Delta 36-267 Instruction Manual

FOLDING MITER SAW STAND
www.DeltaMachinery.com
Instruction Manual
To reduce risk of serious injury, thoroughly read and comply with all warnings and instructions inthis manual and on product. KEEP THIS MANUAL NEAR YOUR STAND FOR EASY REFERENCE AND TO INSTRUCT OTHERS
36-267
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS ...................................................2
SAFETY INFORMATION ........................................................... 2
UNPACKING ..............................................................................4
Package Contents ............................................................... 5
Hardware ............................................................................ 5
ASSEMBLY .................................................................................6
Pivot Bolt ........................................................
Vertical Stabilizer and Rubber Feet ..................................... 6
Front Handle and Wheels .................................................... 7
Mounting Brackets and Workpiece Supports ..................... 7
Attaching Miter Saw to the Stand ....................................... 8
Using a Mounting Platform ................................................. 8
....
................ 6
PRODUCT SPECIFICATIONS
DESCRIPTION SPECIFICATIONS
Height (with mounting brackets) 36.06" (916mm)
Dimensions (folded for transport) 56.3”X 25.4” X 23.67” (1430mm X 645mm X 601mm)
Dimensions (extended for use) 57.83” X 25.4” X 36.1” (1469mm X 645mm X 916mm)
ADJUSTMENTS .........................................................................9
Workpiece Supports and Stop Plates ....................................... 9
Rail Extensions ........................................................................... 9
Collapsing the stand for transport
Mounting bracket clamping pressure
PARTS, SE
THREE-YEAR LIMITED WARRANTY ...................................... 10
REPLACEMENT PARTS ............................................................10
SERVICE AND REPAIRS ...........................................................10
RVICE OR WARRANTY ASSISTANCE ..................10
..............................................
..............................................99
Total Width with Fully Extended (114") (2896mm)
IMPORTANT SAFETY INSTRUCTIONS
CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR PRODUCT AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS
ARE FAMILIAR WITH ITS WARNINGS AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation,
maintenance or modification of tools or equipment could result in serious injury and/or property damage.
DEFINITIONS – SAFETY SYMBOLS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
2
GENERAL SAFETY RULES
WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE
• PRODUCT STAND. KEEP WORK AREA CLEAN AND WELL LIT. Cluttered or poorly-lit work areas, surfaces and
benches can lead to accidents. Do not leave anything on stand when machine is in use. Allow enough room and provide proper support for work piece and operation of the machine.
KEEP CHILDREN AND BYSTANDERS AWAY from work area.
• WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which
• may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to
contain long hair. EYE PROTECTION. All persons in work area should wear safety glasses with side shields. Everyday eyeglasses
• with impact resistant lenses are not safety glasses. Eye equipment should comply with ANSI Z87.1 or CAN/CSA
Z94.3 standards. HEARING PROTECTION. All people in work area should wear proper hearing protection consistent with noise
• levels and exposure. Hearing equipment should comply with ANSI S3.19 standards.
DUST PROTECTION. Use of power tools can generate and/or disburse dust, which may cause serious and
• permanent respiratory damage. Direct particles away from face and body. Always operate machines in well-
ventilated area and provide for proper dust removal. Use dust collection system whenever possible. Exposure to dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing dust and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Use properly fitting NIOSH/ OSHA/MSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water.
THIS PRODUCT WAS DESIGNED TO BE USED PRIMARILY AS A STAND FOR MITER SAWS. IT MAY BE USED
• WITH PORTABLE PLANERS. DO NOT alter the stand, use it with other products, or for other purposes. The stand
will support 400 lbs., including both machine and work piece. Any misuse or abuse can result in product damage or personal injury.
USE CARE WHEN ASSEMBLING, MOVING, RAISING OR LOWERING THE STAND to avoid the risk of pinching
• hands and fingers.
PLACE THE STAND ON A FLAT AND LEVEL SURFACE to prevent rocking or tipping. Do not use the stand on an
• uneven, unstable or slippery surface. Always check the stability of the stand before connecting machine to power
source. DO NOT STAND ON THIS PRODUCT or use the support extensions as a ladder or scaffolding. It is unsafe to
• climb, sit or stand on this product.
CHECK PRODUCT FOR DAMAGE. Before using stand, and after it has been dropped or damaged, check moving
• and affected components of stand and any attached machines FOR ALIGNMENT, BINDING, BREAKAGE AND
ANY OTHER CONDITION THAT MAY AFFECT THE MACHINE’S PERFORMANCE AND THE STAND’S ABILITY TO PROPERLY SUPPORT AND SECURE THE MACHINE. DO NOT USE A DAMAGED PRODUCT. A DAMAGED PRODUCT SHOULD BE PROPERLY REPAIRED USING ONLY IDENTICAL REPLACEMENT PARTS.
CHECK ALL SUPPORTS TO CONFIRM THAT THEY ARE PROPERLY LOCKED IN PLACE BEFORE CONNECTING
• MACHINE TO POWER SOURCE.
DISCONNECT MACHINE FROM POWER SOURCE BEFORE ATTACHING IT TO STAND, AND WHEN MACHINE IS
• NOT IN USE.
PROPERLY MOUNT MACHINE AND ADJUST WORK PIECE SUPPORTS SO THE WORK PIECE(S) WILL BE
• LEVEL WITH MACHINE TABLE.
PROPERLY SECURE THE MACHINE TO THE STAND BEFORE CONNECTING IT TO POWER SOURCE.
• DO NOT ATTEMPT TO USE STAND FOR OPERATIONS INVOLVING AN AWKWARD OR OVERSIZED WORK PIECE
• THAT COULD CAUSE THE STAND TO TIP OVER.
WHEN TRANSPORTING STAND, MAKE SURE IT IS PROPERLY SECURED TO PREVENT MOVEMENT AND
• POSSIBLE DAMAGE.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
If stand is loaned to someone, also loan them these instructions.
3
PROPOSITION 65 WARNING:
Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples are:
– Lead from lead-based paints – Crystalline silica from bricks and cement and other masonry products – Asbestos dust – Arsenic and chromium from chemically-treated lumber
• Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water
If you have any questions or concerns relative to the use of your tool or the contents of this manual, stop using the tool and call DELTA® Power Equipment Corporation Customer Care at 1-800-223-7278.
UNPACKING
1. Remove all contents from the shipping carton.
2. Set aside the packing material; place the stand on the ground and lay out all loose parts and hardware.
3. Using the illustration below, locate and identify all parts and hardware to make sure they are all accounted for before discarding packing material or beginning to assemble.
NOTE: If any part is missing or damaged, DO NOT attempt to assemble the product and call DELTA® Power Equipment Corporation Customer Care at 1-800-223-7278.
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UNPACKING
PACKAGE CONTENTS DESCRIPTION (QTY)
1. Miter saw stand (1)
2. Handle (1)
3. Mounting bracket (2)
4. Workpiece support w/stop plate (2)
5. Vertical stabilizer (1)
6. Wheel (2)
7. Rubber Feet (2 Small and 2 Large)
8. Knob – Large (2)
HARDWARE DESCRIPTION (QTY)
1
3
2
4
• M6 Hex Locknut (2)
• M8 Locknut (2)
• M10 Locknut (2)
• M12 Hex Locknut (2)
• M6 x 50mm Slot Pan-Head Screw (2)
• M8 x 20mm Self-Tapping Screw (2)
• M10 X 55mm Hex Screw (2)
• M12 x 110mm Hex Head Screw (2)
• M8 (ID) x 25mm (OD) X 3mm (thick) Flat Washer (2)
• M12 (ID) x 20mm (OD) x 2mm (thick) Flat Washer (2)
• M13 (ID) x 28mm (OD) x
2.8mm (thick) Flat Washer (2)
• Wheel shaft M8*93L Hex shoulder screw (2)
• M8 x 55mm hex bolt (4)
• M8 washer (4)
• M8 hex nut (4)
NOTE: All hardware uses right-handed threads.
5
6
7 8
5
ASSEMBLY
Tools Required for Assembly (not included): Phillips screwdriver, socket set, and an adjustable wrench.
C
PIVOT BOLT
1. Lay the stand on its side.
2. Pull the rear folding support (A) toward the handle tube openings (B) in order to align the holes in the rear folding support and front folding support.
3. Insert an M12 x 110mm hex bolt (C) through the front folding leg. Place an M12 washer (D) between the front and rear supports and feed the bolt through the washer and rear support.
4. Secure with an M12 hex nut. The nut should be snug but not over-tight.
5. Place the stand upright. The holes in the supports on the opposite side should be nearly aligned. Repeat Steps 3 and 4 to secure other side.
D
Align holes
A
B
VERTICAL STABILIZER AND RUBBER FEET
1. Place the stand on its side.
2. Insert the vertical stabilizer (A) into the ends of the rear folding supports (B) with the end of the stabilizer angling up. Align the holes in the stabilizer and supports.
3. Attach the larger rubber feet (C) to the bottom of the vertical stabilizer by feeding an M10 x 55mm hex bolt through the bottom of the feet. Secure with an M10 hex nut, remembering to rotate it clockwise to tighten.
4. Attach the smaller rubber pads (D) to the end of the vertical stabilizer using two M6 x 50mm pan head bolts and M6 locknuts.
A
D
C
B
6
ASSEMBLY
FRONT HANDLE AND WHEELS
1. Attach handle (A) by inserting the tubes into the top of the front folding supports. The handle should be angled down.
2. Align holes and secure using two M8 x 20mm self-tapping screws (B) and Phillips head screwdriver.
3. Place a M13 (ID) x 28mm (OD) washer on each of the fixed axles (C).
4. Slide the wheels (D) onto the axle with the wheel collar facing in. Place a M8.2 (ID) x 25mm (OD) washer onto the end of each axle.
5. Secure with an M8 lock nut. Rotate the nut clockwise to tighten. Do not over-tighten.
B
B
A
C
D
MOUNTING BRACKETS AND WORKPIECE SUPPORTS
1. Place the mounting brackets (A) onto the front and rear rails by engaging the front end of the bracket on the rail first, then lowering the rear end over the rail.
2. Insert the workpiece supports (B) as shown with the clamping knobs facing out.
B
A
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ASSEMBLY
ATTACHING THE MITER SAW TO THE STAND
NOTE: This stand comes with four M8 x 55mm bolts with M8 washers and hex nuts. If your saw requires a different number or size of mounting bolt, use hardware that will properly secure your saw. Make sure bolt ends do not extend above the saw table.
NOTE: The DELTA 36-267 miter saw stand is designed to work with virtually all miter saws. In the event that the mounting holes on the saw do not line up with the slots in the mounting brackets, skip to the next section, “Using a Mounting Platform”
1. Ensure the saw is disconnected from the power source and the blade and arm are locked in the down position.
2. With both mounting brackets attached to the rails, lock one of the mounting brackets in position by turning the lock knob (A) clockwise.
3. Place the saw on top of the mounting brackets so that the mounting holes in the saw (B) align with the
slots in the stationary bracket.
NOTE: The exact location of the mounting holes may vary from saw to saw. Figure 6 is given as an example.
4. Feed an M8 x 55mm hex bolt (C) fitted with an M8 washer (D) up through the slots in the bracket and through the mounting holes in the saw. Secure with an M8 hex nut (E).
5. Adjust the other bracket under the saw so that the brackets slots align with the saw’s mounting holes. Lock bracket in place by turning lock knob clockwise.
6. Repeat Step 4 to secure saw to second mounting bracket.
E
B
D
C
USING A MOUNTING PLATFORM
Should the existing mounting holes in your saw not fit the slots in the mounting brackets, it will be necessary to mount a wooden platform to the brackets then mount the saw to the platform.
The platform can be made from any rectangular or square piece of wood scrap that is at least ½-inch thick and large enough to extend beyond the saw’s base by at least an inch.
1. Unlock and remove mounting brackets from the rails. Place them upside down on the top of board so that they are centered top to bottom and aligned with the edge of the board.
2. Use a pencil to mark the midpoint in the top and bottom slots on each bracket.
A
3. Remove the brackets and drill a ¼-inch hole at each mark.
4. Place the saw on the platform so that it is centered on the board. Mark the mounting holes with a pencil.
5. Remove the saw and use a 5/16 - inch drill bit to drill the holes in the platform.
6. Mount the saw to the board using bolts, washers and nuts (not provided).
7. Follow Steps 4-6 in above section (Attaching the Miter Saw to the Stand) to secure the platform to the brackets.
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ADJUSTMENTS
WORKPIECE SUPPORTS AND STOP PLATES
The workpiece supports hold the workpiece level with the stop plates, preventing it from moving side to side. To raise or lower the
1.
Loosen the support lock knob (A).
2.
Position the supports so they are level and at the desired height and re-tighten the lock knob.
To position the stop plate on the workpiece supports:
1.
Loosen the stop plate lock knob (B).
2.
Position the stop plate at the desired height and re-tighten the lock knob.
RAIL EXTENSIONS
The DELTA 36-267 Miter Saw Stand features left and right rail extensions to accomodate longer work pieces. To extend the right or left extensions:
1.
Depress the rail lock (A) and pull the rail out to the desired length.
2.
Release the lock.
B
A
A
COLLAPSING THE STAND FOR TRANSPORT
The stand folds down for easy transport and can be collapsed and moved with the saw mounted. To fold the stand for transport:
1.
Ensure the saw is unplugged and cord wrapped and the mounting brackets are secured on the rails and locked down.
2.
Grasping the handle (A) from underneath, depress the foo pedal lock (B) and slowly lift up on the handle.
3.
Continue to raise the handle, guiding the stand forward and up, until the support legs click into place.
4.
You can now lower the folded stand to a comfortable position for transport.
5.
To redeploy the stand and saw, grasp the handle, depress the foot pedal and slowly guide the handle end of the stand down and back until you hear the support legs click into place. Make sure the lock has clicked into place before using it for any cutting operation.
MOUNTING BRACKET CLAMPING PRESSURE
t
A
B
Adjust mounting bracket pressure as shown.
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PARTS, SERVICE OR WARRANTY ASSISTANCE
All DELTA® machines and accessories are manufactured to high quality standards and are serviced by a network of Authorized Service Centers. To obtain additional information regarding your DELTA® quality product or to obtain parts, service, warranty assistance, or the location of the nearest service center, please call 1-800-223-7278.
Two Year Limited New Accessories Warranty
DELTA will repair or replace, at its expense and at its option, any machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a DELTA factory service center or authorized service station with proof of purchase of the product within two years and provides DELTA with reasonable opportunity to verify the alleged defect by inspection. For all refurbished DELTA product, the warranty period is 180 days. DELTA may require that electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement. DELTA will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone other than an authorized DELTA service facility or representative. Under no circumstances will DELTA be liable for incidental or consequential damages resulting from defective products. This warranty is DELTA ’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by DELTA. For further detail of warranty coverage and warranty repair information, visit www.DeltaMachinery.com or call 1-800-223-7278. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.
REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our website at www.DeltaMachinery.com/service. You can also order parts from your nearest Authorized Warranty Service Center or by calling Technical Service Manager at 1-800-223­7278 to receive personalized support from one of our highly-trained representatives.
FREE WARNING LABEL REPLACEMENT
If your warning labels become illegible or are missing, call
1-800-223-7278
for a free replacement.
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For information about DELTA® Power Equipment Corporation, its factory-owned branches, or to locate an Authorized Warranty Service Center, visit our website at www.DeltaMachinery.com/service or call Customer Care at 1-800-223-7278. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by others. By calling this number you can also find answers to most frequently asked questions 24 hours/day.
You can also write to us for information at DELTA® Power Equipment Corporation, 99 Roush St., Anderson, SC 29625-3113 - Attention: Technical Service Manager.
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