, 6 inches (152 mm) wide or less.
• Keep saw blade guard, riving knife and anti­kickback assembly in place and operating properly. The riving knife must be in alignment with the saw blade and the anti-kickback assembly must stop a kickback once it has started. Check their action before ripping by pushing the wood under the anti­kickback assembly. The teeth must prevent the wood from being pulled toward the front of the saw. If any part of assembly is not operational, return to
the nearest authorized service center for repair.
• Plastic and composite materials (like hardboard) may be cut on your saw. However, since these are usually quite hard and slippery, the anti-kickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set up and cutting procedures for ripping.
• Use saw blade guard, anti-kickback pawls, and riving knife assembly for every possible operation, including all through-cut sawing.
• Push the workpiece past the saw blade prior to releasing control.
• NEVER rip a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence.
• NEVER saw a large workpiece that cannot be controlled.
• NEVER use the fence as a guide or length stop when crosscutting.
• NEVER saw a workpiece with loose knots, flaws, nails or other foreign objects.
• NEVER rip a workpiece shorter than 10 inches (254 mm).
• NEVER use a dull blade. A dull blade should be replaced or re-sharpened.
POWER CONNECTIONS
POWER SOURCE
This saw is equipped with a 15-amp motor for use with a 120-volt, 60-HZ alternating current. It can be re-wired for use with a 240-volt power source by a qualified electrician. See instructions below regarding proper connections for your saw as wired.
For voltage, the wiring in a shop is as important as the motor’s rating. A line intended only for lights may not be able to properly carry the current needed for a power tool motor; wire that is heavy enough for a short distance may be too light for a greater distance; and a line that can support one power tool may not be able to support two or three.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having a grounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug as provided on your saw or as rewired by your electrician. If it will not fit the
7
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20-amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding-type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. A substantial voltage drop will cause a loss of power and overheat the motor. It may also damage the machine.
receptacle, have the proper receptacle installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
POWER CONNECTIONS
(continued)
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong
3-conductor receptacles that accept the machine’s plug, as shown in Figure A, or a properly grounded receptacle with a grounding means adaptor, as shown in Figure B.
Repair or replace damaged or worn cord immediately.
grounding type plugs and matching, properly grounded
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A qualified ELECTRICIAN CHECK THE RECEPTACLE.
This is a grounded, cord-connected tool intended for use on a supply circuit having a nominal voltage of 120 volts. It is intended to for use on a circuit that has an outlet as shown in FIG. A. It has a plug as shown in FIG A. If you have a 2 pole receptacle as shown in FIG. B you may use a temporary adapter, as shown in FIG. B. if a properly grounded outlet is not available. The green ear lug extending from the adapter must be connected to a permanent grounded outlet box. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician.
GROUNDED
OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
FIG. A
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
FIG. B
Grounding Pin
FIG. C
This tool may be converted to 240 volt power supply circuit by a qualified electrician. If it is converted to 240 volts it must be equipped with a grounding plug shown in FIG. C and must be connected to an outlet as shown in FIG. C, which is connected to a permanent ground. No adapter is available or should be used with this tool when converted to 240 volts.
EXTENSION CORDS
Never use a damaged extension cord. Check extension cords before each use. If damaged,
replace immediately. Touching the damaged area could case electrical shock resulting in serious injury.
Keep the extension cord clear of the work area. Position the cord so it will not get caught on lumber, tools or other obstructions
• Use proper extension cords. Make sure your extension cord is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug, as described in this manual’s Grounding Instructions. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table below shows the maximum gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Only round, jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere
Rating
0-6 0-6 0-6 0-6
6-10 6-10 6-10 6-10
10-12 10-12 10-12 10-12
12-16 12-16
Volts Total Length of
Cord in Feet
240 240 240 240
240 240 240 240
240 240 240 240
240 240
up to 50
50-100 100-200 200-300
up to 50
50-100 100-200 200-300
up to 50
50-100 100-200 200-300
up to 50
50-100
Gauge of
Extension Cord
18 AWG 16 AWG 16 AWG 14 AWG
18 AWG 16 AWG 14 AWG 12 AWG
16 AWG 16 AWG 14 AWG 12 AWG
14 AWG 12 AWG
Ampere
Rating
6-10 6-10 6-10 6-10
10-12 10-12 10-12 10-12
12-16 120 up to 25 14 AWG 12-16 120 25-50 12 AWG
12-16 120
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
0-6 0-6 0-6 0-6
Volts Total Length of
Cord in Feet
120 120 120 120
120 120 120 120
120 120 120 120
up to 25
25-50
50-100
100-150
up to 25
25-50
50-100
100-150 up to 25
25-50
50-100
100-150
GREATER THAN 50 FEET NOT RECOMMENDED
Gauge of
Extension Cord
18 AWG 16 AWG 16 AWG 14 AWG
18 AWG 16 AWG 14 AWG 12 AWG
16 AWG 16 AWG 14 AWG 12 AWG
8
UNPACKING
• The machine is heavy, two people are required to unpack and lift.
• Use a safety strap to avoid tip over when lifting machine.
• Prior to tool assembly and use, read this manual thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures.
Check shipping carton and machine for damage before unpacking. Carefully remove components in top foam layer. Remove the top layer of foam then remove all components in the bottom layer of foam. Lay out all parts on a piece of cardboard or other clean, flat surface. Two or more people are needed to lift the saw out of the carton. Always check for and remove protective shipping materials around motors and moving parts. Do not discard shipping carton and packing materials until you have carefully inspected the
contents, assembled the machine and are satisfied that it operates correctly.
Compare package contents to Component Parts List and Hardware Package List prior to assembly to make sure all items are present. Carefully inspect parts to make sure no damage occurred during shipping. If any parts are missing, damaged or preassembled, do not assemble. Instead, call DELTA 1-800-223-7278 for assistance.
After assembly remove any protective materials and coatings from all of the parts and the table saw. The protective coatings can be removed by spraying WD-40 This may need to be redone several times before all of the protective coatings are removed completely.
After cleaning, apply a good quality paste wax to any unpainted cast iron surfaces. Make sure to buff out the wax before assembly.
®
on them and wiping them off with a soft cloth.
®
Customer Care at
COMPONENT PARTS LIST
DESCRIPTION (QTY)
1. Table Saw with attached Carbide Blade, and Closed­End Wrench (1)
2. Extension Wing
3. Switch Box (attached to saw) (1)
4. Tubular Stand (2)
5. Support Panels (4)
6. Fixed Wheels (2)
7. Adjustable Feet (2)
8. Pivoting Pedal and Caster (not shown) (attached to saw) (1)
9. Handwheel Handles (2) (attached to saw)
10. Lock Knobs (2)
11. Miter Gauge (1)
12. Rip Fence Handle (1)
13. Extension Wing (2) with 36-5000 and 5100 (1) with 36-5052 and 36-5152
14. Rip Fence (1)
15. Throat Plate (1)
16. Blade Guard and Anti-Kickback Pawls
17. Blade (1)
18. Push Stick (1)
19
2
1
4
5
These contents in separate carton
20. Fence Guide
21. Front Fence Rail
18
3
6
17
16
These contents in separate carton for 36-5052 and 36-5152 only
22. Wood Table Extension
23. Legs
15
14
22
13
11
21
20
12
10
23
9
8
7
9
UNPACKING
HARDWARE PACKAGES
(continued)
30" Fence versions (36-5000 and 36-5100)
Description Qty. Where used
M8 x 70mm Carriage bolt 1 Connect stand halves M8 nyloc nut 1 Connect stand halves
M8 spring washer 1 Connect stand halves M6 x 72 mm Carriage bolt 4 Connect stand leg to stand M6 lock nut 4 Connect stand leg to stand M8 x 53mm axle pin 2 Wheels M8 locking nut 2 Wheels M6 x 10mm Phillips head self tapping screw 16 Stand Panels 5/16-18 x 7/8" Hex Head screw w/spring washer 17 Wings to table 6, wing to wing 3,
1/4-20 x 1/2" Hex Soc button head screw 6 Guid tube to rail 5/16-18 x 1" Flat head screw 8 Front rail to table and wings 8 5/16-18 hex flange nut 19 Wings to table 6, wing to wing 3
Rail alignment gauge 1
Conical Toothed washer 5/16” 1 On 1 screw for the front rail going into table
Flat Toothed washer 5/16” 1 On 1 screw for the rear rail going into table
*
rear rail
rear rail 8, Front rail 8
for electrical ground.
for electrical ground.
8
(36-5000),
* Hardware supplied will accommodate the 36-5000 model saw that uses the most hardware.
Item # Parts List
153 155
154 144 145 151 155 146
58
35 19 16
190 191
192
52" Fence versions (36-5052 and 36-5152)
Description Qty. Where used
M8 x 70mm Carriage bolt 1 Connect stand halves M8 nyloc nut 1 Connect stand halves M8 spring washer 1 Connect stand halves M6 x 72mm Carriage bolt 4 Connect stand leg to stand M6 lock nut 4 Connect stand leg to stand M8 x 53mm axle pin 2 Wheels M8 locking nut 2 Wheels M6 x 10mm Phillips head self tapping screw 16 Stand Panels 5/16-18 x 7/8" Hex Head screw w/spring washer 15 Wings to table 6, rear rail 6,
5/16-18 Flat washer 6 wing to wood table, both sides on 36-5052 1/4-20 x 1/2" Hex Soc button head screw 8 Guide tube to rail 5/16-18 x 1" Flat head screw 6 Front rail to table and wings 6 5/16-18 Hex flange nut 15
1/4-20 X 1 1/2" Hex Head Screw 6 Rails to wood table 1/4" Flat washer 12 Rails to wood table 1/4-20 hex nuts 12 Rails to wood table #8 x 3/4" Phillips head self tapping screw 8 legs to table #10-32 x 1 3/4" screws 4 legs to table #10 flat washer 4 legs to table #10-32 hex nuts 4 legs to table Rail alignment gauge 1 Conical Toothed washer 5/16” 1 On 1 screw for the front rail going into table
Flat Toothed washer 5/16” 1 On 1 screw for the rear rail going into table
**
Wing to wood ta
Rear rail 6, Front rail 6, wing to wood
table 3,
for electrical ground.
for electrical ground.
(36-5052)
ble 3
Item # Parts List
153 155
154 144 145 151 155 146
58
193
35 19 16
183 184 185 182 180 179
181 190 191
192
** Hardware supplied will accommodate the 36-5052 model saw that uses the most hardware.
10
ASSEMBLY
B
• Do not lift saw without help. Hold it close to your body while lifting. Keep knees bent and lift with your legs, not your back.
• Fully assemble saw with leg assembly prior to use. Leg assembly is an integral and necessary part of the support structure for this saw.
• Do not modify saw, or create accessories not recommended for use with this saw.
• Make sure power switch is in “OFF” position before connecting to power supply.
• Do not connect to power supply until assembly is complete
STAND
Avoid contact with blade teeth. Keep blade stored or lowered when possible.
TOOLS REQUIRED FOR ASSEMBLY (not included)
• Slotted screwdriver
• Phillips head screwdriver
• 8mm wrench
• 10mm wrench
• 12mm wrench
• 13mm wrench
• 3/8-inch wrench
• 7/16-inch wrench
• 1/2-inch wrench
• 9/16-inch wrench
• 6mm Allen hex wrench
• 5/32-
• 3/16-inch Allen wrench
inch Allen wrench
1. Connect the two tube legs by inserting the end of the left leg (A) into the end of the right leg (B) as shown in Figure 1. Secure with a M8 x 70mm carriage bolt, lock washer and nyloc nut and tighten.
2. Insert the four open ends of the tube legs into the leg collars (C) as shown. Secure each leg with a 6mm x 70mm bolt and nut.
3. Attach the back and front leg support panels (D) to the legs using four M6 x 12mm self-tapping bolts.
A
C
D
Saw Front
11
FIGURE 1
ASSEMBLY
(continued)
FIXED WHEELS AND STATIONARY FEET
1. Attach the two fixed wheels (A) to the two left leg, opposite the pivot caster, using the carriage shoulder bolt as in Figure 2.
2. Screw the adjustable feet (C) into the threaded inserts in the right leg, next to the pivot caster.
3. Lay a scrap piece of 2x4 in back of the saw, as shown in Figure 3, to prevent damage to the dust chute when righting the saw.
4. Stand the saw right side up.
The machine is heavy, two people are required to stand the machine up.
5. The two adjustable feet (C) can be raised and lowered by rotating them. The feet may be adjusted to level the saw and locked in place with the locking set screws already assembled in the frame, using a 6mm allen hex wrench. See Figure 2.
A
C
FIGURE 2
B
EXTENSION WINGS
For Models with Three Extension Wings
1. Attach the left side extension wing (A) to the table using three 5/16-18 x 7/8” hex head screws.
2. Lay the two remaining wings upside down on the saw table. Place the side of the wing that will mount to the saw table near the edge of the saw table, so that the hole pattern in the wing matches the hole pattern of the saw. If you have cast iron wing, it will mount to the saw table. Place the other wing adjacent to the wing so the holes patterns match. Fasten the two wings together using three 5/16-18 x 7/8 inch hex head screws and mating hex flange nuts.
3. Turn the two wings fastened together (B) over and fasten them to the saw table using three 5/16-18 x 7/8 inch hex head screws.
4. Make sure the top edges of the wings are flush with the top of the table and tighten all six screws.
A
FIGURE 3
12
11
10
9
8
7
6
5
4
3
2
1
INCH
0
B
FIGURE 4
12
ASSEMBLY
Table
Gauge
Rail
Table
Gauge
Rail
(continued)
EXTENSION WINGS
For Models with Two Extension Wings and a Wood Extension Table
1. Attach the left and right side extension wings (A) to the table using three 5/16­18 x 7/8” hex head screws for each wing.
2. Make sure the top edges of the wings are flush with the top of the table and tighten all six screws.
3. Proceed to rail assembly.
FRONT AND REAR RAILS
1. Attach the front rail (A) (2” X 2” X 57” for the 30” rip capacity models), (2” X 2” X 79” for the 52” rip capacity models), to the saw table and extension wings using 5/16-18 x 1 1/8inch flat head screws. Align the holes in the rail with the holes in the table and extension wings.
2. Use supplied rail alignment gage (B) to ensure the rail is the proper distance from the top of the table at each side of the cast iron table. (fig 6) Then use the alignment gage to set the same proper distance for the extension wings.
3. Align the rear rail to the holes in the rear of the saw table and extension wings. Attach the rear rail to the saw table using two 5/16-18 x 7/8 Hex head screws.
4. Attach the rear rail to the extension wings using 5/16-18 X 7/8 inch hex head screws and Hex flange nuts.
5. Use supplied rail alignment gage (B) to ensure the rail is the proper distance from the top of the table at each side of the cast iron table. (fig 6) Then use the alignment gage to set the same proper distance for the extension wings.
A
2
1
INCH
0
Back
12
11
10
9
8
7
6
5
4
3
FIGURE 5
A
C
B
Front
FIGURE 6
13
ASSEMBLY
D
G
(continued)
WOOD EXTENSION TABLE
52” rip capacity models only
1. Lay the wood table (A) upside down on floor or bench.
2. Position legs (B) in corner as shown (fig 7) the vertical wall of the angle plate on the leg should be against the end wood wall (C) of the table.
3. Fasten the legs to the table board with (8) #8 x 5/8” self-tapping screws (D).
4. Carefully drill through the holes in the vertical angle plate holes and the wood wall of the table with a ¼ inch drill. Feed the #10 by 1 ¾” screws (E) through the drilled holes from the outside, then assemble the #10 washers and nuts onto the screws and tighten.
5. Loosely assemble (3) 5/16-18 x 7/8 inch screws, washers and nuts (F) into the three holes in the side of the extension wing as shown. (fig 8)
6. Carefully lower the slotted steel angle table bracket (G) down onto the screws on the extension wing. Tighten the screws after the wood table is leveled with the extension wing.
7. Using the rail alignment gauge (H) adjust the feet in the legs (I) so the top of the table is at the proper distance from the rail.
8. Drill ¼ inch holes through the rail holes (J) into the wood table on the front and back rails. (fig 9)
9. Fasten wood table to rails with ¼-20 X 1 ½ inch screws, flat washers, lock washers, and nuts.
A
F
B
E
C
FIGURE 7
FIGURE 8
J
H
I
FENCE GUIDE AND POWER CONTROL BOX
1. Connect the fence guide tube (A) by inserting the smaller end into the larger end. See Figure 10
2. Attach the fence guide to the front rail using four (for 30" versions) six (for 52" versions) 1/4-20 x 1/2-inch hex button head screws and ¼-inch spring washers through the holes (B) on the bottom side of the front rail.
3. Align the two holes in the power control box bracket with the holes underneath the front rail (C), located on the left side of the saw. Secure the power control box to the front rail using two1/4-20 x 1/2-inch button head screws.
4. Fix the hanging power cord at rear side of front rail by wire clip and M5 x 6mm round head cross screw.
C
FIGURE 9
A
B
FIGURE 10
14
THROAT PLATE
ASSEMBLY
(continued)
1. To install throat plate, lower blade below tabletop, then carefully feed the throat plate, with plate end first, from the front of the table to the rear, keeping the blade centered within the slot on the throat plate. See Figure 11. The plate should rest within the cavity in the tabletop on top of 5 flat head screws.
2. Ensure that the throat plate is flush with the top of the table.
3. If the throat is not flush with the tabletop, adjust the height of the throat plate using the five set screws (A) below the throat plate.
NOTE: When installing riving knife, anti-kickback pawls and blade guard, blade must be at 90° setting and raised to the maximum height. See Raising and Lowering Blade, page 18.
BLADE AND RIVING KNIFE
To reduce the risk of serious
personal injury, the riving knife must be installed and properly positioned for every possible through and non-through cut.
1. Your saw is shipped with the blade and riving knife installed and properly aligned. The riving knife comes installed in the low, non-through cutting position. Prior to operating your saw, check to make sure the alignment of the blade to the
A
FIGURE 11
miter slot and the riving knife to the blade was not affected by shipping. To check alignment of the blade and riving knife, see page 28 in the Alignment section of this manual.
2. The riving knife comes installed in the low, non­through cutting position. To attach the anti­kickback pawls and blade guard assemblies, the riving knife must be in the raised position as shown in Figure 12. To raise and lower the riving knife, see Riving Knife Height Settings on page 20.
ANTI-KICKBACK PAWLS AND BLADE GUARD
ANTI-KICKBACK PAWLS
To reduce the risk of serious
personal injury, anti-kickback pawls
must be in place when making a through cut.
1. Refer to Figure 12 and locate the anti-kickback pawls mounting slot (A) in the middle of the top edge of the riving knife.
2. Slide slot in the middle of the anti-kickback pawls assembly along the top of the riving knife until the stem (B) locates the center slot on the riving knife.
3. Depress the stem on the anti-kickback pawls assembly (B) to allow the assembly to drop into the slot. Push down on the anti-kickback pawls assembly until it snaps into place and locks. Release stem. NOTE: Pull up on the anti-
kickback pawls to make sure it is locked in place.
15
To remove the anti-kickback pawls, depress the stem (B) and pull the anti-kickback assembly off the riving knife.
B
A
FIGURE 12
ASSEMBLY
BLADE GUARD
To reduce the risk of serious personal injury, the blade guard must be in
place when making a through cut.
1. While holding the blade guard assembly (A) in a vertical position, hook the locating pin (B) at the back end of the blade guard assembly into the slot at the back edge of the riving knife.
2. Rotate the blade guard assembly toward the front of the saw until the metal portion (C) of the blade guard assembly is parallel to the table as shown in Figure 13.
3. While holding down on the front of the metal portion of the guard (C) press the blade guard lock lever (D) down until it snaps into the locked position. Check to make sure the guard is locked onto the riving knife by pulling on the guard. If the guard is not locked, the blade guard lock lever will flip up to the unlocked position.
If the metal portion of the blade guard
assembly (C) is not parallel to the table, the riving knife is not in the raised position. Remove blade guard assembly and anti-kickback pawls and raise riving knife, then reinstall the anti­kickback pawls and the blade guard assembly.
(continued)
D
C
A
B
FIGURE 13
To remove the blade guard assembly:
1. Lift the blade guard assembly lock lever (D) to the unlocked position.
2. Rotate the guard back and slide the pin (B) from the riving knife slot.
RIP FENCE
Attach the handle to the fence cam
The rip fence slides onto the rear fence rail so that the hook is under the rear rail and rides on the front guide tube. The fence locks in place by applying pressure in a downward motion on the rip fence handle. Rip fence alignment should be checked prior to using your saw. To check alignment of the rip fence, see alignment instructions on page 29.
MITER GAUGE
Insert miter gauge into each miter slot to make sure it slides freely. See Adjusting the Miter Stops section on page 28 for adjustment of miter gauge accuracy.
ON-BOARD STORAGE
The Delta #36-5000 series contractor table saw comes with on-board storage for the provided miter gauge, arbor wrench, push stick and fence. There is also on-board storage for spare saw blades (sold separately). The miter gauge, spare blade and arbor wrench storage areas are located on the right side panel of the machine and come pre-installed.
On-board storage for the fence and the push stick is located on the left side of the saw.
16
(continued)
ASSEMBLY
ADJUSTING 90° AND 45° POSITIVE BEVEL STOPS
There are positive stops at each end of the bevel range. To ensure accurate cuts, the positive stops must be positioned at exactly at 90° and 45°. The bevel stops are properly adjusted as shipped. However, for maximum accuracy, you should check the position of the stops upon assembly and from time to time to assure that the settings remain satisfactory. To check the position of the stops and adjust if necessary, refer to Figure 14 and do the following.
1. Release the blade tilt lock knob.
2. Rotate the blade tilt handwheel clockwise and tilt the blade away from, then back toward perpendicular until the stop is reached the "stop position".
3. Using a carpenter’s square, check the angle of the blade face to the table, as shown in Figure 20b, page 20. If the blade is at 90° to the table, proceed to Step 6.
4. If the blade is not perpendicular to the table, turn handwheel to slightly tilt the blade away from the stop position then adjust the 90° stop by rotating the socket set screw located in the table top immediately in front of the left side of throat plate (A). Re-check angle using the carpenter’s square and continue to adjust until the blade is at 90 degrees when returned to the stop position.
5. Rotate the blade tilt wheel counterclockwise until it rests on the 45° stop. Then repeat Steps 4 and 5, adjusting the 45° stop by rotating the socket set screw located in front of the right side of the throat plate. (B)
B
A
FIGURE 14
SECURING SAW TO FLOOR
This saw is designed for portability. Do
not attempt to use the saw to cut a large or cumbersome workpiece without first taking appropriate steps to protect against tipping the saw. Examples of appropriate steps include the use of support tables and/or securing the saw legs to the floor by replacing the saw feet with connecting bolts or by attaching the legs to a floor mounted bracket with u-straps.
PREPARING TO CUT
Failure to comply with the following warnings may result in serious
personal injury.
ALWAYS
• with the blade before operating the switch to start the saw. Blade contact could result in kickback or thrown workpiece.
• To reduce the risk of accidental starting, ALWAYS make sure the switch is in the off position before plugging saw into power source.
make sure your workpiece is not in contact
DO NOT
• this tool. Failure to heed this warning could result in serious personal injury.
• Turn unit off and disconnect it from power source before installing and removing accessories, before adjusting and when making repairs. An accidental start-up can cause injury.
• Prior to operating the saw, make sure you are familiar with its features and controls, and have made all necessary adjustments as described below.
use blades rated less than the speed of
17
PREPARING TO CUT
ASSEMBLY
RAISING AND LOWERING THE BLADE
For most applications, it is recommended that you raise the blade 1/8-inch (3.2mm) to 1/4-inch (6.4mm) above the top surface of the workpiece.
Raise or lower the blade with the hand wheel (A) located on the front of the saw (fig 15).
1. Before raising or lowering the blade, be sure to loosen the lock knob (B) by turning it counterclockwise.
2. To raise the saw blade, turn the hand wheel clockwise. To lower the saw blade, turn the hand wheel counter-clockwise.
3. Tighten lock knob to keep blade at the desired height. Only a small amount of force is required to lock the blade raising mechanism securely. Any added force merely puts unnecessary strain on the locking device.
4. When done operating the saw, and when performing maintenance, adjustments or repairs, lower blade below surface of table.
(continued)
B
A
FIGURE 15
TILTING THE BLADE
The blade can be tilted up to 45° to the left using the blade tilt wheel (A) located on the right side panel of the saw. The angle of tilt is measured by the bevel gauge on the front of the saw. To tilt the saw blade:
1. Loosen the lock knob (B) counterclockwise and turn the hand wheel clockwise. A pointer on the front of the saw indicates the angle of tilt in ½-degree increments.
2. To lock the saw blade at your desired angle, tighten the lock knob by rotating it clockwise.
A
B
FIGURE 16
18
PREPARING TO CUT
ASSEMBLY
SELECTING AND STORING SAW BLADES
(continued)
Riving knives must be matched to saw blade dimensions in order to function effectively.
The saw blade furnished with your new saw is a 10-inch (254 mm) combination blade, used for cross cutting (across the grain) and ripping (with the grain) through the workpiece. The arbor hole of the blade is 5/8-inch (16 mm) diameter. This blade will produce a good quality cut for most applications.
There are many types of blades available to do specific and special jobs such as cross cut only, rip only, dado cuts thin plywood, paneling, etc.
CHANGING THE SAW BLADE
• Use only 10-inch (254 mm) diameter blades with 5/8-inch (16mm) arbor holes, rated at 3,600 rpm or higher, 0.102-inch (2.6mm) minimum kerf width and
0.073-inch (1.8mm) maximum body thickness.
• To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing blades and accessories, before adjusting and when making repairs. An accidental start-up can cause injury.
1. Remove the throat plate and raise the saw blade to its maximum height.
2. Push and hold arbor lock button (A) shown in Figure 17.
3. Use included arbor wrench to remove the blade retaining nut and flange (B). Remove old blade.
Use only saw blades designed for maximum safe operating speeds of 3,600 RPM or greater.
Saw blades should always be kept sharp. It is recommended that you locate a reputable sharpening service to sharpen your blades when needed.
Never stack blades on top of one another to store. Place material such as cardboard between them to keep the blades from coming in contact with one another, or place them in storage drawer.
Abrasive wheels or blades (including diamond) should not be used on this saw.
4. Place the new blade on the arbor with the teeth pointing down as the blade rotates toward the front of the saw table.
5. Replace and tighten the blade retaining nut and flange.
6. Replace throat plate.
A
B
FIGURE 17
RIVING KNIFE POSITION
NOTE: Safety devices, blade guard assembly and anti-
kickback assembly have been removed in Figure 18 in order to show the location of specific features. When operating the saw, these safety devices should be in place and working properly.
The riving knife is a flat plate that fits into the cut made by the saw blade and effectively fights kickback by lessening the tendency of the blade to bind in the cut. It must be installed and properly positioned for every through cut and for every non-through cut unless the riving knife would interfere with the workpiece.
The riving knife thickness (A) must be greater than the blade body or plate thickness (B) and less than the kerf or cutting width (C) as shown in Figure 15. The riving knife provided with this saw is 2.2mm thick and may be used only with a 10-inch (254mm) blade with
0.102-inch (2.6mm) minimum kerf width and 0.073-inch (1.8mm) maximum body thickness. Do not attempt to
use this riving knife with blades that are not within these dimensions.
A
B
C
FIGURE 18
19
PREPARING TO CUT
A
B
(continued)
RIVING KNIFE HEIGHT SETTINGS
The height of the riving knife should be adjusted based on the type of cut being made. For all through cuts (when the wood is completely severed), it should be in the raised position, with anti-kickback fingers and guard installed. For non-through cuts (when the blade does not penetrate the top of the workpiece), the riving knife should be in the lowered position and anti­kickback fingers and guard removed.
TO RAISE OR LOWER THE RIVING KNIFE:
1. Remove throat plate.
2. Raise blade to full height above table.
3. Pull riving knife release lever (A) up to release riving knife from clamping mechanism. See Figure 19.
4. Push riving knife and release lever to the arbor side of the blade to disengage riving knife from pins.
a. To adjust the riving knife into the through-cut
position, pull riving knife up to lower detent pins.
b. To move the riving knife into the non-through
cut position, push it down to upper detent pins.
NOTE: When adjusting the riving knife up or down, be sure to pull in a radial motion, as shown.
1. Release lever and pull on riving knife to make sure it is properly seated in the raised or lowered position.
2. Securely clamp riving knife by pushing riving knife clamping lever back down to the horizontal position.
3. Replace throat plate.
DO NOT operate saw unless riving
knife is securely clamped in the raised position for through-cutting or the lowered position for non through-cutting.
Lower Position Detents
Upper Position Detents on Pins
Pull Away to Release Riving Knife
A
Adjust
Locked
FIGURE 19
CHECKING RIVING KNIFE ALIGNMENT
Before connecting the table saw to
the power source and operating the saw, always inspect the blade guard assembly and riving knife for proper alignment and clearance with saw blade. Check the riving knife alignment after each blade change.
TO CHECK ALIGNMENT:
1. Horizontal Alignment: Lay a straight edge on the table against blade face (A) and make sure it extends out along the riving knife (B), as shown in Figure 20a. The riving knife should just touch the straight edge. Be sure the straight edge goes between the teeth and rests on the blade face and the riving knife for proper alignment.
FIGURE 20a
1. Vertical Alignment: Place a carpenter’s square on the table and against the blade face and make sure it extends up along the riving knife (B) as shown in figure 20b. The riving knife and blade should touch the carpenter’s square with no gaps. Be sure the straight edge goes between the teeth and rests on the blade face and the riving knife for proper alignment.
If the riving knife and blade are out of horizontal or vertical alignment, refer to riving knife alignment instructions on page 30 of this manual.
B
FIGURE 20b
20
PREPARING TO CUT
USING THE MITER GAUGE
The miter gauge is equipped with adjustable index stops at 90°, 75°, 60°, 45° and 30°. To set the miter for an angled cut, see Figure 21 and:
1. Loosen the handle (A).
2. Depress the thumb lever (B).
3. Move the body of the miter gauge to the desired angle.
4. Release the thumb lever and retighten the handle.
The miter gauge is equipped with a washer on the end of the bar which fits into the t-slot in the table. This allows the miter gauge to be pulled off the front edge of the table without falling. This allows for an increased workpiece capacity in front of the blade.
USING BLADE GUARD ASSEMBLY
(continued)
A
FIGURE 21
B
The anti-kickback pawls and blade
guard must be used for all through­cuts. Keep both guard shields down and arms, hands and fingers away from the blade, blade guard and anti-kickback pawls when power is on to prevent serious injury. See assembly instructions on page 13 for proper installation and removal of anti-kickback pawls and blade guard.
If there is a need to briefly raise the blade guard (for example, to make a measurement) the guard can be parked in a raised position.
1. Refer to Figure 22 and, lifting the guard from the front, raise the guard shield until it snaps into a locked position above the table. One or both guard shields can be raised.
2. When done making the measurement, return guard to operating position.
CHECKING FENCE ALIGNMENT
Do not attempt to use a rip fence that is not properly aligned.
Every time you use the rip fence, check its alignment to make sure the fence is parallel to the miter slot. To check the alignment of your rip fence, place the fence adjacent to miter slot and lock the fence in place. If the fence is not aligned to the miter slot from the front to the back, see instructions for aligning rip fence on page 29 of this manual. If you are not able to successfully
align the rip fence, replace the rip fence or contact 1-800-223-7278 for further instructions.
FIGURE 22
21
OPERATION
Failure to comply with the following the warnings may result in serious personal injury.
READ ENTIRE MANUAL. In addition to reading these operating instructions, it is important to read and understand
the entire manual before operating this saw. Follow all applicable instructions regarding assembly, preparation, and adjustment prior to making any cuts and comply with all safety rules and warnings in this section and elsewhere throughout this manual.
1. Each time you use the saw, run through the following checklist:
• Are the power source and power connections adequate for the saw?
• Are the saw and work area free of clutter and by-standers?
• Is the blade tight and properly aligned?
• Does the riving knife thickness match the blade?
• Are the blade and riving knife properly aligned?
• Is the operator qualified to make the cut and familiar with all of the relevant safety rules, warnings and instructions included in this manual?
• Is the operator and everyone in proximity to the saw wearing appropriate eye, hearing and respiratory equipment?
• Are the bevel angle and height adjustment knobs locked in the proper position?
• Is the blade set at the proper height?
• If ripping, is the rip fence parallel to the blade and securely locked in position?
• If crosscutting, is the miter gauge knob tight?
• If making through cuts with a standard blade, are the blade guard riving knife and anti-kickback pawls properly attached and properly functioning with both guards contacting the table surface?
• Is there proper clearance and support for the workpiece as it leaves the blade?
• Are any cutting aids needed? If so, are they in place, or within reach for proper use?
2. The use of attachments and accessories not recommended by DELTA® Power Equipment Corporation may result in injury.
3. Replace or sharpen the anti-kickback fingers when the points become dull.
4. Make sure saw is stable and cutting can be accomplished without tipping the saw. Do not attempt to cut large workpieces without securing saw to a stable surface. To properly secure the saw, see instructions in section entitled Securing Saw to the Floor on page 15 of this manual.
5. Never use the fence and miter gauge together without using a cutoff block as previously described.
6. The proper throat plate must be in place at all times.
7. If your saw makes an unfamiliar noise or if it vibrates excessively, cease operating immediately until the source has been located and the problem corrected.
8. Never perform freehand cutting, plunge cutting, re-sawing or cove cutting.
AVOID KICKBACK
A kickback can occur when the workpiece pinches the blade, or binds between the saw blade and the rip fence or other fixed object. This can cause the workpiece to rise from the table and/or be thrown back toward the operator. See instructions for reducing the risk of kickback on page 7 of this manual.
IF KICKBACK OCCURS, turn the saw "OFF" and verify proper alignment of the blade, riving knife and miter gauge or rip fence, and the proper functioning of the riving knife, anti-kickback assembly and blade guard assembly before resuming work.
STARTING AND STOPPING THE SAW
The POWER switch (Figure 23) is located underneath the front left extension wing.
1. To turn the saw "ON", pull the red paddle switch (A) up and toward you.
2. To turn the saw "OFF", push the red paddle switch in.
When not in use, the saw should be turned off and the power switch locked out to prevent unauthorized use. To lock out power switch, use a standard long shackle lock, with a shackle that is at least 2 ¾ ­inches (70mm) long and with shackle posts no larger than 9/32-inch (7mm) thick.
22
B
A
FIGURE 23
OPERATION
OVERLOAD PROTECTION
(continued)
Your saw is supplied with overload protection. If the motor shuts off or fails to start due to overloading (cutting stock too fast, using a dull blade, using the saw beyond its capacity, etc.) or low voltage, let the motor cool three to five minutes. Then depress the red
MAKING CUTS
Failure to comply with the following the warnings may result in serious
personal injury.
• Never touch the free end of the workpiece or a free piece that is cut off, while the power is on and/or the saw blade is rotating. Blade contact or binding may occur, resulting in a thrown workpiece
• When sawing a long workpiece or a panel, use a work support, such as a sawhorse, rollers or outfeed table at the same height as the table surface of the saw.
• Never try to pull the workpiece back with the blade turning. If you need to pull the workpiece back or lift it off the table, turn the switch off, allow the blade to stop, raise the anti-kickback teeth on each side of the riving knife if necessary, and slide the workpiece out.
reset button (B), on the motor under the saw, shown in Figure 20, and restart the saw.
NOTICE: If the motor continually shuts off due to overloading, contact a qualified electrician.
• Before connecting the table saw to the power source or operating the saw, always inspect the blade guard assembly and riving knife for proper alignment and clearance with saw blade. Check alignment after each change of beveling angle.
• A rip fence should ALWAYS be used for ripping operations to prevent loss of control and personal injury. Always lock the fence to the rail. NEVER perform a ripping operation freehand.
• When making bevel cuts, place the fence on the right side of the blade so that the blade is tilted away from the fence and hands. Keep hands clear of the blade and use a push stick to feed the workpiece unless the workpiece is large enough to allow you to hold it more than 6inches (152 mm) from the blade.
• Before leaving the saw unattended, lock out power switch, or take other appropriate measures to prevent unauthorized use of the saw.
Cross Cut Mitered Crosscut
Beveled Cross Cut
Rip Cut
Beveled Rip Cut Compound Miter Cut
23
OPERATION
A
(continued)
RIP CUTS
1. Remove miter gauge
2. Make sure bevel angle is set to 0°.
3. Set blade to correct height for workpiece.
4. Install rip fence and lock it down parallel with and at desired distance from blade.
5. Keep fingers at least 6 inches from the blade at all times. When the hand cannot be safely put between the blade and the rip fence, select a larger workpiece, or use a push stick and other cutting aids, as needed, to control the workpiece.
6. Make sure the workpiece is clear of the blade (at least 1 inch or 25mm away) before starting the saw
7. Turn saw on.
8. Hold the workpiece flat on the table and against the fence (A). The workpiece must have a straight edge against the fence and must not be warped, twisted or bowed. See proper hand position in Figure 24.
9. Let blade build up to full speed before moving workpiece into the blade.
10. Both hands can be used while starting the cut as long as hands remain 6 inches from the blade.
11. Keep the workpiece against the table and fence and slowly feed the workpiece rearward all the way through the saw blade. Do not overload the motor by forcing the workpiece into the blade.
12. Use the push stick and any other cutting aids, as needed, to hold the workpiece against the table and fence, and push the workpiece past the blade. A push stick is included with this saw, and instructions are included to make additional push sticks and other cutting aids.
13. Do not push or hold onto the free or cut-off side of the workpiece.
14. Continue pushing the workpiece until it is clear of the blade. Do not overload the motor by forcing the workpiece into the blade.
15. When cut is complete, turn saw off. Wait for blade to come to a complete stop before removing workpiece from table.
A
BEVEL RIPPING
Bevel ripping is the same as ripping except the bevel angle (A) is set to an angle other than 0°. When making a bevel rip cut, place the fence on the right side of the blade so that the blade is tilted away from the fence and hands.
FIGURE 24
45º
FIGURE 25
24
OPERATION
(continued)
CROSSCUTTING
• NEVER use the fence as a guide or length stop when
crosscutting.
• The cut-off piece must never be confined in any through-sawing (cutting completely through the workpiece) operation—to prevent pinching blade which may result in a thrown workpiece and possibly injury.
• When using a block as a cut-off gauge, the block must be at least 3/4-inch (19mm) thick. It is very important that the rear end of the block be secured in a position where the workpiece is clear of the block before it enters the blade to prevent binding of the workpiece.
You can use the miter gauge in either table slot on non­bevel cuts. To increase surface area of miter gauge face, add an auxiliary face (See Cutting Aids section on page 27 of this manual.)
To make a crosscut, refer to Figure 26 and follow this process:
1. Remove rip fence.
2. Make sure bevel angle is set to 0°.
3. Set blade to correct height for workpiece.
4. Place miter gauge in either miter slot.
5. Set miter gauge to 0° and tighten miter gauge lock knob
6. Hands must remain at least 6 inches from blade throughout entire cut. If workpiece is too small to keep hands at least 6 inches away from the blade, select a larger workpiece, or attach an auxiliary face to the miter gauge and attach workpiece to auxiliary
face, For instructions about making auxiliary faces, see Cutting Aids section on page 28 of this manual.
7. Make sure the workpiece is clear of the blade - at least 1 inch or 25mm away - before starting the saw.
8. Turn saw on.
9. Let blade build up to full speed before moving workpiece into the blade.
10. Hand closest to blade should be placed on miter gauge lock knob and hand farthest from blade should hold workpiece firmly against the miter gage face. Do not push or hold onto the free or cut-off side of the workpiece.
11. Slowly feed the workpiece rearward all the way through the saw blade. Do not overload the motor by forcing the workpiece into the blade.
12. When cut is complete, turn saw off. Wait for blade to come to a complete stop before removing cut off piece from table.
FIGURE 26
BEVEL CROSSCUTTING
Bevel crosscutting is the same as crosscutting except the bevel angle (A) is set to an angle other than 90°. When making a bevel crosscut, place the miter gauge in the right miter slot so that the blade is tilted away from the gauge and hands. See Figure 27.
MITER CUTS
Miter cuts are cross cuts with the miter gauge set at an angle other than 90°. For instructions about setting miter gauge angles, see Preparing to Cut. To adjust the preset index miter stops, see Adjusting the Miter Stops on page 28 of this manual.
Miter angles less than 45˚ may force the blade guard assembly into the saw blade causing damage to the blade guard assembly and personal injury. Before starting the motor, test the operation by feeding the workpiece into the blade guard assembly. If the
25
45º
A
FIGURE 27
blade guard assembly contacts the blade, place the workpiece under the blade guard assembly but not touching the blade - before starting the motor.
• Certain workpiece shapes, such as molding may not lift the blade guard assembly properly. With the power off, feed the workpiece slowly into the blade guard area and until the workpiece touches the blade. If the blade guard assembly contacts the blade, place the workpiece under the blade guard assembly - but not touching the blade - before starting the motor.
OPERATION
(continued)
COMPOUND MITER CUTS
This is a combination of bevel crosscutting and mitering. Refer to Figure 28 and follow the instructions for both bevel crosscutting and mitering. Remember to use the right miter slot for all bevel cuts.
90º
LARGE PANEL CUTS
Place workpiece supports at the same height as the saw table behind saw to support the cut workpiece, and alongside (s) of saw, as needed. Depending on shape of panel, use rip fence or miter gauge to control workpiece. If a workpiece is too large to use either a rip fence or a miter gauge, it is too large for this saw.
DADOS AND OTHER NON-THROUGH CUTS
The use of a non-through cut is essential to cutting grooves, rabbets and dados. Non-through cuts can be made using a standard blade having a diameter of 10 inches or less, or a dado blade up to 13/16 inch wide with a diameter of 8 inches or less. Non-through cuts are the only type of cuts that should be made without the blade guard assembly installed. Make sure the blade guard assembly is reinstalled upon completion of this type of cut.
• When making non-through cuts, follow all applicable warnings and instructions listed below in addition to those listed above for the relevant through cut.
• When making a non-through cut, blade is covered by workpiece during most of cut. Be alert to exposed blade at start and finish of every cut.
• Never feed wood with hands when making any non-through cuts such as rabbets or dados. Always use miter gauge, push blocks or push sticks, and featherboards where appropriate.
• Read the appropriate section which describes the type of cut in addition to this section on non-through or dado cuts. For example, if your non-through cut is a straight cross cut, read and understand the section on straight cross cuts before proceeding.
• Once all dado and non-through cuts are completed, unplug saw and reinstall riving knife or return it to raised position. Install anti-kickback pawls and blade guard.
• Carefully follow the instructions accompanying any specialized blades such as dado blades and molding cutters for proper installation, set up and operation.
45º
30º
FIGURE 28
MAKING A NON-THROUGH CUT
1. Unplug saw.
2. Unlock release lever.
3. Adjust bevel angle to 0°.
4. Lock release lever.
5. Remove blade guard and anti-kickback pawls.
6. Place riving knife in “lowered” position. (see RIVING KNIFE HEIGHT SETTINGS Section on page 20)
7. Set blade to correct depth for workpiece. See instructions below for use of Dadoes and other specialized blades.
8. Depending on shape and size of wood, use either rip fence or miter gauge.
9. Plug saw into power source and turn saw on.
10. Let blade build up to full speed before moving workpiece into blade.
11. Always use push blocks, push sticks, and/or featherboards when making non-through cuts to reduce the risk of serious injury.
12. When cut is made, turn saw off. Wait for blade to come to a complete stop before removing workpiece.
If a deep dado cut is required, use several successive passes rather than attempting to make it with one pass.
26
OPERATION
MAKING A DADO CUT
Dado blades are stacked blades that can be used when making non-through cuts including through cut slots. Dado blades require a special throat plate. Dado blades and throat plates are all sold separately.
• Carefully follow the instructions accompanying the dado blade for proper installation, set up and operation. Additional guides can be found in woodworking and carpentry websites and publications.
13
• Do not attempt to stack dado blades thicker than inch (20.64mm) Do not use dado blades larger than 8-inches (200 mm) in diameter.
• The riving knife and blade guard assemblies cannot be used when dadoing. They must be removed as described in Riving Knife and Blade Guard Operations section. Use EXTREME care when using the dado without the blade guard assembly and riving knife.
• Use push sticks, hold-downs, jigs, fixtures or feather boards to help guide and control the workpiece when the guard cannot be used.
• Be sure to reinstall riving knife, anti-kickback pawls blade guard and standard throat plate, and check adjustments when the dado cuts are complete.
/16
(continued)
FIGURE 30
• The accessory dado head set throat plate, shown in Figure 30, must be used in place of the standard throat plate. Be sure the throat plate is level to the table before you proceed.
• Always check dado blade clearance with other components before plugging in the saw.
• Never attempt to use the dado head in a bevel position.
NOTE: The standard outer arbor flange cannot be used with certain dado blade combinations. In those cases, tighten the arbor nut directly against the dado blade set. Save the outer arbor flange for use with other blades and dado combinations.
CUTTING AIDS AND ACCESSORIES
PUSH STICK
In order to operate your table saw safely, you must use a push stick whenever the size or shape of the workpiece would otherwise cause your hands to be within 6-inches (152mm) of the saw blade or other cutter. A push stick is included with this saw.
No special wood is needed to make additional push­sticks as long as it is sturdy and long enough with no knots, checks or cracks. A length of approximately 16 inches (400mm) is recommended with a notch that fits against the edge of the workpiece to prevent slipping. It’s a good idea to have several push sticks of the same minimum length, 16 inches (400mm), with different size notches for different workpiece thicknesses.
The shape can vary to suit your own needs as long as it performs its intended function of keeping your hands away from the blade. Angling the notch so the push stick can be held at a 20- to 30-degree angle from the saw's table will help you to hold down the workplace while also moving the saw.
To construct a push stick, refer to the layout shown in Figure 31.
90º
15.7”
Saw Table
FIGURE 31
20º
notch
prevents
hand slips
27
CUTTING AIDS AND ACCESSORIES
AUXILIARY RIP FENCE FACING
Use an auxiliary rip fence facing when needed for special cuts, such as ripping material that is thin enough to slide under the rip fence provided with your saw, or when a taller rip fence is necessary to complete your cut. To add an auxiliary wood facing to one or both sides of the rip fence, select a piece of wood with smooth surfaces, Attach the wood to the rip fence with two clamps. (see Figure 32) For most work, 3/4-inch (19mm) or 1-inch (25mm) stock is suitable.
AUXILIARY MITER GAUGE FACING
An auxiliary miter gauge facing is used to increase the surface area of the miter gauge face.
If desired, you can fit the miter gauge with an auxiliary wood facing that should be at least 1-inch (25mm) higher than the maximum depth of cut, and at least as wide as the miter gauge.
This auxiliary wood facing can be fastened to the front of the miter gauge by using two wood screws through the holes (A) provided in the miter gauge body and into the wood facing. See Figure 33. Make sure the screws are long enough to secure the facing, but do not extend all the way through the wood.
(continued)
FIGURE 32
PUSH BLOCK
1. Select a piece of wood about 4-inches wide, 6-inches long and 1- to 2-inches thick (a cutoff from a 2 by 4 makes a good blank for a push block).
2. Drill a hole in the block and glue in a dowel to use as a handle (you can angle the hole to provide a more comfortable grip on the handle).
3. Glue a piece of rough or soft material such as sandpaper or rubber to the bottom of the block to grip the workpiece (old mouse pads work well). See Figure 34.
A
FIGURE 33
Wooden dowel
4”
2”
6”
Sandpaper or old mouse pad material
28
FIGURE 34
CUTTING AIDS AND ACCESSORIES
FEATHERBOARD
(continued)
Featherboards are used to keep the work in contact with the fence and table (Figure 35), and help prevent kickback. Featherboards are especially useful when ripping small workpieces and for completing non­through cuts. The end is angled with a series of narrow slots to give a friction hold on the workpiece, It is locked in place on the table or fence with a c-clamp.
To avoid binding between the
workpiece and the blade, make sure a horizontal feather board presses only on the uncut portion of the workpiece in front of the blade.
Dimensions for making a typical featherboard are shown in Figure 35. Make your featherboard from a straight piece of wood that is free of knots and cracks. Clamp featherboards to the fence and/or table so that the featherboard will hold the workpiece against the fence or table.
1. Select a solid piece of lumber approximately
¾-inch thick, 2 ½-inches wide and 12-inches long.
2. Mark the center width on one end of stock. Miter width to 70° (see miter cut section for information on miter cuts).
3. Set rip fence to allow approximately a 1/4-inch “finger” to be cut in the stock.
4. Feed stock only to mark previously made at 6 inches.
5. Turn saw off and allow blade to completely stop rotating before removing stock.
6. Reset rip fence and cut spaced rips into workpiece to allow approximately 1/4-inch fingers and 1/8-inch spaces between fingers.
1/8
1/4
70º
3/4
4.5”
FIGURE 35
CUT OFF GAUGE
When crosscutting a number of pieces to the same length, you can clamp a block of wood (A) (See Figure
36) to the fence and use it as a cut-off gauge. The block (A) must be at least 3/4-inch (19 mm) thick to prevent the cut off piece from binding between the blade and the fence. Once the cut-off length is determined, lock the fence and use the miter gauge to feed the workpiece into the blade.
Always position the cut-off gauge in front of the saw blade.
JIGS
Jigs may be created with a variety of special set-ups to control particular workpiece shapes for particular cuts. Guidance on how to make specialized jigs can be found in woodworking and carpentry websites and publications.
12”
A
3/4”
FIGURE 36
Do not attempt to create or use a jig
unless you are thoroughly familiar with table saw safety. Do not use any jig that could result in pinching a kerf or jamming the workpiece between the jig and the blade. Incorrect setups may cause kickback which could result in serious injury.
29
ALIGNMENT
RIVING KNIFE ALIGNMENT WITH THE BLADE
Alignment between the riving knife and blade is set at the factory and, in most cases, will not need to be adjusted. However, the alignment should always be checked after installing blade or riving knife, and can be adjusted if necessary. If riving knife is out of alignment with blade, adjustment is needed. Riving knife must be in alignment front to back (horizontally) and top to bottom (vertically).
To adjust the riving alignment, see Figure 37 and proceed as follows:
1. Remove the throat plate, blade guard and anti­kickback assemblies.
2. Raise the blade to full depth of cut and set the tilt angle to 0°.
3. Raise the riving knife to the through-cutting or highest position.
4. Slightly loosen the two socket head cap screws (C).
5. Lay straight edge against the blade face and riving knife as instructed for checking horizontal alignment (see Figure 20a, page 20).
6. Adjust the set screws (A) to move the riving knife in line with the blade according to its position when you checked the alignment above.
7. Lay the straight edge on the opposite side of the blade. Both sides of the riving knife should be within the thickness of the blade body.
8. If it is not possible to align both sides of riving knife within the thickness of the blade body, you need to use a different size blade. See Blade Selection on page 17.
9. Tighten the two socket head cap screws.
10. Place a carpenter’s square on the table, and against the blade face and riving knife as instructed for checking vertical alignment (See Figure 20b, page
20). Then verify that the riving knife is perpendicular to table and in-line with the blade face.
11. If needed, use the set screws (D) to align the riving knife with blade face and the square.
12. Fully tighten the two socket head cap screws.
13. Replace throat plate, blade guard and anti-kickback assemblies before use.
If any dragging or binding of the
workpiece is encountered as it reaches the riving knife, turn unit off and disconnect machine from power source and readjust the riving knife/blade alignment or replace the blade. Never attempt to back partially-cut workpiece out of blade while blade is moving.
B
C
A
FIGURE 37
ADJUSTING THE MITER STOPS
To adjust the index stops for angles other than 90°, 75°, 60°, 45° and 30°:
1. Loosen the miter gauge handle.
2. Loosen the 2 screws for the miter stop segment for the desired new angle. (A) is shown in Figure
35.
3. Move the stop to proper position.
4. Re-tighten the 2 segment screws and handle.
FIGURE 38
A
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