Datasheet TDA1560Q Datasheet (Philips)

Page 1
INTEGRATED CIRCUITS
DATA SH EET
TDA1560Q
40 W car radio high power amplifier
Product specification Supersedes data of 1995 Jul 07 File under Integrated Circuits, IC01
1996 May 14
Page 2
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

FEATURES

Very high output power
Low power dissipation when used for music signals
Switches to low output power in the event of excessive
heatsink temperatures
Requires few external components

GENERAL DESCRIPTION

The TDA1560Q is an integrated Bridge-Tied Load (BTL) class-H high power amplifier. In a load of 8 , the output power is 40 W typical at a THD of 10%.
The encapsulation is a 17-lead DIL-bent-SIL plastic power package. The device is primarily developed for car radio applications.
Fixed gain
Low cross-over distortion
No switch-on/switch-off plops
Mode select switch
Low offset voltage at the output
Load dump protection
Short-circuit safe to ground, V
and across load
P
Protected against electrostatic discharge
Thermally protected
Diagnostic facility
Flexible leads.

QUICK REFERENCE DATA

SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
V
P
supply voltage operating 8.0 14.4 18 V
non-operating −−30 V load dump protected −−45 V
I
ORM
I
q(tot)
I
sb
G
v
P
o
SVRR supply voltage ripple rejection f
repetitive peak output current −−4A total quiescent current 100 160 mA standby current 550µA voltage gain 29 30 31 dB output power RL=8Ω; THD = 10% 40 W
R
=8Ω; THD = 0.5% 30 W
L
= 100 Hz to 10 kHz;
i
48 55 dB
RS=0
V
no
Z
input impedance 180 300 k
i
∆V
DC output offset voltage −−150 mV
O
noise output voltage 100 300 µV

ORDERING INFORMATION

PACKAGE
TYPE NUMBER
NAME DESCRIPTION VERSION
TDA1560Q DBS17P plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm) SOT243-1
Page 3
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

BLOCK DIAGRAM

handbook, full pagewidth
MODE
INP
INP
V
ref
GND
S1
C1
C1
n
13 10
10 k
17
TEMPERATURE
SENSOR
disable
SUPPLY
C1
p
V
P
9
TDA1560Q
V
P
1
p
150 k
150 k
2
n
4
16
3
C
DEC
INPUT AND FEEDBACK
CIRCUIT
15 k
voltage
reference
15
disable
C2
POWER
STAGE
POWER
STAGE
V
P
SUPPLY
58
n
C2
C2
LOAD DUMP
TEMPERATURE
AND CURRENT
PROTECTION
12 6
p
GND GND
14
7
11
V
DIAG
OUT1
OUT2
MCD334 - 1
n
p
Fig.1 Block diagram.
Page 4
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

PINNING

SYMBOL PIN DESCRIPTION
INP INP
p n
1 positive input
2 negative input GND 3 ground V C2
ref
n
4 reference voltage
5 capacitor C2 negative terminal GND 6 ground OUT1 C2
p
V
P
C1
p
OUT2
n
p
7 output 1 (negative)
8 capacitor C2 positive terminal
9 supply voltage
10 capacitor C1 positive terminal
11 output 2 (positive) GND 12 ground C1 V C
n
DIAG
DEC
13 capacitor C1 negative terminal
14 diagnostic voltage output
15 decoupling MODE 16 mode select switch input S1 17 class-B/class-H input switch
handbook, halfpage
INP INP
GND
V
C2
GND
OUT1
C2
C1
OUT2
GND
C1
V
DIAG
C
DEC
MODE
1
p
2
n
3 4
ref
5
n
6 7
n
8
p
9
V
S1
TDA1560Q
P
10
p
11
p
12 13
n
14 15 16 17
MCD329 - 1
Fig.2 Pin configuration.
Page 5
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

FUNCTIONAL DESCRIPTION

The TDA1560Q contains a mono class-H BTL output power amplifier. At low output power, up to 10 W, the device operates as a normal BTL amplifier. When a larger output voltage swing is required, the internal supply voltage is lifted to approximately twice the external supply voltage. This extra supply voltage is obtained from the charge in the external electrolytic capacitors. Due to this momentarily higher supply voltage, the maximum output power is 40 W typical at a THD of 10%.
In normal use, when the output is driven with music-type signals, the high output power is only required for a small percentage of the time. Assuming a music signal has a normal (Gaussian) amplitude distribution, the reduction in dissipation is approximately 50% when compared to a class-B output amplifier with the same output power. The heatsink should be designed for use with music signals.
If the device is continuous sine wave driven, instead of driven with music signals and at a high output power (class-H operation), the case temperature can rise above 120 °C with such a practical heatsink. In this event, the thermal protection disables the high power supply voltage and limits the output power to 10 W and the maximum dissipation to 5 W.
The gain of each amplifier is internally fixed at 30 dB. With the mode select input the device can be switched to the following modes:
Low standby current (<50 µA)
Mute condition, DC adjusted
On, operation in class-B, limited output power
On, operation in class-H, high output power.
The open voltage on the class-B/class-H pin is related to the global temperature of the crystal. By measuring this voltage, external actions can be taken to reduce an excessive temperature (e.g. by cutting off low frequencies or externally switching to class-B). For the relationship between the crystal temperature and the voltage on this pin, see Fig.3.
By forcing a high voltage level on the class-B/class-H pin, thereby simulating a high temperature, the device can be externally switched to class-B operation. Similarly, by forcing a low voltage level on the class-B/class-H pin, thereby simulating a low temperature, the device can be forced into class-H operation, even if the case temperature exceeds 120 °C.
The device is fully protected against short-circuiting of the outputs to ground or V
and across the load, high crystal
P
temperature and electrostatic discharge at all input and output pins. In the event of a continuing short-circuit to ground or VP, excessive dissipation is prevented because the output stages will be switched off. The output stages will be switched on again within 20 ms after the short-circuit has been removed.
A diagnostic facility is available at pin 14. In normal conditions the voltage at this pin will be the supply voltage (VP). In the event of the following conditions:
Junction temperature exceeds 150 °C
Short-circuit of one of the outputs to ground or to V
P
Load dump; VP>20V. The voltage level at pin 14 will be at a constant level of
approximately1⁄2VP during fault condition. At a short-circuit over the load, pin 14 will be at1⁄2VP for approximately 20 ms and VP for approximately 50 µs.
The device can be used as a normal BTL class-AB amplifier if the electrolytic capacitors C1 and C2 are omitted; see Fig.6. If the case temperature exceeds 120 °C, the device will switch back from class-H to class-B operation. The high power supply voltage is then disabled and the output power is limited to 10 W. By measuring the voltage on the class-B/class-H pin, the actual crystal temperature can be detected.
Page 6
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

LIMITING VALUES

In accordance with the Absolute Maximum Rating System (IEC 134).
SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT
V
P
I
OSM
I
ORM
V
P(sc)
E
cap
I
17
P
tot
T
stg
T
amb
supply voltage operating 18 V
non-operating 30 V
load dump protection; tr≥ 2.5 ms − 45 V non-repetitive peak output current 6A repetitive peak output current 4A AC and DC short-circuit safe voltage 18 V energy handling capability at outputs VP=0 200 mJ current at pin 17 V17<VP−1 5mA total power dissipation 60 W storage temperature 55 +150 °C operating ambient temperature 40 −°C

THERMAL CHARACTERISTICS

SYMBOL PARAMETER VALUE UNIT
R
th j-a
R
th j-case

Heatsink design

There are two parameters that determine the size of the heatsink. The first is the rating for the case temperature and the second is the ambient temperature at which the amplifier must still deliver its full power in the class-H mode.
thermal resistance from junction to ambient in free air 40 K/W thermal resistance from junction to case (measured in Fig.6) 3 K/W
XAMPLE 2
E With disabled class-H mode, an 8 load and driven with
a sine wave signal the maximum power dissipation is approximately 5 W. At a virtual junction temperature of 150 °C and T R
th case-h
= 1 K/W the thermal resistance of the heatsink
amb(max)
at 60 °C, R
th vj-case
= 3 K/W and
should be:
E
XAMPLE 1
With an 8 load and driven with a music signal, the maximum power dissipation is approximately 6.5 W. If the amplifier is to deliver its full power at ambient temperatures up to 50 °C the case temperature should not be higher
150 60
---------------------­5
In this example the size of the heatsink is determined by the virtual junction temperature.
3 1 14 K/W=
than120 °C for class-H operation. R
th case-h
120 50
----------------------
= 1 K/W, thus the external heatsink should be:
6.5
1.0 10 K/W=
In this example and with an 8 load, the size of the heatsink is determined by the rating for the maximum full power ambient temperature. If the case temperature of the device exceeds 120 °C then the device switches back to class-B, see “Example 2”.
Page 7
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

DC CHARACTERISTICS

V
= 14.4 V; RL=8Ω; T
P
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT Supply
V
P
I
q(tot)
V
O
∆V V
14
O
supply voltage note 1 8.0 14.4 18.0 V total quiescent current 100 160 mA DC output voltage note 2 6.5 V
DC output offset voltage −−150 mV
diagnostic output voltage note 3 6 8V Mode select switch (see Fig.4) V
16
I
SW max
I
sb
∆V
V
O
O
switch input voltage level standby condition 0 1.2 V
maximum switch current −−20 µA
DC supply current standby condition 550µA
DC output offset voltage mute condition −−150 mV
output signal voltage in mute condition V
=25°C and using 4 K/W heatsink; measured in Fig.6; unless otherwise specified.
amb
mute condition 2.6 3.5 V class-B operation 4.5 7.0 V class-H operation 8.5 V
mute-on step; note 4 −−150 mV
i(max)
=1V;
−−2mV
fi=20Hzto15kHz
V
P
Class-B/class-H operation (see Fig.3 and note 5) V
17
switch input voltage level class-B operation 2.5 VP− 1V
class-H operation 0 1.0 V
I
SW
T
case
switch current note 6 −−2mA
case temperature for switching to class-B 120 −°C
Notes
1. The circuit is DC adjusted at V
= 8 to 18 V and AC operating at VP= 8.5 to 18 V.
P
2. The DC output voltage, or the common mode voltage on the loudspeaker terminals with respect to ground, is 6.3 V at output power up to 8.5 W. At higher output power, the common mode voltage will be higher.
3. The voltage at pin 14 is approximately1⁄2VP in the event of a short-circuit, load dump or temperature protection. Any circuit connected to pin 14 should have an input resistance of >2 M and an input capacitance of <5 nF.
4. The DC output offset voltage step is the difference in output offset voltage in the mute condition and the on condition. The absolute value of this voltage step is given as +V
o mute
−∆V
< 150 mV.
oon
5. Figure 3 shows the relationship between the global crystal temperature and the open voltage at the class-B/class-H pin.
6. The maximum voltage on pin 17 is VP− 1 (VP≤ 18 V).
Page 8
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q
V
handbook, halfpage
3
V
17
(V)
2
MCD332 - 1
95% 50%
5%
handbook, halfpage
P
8.5 8
V
16
7
(V)
6
5
Class - H
Class - B
1
0
0
40 80 160
120
o
Tvj ( C)
Fig.3 Class-B/class-H pin voltage level.
4
3
2
1
0
Mute
Standby
MCD331 - 1
Fig.4 Switching levels of mode select switch.
Page 9
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

AC CHARACTERISTICS

VP= 14.4 V; RL=8Ω; fi= 1 kHz; T unless otherwise specified.
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
P
o
output power class-H operation
THD total harmonic distortion P
B power bandwidth THD = 0.5%; P
f
lr
f
hr
G
v
low frequency roll-off 3 dB; note 3 40 Hz high frequency roll-off 1dB 20 −−kHz voltage gain 29 30 31 dB
SVRR supply voltage ripple rejection note 4
CMRR common mode rejection ratio note 5 64 −−dB V
i(max)
V
no
Z
input impedance note 8 180 300 kΩ
I
maximum input voltage 1.2 V noise output voltage on; RS=0Ω; note 6 100 300 µV
=25°C and using 4 K/W heatsink; measured in Fig.6;
amb
THD = 0.5% 27 30 W THD = 10%;
36 39 W
continuously driven THD = 10%;
40 W
with burst signals; note 1
class-B operation
THD = 10% 7 10 W
=1W 0.05 %
o
=10W 0.1 %
P
o
= 1dB
o
40 to 15000 Hz
with respect to 30 W; note 2
on 48 55 dB mute 48 65 dB standby 80 −−dB
on; R
=10kΩ; note 6 150 −µV
S
mute; notes 6 and 7 100 −µV
Notes
1. With a continuous sine wave input signal the output power is approximately 1 W less than driven with a bursted signal; also depending on the equivalent series resistance of the electrolytic capacitors C1 and C2 (see Fig.6) and the resistance of the connections between pins 5, 8, 10 and 13 and C1, C2.
2. The power bandwidth is limited by the value of the electrolytic capacitors C1 and C2.
3. Frequency response is externally fixed by the input coupling capacitor.
4. Ripple rejection measured at the output, across R
, with a source impedance of 0 and a frequency between 100 Hz
L
and 10 kHz, and an amplitude of 2 V (p-p). The maximum supply voltage ripple is 2.5 V RMS.
5. The common mode rejection ratio is measured at the output, across RL, with a voltage source (500 mV RMS) between both short-circuited inputs and signal ground (see Fig.5). Frequencies are between 100 Hz and 10 kHz.
6. Noise output voltage measured in a bandwidth of 20 Hz to 20 kHz.
7. Noise output voltage independent of source impedance.
8. Input impedance without external resistor (Rex).
Page 10
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q
+V
handbook, full pagewidth
input ( )
V
P
9
1
output 1 ( )
7
P
input ( )
2
TDA1560Q
3
6,12
Fig.5 Common mode rejection ratio measurements.
Table 1 Values of capacitors C1, C2 and Ck and frequency roll off
fat−3dB
(Hz)
C1, C2
(µF)
10 4700 560 20 3300 270 30 2200 180 40 2200 150 50 1500 100 60 1500 82 70 1000 68
11
output 2 ( )
MCD330 - 1
R
L
ground
C
(nF)
k
1996 May 14 10
Page 11
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

APPLICATION INFORMATION

P
V
µ
2200 F
µ
0.22 F
1
µ
0.22 F
1
MCD333 - 3
ground
diagnostic
output
100 nF
9
µ
0.22 F
2
µ
2200 F
SUPPLY
13 10
disable
10 k
TDA1560Q
SENSOR
TEMPERATURE
17
S1
14
P
V
output 1 (–) 7
POWER
1
input (+)
k
C
150 nF
input
LOAD DUMP
TEMPERATURE
STAGE
150
k
output 2 (+) 11
PROTECTION
AND CURRENT
STAGE
POWER
150
k
2
ex
R = 100 k
input (–)
k
C
150 nF
P
V
CIRCUIT
INPUT AND
FEEDBACK
4 ref
V
15 k
16
µ
10 F
12 6
58
SUPPLY
disable
voltage
reference
15
3
mode select switch
µ
0.22 F
µ
2200 F
µ
0.22 F
2
handbook, full pagewidth
Fig.6 Test and application diagram.
are given for a low frequency roll off (3 dB) of 40Hz; see also Table 1.
ex
and R
k
1996 May 14 11
The values for C
n this application circuit the device is driven on input pin 1.If pin2 is used the output power will be lower.
Page 12
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q
24
handbook, halfpage
P
diss
(W)
16
8
0
01020 40
sine wave
pink noise
30
Po (W)
Fig.7 Dissipation as a function of output power.
MLB062
50
handbook, halfpage
P
o
(W)
40
30
20
0
024 8
THD =10%.
50 Hz
25 Hz
6 10
MLB063
C1, C2 (mF)
Fig.8 Output power as a function of lift capacitors.
P
(W)
40
o
30
20
10
10
handbook, full pagewidth
11100 F
8800 Fµ
6600 Fµ
µ
4400 Fµ
2200 Fµ
2
10
Fig.9 Output power as a function of frequency at THD = 1%.
f (Hz)
MLB064
3
10
1996 May 14 12
Page 13
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q
P
(W)
40
o
30
20
10
10
handbook, full pagewidth
11100 Fµ
8800 F
6600 Fµ
µ
4400 Fµ
2200 Fµ
2
10
Fig.10 Output power as a function of frequency at THD = 10%.
f (Hz)
MLB065
3
10
handbook, full pagewidth
10
THD
(%)
1
1
10
2
10
010203040
C1, C2 = 2200 F
µ
f = 10 kHz
f = 100 Hz
Fig.11 Total harmonic distortion as a function of output power.
f = 1 kHz
P (W)
o
MLB066
1996 May 14 13
Page 14
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q

PACKAGE OUTLINE

DBS17P: plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm)
non-concave
D
d
j
x
E
h
view B: mounting base side
B

SOT243-1

D
h
A
2
E
A
117
e
Z
DIMENSIONS (mm are the original dimensions)
UNIT A e
mm
Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
OUTLINE VERSION
SOT243-1
A2bpcD
17.0
4.6
4.2
0.75
0.60
15.5
0.48
0.38
IEC JEDEC EIAJ
1
e
(1)
deD
24.0
20.0
23.6
19.6
w M
b
p
(1)
E
h
12.2
10 2.54
11.8
REFERENCES
0 5 10 mm
scale
1
1.27
e
5.08
L
3
L
E
2
h
6
Q
LL3m
3.4
12.4
3.1
11.0
m
2.4
1.6
c
e
2
Qj
2.1
4.3
1.8
EUROPEAN
PROJECTION
v M
v
0.8
x
0.4w0.03
ISSUE DATE
95-03-11 97-12-16
(1)
Z
2.00
1.45
1996 May 14 14
Page 15
Philips Semiconductors Product specification
40 W car radio high power amplifier TDA1560Q
SOLDERING Introduction
There is no soldering method that is ideal for all IC packages. Wave soldering is often preferred when through-hole and surface mounted components are mixed on one printed-circuit board. However, wave soldering is not always suitable for surface mounted ICs, or for printed-circuits with high population densities. In these situations reflow soldering is often used.
This text gives a very brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our
“IC Package Databook”
Soldering by dipping or by wave
The maximum permissible temperature of the solder is 260 °C; solder at this temperature must not be in contact with the joint for more than 5 seconds. The total contact time of successive solder waves must not exceed 5 seconds.

DEFINITIONS

Data sheet status
Objective specification This data sheet contains target or goal specifications for product development. Preliminary specification This data sheet contains preliminary data; supplementary data may be published later. Product specification This data sheet contains final product specifications.
(order code 9398 652 90011).
The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (T printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit.
Repairing soldered joints
Apply a low voltage soldering iron (less than 24 V) to the lead(s) of the package, below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 °C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 and 400 °C, contact may be up to 5 seconds.
stg max
). If the
Limiting values
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability.
Application information
Where application information is given, it is advisory and does not form part of the specification.

LIFE SUPPORT APPLICATIONS

These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such improper use or sale.
1996 May 14 15
Page 16
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United Kingdom: Philips Semiconductors LTD.,
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United States: 811 East Arques Avenue, SUNNYVALE,
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Uruguay: see South America Vietnam: see Singapore Yugoslavia: PHILIPS, Trg N. Pasica 5/v, 11000 BEOGRAD,
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Internet: http://www.semiconductors.philips.com/ps/ For all other countries apply to: Philips Semiconductors,
Marketing & Sales Communications, Building BE-p, P.O. Box 218, 5600 MD EINDHOVEN, The Netherlands, Fax. +31-40-2724825
SCDS48 © Philips Electronics N.V. 1996
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Printed in The Netherlands
517021/1200/04/pp16 Date of release: 1996 May 14 Document order number: 9397 750 00844
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