Datasheet TEA2261, TEA2260 Datasheet (SGS Thomson Microelectronics)

Page 1
SWITCH MODE POWER SUPPLY CONTROLLER
.
POSITIVE AND NEGATIVE CURRENT UP TO
1.2A and – 2A
.
LOW START-UP CURR ENT
DIRECT DRIVE OF THE POWER TRANSIS­TOR
.
TWO LEVELS TRANSISTOR CURRENT LIMI­T ATION
.
DOUBLE PULSE SUPPRE SS ION
.
SOFT-STARTING
.
UNDER AND OVER VOLTAGE LOCK-OUT
.
AUTOMATIC STAND-BY MODE RECOGNI­TION
.
LARGE POWER RANGE CAPABILITY IN STAND-BY (B urs t mode)
.
INTERNAL PWM SIGNAL GENERATOR
TEA2260 TEA2261
DESCRIPTION
The TEA2260/61 is a monolithic integrated circuit for the use in primary part of an off-line switching mode power supply.
All functions required for SMPS control under nor­mal operating, transient or abnormal conditions are provided.
The capability of working according to the "master­slave" concept, or according to the "primary regu­lation" mode makes the TEA2260/61 very flexible and easy to use. This is particularly true for TV receivers where the IC provides an attractive and low cost solution (no need of stand-by auxiliary power supply). See application note AN376/0490 for detailed information.
PIN CONNECTIONS
I
MAX
GND GND
C2
IS IN
E S
TRANSFORMER DEMAGNETIZATION SENSING INPUT
SECONDARY PULSES INPUT
POWER TRANSISTOR CURRENT LIMITATION INPUT
GROUND GROUND
ERROR AMPLIFIER INPUT (INVERTING)
ERROR AMPLIFIER OUTPUT
OVERLOAD INTEGRATION CAPACITOR
BATWING DIP 16
(Plastic Package)
ORDER CODES : TEA2260 - TEA2261
1 2 3 4 5 6 7 8
V
16 15 14 13 12 11 10
9
POWER SUPPLY
CC
V+
POSITIVE OUTPUT STAGE SUPPLY
OUT
POWER OUTPUT
GND
GROUND
GND
GROUND
R0
OSCILLATOT RESISTOR
C0
OSCILLATOR CAPACITOR
C1
SOFT-START CAPACITOR
2261-01.EPS
June 1992
1/9
Page 2
TEA2260 - TEA2261
SIMPLIFIED APPLICATION DIAGRAMS Figure 1 : Master-slave Concept
R
MAINS INPUT
P
C
V
CC
2
TEA2260/61
SLAVE
P : Output voltage adjustement in normal mode
1
P : Output voltage adjustement in stand-by
2
Figure 2 : Secondary Regulation (with optocoupler)
P
1
TEA5170 MASTER
PWM
Synchronization
AUDIO
OUTPUT
STAGE
SCANNING
DEVICE
VOLTAGE
REGULATOR
Power primary ground Secondary ground (isolated from mains)
Muting Control
Remote
Stand-by
Remote
Stand-by
µ P
V
CC
INFRA-RED RECEIVER
2261-02.EPS
MAINS INPUT
P : Output voltage adjustement
2/9
R
C
V
CC
TEA2260/61
AUDIO
OUTPUT
STAGE
P
SCANNING
DEVICE
VOLTAGE
REGULATOR
Power primary ground Secondary ground (isolated from mains)
Muting Control
Remote
Stand-by
µ P
V
CC
INFRA-RED RECEIVER
2261-03.EPS
Page 3
BLOCK DIAG RAM
TEA2260 - TEA2261
SV
7 16 15
ERROR AMPLIFLIER
6
E
T (60%)
ON(Max.)
SOFT-START
-
+
V
REF
2.49V
- 1
-
+
MODULATORS
+
-
CC
100
MODULATOR
LOGIC
AUTOMATIC
BURST
GENERATION
DEMAGNETIZATION
OSCILLATOR
SENSING
R
ABSOLUTE MAXIMUM RATINGS
INTERNAL
BIAS
V (2.49V)
REF
PRIMARY
PULSES
LOGIC
-
0.15V
V MONITORING
CC
7.4V 10.3V
REGULATION
PULSES
IS
+
SECONDARY
PULSE
IN
IS
CC
OVERVOLTAGE
PROTECTION
PROCESSOR
REPETITIVE OVERLOAD
PROTECTION
45µ A
10µ A
15.7V
-
LOGIC
+
-
2.55V
C
2
+
POSITIVE
OUTPUT
STAGE
V
CC
NEGATIVE
OUTPUT
STAGE
CURRENT
LIMITATION
-
0.6V
+
+
-
0.9V
I
MAX
V +
GND
+ 1.2A (Max.)
- 2A
(Max.)
14
OUT
131254381211 109
2261-04.EPS
Symbol Parameter Value Unit
V
CC
Power Supply V16-V4, 5, 12, 13 20 V
V+ Output Stage Power Supply V15-V4, 5, 12, 13 20 V
+ Positive Output Current (source current) 1.5 A
I
OUT
- Negative Output Current (sink current) 2.5 A
I
OUT
T
T
stg
Operating Junction Temperature 150
j
Storage Temperature Range -40, +150
THERMAL D ATA
R
th (j-c)
R
th (j-a)
* Soldered on a 35µm, 40cm2 board copper area.
Junction-case Thermal Resistance 11 Junction-ambient Thermal Resistance 45
MAXIMUM POWER DISSIPATION
P (W)
tot
4
3
o
2
1
45 C/W
o
T ( C)
AMB
o
C/W
o
C/W
o
C
o
C
2261-01.TBL
2261-02.TBL
50 100 1500
2261-05.EPS
3/9
Page 4
TEA2260 - TEA2261
RECOMMENDE D OPE R ATING CON DITIONS
Symbol Parameter Min. Typ. Max. Unit
V
CC
I
OUT
I
OUT
I
OUT
I
OUT
F
oper
V
IN
R
OSC
C
OSC
C1 Soft-starting Capacitor Range 0.047 1 µF C2 Overload Integration Capacitor 0.047 1 µF
C2/C1 Ratio C2/C1 (C2 must be C1) 1
T
amb
Power Supply V
stop 12 V
CC
max V
CC
+ Positive Output Current (source current) 1.2 A
- Negative Output Current (sink current) 2.0 A
+ Average Positive Output Current 0.6 A
- Average Negative Output Current 0.6 A Operating Frequency 10 100 kHz Input Pulses Amplitude (Pin 2) 1.5 2.5 4.5 V Oscillator Resistor Range 20 150 k Oscillator Capacitor Range 0.47 4.7 nF
Operating Ambient Temperature -20 70
o
C
2261-03.TBL
ELECTRICAL CHARACTERISTICS (T
= 25oC, VCC =12V, unless otherwise specified)
amb
Symbol Parameter Min. Typ. Max. Unit
POWER SUPPLY
V
CC(start)
V
CC(stop)
Hyst V
I
CC(start)
I
CC
V
CC(max)
I
CC(over)
Starting Voltage (VCC increasing) 9.3 10.3 11.3 V Stopping Voltage (VCC decreasing) 6.4 7.4 8.4 V
CC
Hysteresis (V
CC(start)
- V
) 2.4 2.9 V
CC(Stop)
Starting Current (VCC = 9V) 0.7 1.4 mA Supply Current (VCC = 12V) 7.5 15 mA Overvoltage Threshold on V
CC
15 15.7 V
Supply Current after Overvoltage Detection (VCC = 17V) 26 35 42 mA
OSCILLATOR / PWM SECTION
Delta F
F
max Maximum Duty Cycle in Primary Regulation Mode 50 60 70 %
t
ON
Accuracy (R
= 68k, C
OSC
= 1nF) 10 %
OSC
ERROR AMPLIFIER SECTION
A
VO
F
ug
I
SC
I
BE
V
REF
Open Loop Gain 75 dB Unity Gain Frequency 550 kHz Short Circuit Output Current (Pin 7 connected to ground) 2 mA E Input Bias Current (Pin 6) 0.08 µA Internal Voltage Reference (connected to error amplifier input and
2.34 2.49 2.64 V
not directly accessible)
INPUT SECTION
V
IN
V
IS
I
BIN
I
BIS
IN Input Threshold (Pin 2) 0.6 0.85 1.2 V IS Input Threshold (Pin 1) 0.15 V IN Input Bias Current 0.3 µA IS Input Bias Current 0.4 µA
CURRENT LIMITATION SECTION
V
IM1
V
IM2
V
V
C2
I
DC2
I
CC2
I
BI(max)
First Current Limitation Threshold 558 600 642 mV Second Current Limitation Threshold 837 900 963 mV Thresholds Difference V
IM
IM2
- V
IM1
300 mV Lock-out Threshold on Pin C2 2.25 2.55 2.85 V Capacitor C2 Discharge Current 10 µA Capacitor C2 Charge Current 45 µA Maximum Input Bias Current (Pin 3) 0.2 µA
2261-04.TBL
4/9
Page 5
TEA2260 - TEA2261
GENERAL DES CRI PTI O N
The TEA2260/61 is an off-line swit ch mode power supply controller . The synchronization function and the specific operation in stand-by mode make it well adapted to video applications such as TV sets, VCRs, monitors, etc...
The TEA2260/61 can be used in two types of architectur es :
- Master/slave architecture. In this case, the TEA2260/61 drives the power transistor accord­ing to the pulse width modulated signals gener­ated by the secondary located master circuit. A pulse transformer provides the feedback (see Figure 1).
- Conventional architecture with linear feedback signal (feedback sources : optocoupler or trans­former winding) (see Figure 2).
Using the TEA2260/61, the stand-by auxiliary power supply , often realized with a s mall but costly 50Hz transformer, is no longer necessary. The burst mode operation of the TEA2260/61 makes possible the control of very low output power ( down to less than 1W) with the main power transformer . When used in a master/slave architecture, the TEA2260/61 and also the power transist or turn-of f can be easily synchronized with the line trans­former. The switching noise cannot disturb the picture in this case.
As an S.M.P .S. contro ller , the TEA2260/61 features the following functions :
- Power supply start-up (with soft -s tart )
- PWM generator
- Direct power transist or drive (+1.2A , -2. 0A)
- Safety functions : pulse by pulse current limita­tion, output power limitat ion, over and under volt­age lock-out.
S.M.P.S. OPERATING DESCRIPTION Starting Mode - Stand By Mode
Power for circuit supply is taken from the mains through a high value resistor before starting. As long as V
of the TEA2260/61 is below VCC start,
CC
the quiescent current is very low (typically 0.7mA) and the electrolytic c apacitor across V charged. When V
reaches VCC start (typically
CC
is linearly
CC
10.3V), the circuit starts, generating output pulses
with a soft-starting. Then the SMPS goes into the stand-by mode and the output voltage is a percen­tage of the nominal output voltage (eg. 80%). For this the TEA2260/61 contains all the functions required for primary mode regulation : a fixed fre­quency oscillator, a voltage reference, an error amplifier and a pulse width modulator (PWM). For transmission of low power with a good effi­ciency in stand-by, an automatic burst generation
system is used, in order to avoid audible noise.
Normal Mode (secon dary regu lat ion)
The normal operating of the TV set is obtained by sending to the TEA2260/61 regulation pulses gen­erated by a regulator located in the secondary side of the power supply. This architectur e uses the "Mas ter-slave Conc ept", advantages of which are now well-known espe­cially the very high efficiency in stand-by mode, and the accurate regulation in normal mode. Stand-by mode or normal mode are obtained by supplying or not the secondary regulator . This c a n be ordonnered for exemple by a mic roprocessor in relation with the remote control unit. Regulation pulses are applied to the TEA2260/61 through a small pulse-transformer to the IN input (Pin 2). This input is sensitive to positive square pulses. The typical threshold of this input is 0.85V. The frequency of pulses coming from the secon­dary regulator can be lower or higher than the frequency of the starting oscillator . The TEA2260/61 has no soft-star ting system when it receives pulses from the secondary. The soft­starting has to be located in the secondary regula­tor. Due to the principle of the primary regulation, pulses generated by the starting system automat­ically disappear when the voltage delivered by the SMPS increases.
Stand-by Mo de - Normal Mo d e T ran si tio n
During the transition there are simultaneously pulses coming from the primary and secondary regulators. These signals are not synchronized and some c are has to be taken to ensure the safety of the switching power transistor.
A very sure and simple w ay consist in check ing the transformer demagnetization stat e.
- A primary pulse is taken in account only if the transformer is demagnetized after a conduction of the power transistor required by the secondary regulator.
- A secondary pulse is taken in account only if the transformer is demagnetized after a conduction of the power transistor required by the primary regulator.
With this arrangement the switching safet y area of the power transistor is respected and there is no risk of transformer magnetization. The magnetization state of the transformer is checked by sensing the voltage across a winding of the transformer (generally the same which sup­plies the TEA2261). This is made by connecting a resistor between this winding and the demagneti­zation sensing input of the circuit (Pin 1).
5/9
Page 6
TEA2260 - TEA2261
SECURITY F UNCT IONS OF THE TE A2260 (see flow-chart below)
- Undervoltage detection. This protection works in association with the starting device "V
CC
switch" (see paragraph Starting-mode - standby mode). If V
is lower than VCCstop (typically
CC
7.4V) output pulses are inhibited, in order t o avoid wrong operation of the power supply or bad power transistor drive.
- Overvoltage det ection. If V
exceeds VCCmax
CC
(typically 15.7V) output pulses are inhibited. Re­starting of the power supply is obtained by reduc­ing V
below VCCstop.
CC
- Curren t limitatio n of the power transisto r . The current is measured by a s hunt resist or . A double threshold system is used :
- When the first threshold (V
) is reached, the
IM1
conduction of the power transistor is stopped until the end of the period : a new conduction signal is needed to obtain conduction again.
- Furthermore as long as the first threshold is
reached (it means during several periods), an external capacitor C voltage across the capacitor r eaches V
is charged. When the
2
(typi-
C2
cally 2.55V) the output is inhibited. This is called the "repetitive overload protection". If the over­load diseappears before V discharged, so transient overloads are toler­ated.
- Second current limitation threshold (V When this threshold is reached the output of the circuit is immediatly inhibited. This protection is helpfull in case of hard overload for example to avoid the magnetizati on of the transformer.
- Restart of the power supply. After stopping due to V
, V
C2
start of the power supply can be obtained by the normal operating of the "V to an integrted counter, if normal restart cannot be obtained after three trials, the circuit is defini­tively stopped. In this case it is necessary to reduce V circuit. From a practical point of view, it means that the power supply has to be temporarily dis­connected from any power source to get the restart.
is reached, C2 is
C2
, VCCMax or VCCstop triggering, re-
IM2
switch" but thanks
CC
below approximately 5V to reset the
CC
IM2
).
SECURITY FLOW -CHAR T (TEA2260)
S.M.P.S.
threshold reached
V max reached
Normal operating
C discharged
2
starting
First
VIM1
CC
Y
N
N
Y
Y
Second
threshold reached
VIM2
N
Pulse by pulse current
limiting C charged
2
V < 2.6V
C2
N
S.M.P.S. stopping
V stop reached
CC
N = N + 1
Restart
number = 3
Y
N
6/9
Reset C
discharged
Y
Y
2
N
Definitive
stopping
2261-06.EPS
Page 7
SECURITY F UNCT IONS OF THE TE A2261 (see flow-chart below)
- Undervoltage detection. This protection works in association with the starting device "V
CC
switch" (see paragraph Starting-mode - standby mode). If V
is lower than VCCstop (typically
CC
7.4V) output pulses are inhibited, in order t o avoid wrong operation of the power supply or bad power transistor drive.
- Overvoltage det ection. If V
exceeds VCCmax
CC
(typically 15.7V) output pulses are inhibited and the external capacitor C V
is higher than VCC stop. Restarting of the
CC
power supply is obtained by reducing V V
stop except if the voltage across C2 reaches
CC
V
(typically 2.55V) (refer to "Restart of the
C2
is charged as long as
2
below
CC
power supply" paragraph).In this last case, the circuit is definitively stopped.
- Curren t limitation of the power transisto r . The current is measured by a s hunt resist or . A double threshold system is used :
- When the first threshold (V
) is reached, the
IM1
conduction of the power transistor is stopped until the end of the period : a new conduction signal is needed to obtain conduction again.
- Furthermore as long as the first threshold is
reached (it means during several periods), an
external capacitor C voltage across the capac itor reaches V cally 2.55V) the output is inhibited. This is called the "repetitive overload protection". If the over­load diseappears before V discharged, so transient overloads are toler­ated.
- Second current limitation threshold (V When this threshold is reached the output of the circuit is immediatly inhibited. This protection is helpfull in case of hard overload for example to avoid the magnetizati on of the transformer.
- Restart of the power supply. After stopping due to V
, VCCMax or VCCstop triggering, restart of
IM2
the power supply can be obtained by the normal operating of the "V quency from V due to V
C2
finitively stopped. In this case it is necessary to reduce V circuit. From a practical point of view, it means that the power supply has to be temporarily dis­connected from any power source to get the restart.
TEA2260 - TEA2261
is charged. When the
2
(typi-
C2
is reached, C2 is
C2
switch" VCC switch se-
CC
stop to VCCstart . After stopping
CC
threshold reaching, the circuit is de-
below approximately 5V to reset the
CC
IM2
).
SECURITY FLOW -CHAR T (TEA2261)
S.M.P.S.
starting
First
threshold reached
VIM1
N
V max
CC
reached
N
Normal operating
C discharged
2
Y
Second
threshold reached
VIM2
Y
Y
C charged
2
S.M.P.S. stopped
V < 2.6V
C2
N
Definitive
stopping
N
Pulse by pulse current
limiting C charged
2
V < 2.6V
C2
Y
N
Y
Reset C
discharged
Y
2
N
2261-07.EPS
7/9
Page 8
TEA2260 - TEA2261
TYPICAL APPLICATION (Master/slavearchit ect ure)
170 VAC 270 VAC
1k
P
3.3 nF
22k
7 6 4 5 12 13 16 15
2
1nF
1k
TEA2260/61
11
2
10
1nF
330
nF
82k
Small signal secondary ground Power primary ground Secondary ground (isolated from mains)
4.7k
9
4 x 1N4007 BY218-600
2.2µ H
18
22k 3W
39
2.2 /0.5W
330µ F
25V
22k
BZX85-3V0
1N4148
BA157
47µ F
SGSF
100pF
2.2µ F 16V
8
3
330
nF
0.135 /1W
1nF
330
150µ F
385V
14 1
10 1W
P : 140W
OUT
f : 32kHz
313
PLR811
62019
220 16W
14
BY218-100
22
BY218-100
21
270
9
717
344
BY299
2.7nF
100
1kV
1k
10µ F
16V
TV - SET SMPS (with TEA5170) Input voltage range 170VA C – 270V A C
Input DC voltage range 210VDC – 370VDC Output power in normal mode 25W < P Output power in stand by mode 2W < P
< 140W
O
< 45W
O
Operating frequency 32 kHz Efficiency at full load > 80% Efficiency in stand by mode > 50% Short circuit protected Open load protected Long duration overload protected Complete shutdown after repetit ive default detec tion
470µ F
25V
1000µ F
25V
1000µ F
25V
12V
100µ F
0.5A
250V
BC547C
25V
1A
1.2nF
2465
TEA5170
560
pF
2%
100k 1%
2.2k
10k
75
k
1N4148
135V
0.8A
P
1
47k
120k
7.5V
6.8k
150pF
1A
Stand-by
control
Sync.
input
2261-08.EPS
1873
47nF
Load regulation (VDC = 310V) Output 135V (± 0.18%) (I
Output 25V (± 2%) (I
: 0.01A to 0.8A ; I25 = 1A)
135
: 0.8A ; I25 : 0.5A ––> 1A)
135
Line regulation Output 135V (± 0.13%) (210V < V
Output 25V (± 0.17%) (I
8/9
: 0.8A ; I25 : 1A)
135
< 370V)
DC
Page 9
PACKAGE MECHANICAL DATA
16 PINS - PLASTIC DIP
TEA2260 - TEA2261
a1
Z
b
B
e
e3
I
L
b1
E
D
16
9
F
18
Dimensions
Min. Typ. Max. Min. Typ. Max.
a1 0.51 0.020
B 0.77 1.65 0.030 0.065 b 0.5 0.020
b1 0.25 0.010
D 20 0.787 E 8.5 0.335 e 2.54 0.100
e3 17.78 0.700
F 7.1 0.280
i 5.1 0.201 L 3.3 0.130 Z 1.27 0.050
Millimeters Inches
PM-DIP16.EPS
DIP16.TBL
Information furnished is believed to be accurate and reliable. However, SGS-THOMSON Microelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No licence is granted by implication or otherwi se under any patent or patent rights of SGS-THOMSON Microelectronics. Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously suppli ed. SGS-THOMSON Microele ctronics products are not authorized for use as critical components in life support devices or systems without express written approval of SGS-THOMSON Microelectronics.
© 1994 SGS-THOMSON Microelectronics - All Rights Reserved
2
Purchase of I
2
C Patent. Rights to use these components in a I2C system, is granted provided that the system conforms to
I
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The Netherlands - Singapore - Spain - Sweden - Switzerland - Taiwan - Thailand - United Kingdom - U.S.A.
C Components of SGS-THOMSON Microelectronics, conveys a license under the Philips
2
C Standard Specifications as defined by Philips.
the I
SGS-THOMSON Microelectronics G ROUP OF COMPANIES
9/9
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