Delta 36-465 User Manual

INSTRUCTION MANUAL
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call
1-800-223-7278 (In Canada call 1-800-463-3582).
10" Contractor’s Saw
(Model 36-465)
Copyright © 2004 Delta Machinery
NOTE: Shown with
UniRip®Fence System
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Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility. For additional information please visit our website www
.deltamachinery.com.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this
machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protect­ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
GENERAL SAFETY RULES
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GENERAL SAFETY RULES
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning
the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2. WEAR EYE PROTECTION. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.
3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or
an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold
the workpiece when practical. Loss of control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF
THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause
the workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE.
Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you
fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the
tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start­up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up
of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICAT­ION. A moment of inattention while operating power
tools may result in injury.
24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
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FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
ADDITIONAL SAFETY RULES FOR CONTRACTOR SAW
1. DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the
instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check to see that they are in place, secured, and working correctly.
5. KICKBACK IS THE NATURAL TENDENCY OF THE
WORKPIECE TO BE THROWN BACK AT THE OPERATOR when the workpiece initially contacts the
blade or if the workpiece pinches the blade. Kickback is dangerous and can result in serious injury.
AVOID KICKBACK by:
A. keeping blade sharp and free of rust and pitch. B. keeping rip fence parallel to the saw blade. C. using saw blade guard and spreader for every
possible operation, including all through sawing.
D. pushing the workpiece past the saw blade prior to
release.
E. never ripping a workpiece that is twisted or
warped, or does not have a straight edge to guide along the fence.
F. using featherboards when the anti-kickback device
cannot be used.
G. never sawing a large workpiece that cannot be
controlled.
H. never using the fence as a guide when
crosscutting.
I. never sawing a workpiece with loose knots or other
flaws.
6. ALWAYS USE GUARDS, SPLITTER, AND ANTI- KICKBACK FINGERS whenever possible.
7. REMOVE CUT-OFF PIECES AND SCRAPS from the table before starting the saw. The vibration of the machine may cause them to move into the saw blade and be thrown out. After cutting, turn the machine off. After the blade has come to a complete stop, remove
all debris.
8. NEVER START THE MACHINE with the workpiece against the blade.
9. NEVER run the workpiece between the fence and a moulding cutterhead.
10. CUTTING THE WORKPIECE WITHOUT THE USE OF
A FENCE OR MITER GAUGE IS KNOWN AS “FREEHAND” CUTTING. NEVER perform “free-hand”
operations. Use either the fence or miter gauge to position and guide the workpiece.
11. HOLD THE WORKPIECE FIRMLY against the miter
gauge or fence.
12. CUTTING COMPLETELY THROUGH THE WORK-
PIECE IS KNOWN AS “THROUGH-SAWING”.
Ripping and cross-cutting are through-sawing operations. Cutting with the grain (or down the length of the workpiece) is ripping. Cutting across the grain (or across the workpiece) is cross-cutting. Use a fence or fence system for ripping. DO NOT use a fence or fence system for cross-cutting. Instead, use a miter gauge. USE PUSH STICK(S) for ripping a narrow workpiece.
13. AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.
14. KEEP ARMS, HANDS, AND FINGERS away from the blade.
15. NEVER have any part of your body in line with the path of the saw blade.
16. NEVER REACH AROUND or over the saw blade.
17. NEVER attempt to free a stalled saw blade without first turning the machine “OFF”.
18. PROPERLY SUPPORT LONG OR WIDE workpieces.
19. NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.
20. TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.
21. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.
22. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.
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A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
POWER CONNECTIONS
Your machine is wired for (SPEC PLATE VOLTAGE) volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
MOTOR SPECIFICATIONS
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
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Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 or D-2, shows the correct gauge to use depending on the cord length and voltage. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Fig. D-1
120 VOLT MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG 12-16 120 25-50 12 AWG 12-16 120 GREATER THAN 50 FEET NOT RECOMMENDED
EXTENSION CORDS
Fig. D-2
230 VOLT MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 230
up to
50 18 AWG 0-6 230 50-100 16 AWG 0-6 230 100-200 16 AWG 0-6 230 200-300 14 AWG
6-10 230
up to
50 18 AWG 6-10 230 50-100 16 AWG 6-10 230 100-200 14 AWG 6-10 230 200-300 12 AWG
10-12 230
up to
50 16 AWG 10-12 230 50-100 16 AWG 10-12 230 100-200 14 AWG 10-12 230 200-300 12 AWG
12-16 230
up to
50 14 AWG 12-16 230 50-100 12 AWG 12-16 230
GREATER THAN 100 FEET NOT RECOMMENDED
GROUNDED OUTLET BOX
CURRENT CARRYING PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
Fig. C
3. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between 150 ­250 volts, inclusive:
If the tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. C. The tool will have a grounding plug that looks like the plug illustrated in Fig. C. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
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FOREWORD
Delta Model 36-465 is a 10" Contractor’s SawTMdesigned to give high quality performance with maximum depth of cut 3-1/8" (79mm) at 90° and 2-1/8" (54mm) at 45° for clean cutting of stock within the capacities of the saw. Delta Model 36-465 includes; basic machine, sturdy steel stand, integral dust chute, UniRipTMT-SquareTMfence system, patented Auto-SetTMT-Slot miter gage, heavy duty motor, on/off paddle switch, cast iron table, steel table extension wings, see­thru blade guard with splitter and anti-kickback attachment, convenient up-front blade raising and tilting controls and 10″ blade.
FUNCTIONAL DESCRIPTION
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax. Fig. 2, illustrates the components of the saw. Fig. 3, illustrates the components of the saw stand. Figs. 3A and 3B, illustrate the components of fence.
NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS CONTAINED IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR ACCESSORIES AND ARE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
FASTENING STAND TO SUPPORTING SURFACE
IMPORTANT: IF, DURING OPERATION, ANY TENDENCY EXISTS FOR THE SAW TO TIP OVER, SLIDE OR WALK ON THE SUPPORTING SURFACE, THE SAW STAND SHOULD BE SECURED TO THE FLOOR SURFACE. THE RUBBER FEET OF THE STAND FEATURE HOLES WHICH ALLOW EASY MOUNTING WITHOUT REMOVING THE SAW FROM THE STAND.
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Fig. 2
1
6
2
3
5
7
8
9
11
10
14
13
12
15
18
17
21
20
19
4
16
1. Contractor’s Saw
2. Blade Tilting Handwheel
3. Handwheel Lock Knob
4. Blade Guard and Splitter Assembly
5. Table Insert
6. Miter Gage
7. Miter Gage Handle
8. Miter Gage Handle Cap
9. Splitter Mounting Bracket
10. 1/4-20 x 3/4" Hex Head Bolts (2)
11. 1/4Flat Washers (2)
12. 5/16-18 x 5/8" Carriage Head Bolt
13. 5/16Flat Washer
14. 5/16-18 Hex Nut
15. Arbor Wrenches (2)
16. Steel Extension Table
17. 7/16-20 x 1-3/4" Hex Head Bolts for assembling extension table (3)
18. 7/16 Flat Washers for assembling extension table (3)
19. 5/16-18 x 1" Flat head Screw (3)
20. 5/16 Flat Washer (3)
21. 5/16-18 Hex Nut (3)
UNPACKING AND CLEANING
Continued
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Fig. 3A
1. Rear Guide Rails
2. UniRip
TM
Fence
3. Front Guide Rails
4. Extension Wing
5. 7/16" Flat Washers (3) for assembling extension wing
6. 7/16-20 x 3/4" Hex Head Bolts (3) for assembling extension wing
7. 3/8-16 x 1" Carriage Head Bolts for mounting front guide rail (6)
8. 3/8" Flat Washers (12)
9. 3/8-16 Hex Nuts (12)
10. 3/8-16 x 1" Hex Head Cap Screws for mounting rear guide rail (6)
11. Scale
12. Guide Rail End Caps (2)
13. Front Rail Adapter Plate
14. 1/4-20 x 3/8” Socket Head
Screw (2)
Fig. 3B
13
14
1. Combination Dust Chute/ Support Panel
2. Motor Pulley
3. Motor
4. Pulley Guard
5. Drive Belt
6. Spring
7. Pins (2) for Mounting Motor
8. Motor Mounting Plate
9. 5/16 Lockwashers (4)
10. 5/16 Flat Washers (4)
11. 5/16-18 x 3/4
" Carriage
Head Screws (4)
12. 5/16
Hex Nuts (4)
13. 5/16
Hex Nuts (8)
14. 5/16
Lockwashers (8)
15. 5/16
Flat Washers
16. 5/16-18 x 5/8
" Hex Head
Bolts (8)
17. Rubber Feet (4)
18. #10-32 x 12 Screws (8)
19. #10 Keps Nuts (8)
20. #10-1/2
" Sheet Metal
Screws (3)
21. Grommet
22. Front Leg Panel with WARNING Label
23. Rear Leg Panel
Fig. 3
21
22
20
18
19
17
16
15
14
12
10
13
11
9
7
8
6
5
4
3
2
1
23
UNPACKING AND CLEANING
Continued
10
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. MAKE SURE THE SAW IS SECURELY ATTACHED TO THE STAND BEFORE PERFORMING ANY CUTTING OPERATIONS.
Fig. 4
Fig. 5
Fig. 6
ASSEMBLING SAW STAND
1. Assemble the dust chute and support panel (A) Fig. 4, to the inside of the front stand panel (B) with three #10 x 1/2sheet metal screws (C).
2. Insert four #10-32 x 1/2" screws (D) Fig. 5 through support panel and dust chute. Install four #10-32 hex nuts (E) Fig. 5. IMPORTANT: The front stand panel should be assembled with the Warning Label facing the front of the saw. Do not completely tighten the stand hardware at this time. Also, make certain the dust chute/support panel (A) Fig. 5, is located under the lip of front stand panel (B) and the sheet metal screws (C) point up.
3. Assemble the other end of dust chute and support panel (A) Fig. 6, to rear stand panel (F) as shown with four #10-32 x 1/2" screws and #10-32 hex nuts, which are shown at (C). NOTE: Do not completely tighten stand hardware at this time.
B
A
A
B
A
C
C
F
Fig. 7
ASSEMBLING SAW TO STAND
1. Turn saw table face down on a piece of cardboard to protect the table surface. Place stand (B) Fig. 7, onto saw (A). Align eight holes in the stand (B) with mounting holes in the saw (A). Fasten stand with eight 5/16"-18 bolts, flat washers, lockwashers, and hex nuts one of which is shown at (C) Fig. 7. Assemble flat washers on bolts, place bolts through holes, assemble lockwashers then hex nuts finger tight. Do not completely tighten hardware at this time.
2. Install four rubber feet (D) Fig. 7, on the end of each stand leg (B).
3. Turn saw table face up.
C
A
B
C
C
E
D
D
SAW ASSEMBLY
C
11
The motor shipped with your saw is a 1-1/2 H.P. at 115 volts or 2 H.P. at 230 volts, Ball Bearing, Capacitor Start/Capacitor Run motor. This motor has been especially selected to best supply power to your machine, and the relative safety of the machine is enhanced by its use. Use only this motor, as the use of other motors may be detrimental to the performance and safety of the saw.
Fig. 11
ASSEMBLING MOTOR TO MOTOR MOUNTING PLATE
DISCONNECT MACHINE FROM THE
POWER SOURCE.
1. Assemble the motor (A) to the motor mounting plate (B) as shown in Fig. 11, using four 5/16-18 carriage bolts, flat washers, star washers, and hex nuts (C). Insert bolts through the holes in motor base and mounting plate, then assemble flat washers, then star washers, and hex nuts.
NOTE: Do not completely tighten the hex nuts at this time.
A
C
B
Fig. 9
Fig. 10
4. Push down on the top of the saw (E) Fig. 8 until the stand legs (F) are positioned firmly on the floor surface.
Secur
ely tighten all saw and stand mounting
hardware. Note that panel (G) is not only a support for
a stand, but also serves as a dust chute.
5. Fig. 8, illustrates the saw assembled to the stand.
NOTE: If it becomes necessary to move the saw to another location, additional adjustments may be required.
ASSEMBLING BLADE TILTING HANDWHEEL
1. Attach blade tilting handwheel (A) Fig. 9 to shaft (B). Make certain slot (C) in handwheel is engaged with roll pin (D) on the shaft.
2. Thread locking lever (E) Fig. 10, on shaft and tighten
securely.
3. Fig. 10 illustrates the blade tilting handwheel (A) and locking lever (E) assembled to the saw.
D
B
A
C
A
E
MOTOR ASSEMBLY
Fig. 8
E
F
G
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