Delta 36-312 User Manual

INSTRUCTION MANUAL
ESPAÑOL: PÁGINA 17
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call
1-800-223-7278 (In Canada call 1-800-463-3582).
12" Single-Bevel Compound
(Model 36-312)
Patents Pending
PART NO. 910706 - 10-10-03
Copyright © 2003 Delta Machinery
Model 36-312
2
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protect­ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution
in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility. For additional information please visit our website www
.deltamachinery.com.
This machine was designed for certain applications only. Delta Machinery strongly recommends that
this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
3
GENERAL SAFETY RULES
1. FOR YOUR OWN SAFETY, READ THE INSTRUC­TION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application,
limitations, and specific hazards will greatly mini­mize the possibility of accidents and injury.
2. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.
3. DRESS PROPERLY. Do not wear tie, gloves, or loose clothing. Remove watch, rings, and other jewelry. Roll up your sleeves. Clothing or jewelry caught in moving parts can cause injury.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use
of accessories and attachments not recommend­ed by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to
hold the workpiece when practical. Loss of control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION
OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other
direction will cause the workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE. Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTEN- DED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental
start-up of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while
operating power tools may result in injury.
24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
4
ADDITIONAL SAFETY RULES FOR
MITER SAWS
Refer to them often
and use them to instruct others.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
04-24-03
SAVE THESE INSTRUCTIONS.
1. DO NOT OPERATE THIS MACHINE until it is completely
assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.
2. OBTAIN ADVICE from your supervisor, instructor, or
another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections to prevent shock or electrocution.
4. SECURE THE MACHINE TO A SUPPORTING SURFACE.
Vibration can possibly cause the machine to slide, walk, or tip over, causing serious injury.
5. USE ONLY CROSSCUT SAW BLADES. Use only zero-
degree or negative hook angles when using carbide­tipped blades. Do not use blades with deep gullets. These can deflect and contact the guard, and can cause damage to the machine and/or serious injury.
6. USE ONLY BLADES OF THE CORRECT SIZE AND TYPE specified for this tool to prevent damage to the machine and/or serious injury.
7. USE A SHARP BLADE. Check the blade to see if it runs true and is free from vibration. A dull blade or a vibrating blade can cause damage to the machine and/or serious injury.
8. INSPECT BLADE FOR CRACKS or other damage prior to operation. A cracked or damaged blade can come apart and pieces can be thrown at high speeds, causing serious injury. Replace cracked or damaged blades immediately.
9. CLEAN THE BLADE AND BLADE FLANGES prior to operation. Cleaning the blade and flanges allows you to check for any damage to the blade or flanges. A cracked or damaged blade or flange can come apart and pieces can be thrown at high speeds, causing serious injury.
10. USE ONLY BLADE FLANGES specified for this tool to prevent damage to the machine and/or serious injury.
11. CLEAR THE AREA OF FLAMMABLE LIQUIDS and/or gas prior to operation. Sparks can occur that would ignite the liquids and cause a fire or an explosion.
12. CLEAN THE MOTOR AIR SLOTS of chips and sawdust. Clogged motor air slots can cause the machine to overheat, damaging the machine and possibly causing a short which could cause serious injury.
13. TIGHTEN THE TABLE CLAMP HANDLE and any other clamps prior to operation. Loose clamps can cause parts or the workpiece to be thrown at high speeds.
14. NEVER START THE TOOL with the blade against the workpiece. The workpiece can be thrown, causing serious injury.
15. KEEP ARMS, HANDS, AND FINGERS away from the blade to prevent severe cuts. Clamp all workpieces that would cause your hand to be in the “Table Hazard Zone” (within the red lines).
16. WHEN CUTTING WITH A COMPOUND SLIDING
MITER SAW, PUSH THE SAW FORWARD (AWAY FROM YOU) and toward the fence. Pulling the saw
toward you can cause the saw to kick upward and toward you.
17. WHEN USING A SLIDING MITER SAW AS A REGULAR MITER SAW, LOCK THE SLIDE MECHANISM IN PLACE.If the slide mechanism is not locked, the saw can kick back toward you.
18. ALLOW THE MOTOR TO COME TO FULL SPEED prior
to starting cut. Starting the cut too soon can cause damage to the machine or blade and/or serious injury.
19. NEVER REACH AROUND or behind the saw blade. A
moving blade can cause serious injury.
20. NEVER CUT FERROUS METALS or masonry. Either of
these can cause the carbide tips to fly off the blade at high speeds causing serious injury.
21. NEVER CUT SMALL PIECES. Cutting small pieces can
cause your hand to move into the blade, resulting in serious injury.
22. NEVER LOCK THE SWITCH in the “ON” position.
Setting up the next cut could cause your hand to move into the blade, resulting in severe injury.
23. NEVER APPLY LUBRICANT to a running blade.
Applying lubricant could cause your hand to move into the blade, resulting in serious injury.
24. DO NOT PERFORM FREE-HAND OPERATIONS. Hold
the work firmly against the fence and table. Free-hand operations on a miter saw could cause the workpiece to be thrown at high speeds, causing serious injury. Use clamps to hold the work when possible.
25. PROPERLY SUPPORT LONG OR WIDE WORK- PIECES. Loss of control of the workpiece can cause serious injury.
26. AFTER COMPLETING CUT, release power switch and wait for coasting blade to come to a complete stop before returning saw to raised position. A moving blade can cause serious injury.
27. TURN OFF THE MACHINE and allow the blade to come to a complete stop prior to cleaning the blade area or removing debris in the path of the blade. A moving blade can cause serious injury.
28. TURN OFF MACHINE and allow the blade to come to a complete stop before removing or securing workpiece, changing workpiece angle, or changing the angle of the blade. A moving blade can cause serious injury.
29. PROPERLY SUPPORT LONG OR WIDE WORK- PIECES. Loss of control of the workpiece can cause injury.
30. NEVER PERFORM LAYOUT, ASSEMBLY, OR SET-UP WORK on the table/work area when the machine is running. A sudden slip could cause a hand to move into the blade. Severe injury can result.
31. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use. Someone else might accidentally start the machine and cause injury to themselves.
32. BEFORE OPERATING THE SAW, check and securely lock the bevel, miter, and sliding fence adjustments.
33. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertool institute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor regulations.
5
Your new Compound Miter Saw is DOUBLE-INSULATED to give you added safety. As a result, this saw is equipped with a two-prong plug which permits you to use any conventional 120 volt electrical outlet with concern for maintaining a ground connection.
Before connecting the motor to the power source, confirm that the electric current is 120 volts, and that all connections are making good contact. NOTE: Running the saw on low voltage will damage the motor.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
Many Delta tools will operate on either D.C., or single phase 25 to 60 cycle A.C. current and voltage within plus or minus 5 percent of that shown on the specification plate of the tool. Several models, however, are designed for A.C. current only. Refer to the specification plate on your tool for proper voltage and current rating.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
1. Carefully remove the machine from the carton. Retain all packing materials until you have inspected and satisfactorily operated the machine.
2. Place the machine on a firm, level surface with proper support of the workpiece.
3. The 36-312 is shipped with the cuttinghead at 90° and the table rotated 45° right. To release the head and move it to the operating position, see “MOVING CUTTINGHEAD TO THE UP POSITION” and “MOVING TABLE TO THE 0°
CUT-OFF POSITION” sections in this manual.
UNPACKING
Do not operate this machine until you read and understand the entire instruction manual.
NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual color, labeling or accessories and are intended to illustrate technique only.
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current of the saw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. C shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Fig. C
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG 12-16 120 25-50 12 AWG 12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
REPLACEMENT PARTS
When servicing, use only identical replacement parts.
POLARIZED PLUGS: To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
Your miter saw is wired for 110-120 volt, 60 HZ alternating current. Before connecting the miter saw to the power source, make sure the switch is in the “OFF” position.
6
B
Fig. 3A
A
ASSEMBLY
AND OPERATION
Fig. 3
C
DA
B
Fig. 4
ATTACHING DUST BAG
1. Attach dust spout (A) Fig. 3 to port (B).
2. Depress spring clips (C) Fig. 3 of dust bag (D) and clip dust bag (D) over rib of dust spout (A).
MOVING CUTTINGHEAD TO THE UP POSITION
Push down on the handle (B) Fig. 3A, pull out cutting­head lockpin and move the cuttinghead (B) to the up position (Fig. 4).
FOREWORD
Delta Model 36-312 is a high capacity 12" single-bevel compound miter saw designed to cut wood and non-ferrous metals. This machine is supplied with new design features that increase the cutting capacity. This machine can cut 6" base moulding mounted vertically, crosscut 2" x 8" dimensional lumber, miter 2" x 6" dimensional lumber at 45° both left and right, and bevel 2" x 8" dimensional lumber left at 45°. It has positive miter stops at 0°, 15°, 22.5°, 31.6, and 45° both left and right, and bevel stops at 0°, 33.9°, and 45° left.
FUNCTIONAL DESCRIPTION
CARTON CONTENTS
Fig. 2
1
2
3
1 - Miter Saw 2 - Dust bag 3 - Dust Spout 4 - Wrench 5 - 2mm hex wrench 6 - Open end 7/16" wrench
5
6
4
Loading...
+ 11 hidden pages