Datasheet MT8816AP, MT8816AC, MT8816AE, SA8281, SA8281MP1S Datasheet (MITEL)

...
Page 1
The SA828 PWM generator has been designed to provide waveforms for the control of variable speed AC machines, uninterruptible power supplies and other forms of power electronic devices which require pulse width modulation as a means of efficient power control.
The six TTL level PWM outputs (Fig. 2) control the six switches in a three-phase inverter bridge. This is usually via an external isolation and amplification stage.
Information contained within the pulse width modulated sequences controls the shape, power frequency, amplitude, and rotational direction (as defined by the red-yellow-blue phase sequence) of the output waveform. Parameters such as the carrier frequency, minimum pulse width, and pulse delay time may be defined during the initialisation of the device. The pulse delay time (underlap) controls the delay between turning on and off the two power switches in each output phase of the inverter bridge, in order to accommodate variations in the turn­on and turn-off times of families of power devices.
The SA828 is easily controlled by a microprocessor and its fully-digital generation of PWM waveforms gives unprecedented accuracy and temperature stability. Precision pulse shaping capability allows optimum efficiency with any power circuitry. The device operates as a stand-alone microprocessor peripheral, reading the power waveform directly from an internal ROM and requiring microprocessor intervention only when operating parameters need to be changed.
An 8-bit multiplexed data bus is used to receive addresses and data from the microprocessor/controller. This is a standard MOTEL
TM
bus, compatible with most microprocessors/controllers.
Rotational frequency is defined to 12 bits for high accuracy and a zero setting is included in order to implement DC injection braking with no software overhead.
This family is pin and functionally compatible with the MA828 PWM generator . Two standard wave shapes are available to cover most applications. In addition, any symmetrical wave shape can be integrated on-chip to order.
FEATURES
Fully Digital Operation
Interfaces with Most Microprocessors
Wide Power-Frequency Range
12-Bit Speed Control Accuracy
Carrier Frequency Selectable up to 24kHz
Waveform Stored in Internal ROM
Double Edged Regular Sampling
Selectable Minimum Pulse Width and Underlap Time
DC Injection Braking
DP28
MP28
Fig. 1 Pin connections – top view (not to scale)
MOTEL is a registered Trademark of Intel Corp. and Motorola Corp.
AD
2
AD
1
AD
0
VDD
ZPPB
ZPPY
ZPPR
WSS
RPHT
SET TRIP
YPHT
BPHT
V
SS
BPHB
AD
3
AD
4
AD
5
AD
6
AD
7
WR* (R/W†)
RD* (DS†)
ALE* (AS†)
RST
CLK
CS
TRIP
RPHB
YPHB
* = Intel bus format
† = Motorola bus format
1 2 3 4 5 6 7 8 9 10 11 12 13 14
28 27 26 25 24 23 22 21 20 19 18 17 16 15
SA828
SA828
1 2 3 4 5 6 7 8 9 10 11 12 13 14
28 27 26 25 24 23 22 21 20 19 18 17 16 15
AD
2
AD
1
AD
0
VDD
ZPPB
ZPPY
ZPPR
WSS
RPHT
SET TRIP
YPHT
BPHT
V
SS
BPHB
AD
3
AD
4
AD
5
AD
6
AD
7
WR* (R/W†)
RD* (DS†)
ALE* (AS†)
RST
CLK
CS
TRIP
RPHB
YPHB
ORDERING INFORMATION SA8281/IG/DP1S (28-lead DIL, sine + third harmonic
waveform)
SA8282/IG/DP1S (28-lead DIL, sine waveform) SA8281/IG/MP1S (28-lead SOIC, Sine + third
harmonic waveform)
SA8382/IG/MP1S (28-lead SOIC, sine waveform)
SA828 Family
Three-Phase PWM Waveform Generator
DS4226 - 2.0 November 1996
Page 2
SA828
2
>4·5 <0·2
<10
5·0
Input high voltage Input low voltage Input leakage current Output high voltage Output low voltage Supply current (static)
Supply current (dynamic) Supply voltage
V
IN
= VSS or V
DD
IOH = – 12mA I
OL
= 12mA
All outputs open circuit f
CLK
= 10MHz
V
IH
V
IL
I
IN
V
OH
V
OL
I
DD (static)
I
DD (dynamic)
V
DD
2
4·0
4·5
0·8
10
0·4
100
20
5·5
Typ. Max.Min.
Value
Characteristic Symbol
ConditionsUnits
ELECTRICAL CHARACTERISTICS
These characteristics are guaranteed over the following conditions (unless otherwise stated):
VDD = +5V ±5%, T
AMB
= +25°C
DC Characteristics
V V
µA
V V
µA
mA
V
-
2/f
CLK
2/f
CLK
Clock frequency Clock duty cycle
SET TRIP = 1 outputs tripped
TRIP = 0
M : S ratio = 1 : 1 ±20%
f
CLK
in MHz
f
CLK
in MHz
f
CLK
D
CLK
t
TRIP
12·5
60
3/f
CLK
3/f
CLK
MHz
%
µs µs
NOTE 1. For microprocessor interface timings, see Intel and Motorola bus timings (Tables 1 and 2).
Conditions
Typ. Max.
Characteristic Symbol Units
Value
AC Characteristics
ABSOLUTE MAXIMUM RATINGS
Supply voltage, V
DD
Voltage on any pin Current through any I/O pin Storage temperature Operating temperature range
Pin
No.
1 2 3 4 5 6
7
8
9 10 11 12
Name
AD
3
AD
4
AD
5
AD
6
AD
7
Intel: WR Motorola: R/
W
Intel: RD Motorola: DS
Intel: ALE Motorola: AS
RST
CLK
CS
TRIP
Type
I I I I I I
I
I
I I I
O
Function
Multiplexed Address/Data Multiplexed Address/Data Multiplexed Address/Data Multiplexed Address/Data Multiplexed Address/Data(MSB)
Intel bus control:
Write Strobe
Motorola bus control: Read/
Write
select
Intel bus control: Read Strobe Motorola bus control: Data Strobe
Intel bus control: Address Latch Enable Motorola bus control: Address Strobe
Reset internal counters, active low Clock input Chip Select input, active low Output trip status; low = output tripped
Name
RPHB YPHB BPHB
V
SS
BPHT YPHT
SET TRIP
RPHT
WSS ZPPR ZPPY ZPPB
V
DD
AD
0
AD
1
AD
2
Pin
No.
13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28
Type
O O O P O O
I
O O O O O P
I I I
Function
Red Phase, Bottom power switch Yellow Phase, Bottom power switch Blue Phase, Bottom power switch Negative power supply (0V) Blue Phase, Top power switch Yellow Phase, Top power switch Set output trip. 120k internal
pull-up resistor Red Phase, Top power switch Waveform Sampling Synchronisation Zero Phase Pulse, Red phase Zero Phase Pulse, Yellow phase Zero Phase Pulse, Blue phase Positive power supply Multiplexed Address/Data (LSB) Multiplexed Address/Data Multiplexed Address/Data
PIN DESCRIPTIONS
The temperature ranges quoted apply to all package types.
Many package types are available and extended temperature
7V
V
SS
–0·3V to VDD +0·3V
±10mA
–65°C to +125°C
–40°C to +85°C
40
ranges can be offered for some. Further information is available on request.
Stresses above those listed in the Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these conditions, or at any other condition above those indicated in the operations section of this specification, is not implied. Exposure to Absolute Maximum Rating conditions for extended periods may affect device reliability.
Page 3
3
SA828
Fig. 2 SA828 internal block diagram
PULSE
DELETION
PULSE DELAY
CIRCUIT
RPHT
RPHB
PULSE
DELETION
PULSE DELAY
CIRCUIT
YPHT
YPHB
PULSE
DELETION
PULSE DELAY
CIRCUIT
BPHT
BPHB
RED PHASE
YELLOW PHASE
BLUE PHASE
PHASING
AND
CONTROL
LOGIC
WAVEFORM
ROM
TRIP
LATCH
ADDRESS
GENERATOR
24-BIT
INITIALISATION
REGISTER
24-BIT CONTROL REGISTER
R0
R1
R2
R3
R4
BUS
DEMULTIPLEXER
BUS
CONTROL
CLOCK
DIVIDER
RST
  
MOTEL
INTERFACE
SYSTEM
BUS
AD
0
-AD
7
8
SET
TRIP
TRIP
CS
CLOCK
ZPP
O/Ps
WSS
FUNCTIONAL DESCRIPTION
An asynchronous method of PWM generation is used with uniform or ‘double-edged’ regular sampling of the waveform stored in the internal ROM as illustrated in Fig. 3.
The triangle carrier wave frequency is selectable up to 24kHz (assuming the maximum clock frequency of 12.5MHz is used), enabling ultrasonic operation for noise critical applications. With
12.5MHz clock, power frequency ranges of up to 4kHz are possible, with the actual output frequency resolved to 12-bit accuracy within the chosen range in order to give precise motor speed control and smooth frequency changing. The output phase sequence of the PWM outputs can also be changed to allow both forward and reverse motor operation.
PWM output pulses can be ‘tailored’ to the inverter characteristics by defining the minimum allowable pulse width (the SA828 will delete all shorter pulses from the ‘pure’ PWM pulse train) and the pulse delay (underlap) time, without the need for external circuitry. This gives cost advantages in both component savings and in allowing the same PWM circuitry to be used for control of a number of different motor drive circuits simply by changing the microprocessor software.
Power frequency amplitude control is also provided with an overmodulation option to assist in rapid motor braking. Alternatively, braking may be implemented by setting the rotational speed to 0Hz. This is termed ‘DC injection braking’, in which the rotation of the motor is opposed by allowing DC to flow in the windings.
A trip input allows the PWM outputs to be shut down immediately, overriding the microprocessor control in the event of an emergency.
The Waveform Sampling Synchronisation (WSS) output may be used in conjunction with the ZPP signals to provide feedback of the actual rotational speed from the rotor. This is of particular
use in slip compensated systems.
Other possible SA828 applications are as a 3-phase waveform generator as part of a switched-mode power supply (SMPS) or of an uninterruptible power supply (UPS). In such applications the high carrier frequency allows a very small switching transformer to be used.
MICROPROCESSOR INTERFACE
The SA828 interfaces to the controlling microprocessor by means of a multiplexed bus of the MOTEL format. This interface bus has the ability to adapt itself automatically to the format and timing of both MOTorola and IntEL interface buses (hence MOTEL). Internally, the detection circuitry latches the status of the DS/
RD
line when AS/ALE goes high. If the result is high then the Intel mode is used; if the result is low then the Motorola mode is used. This procedure is carried out each time that AS/ALE goes high. In practice this mode selection is transparent to the user. For bus connection and timing information refer to the description relevant to the microprocessor/controller being used.
Industry standard microprocessors such as the 8085, 8088, etc. and microcontrollers such as the 8051, 8052 and 6805 are all compatible with the interface on the SA828. This interface consists of 8 data lines, AD
0
- AD7 (write-only in this instance), which are multiplexed to carry both the address and data information, 3 bus control lines, labelled
WR,RD and ALE in Intel mode and R/W, DS
and AS in Motorola mode, and a Chip Select input,
CS, which allows the SA828 to share the same bus as other microprocessor peripherals. It should be noted that all bus timings are derived from the microprocessor and are independent of the SA828 clock input.
Page 4
SA828
4
Fig. 3 Asynchronous PWM generation with‘double-edged’ regular sampling as used by the SA828
t
1
ALE
t
4
t
3
t
2
t
8
t
10
t
11
t
9
t
12
RD
WR
AD
0
-AD
7
CS
LATCH ADDRESS LATCH DATA
t
15
t
4
t
3
t
8
t
10
t
11
t
9
t
12
DS
R/W
AD
0
-AD
7
CS
LATCH ADDRESS
LATCH DATA
t
1
AS
t
2
t
5
t
6
t
7
t
15
+1
1 +1
1
RESULTING
PWM
WAVEFORM
0
0
PWM SWITCHING
INSTANTS
TRIANGLE WAVE AT
CARRIER FREQUENCY,
SAMPLING ON +VE AND – VE PEAKS
POWER WAVEFORM
AS READ FROM INTERNAL ROM
Fig. 5 Motorola bus timing definitions
Parameter
AS high period Delay time, as low to DS high DS high period Delay time, DS low to AS high DS low period DS high to R/
W low setup time
R/W hold time
CS setup time CS hold time
Address setup time Address hold time Write data setup time Write data hold time
Symbol
t
1
t
2
t
3
t
4
t
5
t
6
t
7
t
8
t
9
t
10
t
15
t
11
t
12
Min.
90 40
210
40
200
10 10 20
0 30 30
110
30
Table 2 Motorola bus timings at VDD = 5V, T
AMB
= +25°C
Units
ns ns ns ns ns ns ns ns ns ns ns ns ns
Fig. 4 Intel bus timing definitions
Parameter
ALE high period Delay time, ALE to
WR
WR low period
Delay time,
WR high to ALE high CS setup time CS hold time
Address setup time Address hold time Data setup time Data hold time
Symbol
t
1
t
2
t
3
t
4
t
8
t
9
t
10
t
15
t
11
t
12
Min.
70 40
200
40 20
0 30 30
100
25
Table 1 Intel bus timings at VDD = 5V, T
AMB
=
+
25°C
Units
ns ns ns ns ns ns ns ns ns ns
Page 5
5
SA828
Register
R0 R1 R2 R3 R4
Comment
Temporary register R0 Temporary register R1 Temporary register R2 Transfers control data Transfers initialisation data
AD
1
0 0 1 1 0
Power frequency range
This sets the maximum power frequency that can be carried within the PWM output waveforms. This would normally be set to a value to prevent the motor system being operated outside its design parameters.
Pulse delay time ('underlap')
For each phase of the PWM cycle there are two control signals, one for the top switch connected to the positive inverter DC supply and one for the bottom switch connected to the negative inverter DC supply. In theory, the states of these two switches are always complementary. However, due to the finite and non-equal turn-on and turn- off times of power devices, it is desirable when changing the state of the output pair, to provide a short delay time during which both outputs are off in order to avoid a short circuit through the switching elements.
Pulse deletion time
A pure PWM sequence produces pulses which can vary in width between 0% and 100% of the duty cycle. Therefore, in theory, pulse widths can become infinitesimally narrow. In practice this causes problems in the power switches due to storage effects and therefore a minimum pulse width time is required. All pulses shorter than the minimum specified are deleted.
Counter reset
This facility allows the internal power frequency counter of the SA828 to be set to zero, disabling the normal frequency control and giving a 50% output duty cycle.
Initialisation Register Programming
The initialisation register data is loaded in 8-bit segments into the three 8-bit temporary registers R0-R2. When all the initialisation data has been loaded into these registers it is transferred into the 24-bit initialisation register by writing to the dummy register R4.
AD
2
0 0 0 0 1
AD
0
0 1 0 1 0
Table 3 SA828 register addressing
Initialisation Register Function
The 24-bit initialisation register contains parameters which, under normal operation, will be defined during the power-up sequence. These parameters are particular to the drive circuitry used, and therefore changing these parameters during a PWM cycle is not recommended. Information in this register should only be modified while
RST is active (i.e. low) so that the PWM
outputs are inhibited (low) during the updating process.
The parameters set in the initialisation register are as follows:
Carrier frequency
Low carrier frequencies reduce switching losses whereas high carrier frequencies increase waveform resolution and can allow ultrasonic operation.
Carrier frequency selection
The carrier frequency is a function of the externally applied
clock frequency and a division ratio
n
, determined by the 3-bit
CFS word set during initialisation. The values of
n
are selected
as shown in Table 4.
The carrier frequency,
f
CARR
,
is then given by:
CFS word
Value of n
000
1
001
2
010
4
011
8
100
16
101
32
Table 4 Values of clock division ratio n
FRS2FRS1FRS0X X CFS2CFS2CFS
2

FREQUENCY
RANGE
SELECT WORD
FRS
2
= MSB
FRS0 = LSB
DON’T
CARE
CARRIER
FREQUENCY
SELECT WORD
CFS
2
= MSB
CFS0 = LSB
Fig. 6 Temporary register R1
where k = clock frequency and n = 1, 2, 4, 8, 16 or 32 (as set by CFS)
Power frequency range selection
The power frequency range selected here defines the maximum limit of the power frequency. The operating power frequency is controlled by the 12-bit Power Frequency Select (PFS) word in the control register but may not exceed the value set here.
k
512 x
n
f
CARR
=
MICROPROCESSOR BUS TIMING Intel Mode (Fig. 4 and Table 1)
The address is latched by the falling edge of ALE. Data is
written from the bus into the SA828 on the rising edge of
WR.
RD is not used in this mode because the registers in the SA828
are write only. However, this pin must be connected to RD (or tied high) to enable the SA828 to select the correct interface format.
Motorola Mode (Fig. 5 and Table 2)
The address is latched on the falling edge of the AS line. Data
is written from the bus into the SA828 (only when R/
W is low) on
the falling edge of DS (providing
CS is low).
CONTROLLING THE SA828
The SA828 is controlled by loading data into two 24-bit registers via the microprocessor interface. These registers are the initialisation register and the control register.
The initialisation register would normally be loaded before motor operation (i.e., prior to the PWM outputs being activated) and sets up the basic operating parameters associated with the motor and inverter. This data would not normally be updated during motor operation.
The control register is used to control the PWM outputs (and hence the motor) during operation e.g., stop/start, speed, forward/reverse etc. and would normally be loaded and changed only after the initialisation register has been loaded.
As the MOTEL bus interface is restricted to an 8-bit wide format, data to be loaded into either of the 24-bit registers is first written to three 8-bit temporary registers R0, R1 and R2 before being transferred to the desired 24-bit register. The data is accepted (and acted upon) only when transferred to one of the 24-bit registers.
Transfer of data from the temporary registers to either the initialisation register or the control register is achieved by a write instruction to a dummy register. Writing to dummy register R3 results in data transfer from R0, R1 and R2 to the control register, while writing to dummy register R4 transfers data from R0, R1 and R2 to the initialisation register. It does not matter what data is written to the dummy registers R3 and R4 as they are not real registers. It is merely the write instruction to either of these registers which is acted upon in order to load the initialisation and control registers.
Page 6
SA828
6
pdy
f
CARR
x 512
Counter reset
When the CR bit is active (i.e., Iow) the internal power frequency phase counter is set to 0 degrees for the red phase. It will remain at 0 degrees until the CR bit is released (i.e., high).
Control Register Function
This 24-bit register contains the parameters that would normally be modified during PWM cycles in order to control the operation of the motor.
The parameters set in the control register are as follows:
Power frequency (speed)
Allows the power frequency of the PWM outputs to be adjusted within the range specified in the initialisation register
Forward/reverse
Allows the direction of rotation of the AC motor to be changed by changing the phase sequence of the PWM outputs.
Power frequency amplitude
By altering the widths of the PWM output pulses while maintaining their relative widths, the amplitude of the power waveform is effectively altered whilst maintaining the same power frequency.
Overmodulation
Allows the output waveform amplitude to be doubled so that a quasi-squarewave is produced. A combination of overmodulation and a lower power frequency can be used to achieve rapid braking in AC motors.
Output inhibit
Allows the outputs to be set to the low state while the PWM generation continues internally. Useful for temporarily inhibiting the outputs without having to to change other register contents.
The power frequency range is a function of the carrier
waveform frequency (
f
CARR
) and a multiplication factor m,
determined by the 3-bit FRS word. The value of
m
is determined
as shown in Table 5.
FRS word
Value of m
000
1
001
2
010
4
011
8
100
16
101
32
Table 5 Values of carrier frequency multiplicaion factor m
110
64
The power frequency range,
f
RANGE
, is then given by:
where
f
CARR
= carrier frequency and m = 1, 2, 4, 8, 16, 32 or 64
(as set by FRS).
f
CARR
384
f
RANGE
= x
m
X X PDY5PDY4PDY3PDY2PDY1PDY
0

DON’T
CARE
PULSE DELAY
SELECT WORD
PDY
5
= MSB
PDY0 = LSB
Fig. 7 Temporary register R2
PDY word
Value of pdy
000000
64
...etc... ...etc...
111110
2
Table 6 Values of pdy
111111
1
The pulse delay time,
t
pdy
, is then given by:
where
pdy
= 1- 64 (as set by PDY) and
f
CARR
= carrier frequency. Fig 8 shows the eftect of the pulse delay circuit.
It should be noted that as the pulse delay circuit follows the pulse deletion circuit (see Fig. 2), the minimum pulse width seen at the PWM outputs will be shorter than the pulse deletion time set in the initialisation register. The actual shortest pulse generated is given by
t
pd
t
pdy
.
Pulse delay time
The pulse delay time affects all six PWM outputs by delaying
the rising edges of each of the outputs by an equal amount.
The pulse delay time is a function of the carrier waveform
frequency and
pdy
, defined by the 6-bit pulse delay time select
word (PDY). The value of
pdy
is selected as shown in Table 6.
Fig. 8 Effect of pulse delay on PWM pulse train
PWM SIGNAL
REQUIRED AT
INVERTER OUTPUT
t
pdy
t
pdy
t
pdy
t
pdy
OUTPUT SIGNAL TO
DRIVE TOP SWITCH
INVERTER ARM
OUTPUT SIGNAL TO
DRIVE BOTTOM SWITCH
INVERTER ARM
t
pdy
= PULSE DELAY TIME
t
pdy
=
CR PDT6PDT5PDT4PDT3PDT2PDT1PDT
0
COUNTER
RESET
PULSE DELETION
TIME
SELECT WORD
PDT
6
= MSB
PDT0 = LSB
Fig. 9 Temporary register R0
Pulse deletion time
To eliminate short pulses the true PWM pulse train is passed through a pulse deletion circuit. The pulse deletion circuit compares pulse widths with the pulse deletion time set in the initialisation register. lf a pulse (either positive or negative) is greater than or equal in duration to the pulse deletion time, it is passed through unaltered, otherwise the pulse is deleted.
The pulse deletion time,
t
pd
, is a function of the carrier wave
frequency and
pdt
, defined by the 7-bit pulse deletion time word
(PDT). The value of
pdt
is selected as shown in Table 7.
PDT word
Value of pdt
0000000
128
...etc... ...etc...
1111110
2
Table 7 Values of pdt
1111111
1
The pulse deletion time,
t
pd
, is then given by:
where
pdt
= 1-128 (as set by PDT) and
f
CARR
= carrier frequency.
Fig. 10 shows the effect of pulse deletion on a pure PWM
waveform.
t
pd
=
pdt
f
CARR
x 512
Page 7
7
SA828
Fig. 10 The effect of the pulse deletion circuit
PWM SIGNAL
BEFORE
PULSE DELETION
<t
pd
>t
pd
tpd = PULSE DELETION TIME
<t
pd
>tpd>t
pd
>t
pd
>t
pd
>t
pd
>t
pd
>t
pd
PWM SIGNAL
AFTER
PULSE DELETION
PULSE
DELETED
PULSE
DELETED
where
pfs
= decimal value of the 12-bit PFS word and
f
RANGE
=
power frequency range set in the initialisation register.
PFS7PFS6PFS5PFS4PFS3PFS2PFS1PFS
0
POWER
FREQUENCY
SELECT WORD
BITS 0-7
PFS
0
= LSB
Fig. 11 Temporary register R0
F/R OM INH X PFS11PFS10PFS9PFS
8

POWER
FREQUENCY
SELECT WORD
BITS 8-11
PFS
11
= MSB
DON’T
CARE
OVERMOD-
ULATION
BIT
0 = DISABLED
1 = ACTIVE
OUTPUT INHIBIT BIT 0 = OUTPUTS DISABLED 1 = OUTPUTS ACTIVE
FORWARD/ REVERSE BIT 0 = FORWARD 1 = REVERSE
Fig. 12 Temporary register R1
Power frequency selection
The power frequency is selected as a proportion of the power frequency range (defined in the initialisation register) by the 12­bit power frequency select word, PFS, allowing the power frequency to be defined in 4096 equal steps. As the PFS word spans the two temporary registers R0 and R1 it is therefore essential, when changing the power frequency, that both these registers are updated before writing to R3.
The power frequency (
f
POWER
) is given by:
Control Register Programming
The control register should only be programmed once the initialisation register contains the basic operating parameters of the SA828.
As with the initialisation register, control register data is loaded into the three 8-bit temporary registers R0 - R2. When all the data has been loaded into these registers it is transferred into the 24-bit control register by writing to the dummy register R3. It is recommended that all three temporary registers are updated before writing to R3 in order to ensure that a conformal set of data is transferred to the control register for execution.
f
RANGE
4096
f
POWER
=
x pfs
OVERMODULATION BIT NOT SET
(100% MODULATION)
OVERMODULATION BIT SET
(200% MODULATION)
V
V
0
0
t
t
Fig. 13 Current waveforms as seen at the motor terminals,
showing the effect of setting the overmodulation bit
Forward/ reverse selection
The phase sequence of the three-phase PWM output waveforms is controlled by the Forward/Reverse bit F/R. The actual effect of changing this bit from 0 (forward) to 1 (reverse) is to reverse the power frequency phase counter from incrementing the phase angle to decrementing it. The required output waveforms are all continuous with time during a forward/ reverse change.
In the forward mode the output phase sequence is red­yellow-blue and in the reverse mode the sequence is blue­yellow-red.
Output inhibit selection
When active (i.e., Iow) the output inhibit bit INH sets all the PWM outputs to the off (low) state. No other internal operation of the device is affected. When the inhibit is released the PWM outputs continue immediately. Note that as the inhibit is asserted after the pulse deletion and pulse delay circuits, pulses shorter than the normal minimum pulse width may be produced initially.
Overmodulation selection
The overmodulation bit OM is, in effect, the ninth bit (MSB) of the amplitude word. When active (i.e., high) the output waveform will be controlled in the 100% to 200% range by the amplitude word.
The percentage amplitude control is now given by:
Overmodulated Amplitude =
A
POWER
+ 100%
where
A
POWER
= the power amplitude
Page 8
SA828
8
SA828 PROGRAMMING EXAMPLE
The following example assumes that a master clock of 12·288 MHz is used (12·288 MHz crystals are readily available). This clock frequency will allow a maximum carrier frequency of 24 kHz and a maximum power frequency of 4 kHz.
Initialisation Register Programming Example
A power waveform range of up to 250Hz is required with a carrier frequency of 6kHz, a pulse deletion time of 10µs and an underlap of 5µs.
1. Setting the carrier frequency
The carrier frequency should be set first as the power frequency, pulse deletion time and pulse delay time are all defined relative to the carrier frequency.
We must calculate the value of
n
that will give the required
carrier frequency:
From Table 4, n = 4 corresponds to a 3-bit CFS word of 010 in temporary register R1.
2. Setting the power frequency range
We must calculate the value of m that will give the required power frequency:
From Table 5,
m
= 16 corresponds to a 3-bit FRS word of
100 in temporary register R1.
3. Setting the pulse delay time
As the pulse delay time affects the actual minimum pulse width seen at the PWM outputs, it is sensible to set the pulse delay time before the pulse deletion time, so that the effect of the pulse delay time can be allowed for when setting the pulse deletion time.
12·288 x 10
6
512 x 6 x 10
3
n = = = 4
AMP7AMP6AMP5AMP4AMP3AMP2AMP1AMP
0
AMPLITUDE
SELECT WORD
AMP7 = MSB
AMP
0
= LSB
Fig.14 Temporary register R2
Amplitude selection
The power waveform amplitude is determined by scaling the amplitude of the waveform samples stored in the ROM by the value of the 8-bit amplitude select word (AMP).
The percentage amplitude control is given by:
where
A
= decimal value of AMP.
POWER-UP C0NDITIONS
All bits in both the Initialisation and Control registers power­up in an unidentified state. Holding
RST low or using the SET TRIP input will ensure that the PWM outputs remain inactive (i.e., low) until the device is initialised.
Power Amplitude,
A
POWER
=
x
100%
f
CARR
=
k
512 x
f
CARR
f
RANGE
= x
m
m = = = 16
f
CARR
384
f
RANGE
x 384
f
CARR
250 x 384
6 x 10
3
A
255
k
512 x
n
However, the value of
pdy
must be an integer. As the purpose of the pulse delay is to prevent ‘shoot-through’ (where both top and bottom arms of the inverter are on simultaneously), it is sensible to round the pulse delay time up to a higher, rather than a lower figure.
Thus, if we assign the value 16 to
pdy
this gives a delay time
of 5·2µs. From Table 6,
pdy
= 16 corresponds to a 6-bit PDY
word of 110000 in temporary register R2.
4. Setting the pulse deletion time
In setting the pulse deletion time (i.e., the minimum pulse width) account must be taken of the pulse delay time, as the actual minimum pulse width seen at the PWM outputs is equal to
t
pd
t
pdy
.
Therefore, the value of the pulse deletion time must, in this instance, be set 5·2µs longer than the minimum pulse length required
Minimum pulse length required = 10µs
t
PD
to be set to 10µs + 5·2µs = 15·2µs
Now,
pdt =
f
pd
x
f
CARR
x 512
= 15·2 x 10
–6
x 6 x 103 x 512 = 46·7
t
pd
=
Again,
pdt
must be an integer and so must be either rounded up or down – the choice of which will depend on the application. Assuming we choose in this case the value 46 for
pdt
, this gives
a value of
t
pd
, of 15 µs and an actual minimum pulse width of 15
– 5·2µs = 9·8µs.
From Table 7,
pdt
= 46 corresponds to a value of PDT, the
7-bit word in temporary register R0 of 1010010.
The data which must be programmed into the three temporary registers R0, R1 and R2 (for transfer into the initialisation register) in order to achieve the parameters in the example given, is shown in Fig. 15.
Fig. 15
1 1 0 1 0 0 1 0
CR PDT6PDT5PDT4PDT3PDT2PDT1PDT
0
Temporary Register R0
1
0 0 X X 0 1 0
Temporary Register R1
FRS
2
FRS1FRS0X X CFS2CFS2CFS
2
X X 1 1 0 0 0 0
Temporary Register R2
X X PDY
5
PDY4PDY3PDY2PDY1PDY
0
We must calculate the value of
pdy
that will give the required
pulse delay time:
pdy =
t
pdy
x
f
CARR
x 512
= 5 x 10
–6
x 6 x 103 x 512 = 15·4
pdy
f
CARR
x 512
t
pdy
=
pdt
f
CARR
x 512
Page 9
9
SA828
Fig. 17 Typical SA828 programming routine
WRITE R1
WRITE R2
WRITE R4
POWER ON
WRITE R0
RST 0
RST 1
CHANGE
CONTROL
DATA ?
CHANGE
INITIALISATION
DATA ?
YES
NO
YES
NO
WRITE R1
WRITE R2
WRITE R3
WRITE R0
WRITE R1
WRITE R2
WRITE R3
WRITE R0
WRITE
INITIALISATION
DATA
WRITE TO CONTROL
REGISTER INHIBITING
PWM OUTPUTS
BEFORE COMPLETING
RESET CYCLE
ENABLE
PWM OUTPUTS
WRITE
CONTROL
DATA
        
        
        
Control Register Programming Example
The control register would normally be updated many times while the motor is running, but just one example is given here. It is assumed that the initialisation register has already heen programmed with the parameters given in the previous example.
A power waveform of 100Hz is required with a PWM waveform amplitude of 80% of that stored in the ROM. The phase sequence should be set to give forward motor rotation.The outputs should be enabled and no overmodulation is required.
1. Setting the power frequency
The power frequency,
f
POWER
, can be selected to 12-bit
accuracy (i.e 4096 equal steps) from 0Hz to
f
RANGE
as defined
in the initialisation register. In this case, with
f
RANGE
= 250Hz,
the power frequency can be adjusted in increments of 0·06Hz.
We can only have
pfs
as an integer, so if we assign
pfs
=
1638 this gives
f
POWER
= 99.97 Hz.The 12-bit binary equivalent of this value gives a PFS word of 011001100110 in temporary registers R0 and R1.
2. Setting overmodulation, forward/reverse, output inhibit
Overmodulation is not required therefore OM = 0.
Forward motor control is required (i.e., the phase sequence of the PWM outputs should be red-yellow-blue) therefore forward/ reverse bit F/R = 0.
Output inhibit should be inactive (i e., the outputs should be active), therefore INH= 1.
These bits are all set in temporary register R1.
3. Setting the power waveform amplitude
A
POWER
x 255
100
A
POWER
=x 100%
0 1 1 0 0 0 1 1
Temporary Register R0
0
0 1 X 0 1 1 0
Temporary Register R1
1 1 0 0
Temporary Register R2
1100
PFS
7
PFS6PFS5PFS4PFS3PFS2PFS1PFS
0
F/R OM INH X PFS11PFS10PFS9PFS
8
AMP7AMP6AMP5AMP4AMP3AMP2AMP1AMP
0
Fig. 16
The 8-bit binary equivalent of this value gives an AMP word of 11001100 in temporary register R2. The data which must be programmed into the three temporary registers R0, R1 and R2 (for transfer into the control register) in order to achieve the parameters in the example given, is shown in Fig. 16.
80 x 255
100
A = = = 204
f
POWER
x 4096
f
RANGE
f
RANGE
4096
pfs = = = 1638·4
100 x 4096
250
A
225
f
POWER
=
x
pfs
Page 10
SA828
10
PRODUCT DESIGNATION
Two standard options exist, defining waveform shape. These
are designated SA828-1 and SA828-2 as follows:
SA828-1
Sine + third harmonic at one-sixth the amplitude of the
fundamental:
x(t)
= A [
sin
(
ω
t
) +
sin 3(ωt)
]
SA828-2
Pure sinewave:
x(t)
= A [
sin
(
ω
t
)]
Additional wave shapes can be implemented to order, provided they are symmetrical about the 90°, 180° and 270° axes. Contact your local Mitel Semiconductor Customer Service Centre for further details.
1 6
HARDWARE INPUT/OUTPUT FUNCTIONS Set Output Trip (SET TRIP input)
The SET TRIP input is provided separately from the microprocessor interface in order to allow an external source to override the microprocessor and provide a rapid shutdown facility. For example, logic signals from overcurrent sensing circuitry or the microprocessor ‘watchdog’ might be used to activate this input.
When the SET TRIP input is taken to a logic high, the output trip latch is activated. This results in the
TRIP output and the six PWM outputs being latched low immediately. This condition can only be cleared by applying a reset cycle to the
RST input.
It is essential that when not in use SET TRIP is tied low and isolated from potential sources of noise; on no account should it be left floating.
SET TRIP is latched internally at the master clock rate in order to reduce noise sensitivity.
Output Trip Status (TRIP output)
The TRIP output indicates the status of the output trip latch
and is active low.
Reset (RST input)
The RST input performs the following functions when active
(low):
1. All PWM outputs are forced low (if not already low) thereby turning off the drive switches.
2. All internal counters are reset to zero (this corresponds to 0° for the red phase output).
3. The rising edge of
RST reactivates the PWM outputs
resetting the output trip and setting the
TRIP output high –
assuming that the SET TRIP input is inactive (i.e. Iow).
A sixth register, R5, located at A2:O = 101 is used to place the device into a factory test mode. This is achieved by writing dummy data to R5 immediately after
RST goes high. Care must be exercised to ensure that the microprocessor/controller cannot write to this register.
Zero Phase Pulses (ZPPR, ZPPY and ZPPB outputs)
The zero phase pulse outputs provide pulses at the same frequency as the power frequency with a 1 : 2 mark-space ratio. When in the forward mode of operation the falling edge of ZPPR corresponds to 0° for the red phase, the falling edge of ZPPY to 0° for the yellow phase and the ZPPB falling edge to 0° for the blue phase. In the reverse mode, the rising edge of a zero phase pulse corresponds to 0° for the relevant phase PWM output.
Waveform Sampling Synchronisation (WSS output)
This output provides a square wave signal of 50% duty cycle at a frequency 1536 times higher than the fundamental of the power waveform. Each successive pulse of WSS corresponds to the SA828 reading the next location of the waveform ROM. It may be used in conjunction with the ZPP signals to monitor the position of the machine rotor and may form part of a closed loop control system such as slip compensation.
Clock (CLK input)
The CLK input provides a timing reference used by the SA828 for all timings related to the PWM outputs. The microprocessor interface, however, derives all its timings from the microprocessor and therefore the microprocessor and the SA828 may be run either from the same or from different clocks.
WAVEFORM DEFINITION
The waveform amplitude data used to construct the PWM output sequences is read from the internal 384X8 ROM. This contains the 90° span of the waveform as shown in Fig. 18. Each successive 8-bit sample linearly represents the instantaneous amplitude of the waveform. It is assumed that the waveform is symmetrical about the 90°, 180° and 270° axes. The SA828 reconstructs the full 360° waveform by reading the 0°-90° section held in ROM and assigning negative values for the second half of the cycle.
These samples are used to calculate the instantaneous amplitudes for all three phases, which will be 120° transposed in the normal R-Y-B orientation for forward rotation or B-Y-R for reverse rotation. The 384 8-bit samples are regularly spaced over the 0° to 90° span, giving an angular resolution of approximately 0·23°.
Waveform segment
0°- 30°
30·23°- 60°
60·23°- 89·77°
Sample number
0 - 127
128 - 255
256 - 383
Table 8 90° of the 360° cycle is divided into 384 8-bit
samples
Fig. 18 90° sample of typical power waveform
VALUE
OF
8-BIT
SAMPLE
0° 45° 90°
255
0
PHASE (384-BIT RESOLUTION)
POWER
WAVEFORM
Page 11
11
SA828
Fig. 19 A typical SA828 application
3-PHASE
VARIABLE VOLTAGE,
VARIABLE FREQUENCY
WAVEFORM
3-PHASE AC
INDUCTION
MOTOR
INVERTER
ISOLATOR
TTL LEVEL
PWM
WAVEFORMS
6
6
FAST
SHUTDOWN
SA828
DC LINK
+
SINGLE OR
3-PHASE
POWER
SUPPLY
R
Y
B
RECTIFIER
AND
SMOOTHING
DATA/ADDRESS BUS
(AD
0
-AD7)
8
MICROPROCESSOR
OR
MICROCONTROLLER
WITH ON-CHIP
ROM AND RAM
OPTIONAL
EXTERNAL
ROM
OPTIONAL
EXTERNAL
RAM
Page 12
SA828
12
Page 13
13
SA828
PACKAGE DETAILS
Dimensions are shown thus: mm (in). For further package information, please contact your local Customer Service Centre.
2·36/2·64
(0·093/0·104)
28 LEADS AT
1·27 (0·050)
NOM. SPACING
17·70/18·10
(0·697/0·713)
0·10/0·30
(0·004/0·012)
0·41/1·27
(0·016/0·050)
0·25/0·71
(0·010/0·028)
0·23/0·33
(0·009/0·013)
28-LEAD MINIATURE PLASTIC DIL - MP28
0·74 (0·029)
MAX.
×45°
0·36/0·48
(0·014/0·019)
7·40/7·60
(0·291/0·299)
10·00/10·64
(0·394/0·419)
1
28
SPOT REF.
CHAMFER
REF.
0-8°
NOTES
1. Controlling dimensions are inches.
2. This package outline diagram is for guidance only. Please contact your Mitel Semiconductor Customer Service Centre for further information.
0·51 (0·02)
MIN
0·38/0·61
(0·015/0·024)
38·10 (1·5)
MAX
28-LEAD PLASTIC DIL – DP28
1
28
3·05 (0·120)
MIN
PIN 1 REF
NOTCH
14·73 (0·58)
MAX
5·08/(0·200)
MAX
0·23/0·41
(0·009/0·016)
15.24 (0·6)
NOM CTRS
28 LEADS AT 2·54 (0·10)
NOM. SPACING
1·14/1·65
(0·045/0·065)
NOTES
1. Controlling dimensions are inches.
2. This package outline diagram is for guidance only. Please contact your Mitel Semiconductor Customer Service Centre for further information.
SEATING PLANE
Page 14
SA828
14
Internet: http://www.gpsemi.com
CUSTOMER SERVICE CENTRES
FRANCE & BENELUX Les Ulis Cedex Tel: (1) 69 18 90 00 Fax : (1) 64 46 06 07
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NORTH AMERICA Scotts Valley, USA Tel: (408) 438 2900 Fax: (408) 438 5576/6231
SOUTH EAST ASIA Singapore Tel:(65) 3827708 Fax: (65) 3828872
SWEDEN Stockholm Tel: 46 8 702 97 70 Fax: 46 8 640 47 36
TAIWAN, ROC Taipei Tel: 886 2 25461260 Fax: 886 2 27190260
UK, EIRE, DENMARK, FINLAND & NORWAY
Swindon Tel: (01793) 726666 Fax : (01793) 518582 These are supported by Agents and Distributors in major countries world-wide. © Mitel Corporation 1998 Publication No. DS4226 Issue No. 2.0 November 1996 TECHNICAL DOCUMENTATION – NOT FOR RESALE. PRINTED IN UNITED KINGDOM
HEADQUARTERS OPERATIONS
MITEL SEMICONDUCTOR
Cheney Manor, Swindon, Wiltshire SN2 2QW, United Kingdom. Tel: (01793) 518000 Fax: (01793) 518411
MITEL SEMICONDUCTOR
1500 Green Hills Road, Scotts Valley, California 95066-4922 United States of America. Tel (408) 438 2900 Fax: (408) 438 5576/6231
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