The DELTA® #36-5000 series 10-inch Contractor
Table Saw is designed for portability and high quality
performance. It includes: basic machine, sturdy tubular
steel stand, integral dust chute, a T-Square® fence
system, t-slot miter gage, 15-amp induction motor,
on/off switch, cast iron table, extension wings, seethrough blade guard with anti-kickback fingers, and
10-inch carbide blade.
NOTICE: The manual cover illustrates the current production model. All other illustrations contained in the manual
are representative only and may not be exact depictions of the actual labeling or accessories included. They are
intended for illustrative purposes only.
SPECIFICATIONS
Max depth of cut at 90 degrees: 3-½"
Max depth of cut at 45 degrees: 2-½”
Max rip to right of blade: 30" or 52"
Max rip to left of blade: 15"
Max width of dado: 13/16"
MOTOR SPECIFICATIONS:
Amps15/7.5
Voltage120/240
2
IMPORTANT SAFETY INSTRUCTIONS
CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR PRODUCT
AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS ARE FAMILIAR WITH ITS
WARNING AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation, maintenance or modification of
tools or equipment could result in serious injury and/or property damage.
If you have any questions or concerns relative to the use of your tool or the contents of this manual, stop using the
tool and contact DELTA® Power Equipment Corporation Customer Care at 1-800-223-7278.
SAFETY LOGOS
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention
to these symbols.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
GENERAL POWER TOOL SAFETY RULES
Failure to follow these rules may
result in serious personal injury.
1. READ INSTRUCTION MANUAL AND KNOW YOUR
TOOL. Read and familiarize yourself with entire
instruction manual. Learning the tool’s proper
applications, limitations, and specific potential
hazards will greatly minimize the possibility of
accidents and injury. Make sure all users are familiar
with its warnings and instructions before using tool.
2. KEEP GUARDS AND SAFETY DEVICES IN PLACE
and working properly.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that all adjusting keys
and wrenches are removed before starting tool.
4. KEEP WORK AREA CLEAN AND WELL LIT.
Cluttered or poorly-lit work areas, surfaces and
benches can lead to accidents.
5. DO NOT USE OR STORE TOOL IN DANGEROUS
ENVIRONMENTS. Exposure to rain and damp or
wet locations can result in shock or electrocution,
or damage the tool. Do not operate electric tools
near flammable liquids or in gaseous or explosive
atmospheres. Motors and switches in these tools
may spark and ignite fumes.
6. KEEP CHILDREN AND BYSTANDERS AWAY from
work area.
7. LOCK TOOLS AND WORK AREA. Use padlocks,
and master switches, or remove and store starter
keys to prevent operation by children and other
unauthorized users.
8. DO NOT FORCE TOOL OR WORKPIECE. Operate
tool at intended speed and feed rate for better and
safer operation.
9. USE PROPER TOOL. Do not force tool to do a task
for which it was not designed.
10. DO NOT ABUSE POWER CORDS. NEVER yank
cord to disconnect from receptacle, crush cord, or
expose it to heat, oil or sharp objects.
11. USE PROPER EXTENSION CORD. If you use an
extension cord, make sure it is in good condition
and heavy enough to carry the current your product
will draw. An undersized cord will cause a drop
in line voltage, resulting in loss of power and
overheating. See Extension Cord Chart for correct
size depending on cord length and data plate
ampere rating. If in doubt, use the next smaller
gauge number. The smaller the gauge number, the
heavier the cord. When working outside, make sure
extension cord is rated for outdoor use. Consult
power connection section of this manual for
Extension Cord Chart and power connection safety.
12. SECURE WORKPIECE. Use clamps or a vise to
hold the workpiece when practical. It is safer than
using your hands and frees both hands to operate
tool.
13. DO NOT OVERREACH. Keep proper footing and
balance to maintain control.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest performance.
Follow instructions for lubricating and changing
accessories.
15. DISCONNECT TOOL from power source before
servicing, adjusting or changing set-ups or blades,
bits, cutters and other accessories.
16. TO REDUCE RISK OF ACCIDENTAL STARTING,
make sure power switches are in “OFF” position
before plugging tool in.
17. Do not touch the plug’s metal prongs when
unplugging or plugging in the cord.
continued on page 4
3
GENERAL POWER TOOL SAFETY RULES
18. USE RECOMMENDED ACCESSORIES. Consult
manual for recommended accessories. Use of
inappropriate accessories may cause personal
injury or property damage.
19.NEVER STAND ON TOOL. Serious injury could
occur if the tool tips or if you unintentionally contact
the cutting surface.
20. CHECK TOOLS FOR DAMAGE. Before using,
and after tool or accessory has been dropped or
damaged, check guards and affected parts for
alignment of moving parts, binding of moving
parts, breakage of parts, and any other condition
that may affect its operation to make sure tool will
operate properly and all parts will perform their
intended function. Do not use a damaged product.
A guard or any other part that is damaged should
be properly repaired or replaced using factoryapproved service parts.
21. USE PROPER FEED DIRECTION. Feed workpiece
against the direction of rotation of the tool’s blade,
cutter, or abrasive surface. Feeding in the other
direction may cause the workpiece to be thrown at
high speed.
22. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Do not leave tool until it comes
to a complete stop. In the event of a power failure,
move switch to “OFF” position.
23. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE. Do not use power
tools when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention
while operating power tools may result in injury.
24. SERVICE PARTS. Use only identical replacement
parts when servicing your tool.
25. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts.
Nonslip protective footwear is recommended. Wear
protective hair covering to contain long hair.
26. WEAR PROPER EYE PROTECTION. All persons
in work area should wear safety glasses with side
shields. Everyday eyeglasses with impact resistant
lenses are not safety glasses. Eye equipment
should comply with ANSI Z87.1 standards.
27. HEARING PROTECTION. All people in work area
should wear proper hearing protection consistent
with noise levels and exposure. Hearing equipment
should comply with ANSI S3.19 standards.
28. DUST PROTECTION. Use of power tools can
generate and/or disburse dust, which may cause
serious and permanent respiratory or other injury,
including silicosis (a serious lung disease), cancer,
and death. Direct particles away from face and
body. Always operate tool in well-ventilated area
and provide for proper dust removal. Use dust
collection system whenever possible. Avoid
breathing dust and avoid prolonged contact with
dust. Allowing dust to get into your mouth or eyes,
or lay on your skin may promote absorption of
harmful material. Use properly fitting NIOSH/OSHA
approved respiratory protection appropriate for the
dust exposure and wash exposed areas with soap
and water.
PROPOSITION 65 WARNING:
power sanding, sawing, grinding, drilling, and other
construction activities may contain chemicals known to
the state of California to cause cancer, birth defects or
other reproductive harm. Some examples are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other
masonry products
• Asbestos dust
• Arsenic and chromium from chemically-treated
lumber
Dust created by
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
If tool is loaned to someone, also loan them these instructions.
Your risk from these exposures varies depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well-ventilated
area and work with approved safety equipment, such
as dust masks that are specially designed to filter out
microscopic particles.
4
TABLE SAW SAFETY RULES
Failure to follow these rules may result in serious personal injury.
• SEE GENERAL POWER TOOL SAFETY SECTION OF THIS MANUAL. Read entire instruction manual before
operating saw. Learning the saw's proper applications, limitations, and specific potential hazards will greatly
minimize the possibility of accidents and injury. Make sure all users are familiar with its warnings and instructions
before using saw.
• SEE POWER CONNECTION SECTION OF THIS MANUAL for instructions and warnings regarding power cords and
connections.
TERMINOLOGY
The following terms will be used throughout the manual and you should become familiar with them.
– Through-cut refers to any cut that completely cuts
through the workpiece.
– Non-through cut refers to any cut that does not
completely cut through the workpiece.
_ Push stick refers to a wooden or plastic stick, usually
homemade, that is used to push a small workpiece
through the saw and keeps the operator’s hands clear
of the blade.
– Kickback occurs when the saw blade binds in the cut
or between the blade and the fence and thrusts the
workpiece back toward the operator.
Failure to follow these rules may result
in serious personal injury.
1. NEVER Perform freehand cutting, plunge cutting,
resawing, or cove cutting.
2. WEAR EYE PROTECTION, appropriate apparel,
hearing protection and dust protection as specified
in the General Power Tool Safety Section of this
manual.
3. USE SAW BLADE GUARD, RIVING KNIFE AND
ANTI-KICKBACK PAWLS. Your saw is equipped
with a modular blade guard, riving knife and
anti-kickback pawl assembly, each component
of which should be used for every possible
operation, including all through cuts. This
assembly is discussed in more detail below. Make
sure components are securely installed prior to
operation.
4. KEEP HANDS AND OTHER BODY PARTS OUT OF
THE BLADE PATH. NEVER have any part of your
body in line with the path of the saw blade.
5. USE A PUSH STICK that is appropriate to the
application to push and hold down a workpiece
through the completion of the cut. A push stick is
a wooden or plastic stick, usually homemade, that
should be used whenever the size or shape of the
workpiece would cause you to place your hands
within 6 in. (152 mm) of the blade. Instructions for
making a push stick are included in this manual.
6. AVOID KICKBACK. Pay particular attention to
instructions (below) for reducing risk of kickback.
7. NO FREEHAND CUTS. Always use a rip fence,
miter gauge, or other appropriate devices to guide
or hold down the workpiece. Use hold-downs, jigs,
fixtures or feather boards to help guide and control
– Freehand refers to cutting without the use of a miter
gauge or rip fence or any other means of guiding or
holding the workpiece other than the operator’s hand.
– Plunge cutting refers to blind cuts in the workpiece
made by either raising the blade through the workpiece
or lowering the workpiece down to the blade.
– Re-sawing – Flipping material to make a cut the saw is
not capable of making in one pass.
– Cove cutting – Also known as coving, cove cutting is an
operation where the work is fed at an angle across the
blade.
the workpiece. Accessories for use with your saw
are available at extra cost from your local dealer or
authorized service center.
8. DO NOT USE RIP FENCE AND MITER GAUGE AT
THE SAME TIME.
9. DO NOT REACH OVER/REACH AROUND. Never
reach over, in back of, or around the cutting tool
with either hand while the blade is in motion.
10. STABILITY. Make sure table saw is properly
assembled and located on a stable surface before
use to keep saw from moving during cut.
11. PROPER ASSEMBLY. Do not operate this saw until
it is completely assembled and installed according
to the instructions.
12. CHECK WORKPIECE AND SET-UP before
each operation. Knots, irregularities, or nails
in workpiece and positioning mistakes or
incomplete set-up may interfere with or affect saw
performance and personal safety.
13. USE PROPER THROAT PLATE. The proper throat
plate must be in place and properly secured at all
times to reduce the risk of a thrown workpiece and
possible injury.
14. USE CORRECT BLADE AND RIVING KNIFE for the
intended operation. The blade must be installed
so the points of the teeth are pointing toward the
front of the saw. Do not use oversized blade or
blade with incorrect arbor opening. Always tighten
the blade arbor nut securely. Before use, inspect
the blade for cracks or missing teeth. Do not use
a damaged or dull blade. Always use blade within
the thickness range for which the riving knife is
designed.
5
continued on page 6
TABLE SAW SAFETY RULES (continued)
15. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a
hand to move into a saw blade. Operate with table
at or near waist level for maximum balance and
control. Anticipate effect of workpiece size on
your ability to adjust position and maintain control
through completion of cut.
16. KEEP ARMS, HANDS AND FINGERS AT LEAST SIX
INCHES AWAY FROM THE BLADE.
17. NEVER CUT METALS, CEMENT BOARD OR
MASONRY. Certain man-made materials have
special instructions for cutting on table saws.
Follow the manufacturer’s recommendations at all
times.
18. NEVER ATTEMPT TO FREE A STALLED BLADE
OR TRAPPED WORKPIECE without first turning
the machine off and disconnecting the saw from the
power source.
19. NEVER START THE MACHINE WITH THE
WORKPIECE AGAINST THE BLADE to reduce the
risk of a thrown workpiece.
20. NEVER PERFORM LAYOUT, ASSEMBLY OR SETUP WORK ON THE TABLE/WORK AREA when the
saw is running.
21. BEFORE LEAVING THE SAW , wait for the blade to
come to a complete stop, then disconnect from the
power source, clean the table and work area, and
lock out switch to prevent unauthorized use.
22. SUPPORT YOUR WORKPIECE based on its size
and the type of operation to be performed. Hold
the work firmly against the fence and down against
the table surface. Do not leave a wide panel or long
board (or other large workpiece) unsupported – the
weight of the board may causes it to shift on the
table resulting in loss of control.
23. AN UNFAMILIAR NOISE OR EXCESSIVE
VIBRATION may indicate a problem with your
saw. If this happens, turn it off and disconnect it
from the power source until the problem has been
located and corrected. Contact customer service
for assistance if the problem cannot be solved.
24. OBTAIN ADVICE from your supervisor, instructor, or
another qualified person if you are not thoroughly
familiar with the operation of this machine.
Knowledge is safety.
SAW BLADE GUARD, ANTI-KICKBACK PAWLS
AND RIVING KNIFE ASSEMBLY
Your table saw is equipped with a blade guard, antikickback pawls and riving knife assembly that covers
the blade and reduces the possibility of accidental
blade contact. The riving knife is a flat plate that fits
into the cut made by the saw blade and effectively
fights kickback by lessening the tendency of the blade
to bind in the cut. Two anti-kickback pawls are located
on the sides of the riving knife that allow the wood
to pass through the blade in the cutting direction but
reduce the possibility of the material being thrown
backwards toward the operator. The blade guard and
anti-kickback pawls can only be used when making
through cuts that sever the wood. When making
rabbets and other non-through cuts, the blade guard
and anti-kickback pawls must be removed and riving
knife lowered to the non-through cut position marked
on the riving knife.
Use all components of the guarding system (blade
guard assembly, riving knife and anti-kickback pawls)
for every operation for which they can be used
including all through-cutting. If you elect not to use
any of these components for a particular application,
exercise additional caution regarding control of the
workpiece, the use of push sticks, the position of
your hands relative to the blade, the use of safety
glasses, the means to avoid kickback and all other
warnings contained in this manual and on the saw
itself. Replace the guarding systems as soon as you
return to through-cutting operations. Keep the guard
assembly in working order.
MAKING A PUSH STICK
In order to operate your table saw safely, you must
use a push stick whenever the size or shape of the
workpiece would otherwise cause your hands to be
within 6 inches (152 mm) of the saw blade or other
cutter. A push stick is included with this saw.
No special wood is needed to make additional push
sticks as long as they are sturdy and long enough
and the wood is free of knots, checks and cracks. A
length of 16 inches (400 mm) is recommended with a
notch that fits against the edge of the workpiece to
prevent slipping. It’s a good idea to have several push
sticks of the same minimum length, 16 inches (400
mm), with different size notches for different workpiece
thicknesses.
The shape can vary to suit your own needs as long as
it performs its intended function of keeping your hands
away from the blade. Angling the notch so the push
stick can be held at a 20- to 30-degree angle from the
saw’s table will help you to hold down the workpiece
while also moving it through the saw. Refer to diagram
in cutting aids section on page 25 of this manual.
6
TABLE SAW SAFETY RULES (continued)
KICKBACKS
Kickbacks can cause serious injury. A kickback occurs
when a part of the workpiece binds between the saw
blade and the rip fence, or other fixed object, and
rises from the table and is thrown toward the operator.
Kickbacks can be avoided by attention to the following
conditions.
HOW TO REDUCE THE RISK OF
KICKBACKS AND PROTECT YOURSELF
FROM POSSIBLE INJURY:
• Be certain that the rip fence is parallel to the saw
blade.
• DO NOT rip by applying the feed force to the section
of the workpiece that will become the cut-off (free)
piece. Feed force when ripping should always be
applied between the saw blade and the fence; use a
push stick for narrow work, 6 inches (152 mm) wide or
less.
• Keep saw blade guard, riving knife and antikickback assembly in place and operating properly.
The riving knife must be in alignment with the saw
blade and the anti-kickback assembly must stop
a kickback once it has started. Check their action
before ripping by pushing the wood under the antikickback assembly. The teeth must prevent the
wood from being pulled toward the front of the saw.
If any part of assembly is not operational, return to
the nearest authorized service center for repair.
• Plastic and composite materials (like hardboard) may
be cut on your saw. However, since these are usually
quite hard and slippery, the anti-kickback pawls may
not stop a kickback. Therefore, be especially attentive
to following proper set up and cutting procedures for
ripping.
• Use saw blade guard, anti-kickback pawls, and riving
knife assembly for every possible operation, including
all through-cut sawing.
• Push the workpiece past the saw blade prior to
releasing control.
• NEVER rip a workpiece that is twisted or warped,
or does not have a straight edge to guide along the
fence.
• NEVER saw a large workpiece that cannot be
controlled.
• NEVER use the fence as a guide or length stop when
crosscutting.
• NEVER saw a workpiece with loose knots, flaws, nails
or other foreign objects.
• NEVER rip a workpiece shorter than 10 inches (254
mm).
• NEVER use a dull blade. A dull blade should be
replaced or re-sharpened.
POWER CONNECTIONS
POWER SOURCE
This saw is equipped with a 15-amp motor for use with
a 120-volt, 60-HZ alternating current. It can be re-wired
for use with a 240-volt power source by a qualified
electrician. See instructions below regarding proper
connections for your saw as wired.
For voltage, the wiring in a shop is as important as
the motor’s rating. A line intended only for lights may
not be able to properly carry the current needed for a
power tool motor; wire that is heavy enough for a short
distance may be too light for a greater distance; and a
line that can support one power tool may not be able to
support two or three.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current
to reduce the risk of electric shock. This machine is
equipped with an electric cord having a grounding
conductor and a grounding plug. The plug must be
plugged into a matching receptacle that is properly
installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug as provided on your saw
or as rewired by your electrician. If it will not fit the
7
A separate electrical circuit should be used for your
machines. This circuit should not be less than #12
wire and should be protected with a 20-amp time lag
fuse. If an extension cord is used, use only 3-wire
extension cords which have 3-prong grounding-type
plugs and matching receptacle which will accept the
machine’s plug. Before connecting the machine to the
power line, make sure the switch (s) is in the “OFF”
position and be sure that the electric current is of the
same characteristics as indicated on the machine. A
substantial voltage drop will cause a loss of power and
overheat the motor. It may also damage the machine.
receptacle, have the proper receptacle installed by a
qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that
is green with or without yellow stripes is the grounding
conductor. If repair or replacement of the electric cord
or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
POWER CONNECTIONS
(continued)
Check with a qualified electrician or service personnel
if the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.
Use only 3-wire extension cords that have 3-prong
3-conductor receptacles that accept the machine’s
plug, as shown in Figure A, or a properly grounded
receptacle with a grounding means adaptor, as shown
in Figure B.
Repair or replace damaged or worn cord immediately.
grounding type plugs and matching, properly grounded
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF
YOU ARE NOT SURE, HAVE A qualified ELECTRICIAN CHECK THE RECEPTACLE.
This is a grounded, cord-connected tool intended for use on a supply circuit having a nominal voltage of 120 volts.
It is intended to for use on a circuit that has an outlet as shown in FIG. A. It has a plug as shown in FIG A. If you
have a 2 pole receptacle as shown in FIG. B you may use a temporary adapter, as shown in FIG. B. if a properly
grounded outlet is not available. The green ear lug extending from the adapter must be connected to a permanent
grounded outlet box. The temporary adapter should be used only until a properly grounded outlet can be installed
by a qualified electrician.
GROUNDED
OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
FIG. A
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
FIG. B
Grounding Pin
FIG. C
This tool may be converted to 240 volt power supply circuit by a qualified electrician. If it is converted to 240 volts
it must be equipped with a grounding plug shown in FIG. C and must be connected to an outlet as shown in FIG. C,
which is connected to a permanent ground. No adapter is available or should be used with this tool when converted
to 240 volts.
EXTENSION CORDS
Never use a damaged extension cord. Check extension cords before each use. If damaged,
replace immediately. Touching the damaged area could case electrical shock resulting in serious injury.
Keep the extension cord clear of the work area. Position the cord so it will not get caught on lumber,
tools or other obstructions
• Use proper extension cords. Make sure your extension cord is a 3-wire extension cord which has a 3-prong
grounding type plug and matching receptacle which will accept the machine’s plug, as described in this manual’s
Grounding Instructions. When using an extension cord, be sure to use one heavy enough to carry the current of the
machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table
below shows the maximum gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord. Only round, jacketed cords listed by Underwriter’s Laboratories (UL)
should be used.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere
Rating
0-6
0-6
0-6
0-6
6-10
6-10
6-10
6-10
10-12
10-12
10-12
10-12
12-16
12-16
VoltsTotal Length of
Cord in Feet
240
240
240
240
240
240
240
240
240
240
240
240
240
240
up to 50
50-100
100-200
200-300
up to 50
50-100
100-200
200-300
up to 50
50-100
100-200
200-300
up to 50
50-100
Gauge of
Extension Cord
18 AWG
16 AWG
16 AWG
14 AWG
18 AWG
16 AWG
14 AWG
12 AWG
16 AWG
16 AWG
14 AWG
12 AWG
14 AWG
12 AWG
Ampere
Rating
6-10
6-10
6-10
6-10
10-12
10-12
10-12
10-12
12-16120up to 2514 AWG
12-1612025-5012 AWG
12-16120
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
0-6
0-6
0-6
0-6
VoltsTotal Length of
Cord in Feet
120
120
120
120
120
120
120
120
120
120
120
120
up to 25
25-50
50-100
100-150
up to 25
25-50
50-100
100-150
up to 25
25-50
50-100
100-150
GREATER THAN 50 FEET NOT RECOMMENDED
Gauge of
Extension Cord
18 AWG
16 AWG
16 AWG
14 AWG
18 AWG
16 AWG
14 AWG
12 AWG
16 AWG
16 AWG
14 AWG
12 AWG
8
UNPACKING
• The machine is heavy, two people are required to
unpack and lift.
• Use a safety strap to avoid tip over when lifting
machine.
• Prior to tool assembly and use, read this manual
thoroughly to familiarize yourself with proper
assembly, maintenance and safety procedures.
Check shipping carton and machine for damage
before unpacking. Carefully remove components in
top foam layer. Remove the top layer of foam then
remove all components in the bottom layer of foam.
Lay out all parts on a piece of cardboard or other
clean, flat surface. Two or more people are needed to
lift the saw out of the carton. Always check for and
remove protective shipping materials around motors
and moving parts. Do not discard shipping carton and
packing materials until you have carefully inspected the
contents, assembled the machine and are satisfied that
it operates correctly.
Compare package contents to Component Parts List
and Hardware Package List prior to assembly to make
sure all items are present. Carefully inspect parts to
make sure no damage occurred during shipping. If
any parts are missing, damaged or preassembled, do
not assemble. Instead, call DELTA
1-800-223-7278 for assistance.
After assembly remove any protective materials and
coatings from all of the parts and the table saw. The
protective coatings can be removed by spraying
WD-40
This may need to be redone several times before all of
the protective coatings are removed completely.
After cleaning, apply a good quality paste wax to any
unpainted cast iron surfaces. Make sure to buff out the
wax before assembly.
®
on them and wiping them off with a soft cloth.
®
Customer Care at
COMPONENT
PARTS LIST
DESCRIPTION (QTY)
1. Table Saw with attached
Carbide Blade, and ClosedEnd Wrench (1)
2. Extension Wing
3. Switch Box (attached to
saw) (1)
4. Tubular Stand (2)
5. Support Panels (4)
6. Fixed Wheels (2)
7. Adjustable Feet (2)
8. Pivoting Pedal and Caster
(not shown) (attached to
saw) (1)
9. Handwheel Handles (2)
(attached to saw)
10. Lock Knobs (2)
11. Miter Gauge (1)
12. Rip Fence Handle (1)
13. Extension Wing (2) with
36-5000 and 5100
(1) with 36-5052 and
36-5152
14. Rip Fence (1)
15. Throat Plate (1)
16. Blade Guard and
Anti-Kickback Pawls
17. Blade (1)
18. Push Stick (1)
19
2
1
4
5
These contents in
separate carton
19. Rear Rail
20. Fence Guide
21. Front Fence Rail
18
3
6
17
16
These contents in separate carton
for 36-5052 and 36-5152 only
22. Wood Table Extension
23. Legs
15
14
22
13
11
21
20
12
10
23
9
8
7
9
UNPACKING
HARDWARE PACKAGES
(continued)
30" Fence versions (36-5000 and 36-5100)
DescriptionQty.Where used
M8 x 70mm Carriage bolt1Connect stand halves
M8 nyloc nut1Connect stand halves
M8 spring washer1Connect stand halves
M6 x 72 mm Carriage bolt4Connect stand leg to stand
M6 lock nut4Connect stand leg to stand
M8 x 53mm axle pin2Wheels
M8 locking nut2Wheels
M6 x 10mm Phillips head self tapping screw16Stand Panels
5/16-18 x 7/8" Hex Head screw w/spring washer 17Wings to table 6, wing to wing 3,
1/4-20 x 1/2" Hex Soc button head screw6Guid tube to rail
5/16-18 x 1" Flat head screw8Front rail to table and wings 8
5/16-18 hex flange nut19Wings to table 6, wing to wing 3
Rail alignment gauge1
Conical Toothed washer 5/16”1On 1 screw for the front rail going into table
Flat Toothed washer 5/16”1On 1 screw for the rear rail going into table
*
rear rail
rear rail 8, Front rail 8
for electrical ground.
for electrical ground.
8
(36-5000),
* Hardware supplied will accommodate the 36-5000 model saw that uses the most hardware.
Item #
Parts List
153
155
154
144
145
151
155
146
58
35
19
16
190
191
192
52" Fence versions (36-5052 and 36-5152)
DescriptionQty. Where used
M8 x 70mm Carriage bolt1Connect stand halves
M8 nyloc nut1Connect stand halves
M8 spring washer1Connect stand halves
M6 x 72mm Carriage bolt4Connect stand leg to stand
M6 lock nut 4Connect stand leg to stand
M8 x 53mm axle pin2Wheels
M8 locking nut2Wheels
M6 x 10mm Phillips head self tapping screw16Stand Panels
5/16-18 x 7/8" Hex Head screw w/spring washer 15Wings to table 6, rear rail 6,
5/16-18 Flat washer6wing to wood table, both sides on 36-5052
1/4-20 x 1/2" Hex Soc button head screw8Guide tube to rail
5/16-18 x 1" Flat head screw6Front rail to table and wings 6
5/16-18 Hex flange nut15
1/4-20 X 1 1/2" Hex Head Screw6Rails to wood table
1/4" Flat washer12Rails to wood table
1/4-20 hex nuts12Rails to wood table
#8 x 3/4" Phillips head self tapping screw8legs to table
#10-32 x 1 3/4" screws4legs to table
#10 flat washer4legs to table
#10-32 hex nuts4legs to table
Rail alignment gauge1
Conical Toothed washer 5/16”1On 1 screw for the front rail going into table
Flat Toothed washer 5/16”1On 1 screw for the rear rail going into table
**
Wing to wood ta
Rear rail 6, Front rail 6, wing to wood
table 3,
for electrical ground.
for electrical ground.
(36-5052)
ble 3
Item #
Parts List
153
155
154
144
145
151
155
146
58
193
35
19
16
183
184
185
182
180
179
181
190
191
192
** Hardware supplied will accommodate the 36-5052 model saw that uses the most hardware.
10
ASSEMBLY
B
• Do not lift saw without help. Hold it close to your
body while lifting. Keep knees bent and lift with your
legs, not your back.
• Fully assemble saw with leg assembly prior to use.
Leg assembly is an integral and necessary part of the
support structure for this saw.
• Do not modify saw, or create accessories not
recommended for use with this saw.
• Make sure power switch is in “OFF” position before
connecting to power supply.
• Do not connect to power supply until assembly is
complete
STAND
Avoid contact with blade teeth. Keep
blade stored or lowered when possible.
TOOLS REQUIRED FOR ASSEMBLY
(not included)
• Slotted screwdriver
• Phillips head screwdriver
• 8mm wrench
• 10mm wrench
• 12mm wrench
• 13mm wrench
• 3/8-inch wrench
• 7/16-inch wrench
• 1/2-inch wrench
• 9/16-inch wrench
• 6mm Allen hex wrench
• 5/32-
• 3/16-inch Allen wrench
inch Allen wrench
1. Connect the two tube legs by inserting
the end of the left leg (A) into the end
of the right leg (B) as shown in Figure 1.
Secure with a M8 x 70mm carriage bolt,
lock washer and nyloc nut and tighten.
2. Insert the four open ends of the tube
legs into the leg collars (C) as shown.
Secure each leg with a 6mm x 70mm
bolt and nut.
3. Attach the back and front leg support
panels (D) to the legs using four M6 x
12mm self-tapping bolts.
A
C
D
Saw Front
11
FIGURE 1
ASSEMBLY
(continued)
FIXED WHEELS AND STATIONARY FEET
1. Attach the two fixed wheels (A) to the two
left leg, opposite the pivot caster, using the
carriage shoulder bolt as in Figure 2.
2. Screw the adjustable feet (C) into the threaded
inserts in the right leg, next to the pivot caster.
3. Lay a scrap piece of 2x4 in back of the saw, as
shown in Figure 3, to prevent damage to the
dust chute when righting the saw.
4. Stand the saw right side up.
The machine is heavy, two
people are required to stand the
machine up.
5. The two adjustable feet (C) can be raised and
lowered by rotating them. The feet may be
adjusted to level the saw and locked in place
with the locking set screws already assembled
in the frame, using a 6mm allen hex wrench.
See Figure 2.
A
C
FIGURE 2
B
EXTENSION WINGS
For Models with Three Extension Wings
1. Attach the left side extension wing (A) to the
table using three 5/16-18 x 7/8” hex head
screws.
2. Lay the two remaining wings upside down on
the saw table. Place the side of the wing that
will mount to the saw table near the edge of
the saw table, so that the hole pattern in the
wing matches the hole pattern of the saw. If
you have cast iron wing, it will mount to the
saw table. Place the other wing adjacent to
the wing so the holes patterns match. Fasten
the two wings together using three 5/16-18
x 7/8 inch hex head screws and mating hex
flange nuts.
3. Turn the two wings fastened together (B) over
and fasten them to the saw table using three
5/16-18 x 7/8 inch hex head screws.
4. Make sure the top edges of the wings are flush
with the top of the table and tighten all six
screws.
A
FIGURE 3
12
11
10
9
8
7
6
5
4
3
2
1
INCH
0
B
FIGURE 4
12
ASSEMBLY
Table
Gauge
Rail
Table
Gauge
Rail
(continued)
EXTENSION WINGS
For Models with Two Extension
Wings and a Wood Extension Table
1. Attach the left and right side extension
wings (A) to the table using three 5/1618 x 7/8” hex head screws for each
wing.
2. Make sure the top edges of the wings
are flush with the top of the table and
tighten all six screws.
3. Proceed to rail assembly.
FRONT AND REAR RAILS
1. Attach the front rail (A) (2” X 2” X 57” for
the 30” rip capacity models), (2” X 2” X
79” for the 52” rip capacity models), to
the saw table and extension wings using
5/16-18 x 1 1/8inch flat head screws.
Align the holes in the rail with the holes
in the table and extension wings.
2. Use supplied rail alignment gage (B) to
ensure the rail is the proper distance
from the top of the table at each side of
the cast iron table. (fig 6) Then use the
alignment gage to set the same proper
distance for the extension wings.
3. Align the rear rail to the holes in the
rear of the saw table and extension
wings. Attach the rear rail to the saw
table using two 5/16-18 x 7/8 Hex head
screws.
4. Attach the rear rail to the extension
wings using 5/16-18 X 7/8 inch hex head
screws and Hex flange nuts.
5. Use supplied rail alignment gage (B) to
ensure the rail is the proper distance
from the top of the table at each side of
the cast iron table. (fig 6) Then use the
alignment gage to set the same proper
distance for the extension wings.
A
2
1
INCH
0
Back
12
11
10
9
8
7
6
5
4
3
FIGURE 5
A
C
B
Front
FIGURE 6
13
ASSEMBLY
D
G
(continued)
WOOD EXTENSION TABLE
52” rip capacity models only
1. Lay the wood table (A) upside down on floor or
bench.
2. Position legs (B) in corner as shown (fig 7) the
vertical wall of the angle plate on the leg should
be against the end wood wall (C) of the table.
3. Fasten the legs to the table board with (8) #8 x
5/8” self-tapping screws (D).
4. Carefully drill through the holes in the vertical
angle plate holes and the wood wall of the table
with a ¼ inch drill. Feed the #10 by 1 ¾” screws
(E) through the drilled holes from the outside,
then assemble the #10 washers and nuts onto
the screws and tighten.
5. Loosely assemble (3) 5/16-18 x 7/8 inch screws,
washers and nuts (F) into the three holes in the
side of the extension wing as shown. (fig 8)
6. Carefully lower the slotted steel angle table
bracket (G) down onto the screws on the
extension wing. Tighten the screws after the
wood table is leveled with the extension wing.
7. Using the rail alignment gauge (H) adjust the
feet in the legs (I) so the top of the table is at the
proper distance from the rail.
8. Drill ¼ inch holes through the rail holes (J) into
the wood table on the front and back rails. (fig 9)
9. Fasten wood table to rails with ¼-20 X 1 ½ inch
screws, flat washers, lock washers, and nuts.
A
F
B
E
C
FIGURE 7
FIGURE 8
J
H
I
FENCE GUIDE AND POWER CONTROL BOX
1. Connect the fence guide tube (A) by inserting the smaller
end into the larger end. See Figure 10
2. Attach the fence guide to the front rail using four (for
30" versions) six (for 52" versions) 1/4-20 x 1/2-inch hex
button head screws and ¼-inch spring washers
through the holes (B) on the bottom side of
the front rail.
3. Align the two holes in the power
control box bracket with the holes
underneath the front rail (C), located
on the left side of the saw. Secure
the power control box to the front rail
using two1/4-20 x 1/2-inch button
head screws.
4. Fix the hanging power cord at rear side of
front rail by wire clip and M5 x 6mm round
head cross screw.
C
FIGURE 9
A
B
FIGURE 10
14
THROAT PLATE
ASSEMBLY
(continued)
1. To install throat plate, lower blade below tabletop,
then carefully feed the throat plate, with plate end
first, from the front of the table to the rear, keeping
the blade centered within the slot on the throat
plate. See Figure 11. The plate should rest within
the cavity in the tabletop on top of 5 flat head
screws.
2. Ensure that the throat plate is flush with the top of
the table.
3. If the throat is not flush with the tabletop, adjust
the height of the throat plate using the five set
screws (A) below the throat plate.
NOTE: When installing riving knife, anti-kickback
pawls and blade guard, blade must be at 90° setting
and raised to the maximum height. See Raising and
Lowering Blade, page 18.
BLADE AND RIVING KNIFE
To reduce the risk of serious
personal injury, the riving knife must
be installed and properly positioned for every
possible through and non-through cut.
1. Your saw is shipped with the blade and riving knife
installed and properly aligned. The riving knife
comes installed in the low, non-through cutting
position. Prior to operating your saw, check
to make sure the alignment of the blade to the
A
FIGURE 11
miter slot and the riving knife to the blade was not
affected by shipping. To check alignment of the
blade and riving knife, see page 28 in the Alignment
section of this manual.
2. The riving knife comes installed in the low, nonthrough cutting position. To attach the antikickback pawls and blade guard assemblies, the
riving knife must be in the raised position as shown
in Figure 12. To raise and lower the riving knife, see
Riving Knife Height Settings on page 20.
ANTI-KICKBACK PAWLS AND BLADE GUARD
ANTI-KICKBACK PAWLS
To reduce the risk of serious
personal injury, anti-kickback pawls
must be in place when making a through cut.
1. Refer to Figure 12 and locate the anti-kickback
pawls mounting slot (A) in the middle of the top
edge of the riving knife.
2. Slide slot in the middle of the anti-kickback pawls
assembly along the top of the riving knife until the
stem (B) locates the center slot on the riving knife.
3. Depress the stem on the anti-kickback pawls
assembly (B) to allow the assembly to drop
into the slot. Push down on the anti-kickback
pawls assembly until it snaps into place and
locks. Release stem. NOTE: Pull up on the anti-
kickback pawls to make sure it is locked in
place.
15
To remove the anti-kickback pawls, depress the stem
(B) and pull the anti-kickback assembly off the riving
knife.
B
A
FIGURE 12
ASSEMBLY
BLADE GUARD
To reduce the risk of serious personal
injury, the blade guard must be in
place when making a through cut.
1. While holding the blade guard assembly (A) in a
vertical position, hook the locating pin (B) at the
back end of the blade guard assembly into the slot
at the back edge of the riving knife.
2. Rotate the blade guard assembly toward the front
of the saw until the metal portion (C) of the blade
guard assembly is parallel to the table as shown in
Figure 13.
3. While holding down on the front of the metal
portion of the guard (C) press the blade guard
lock lever (D) down until it snaps into the locked
position. Check to make sure the guard is locked
onto the riving knife by pulling on the guard. If the
guard is not locked, the blade guard lock lever will
flip up to the unlocked position.
If the metal portion of the blade guard
assembly (C) is not parallel to the
table, the riving knife is not in the raised position.
Remove blade guard assembly and anti-kickback
pawls and raise riving knife, then reinstall the antikickback pawls and the blade guard assembly.
(continued)
D
C
A
B
FIGURE 13
To remove the blade guard assembly:
1. Lift the blade guard assembly lock lever (D) to the
unlocked position.
2. Rotate the guard back and slide the pin (B) from the
riving knife slot.
RIP FENCE
Attach the handle to the fence cam
The rip fence slides onto the rear fence rail so that the
hook is under the rear rail and rides on the front guide
tube. The fence locks in place by applying pressure in
a downward motion on the rip fence handle. Rip fence
alignment should be checked prior to using your saw.
To check alignment of the rip fence, see alignment
instructions on page 29.
MITER GAUGE
Insert miter gauge into each miter slot to make sure it
slides freely. See Adjusting the Miter Stops section on
page 28 for adjustment of miter gauge accuracy.
ON-BOARD STORAGE
The Delta #36-5000 series contractor table saw
comes with on-board storage for the provided miter
gauge, arbor wrench, push stick and fence. There
is also on-board storage for spare saw blades (sold
separately). The miter gauge, spare blade and arbor
wrench storage areas are located on the right side
panel of the machine and come pre-installed.
On-board storage for the fence and the push stick is
located on the left side of the saw.
16
(continued)
ASSEMBLY
ADJUSTING 90° AND 45° POSITIVE BEVEL STOPS
There are positive stops at each end of the bevel
range. To ensure accurate cuts, the positive stops
must be positioned at exactly at 90° and 45°. The bevel
stops are properly adjusted as shipped. However, for
maximum accuracy, you should check the position
of the stops upon assembly and from time to time to
assure that the settings remain satisfactory. To check
the position of the stops and adjust if necessary, refer
to Figure 14 and do the following.
1. Release the blade tilt lock knob.
2. Rotate the blade tilt handwheel clockwise and tilt the
blade away from, then back toward perpendicular
until the stop is reached the "stop position".
3. Using a carpenter’s square, check the angle of the
blade face to the table, as shown in Figure 20b,
page 20. If the blade is at 90° to the table, proceed
to Step 6.
4. If the blade is not perpendicular to the table, turn
handwheel to slightly tilt the blade away from the
stop position then adjust the 90° stop by rotating
the socket set screw located in the table top
immediately in front of the left side of throat plate
(A). Re-check angle using the carpenter’s square
and continue to adjust until the blade is at 90
degrees when returned to the stop position.
5. Rotate the blade tilt wheel counterclockwise until
it rests on the 45° stop. Then repeat Steps 4 and
5, adjusting the 45° stop by rotating the socket set
screw located in front of the right side of the throat
plate. (B)
B
A
FIGURE 14
SECURING SAW TO FLOOR
This saw is designed for portability. Do
not attempt to use the saw to cut a
large or cumbersome workpiece without first taking
appropriate steps to protect against tipping the saw.
Examples of appropriate steps include the use of
support tables and/or securing the saw legs to the floor
by replacing the saw feet with connecting bolts or by
attaching the legs to a floor mounted bracket with
u-straps.
PREPARING TO CUT
Failure to comply with the following
warnings may result in serious
personal injury.
ALWAYS
•
with the blade before operating the switch to start
the saw. Blade contact could result in kickback or
thrown workpiece.
• To reduce the risk of accidental starting, ALWAYS
make sure the switch is in the off position before
plugging saw into power source.
make sure your workpiece is not in contact
DO NOT
•
this tool. Failure to heed this warning could result in
serious personal injury.
• Turn unit off and disconnect it from power source
before installing and removing accessories, before
adjusting and when making repairs. An accidental
start-up can cause injury.
• Prior to operating the saw, make sure you are familiar
with its features and controls, and have made all
necessary adjustments as described below.
use blades rated less than the speed of
17
PREPARING TO CUT
ASSEMBLY
RAISING AND LOWERING THE
BLADE
For most applications, it is recommended that you
raise the blade 1/8-inch (3.2mm) to 1/4-inch (6.4mm)
above the top surface of the workpiece.
Raise or lower the blade with the hand wheel (A)
located on the front of the saw (fig 15).
1. Before raising or lowering the blade, be
sure to loosen the lock knob (B) by turning it
counterclockwise.
2. To raise the saw blade, turn the hand wheel
clockwise. To lower the saw blade, turn the hand
wheel counter-clockwise.
3. Tighten lock knob to keep blade at the desired
height. Only a small amount of force is required to
lock the blade raising mechanism securely. Any
added force merely puts unnecessary strain on the
locking device.
4. When done operating the saw, and when
performing maintenance, adjustments or repairs,
lower blade below surface of table.
(continued)
B
A
FIGURE 15
TILTING THE BLADE
The blade can be tilted up to 45° to the left using the
blade tilt wheel (A) located on the right side panel of
the saw. The angle of tilt is measured by the bevel
gauge on the front of the saw. To tilt the saw blade:
1. Loosen the lock knob (B) counterclockwise and
turn the hand wheel clockwise. A pointer on
the front of the saw indicates the angle of tilt in
½-degree increments.
2. To lock the saw blade at your desired angle, tighten
the lock knob by rotating it clockwise.
A
B
FIGURE 16
18
PREPARING TO CUT
ASSEMBLY
SELECTING AND STORING SAW BLADES
(continued)
Riving knives must be matched to saw blade
dimensions in order to function effectively.
The saw blade furnished with your new saw is a
10-inch (254 mm) combination blade, used for cross
cutting (across the grain) and ripping (with the grain)
through the workpiece. The arbor hole of the blade is
5/8-inch (16 mm) diameter. This blade will produce a
good quality cut for most applications.
There are many types of blades available to do specific
and special jobs such as cross cut only, rip only, dado
cuts thin plywood, paneling, etc.
CHANGING THE SAW BLADE
• Use only 10-inch (254 mm) diameter blades with
5/8-inch (16mm) arbor holes, rated at 3,600 rpm or
higher, 0.102-inch (2.6mm) minimum kerf width and
0.073-inch (1.8mm) maximum body thickness.
• To reduce the risk of injury, turn unit off and
disconnect it from power source before installing
and removing blades and accessories, before
adjusting and when making repairs. An accidental
start-up can cause injury.
1. Remove the throat plate and raise the saw blade
to its maximum height.
2. Push and hold arbor lock button (A) shown in
Figure 17.
3. Use included arbor wrench to remove the blade
retaining nut and flange (B). Remove old blade.
Use only saw blades designed for maximum safe
operating speeds of 3,600 RPM or greater.
Saw blades should always be kept sharp. It is
recommended that you locate a reputable sharpening
service to sharpen your blades when needed.
Never stack blades on top of one another to store.
Place material such as cardboard between them to
keep the blades from coming in contact with one
another, or place them in storage drawer.
Abrasive wheels or blades (including diamond) should
not be used on this saw.
4. Place the new blade on the arbor
with the teeth pointing down as
the blade rotates toward the
front of the saw table.
5. Replace and tighten the blade
retaining nut and flange.
6. Replace throat plate.
A
B
FIGURE 17
RIVING KNIFE POSITION
NOTE: Safety devices, blade guard assembly and anti-
kickback assembly have been removed in Figure 18 in
order to show the location of specific features. When
operating the saw, these safety devices should be in
place and working properly.
The riving knife is a flat plate that fits into the cut made
by the saw blade and effectively fights kickback by
lessening the tendency of the blade to bind in the cut.
It must be installed and properly positioned for every
through cut and for every non-through cut unless the
riving knife would interfere with the workpiece.
The riving knife thickness (A) must be greater than the
blade body or plate thickness (B) and less than the
kerf or cutting width (C) as shown in Figure 15. The
riving knife provided with this saw is 2.2mm thick and
may be used only with a 10-inch (254mm) blade with
0.102-inch (2.6mm) minimum kerf width and 0.073-inch
(1.8mm) maximum body thickness. Do not attempt to
use this riving knife with blades that are not
within these dimensions.
A
B
C
FIGURE 18
19
PREPARING TO CUT
A
B
(continued)
RIVING KNIFE HEIGHT
SETTINGS
The height of the riving knife should be adjusted based
on the type of cut being made. For all through cuts
(when the wood is completely severed), it should be
in the raised position, with anti-kickback fingers and
guard installed. For non-through cuts (when the blade
does not penetrate the top of the workpiece), the
riving knife should be in the lowered position and antikickback fingers and guard removed.
TO RAISE OR LOWER THE RIVING KNIFE:
1. Remove throat plate.
2. Raise blade to full height above table.
3. Pull riving knife release lever (A) up to release riving
knife from clamping mechanism. See Figure 19.
4. Push riving knife and release lever to the arbor side
of the blade to disengage riving knife from pins.
a. To adjust the riving knife into the through-cut
position, pull riving knife up to lower detent
pins.
b. To move the riving knife into the non-through
cut position, push it down to upper detent
pins.
NOTE: When adjusting the riving knife up or down, be
sure to pull in a radial motion, as shown.
1. Release lever and pull on riving knife to make sure it
is properly seated in the raised or lowered position.
2. Securely clamp riving knife by pushing riving
knife clamping lever back down to the horizontal
position.
3. Replace throat plate.
DO NOT operate saw unless riving
knife is securely clamped in the raised
position for through-cutting or the lowered position
for non through-cutting.
Lower
Position
Detents
Upper Position
Detents on Pins
Pull Away
to Release
Riving Knife
A
Adjust
Locked
FIGURE 19
CHECKING RIVING KNIFE
ALIGNMENT
Before connecting the table saw to
the power source and operating the
saw, always inspect the blade guard assembly and
riving knife for proper alignment and clearance with
saw blade. Check the riving knife alignment after
each blade change.
TO CHECK ALIGNMENT:
1. Horizontal Alignment: Lay a
straight edge on the table against
blade face (A) and make sure
it extends out along the
riving knife (B),
as shown
in Figure
20a. The
riving knife
should just
touch the
straight
edge.
Be sure the straight edge
goes between the teeth and
rests on the blade face and
the riving knife for proper
alignment.
FIGURE 20a
1. Vertical Alignment: Place a carpenter’s square on
the table and against the blade face and make sure
it extends up along the riving knife (B) as shown in
figure 20b. The riving knife and blade should touch
the carpenter’s square with no gaps. Be sure the
straight edge goes between the teeth and rests
on the blade face and the riving knife for proper
alignment.
If the riving knife and blade are out of horizontal or
vertical alignment, refer to riving knife alignment
instructions on page 30 of this manual.
B
FIGURE 20b
20
PREPARING TO CUT
USING THE MITER GAUGE
The miter gauge is equipped with adjustable index
stops at 90°, 75°, 60°, 45° and 30°. To set the miter for
an angled cut, see Figure 21 and:
1. Loosen the handle (A).
2. Depress the thumb lever (B).
3. Move the body of the miter gauge to the desired
angle.
4. Release the thumb lever and retighten the handle.
The miter gauge is equipped with a washer on the end
of the bar which fits into the t-slot in the table. This
allows the miter gauge to be pulled off the front edge
of the table without falling. This allows for an increased
workpiece capacity in front of the blade.
USING BLADE GUARD
ASSEMBLY
(continued)
A
FIGURE 21
B
The anti-kickback pawls and blade
guard must be used for all throughcuts. Keep both guard shields down and arms, hands
and fingers away from the blade, blade guard and
anti-kickback pawls when power is on to prevent
serious injury. See assembly instructions on page 13
for proper installation and removal of anti-kickback
pawls and blade guard.
If there is a need to briefly raise the blade guard (for
example, to make a measurement) the guard can be
parked in a raised position.
1. Refer to Figure 22 and, lifting the guard from the
front, raise the guard shield until it snaps into a
locked position above the table. One or both guard
shields can be raised.
2. When done making the measurement, return guard
to operating position.
CHECKING FENCE ALIGNMENT
Do not attempt to use a rip fence that
is not properly aligned.
Every time you use the rip fence, check its alignment
to make sure the fence is parallel to the miter slot. To
check the alignment of your rip fence, place the fence
adjacent to miter slot and lock the fence in place. If the
fence is not aligned to the miter slot from the front to
the back, see instructions for aligning rip fence on page
29 of this manual. If you are not able to successfully
align the rip fence, replace the rip fence or contact
1-800-223-7278 for further instructions.
FIGURE 22
21
OPERATION
Failure to comply with the following the warnings may result in serious personal injury.
READ ENTIRE MANUAL. In addition to reading these operating instructions, it is important to read and understand
the entire manual before operating this saw. Follow all applicable instructions regarding assembly, preparation, and
adjustment prior to making any cuts and comply with all safety rules and warnings in this section and elsewhere
throughout this manual.
1. Each time you use the saw, run through the
following checklist:
• Are the power source and power connections
adequate for the saw?
• Are the saw and work area free of clutter and
by-standers?
• Is the blade tight and properly aligned?
• Does the riving knife thickness match the blade?
• Are the blade and riving knife properly aligned?
• Is the operator qualified to make the cut and familiar
with all of the relevant safety rules, warnings and
instructions included in this manual?
• Is the operator and everyone in proximity to the saw
wearing appropriate eye, hearing and respiratory
equipment?
• Are the bevel angle and height adjustment knobs
locked in the proper position?
• Is the blade set at the proper height?
• If ripping, is the rip fence parallel to the blade and
securely locked in position?
• If crosscutting, is the miter gauge knob tight?
• If making through cuts with a standard blade, are
the blade guard riving knife and anti-kickback pawls
properly attached and properly functioning with both
guards contacting the table surface?
• Is there proper clearance and support for the
workpiece as it leaves the blade?
• Are any cutting aids needed? If so, are they in place,
or within reach for proper use?
2. The use of attachments and accessories not
recommended by DELTA® Power Equipment
Corporation may result in injury.
3. Replace or sharpen the anti-kickback fingers
when the points become dull.
4. Make sure saw is stable and cutting can be
accomplished without tipping the saw. Do not
attempt to cut large workpieces without securing
saw to a stable surface. To properly secure the
saw, see instructions in section entitled Securing
Saw to the Floor on page 15 of this manual.
5. Never use the fence and miter gauge together
without using a cutoff block as previously
described.
6. The proper throat plate must be in place at all
times.
7. If your saw makes an unfamiliar noise or if it
vibrates excessively, cease operating immediately
until the source has been located and the problem
corrected.
8. Never perform freehand cutting, plunge cutting,
re-sawing or cove cutting.
AVOID KICKBACK
A kickback can occur when the workpiece pinches
the blade, or binds between the saw blade and the
rip fence or other fixed object. This can cause the
workpiece to rise from the table and/or be thrown back
toward the operator. See instructions for reducing the
risk of kickback on page 7 of this manual.
IF KICKBACK OCCURS, turn the saw "OFF" and verify
proper alignment of the blade, riving knife and miter
gauge or rip fence, and the proper functioning of the
riving knife, anti-kickback assembly and blade guard
assembly before resuming work.
STARTING AND STOPPING THE SAW
The POWER switch (Figure 23) is located
underneath the front left extension wing.
1. To turn the saw "ON", pull the red paddle switch
(A) up and toward you.
2. To turn the saw "OFF", push the red paddle
switch in.
When not in use, the saw should be turned off and
the power switch locked out to prevent unauthorized
use. To lock out power switch, use a standard long
shackle lock, with a shackle that is at least 2 ¾ inches (70mm) long and with shackle posts no larger
than 9/32-inch (7mm) thick.
22
B
A
FIGURE 23
OPERATION
OVERLOAD PROTECTION
(continued)
Your saw is supplied with overload protection. If the
motor shuts off or fails to start due to overloading
(cutting stock too fast, using a dull blade, using the
saw beyond its capacity, etc.) or low voltage, let the
motor cool three to five minutes. Then depress the red
MAKING CUTS
Failure to comply with the following
the warnings may result in serious
personal injury.
• Never touch the free end of the workpiece or a free
piece that is cut off, while the power is on and/or the
saw blade is rotating. Blade contact or binding may
occur, resulting in a thrown workpiece
• When sawing a long workpiece or a panel, use a
work support, such as a sawhorse, rollers or outfeed
table at the same height as the table surface of the
saw.
• Never try to pull the workpiece back with the blade
turning. If you need to pull the workpiece back or lift
it off the table, turn the switch off, allow the blade to
stop, raise the anti-kickback teeth on each side of
the riving knife if necessary, and slide the workpiece
out.
reset button (B), on the motor under the saw, shown in
Figure 20, and restart the saw.
NOTICE: If the motor continually shuts off due to
overloading, contact a qualified electrician.
• Before connecting the table saw to the power source
or operating the saw, always inspect the blade guard
assembly and riving knife for proper alignment and
clearance with saw blade. Check alignment after
each change of beveling angle.
• A rip fence should ALWAYS be used for ripping
operations to prevent loss of control and personal
injury. Always lock the fence to the rail. NEVER
perform a ripping operation freehand.
• When making bevel cuts, place the fence on the right
side of the blade so that the blade is tilted away from
the fence and hands. Keep hands clear of the blade
and use a push stick to feed the workpiece unless
the workpiece is large enough to allow you to hold it
more than 6inches (152 mm) from the blade.
• Before leaving the saw unattended, lock out power
switch, or take other appropriate measures to
prevent unauthorized use of the saw.
Cross CutMitered Crosscut
Beveled Cross Cut
Rip Cut
Beveled Rip CutCompound Miter Cut
23
OPERATION
A
(continued)
RIP CUTS
1. Remove miter gauge
2. Make sure bevel angle is set to 0°.
3. Set blade to correct height for workpiece.
4. Install rip fence and lock it down parallel with and
at desired distance from blade.
5. Keep fingers at least 6 inches from the blade at
all times. When the hand cannot be safely put
between the blade and the rip fence, select a
larger workpiece, or use a push stick and other
cutting aids, as needed, to control the workpiece.
6. Make sure the workpiece is clear of the blade (at
least 1 inch or 25mm away) before starting the
saw
7. Turn saw on.
8. Hold the workpiece flat on the table and against
the fence (A). The workpiece must have a straight
edge against the fence and must not be warped,
twisted or bowed. See proper hand position in
Figure 24.
9. Let blade build up to full speed before moving
workpiece into the blade.
10. Both hands can be used while starting the cut as
long as hands remain 6 inches from the blade.
11. Keep the workpiece against the table and fence
and slowly feed the workpiece rearward all the
way through the saw blade. Do not overload the
motor by forcing the workpiece into the blade.
12. Use the push stick and any other cutting aids,
as needed, to hold the workpiece against the
table and fence, and push the workpiece past the
blade. A push stick is included with this saw, and
instructions are included to make additional push
sticks and other cutting aids.
13. Do not push or hold onto the free or cut-off side of
the workpiece.
14. Continue pushing the workpiece until it is clear of
the blade. Do not overload the motor by forcing the
workpiece into the blade.
15. When cut is complete, turn saw off. Wait for blade
to come to a complete stop before removing
workpiece from table.
A
BEVEL RIPPING
Bevel ripping is the same as ripping except the
bevel angle (A) is set to an angle other than 0°.
When making a bevel rip cut, place the fence on
the right side of the blade so that the blade is tilted
away from the fence and hands.
FIGURE 24
0º
45º
FIGURE 25
24
OPERATION
(continued)
CROSSCUTTING
• NEVER use the fence as a guide or length stop when
crosscutting.
• The cut-off piece must never be confined in any
through-sawing (cutting completely through the
workpiece) operation—to prevent pinching blade
which may result in a thrown workpiece and possibly
injury.
• When using a block as a cut-off gauge, the block
must be at least 3/4-inch (19mm) thick. It is very
important that the rear end of the block be secured in
a position where the workpiece is clear of the block
before it enters the blade to prevent binding of the
workpiece.
You can use the miter gauge in either table slot on nonbevel cuts. To increase surface area of miter gauge
face, add an auxiliary face (See Cutting Aids section on
page 27 of this manual.)
To make a crosscut, refer to Figure 26 and follow this
process:
1. Remove rip fence.
2. Make sure bevel angle is set to 0°.
3. Set blade to correct height for workpiece.
4. Place miter gauge in either miter slot.
5. Set miter gauge to 0° and tighten miter gauge lock
knob
6. Hands must remain at least 6 inches from blade
throughout entire cut. If workpiece is too small to
keep hands at least 6 inches away from the blade,
select a larger workpiece, or attach an auxiliary face
to the miter gauge and attach workpiece to auxiliary
face, For instructions about making auxiliary faces,
see Cutting Aids section on page 28 of this manual.
7. Make sure the workpiece is clear of the blade - at
least 1 inch or 25mm away - before starting the saw.
8. Turn saw on.
9. Let blade build up to full speed before moving
workpiece into the blade.
10. Hand closest to blade should be placed on miter
gauge lock knob and hand farthest from blade
should hold workpiece firmly against the miter gage
face. Do not push or hold onto the free or cut-off
side of the workpiece.
11. Slowly feed the workpiece rearward all the way
through the saw blade. Do not overload the motor
by forcing the workpiece into the blade.
12. When cut is complete, turn saw off. Wait for blade
to come to a complete stop before removing cut off
piece from table.
FIGURE 26
BEVEL CROSSCUTTING
Bevel crosscutting is the same as crosscutting except
the bevel angle (A) is set to an angle other than 90°.
When making a bevel crosscut, place the miter gauge
in the right miter slot so that the blade is tilted away
from the gauge and hands. See Figure 27.
MITER CUTS
Miter cuts are cross cuts with the miter gauge set at
an angle other than 90°. For instructions about setting
miter gauge angles, see Preparing to Cut. To adjust the
preset index miter stops, see Adjusting the Miter Stops
on page 28 of this manual.
• Miter angles less than 45˚ may force the blade guard
assembly into the saw blade causing damage to the
blade guard assembly and personal injury. Before
starting the motor, test the operation by feeding
the workpiece into the blade guard assembly. If the
25
0º
45º
A
FIGURE 27
blade guard assembly contacts the blade, place the
workpiece under the blade guard assembly but not
touching the blade - before starting the motor.
• Certain workpiece shapes, such as molding may not
lift the blade guard assembly properly. With the power
off, feed the workpiece slowly into the blade guard
area and until the workpiece touches the blade. If the
blade guard assembly contacts the blade, place the
workpiece under the blade guard assembly - but not
touching the blade - before starting the motor.
OPERATION
(continued)
COMPOUND MITER CUTS
This is a combination of bevel crosscutting and
mitering. Refer to Figure 28 and follow the instructions
for both bevel crosscutting and mitering. Remember to
use the right miter slot for all bevel cuts.
90º
LARGE PANEL CUTS
Place workpiece supports at the same height as the
saw table behind saw to support the cut workpiece,
and alongside (s) of saw, as needed. Depending on
shape of panel, use rip fence or miter gauge to control
workpiece. If a workpiece is too large to use either a rip
fence or a miter gauge, it is too large for this saw.
DADOS AND OTHER NON-THROUGH CUTS
The use of a non-through cut is essential to cutting
grooves, rabbets and dados. Non-through cuts can be
made using a standard blade having a diameter of 10
inches or less, or a dado blade up to 13/16 inch wide
with a diameter of 8 inches or less. Non-through cuts
are the only type of cuts that should be made without
the blade guard assembly installed. Make sure the blade
guard assembly is reinstalled upon completion of this
type of cut.
• When making non-through cuts, follow all applicable
warnings and instructions listed below in addition to
those listed above for the relevant through cut.
• When making a non-through cut, blade is covered by
workpiece during most of cut. Be alert to exposed
blade at start and finish of every cut.
• Never feed wood with hands when making any
non-through cuts such as rabbets or dados. Always
use miter gauge, push blocks or push sticks, and
featherboards where appropriate.
• Read the appropriate section which describes the
type of cut in addition to this section on non-through
or dado cuts. For example, if your non-through cut is a
straight cross cut, read and understand the section on
straight cross cuts before proceeding.
• Once all dado and non-through cuts are completed,
unplug saw and reinstall riving knife or return it to
raised position. Install anti-kickback pawls and blade
guard.
• Carefully follow the instructions accompanying any
specialized blades such as dado blades and molding
cutters for proper installation, set up and operation.
0º
45º
30º
FIGURE 28
MAKING A NON-THROUGH CUT
1. Unplug saw.
2. Unlock release lever.
3. Adjust bevel angle to 0°.
4. Lock release lever.
5. Remove blade guard and anti-kickback pawls.
6. Place riving knife in “lowered” position. (see RIVING
KNIFE HEIGHT SETTINGS Section on page 20)
7. Set blade to correct depth for workpiece. See
instructions below for use of Dadoes and other
specialized blades.
8. Depending on shape and size of wood, use either
rip fence or miter gauge.
9. Plug saw into power source and turn saw on.
10. Let blade build up to full speed before moving
workpiece into blade.
11. Always use push blocks, push sticks, and/or
featherboards when making non-through cuts to
reduce the risk of serious injury.
12. When cut is made, turn saw off. Wait for blade
to come to a complete stop before removing
workpiece.
If a deep dado cut is required, use several successive
passes rather than attempting to make it with one pass.
26
OPERATION
MAKING A DADO CUT
Dado blades are stacked blades that can be used when
making non-through cuts including through cut slots.
Dado blades require a special throat plate. Dado blades
and throat plates are all sold separately.
• Carefully follow the instructions accompanying
the dado blade for proper installation, set up
and operation. Additional guides can be found
in woodworking and carpentry websites and
publications.
13
• Do not attempt to stack dado blades thicker than
inch (20.64mm) Do not use dado blades larger than
8-inches (200 mm) in diameter.
• The riving knife and blade guard assemblies cannot
be used when dadoing. They must be removed
as described in Riving Knife and Blade Guard
Operations section. Use EXTREME care when using
the dado without the blade guard assembly and riving
knife.
• Use push sticks, hold-downs, jigs, fixtures or feather
boards to help guide and control the workpiece when
the guard cannot be used.
• Be sure to reinstall riving knife, anti-kickback pawls
blade guard and standard throat plate, and check
adjustments when the dado cuts are complete.
/16
(continued)
FIGURE 30
• The accessory dado head set throat plate, shown
in Figure 30, must be used in place of the standard
throat plate. Be sure the throat plate is level to the
table before you proceed.
• Always check dado blade clearance with other
components before plugging in the saw.
• Never attempt to use the dado head in a bevel
position.
NOTE: The standard outer arbor flange cannot be
used with certain dado blade combinations. In those
cases, tighten the arbor nut directly against the dado
blade set. Save the outer arbor flange for use with
other blades and dado combinations.
CUTTING AIDS AND ACCESSORIES
PUSH STICK
In order to operate your table saw safely, you must
use a push stick whenever the size or shape of the
workpiece would otherwise cause your hands to be
within 6-inches (152mm) of the saw blade or other
cutter. A push stick is included with this saw.
No special wood is needed to make additional pushsticks as long as it is sturdy and long enough with no
knots, checks or cracks. A length of approximately 16
inches (400mm) is recommended with a notch that fits
against the edge of the workpiece to prevent slipping.
It’s a good idea to have several push sticks of the same
minimum length, 16 inches (400mm), with different size
notches for different workpiece thicknesses.
The shape can vary to suit your own needs as long as
it performs its intended function of keeping your hands
away from the blade. Angling the notch so the push
stick can be held at a 20- to 30-degree angle from the
saw's table will help you to hold down the workplace
while also moving the saw.
To construct a push stick, refer to the layout shown in
Figure 31.
90º
15.7”
Saw Table
FIGURE 31
20º
notch
prevents
hand slips
27
CUTTING AIDS AND ACCESSORIES
AUXILIARY RIP FENCE FACING
Use an auxiliary rip fence facing when needed for
special cuts, such as ripping material that is thin
enough to slide under the rip fence provided with
your saw, or when a taller rip fence is necessary to
complete your cut. To add an auxiliary wood facing
to one or both sides of the rip fence, select a piece
of wood with smooth surfaces, Attach the wood to
the rip fence with two clamps. (see Figure 32) For
most work, 3/4-inch (19mm) or 1-inch (25mm) stock
is suitable.
AUXILIARY MITER GAUGE FACING
An auxiliary miter gauge facing is used to increase
the surface area of the miter gauge face.
If desired, you can fit the miter gauge with an
auxiliary wood facing that should be at least 1-inch
(25mm) higher than the maximum depth of cut, and
at least as wide as the miter gauge.
This auxiliary wood facing can be fastened to the
front of the miter gauge by using two wood screws
through the holes (A) provided in the miter gauge
body and into the wood facing. See Figure 33.
Make sure the screws are long enough to secure
the facing, but do not extend all the way through
the wood.
(continued)
FIGURE 32
PUSH BLOCK
1. Select a piece of wood about 4-inches wide,
6-inches long and 1- to 2-inches thick (a cutoff
from a 2 by 4 makes a good blank for a push
block).
2. Drill a hole in the block and glue in a dowel
to use as a handle (you can angle the hole to
provide a more comfortable grip on the handle).
3. Glue a piece of rough or soft material such as
sandpaper or rubber to the bottom of the block
to grip the workpiece (old mouse pads work
well). See Figure 34.
A
FIGURE 33
Wooden
dowel
4”
2”
6”
Sandpaper
or old
mouse pad
material
28
FIGURE 34
CUTTING AIDS AND ACCESSORIES
FEATHERBOARD
(continued)
Featherboards are used to keep the work in contact
with the fence and table (Figure 35), and help prevent
kickback. Featherboards are especially useful when
ripping small workpieces and for completing nonthrough cuts. The end is angled with a series of narrow
slots to give a friction hold on the workpiece, It is
locked in place on the table or fence with a c-clamp.
To avoid binding between the
workpiece and the blade, make sure a
horizontal feather board presses only on the uncut
portion of the workpiece in front of the blade.
Dimensions for making a typical featherboard are
shown in Figure 35. Make your featherboard from a
straight piece of wood that is free of knots and cracks.
Clamp featherboards to the fence and/or table so that
the featherboard will hold the workpiece against the
fence or table.
1. Select a solid piece of lumber approximately
¾-inch thick, 2 ½-inches wide and 12-inches long.
2. Mark the center width on one end of stock. Miter
width to 70° (see miter cut section for information
on miter cuts).
3. Set rip fence to allow approximately a 1/4-inch
“finger” to be cut in the stock.
4. Feed stock only to mark previously made at 6
inches.
5. Turn saw off and allow blade to completely stop
rotating before removing stock.
6. Reset rip fence and cut spaced rips into
workpiece to allow approximately 1/4-inch fingers
and 1/8-inch spaces between fingers.
1/8”
1/4”
70º
3/4”
4.5”
FIGURE 35
CUT OFF GAUGE
When crosscutting a number of pieces to the same
length, you can clamp a block of wood (A) (See Figure
36) to the fence and use it as a cut-off gauge. The block
(A) must be at least 3/4-inch (19 mm) thick to prevent
the cut off piece from binding between the blade
and the fence. Once the cut-off length is determined,
lock the fence and use the miter gauge to feed the
workpiece into the blade.
Always position the cut-off gauge in
front of the saw blade.
JIGS
Jigs may be created with a variety of special set-ups
to control particular workpiece shapes for particular
cuts. Guidance on how to make specialized jigs can
be found in woodworking and carpentry websites and
publications.
12”
A
3/4”
FIGURE 36
Do not attempt to create or use a jig
unless you are thoroughly familiar with
table saw safety. Do not use any jig that could result
in pinching a kerf or jamming the workpiece between
the jig and the blade. Incorrect setups may cause
kickback which could result in serious injury.
29
ALIGNMENT
RIVING KNIFE ALIGNMENT
WITH THE BLADE
Alignment between the riving knife and blade is set
at the factory and, in most cases, will not need to
be adjusted. However, the alignment should always
be checked after installing blade or riving knife, and
can be adjusted if necessary. If riving knife is out of
alignment with blade, adjustment is needed. Riving
knife must be in alignment front to back (horizontally)
and top to bottom (vertically).
To adjust the riving alignment, see Figure 37 and
proceed as follows:
1. Remove the throat plate, blade guard and antikickback assemblies.
2. Raise the blade to full depth of cut and set the tilt
angle to 0°.
3. Raise the riving knife to the through-cutting or
highest position.
4. Slightly loosen the two socket head cap screws (C).
5. Lay straight edge against the blade face and
riving knife as instructed for checking horizontal
alignment (see Figure 20a, page 20).
6. Adjust the set screws (A) to move the riving knife in
line with the blade according to its position when
you checked the alignment above.
7. Lay the straight edge on the opposite side of the
blade. Both sides of the riving knife should be
within the thickness of the blade body.
8. If it is not possible to align both sides of riving knife
within the thickness of the blade body, you need to
use a different size blade. See Blade Selection on
page 17.
9. Tighten the two socket head cap screws.
10. Place a carpenter’s square on the table, and against
the blade face and riving knife as instructed for
checking vertical alignment (See Figure 20b, page
20). Then verify that the riving knife is perpendicular
to table and in-line with the blade face.
11. If needed, use the set screws (D) to align the riving
knife with blade face and the square.
12. Fully tighten the two socket head cap screws.
13. Replace throat plate, blade guard and anti-kickback
assemblies before use.
If any dragging or binding of the
workpiece is encountered as it
reaches the riving knife, turn unit off and disconnect
machine from power source and readjust the riving
knife/blade alignment or replace the blade. Never
attempt to back partially-cut workpiece out of blade
while blade is moving.
B
C
A
FIGURE 37
ADJUSTING THE MITER STOPS
To adjust the index stops for angles other than 90°,
75°, 60°, 45° and 30°:
1. Loosen the miter gauge handle.
2. Loosen the 2 screws for the miter stop segment
for the desired new angle. (A) is shown in Figure
35.
3. Move the stop to proper position.
4. Re-tighten the 2 segment screws and handle.
FIGURE 38
A
30
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