Datasheet MIC5013 Datasheet (MICREL)

Page 1
MIC5013 Micrel
MIC5013
Protected High- or Low-Side MOSFET Driver
General Description
The MIC5013 is an 8-pin MOSFET driver with over-current shutdown and a fault flag. It is designed to drive the gate of an N-channel power MOSFET above the supply rail high-side power switch applications. The MIC5013 is compatible with standard or current-sensing power MOSFETs in both high­and low-side driver topologies.
The MIC5013 charges a 1nF load in 60µs typical and protects the MOSFET from over-current conditions. The current sense trip point is fully programmable and a dynamic threshold allows high in-rush current loads to be started. A fault pin indicates when the MIC5013 has turned off the FET due to excessive current.
Other members of the Micrel driver family include the MIC5011 minimum parts count driver and MIC5012 dual driver.
Typical Application
Features
7V to 32V operation
Less than 1µA standby current in the OFF state
Available in small outline SOIC packages
Internal charge pump to drive the gate of an N-channel
power FET above supply
Internal zener clamp for gate protection
60µs typical turn-on time to 50% gate overdrive
Programmable over-current sensing
Dynamic current threshold for high in-rush loads
Fault output pin indicates current faults
Implements high- or low-side switches
Applications
Lamp drivers
Relay and solenoid drivers
Heater switching
Power bus switching
Motion control
Ordering Information
Control Input
Note: The MIC5013 is ESD sensitive.
R
TH
20k
1 2 3 4
MIC5013
Input Thresh Sense Source
Part Number Temperature Range Package
MIC5013BN –40°C to +85°C 8-pin Plastic DIP MIC5013BM –40°C to +85°C 8-pin SOIC
+
=24V
V
+
10µF
8
Fault
7
V+
6
Gate
5
Gnd
SENSE
43
KELVIN
R
S
R1
4.3k
IRCZ44 (S=2590, R=11mΩ)
SOURCE
LOAD
Figure 1. High-Side Driver with
Current-Sensing MOSFET
SR( +100mV)
V
R I
– ( +100mV)
L
V
100mV
2200
V
TRIP
=30A (trip current)I
=100mV
TRIP
V
TRIP
+
SRR
(SR+R )
S
S
R =
S
R1=
R = –1000
TH
For this example:
L
V
TRIP
Protected under one or more of the following Micrel patents:
patent #4,951,101; patent #4,914,546
Micrel, Inc. • 1849 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 944-0970 • http://www.micrel.com
July 2000 1 MIC5013
Page 2
MIC5013 Micrel
Absolute Maximum Ratings (Note 1, 2)
Input Voltage, Pin 1 –10 to V Threshold Voltage, Pin 2 –0.5 to +5V Sense Voltage, Pin 3 –10V to V Source Voltage, Pin 4 –10V to V Current into Pin 4 50mA Gate Voltage, Pin 6 –1V to 50V Supply Voltage (V+), Pin 7 –0.5V to 36V Fault Output Current, Pin 8 –1mA to +1mA Junction Temperature 150°C
Pin Description (Refer to Figures 1 and 2)
Pin Number Pin Name Pin Function
1 Input Resets current sense latch and turns on power MOSFET when taken above
threshold (3.5V typical). Pin 1 requires <1µA to switch.
2 Threshold Sets current sense trip voltage according to:
where RTH to ground is 3.3k to 20k. Adding capacitor CTH increases the trip voltage at turn-on to 2V. Use C constant.
3 Sense The sense pin causes the current sense to trip when V
V
SOURCE
a 3 lead FET or a resistor RS in the sense lead of a current sensing FET.
4 Source Reference for the current sense voltage on pin 3 and return for the gate
clamp zener. Connect to the load side of current shunt or kelvin lead of current sensing FET. Pins 3 and 4 can safely swing to –10V when turning
off inductive loads. 5 Ground 6 Gate Drives and clamps the gate of the power FET. Pin 6 will be clamped to
approximately –0.7V by an internal diode when turning off inductive loads. 7V
8 Fault Outputs status of protection circuit when pin 1 is high. Fault low indicates
+
Supply pin; must be decoupled to isolate from large transients caused by
the power FET drain. 10µF is recommended close to pins 7 and 5.
normal operation; fault high indicates current sense tripped.
Operating Ratings (Notes 1, 2)
+
Power Dissipation 1.25W
θ
(Plastic DIP) 100°C/W
JA
+
θJA (SOIC) 170°C/W
+
Ambient Temperature: B version –40°C to +85°C Storage Temperature –65°C to +150°C Lead Temperature 260°C (Soldering, 10 seconds) Supply Voltage (V+), Pin 7 7V to 32V high side
7V to 15V low side
V=
TRIP
=10µF for a 10ms turn-on time
TH
. Pin 3 is used in conjunction with a current shunt in the source of
2200
R +1000
TH
SENSE
is V
TRIP
above
Pin Configuration
MIC5013
1
Input
2
Thresh
3
Sense
4
Source
MIC5013 2 July 2000
Fault
V+
Gate
Gnd
8 7 6 5
Page 3
MIC5013 Micrel
Electrical Characteristics (Note 3) Test circuit. T
= –55°C to +125°C, V+ = 15V, all switches open, unless
A
otherwise specified.
Parameter Conditions Min Typical Max Units
Supply Current, I
Logic Input Voltage, V
Logic Input Current, I
7
IN
1
Input Capacitance Pin 1 5 pF Gate Drive, V
GATE
Zener Clamp, S2 closed, VIN = 5V V+ = 15V, VS = 15V 11 12.5 15 V V
– V
GATE
Gate Turn-on Time, t
SOURCE
ON
(Note 4) for V Gate Turn-off Time, t
OFF
Threshold Bias Voltage, V Current Sense Trip Voltage, S2 closed, VIN = 5V, V+ = 7V, S4 closed 75 105 135 mV V
– V
SENSE
SOURCE
Peak Current Trip Voltage, S3, S4 closed, 1.6 2.1 V V
– V
SENSE
Fault Output Voltage, V
SOURCE
8
V+ = 32V VIN = 0V, S4 closed 0.1 10 µA
VIN = VS = 32V 8 20 mA
V+ = 4.75V Adjust VIN for V
Adjust VIN for V
V+ =15V Adjust VIN for V
low 2 V
GATE
high 4.5 V
GATE
high 5.0 V
GATE
V+ = 32V VIN = 0V –1 µA
VIN = 32V 1 µA
S1, S2 closed, V+ = 7V, I6 = 0 13 15 V VS = V+, VIN = 5V V+ = 15V, I6 = 100 µA2427V
V+ = 32V, VS = 32V 11 13 16 V
VIN switched from 0 to 5V; measure time 60 200 µs
to reach 20V
GATE
VIN switched from 5 to 0V; measure time 4 10 µs for V
I2 = 200 µA 1.7 2 2.2 V
2
Increase I
to reach 1V
GATE
3
I2 = 100 µAVS = 4.9V, S4 open 70 100 130 mV V+ = 15V S4 closed 150 210 270 mV I2 = 200 µAVS = 11.8V, S4 open 140 200 260 mV V+ = 32V VS = 0V, S4 open 360 520 680 mV I2 = 500 µAVS = 25.5V, S4 open 350 500 650 mV
V+ = 15V, VIN = 5V VIN = 0V, I8 = –100 µA 0.4 1 V VIN = 5V, I8 = 100 µA, current sense tripped 14 14.6 V
Note 1 Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Electrical specifications do not apply when
Note 2 The MIC5010 is ESD sensitive. Note 3 Minimum and maximum Electrical Characteristics are 100% tested at TA = 25°C and TA = 85°C, and 100% guaranteed over the entire
Note 4 Test conditions reflect worst case high-side driver performance. Low-side and bootstrapped topologies are significantly fastersee
operating the device beyond its specified Operating Ratings.
range. Typicals are characterized at 25°C and represent the most likely parametric norm.
Applications Information.
July 2000 3 MIC5013
Page 4
MIC5013 Micrel
Test Circuit
V
IN
S3
Typical Characteristics
Supply Current
12
10
8
6
4
2
SUPPLY CURRENT (mA)
V+
I3
50
500
I2
S4
1W
S2
VS
1 2 3 4
3.5k
MIC5013
Input Thresh Sense Source
Fault
V+
Gate
Gnd
8 7 6 5
V
+
1µF
GATE
1nF
I8
S1
I6
DC Gate Voltage above Supply
14 12 10
8 6
VGATE – V+ (V)
4 2
0
0 5 10 15 20 25 30 35
SUPPLY VOLTAGE (V)
High-side Turn-on Time*
350 300
250 200
150 100
TURN-ON TIME (µS)
50
0
03691215
SUPPLY VOLTAGE (V)
* Time for gate to reach V+ + 5V in test circuit with VS = V+ – 5V (prevents gate clamp from interfering with measurement).
C =1 nF
GATE
0
0 3 6 9 12 15
SUPPLY VOLTAGE (V)
High-side Turn-on Time*
3.5
3.0 C =10 nF
2.5
2.0
1.5
1.0
TURN-ON TIME (mS)
0.5
0
03691215
SUPPLY VOLTAGE (V)
GATE
MIC5013 4 July 2000
Page 5
MIC5013 Micrel
TURN-ON TIME (µS)
Typical Characteristics (Continued)
Low-side Turn-on Time for Gate = 5V
1000
300
100
30 10
C =1 nF
GATE
TURN-ON TIME (µS)
3
1
03691215
C =10 nF
GATE
SUPPLY VOLTAGE (V)
Turn-off Time
50
Low-side Turn-on Time for Gate = 10V
3000
C =10 nF
1000
300
100
C =1 nF
30
10
3
GATE
03691215
GATE
SUPPLY VOLTAGE (V)
Turn-on Time
2.0
C =10 nF
40
30
20
TURN-OFF TIME (µS)
10
0
03691215
GATE
C =1 nF
GATE
SUPPLY VOLTAGE (V)
250
200
150
100
Charge Pump Output Current
V =V
GATE
+
V =V +5V
GATE
1.75
1.5
1.25
1.0
0.75
NORMALIZED TURN-ON TIME
0.5 –25 0 25 50 75 100 125
DIE TEMPERATURE (°C)
+
July 2000 5 MIC5013
50
+
VS=V –5V
CHARGE-PUMP CURRENT (µA)
0
0 5 10 15 20 25 30
SUPPLY VOLTAGE (V)
Page 6
MIC5013 Micrel
Block Diagram
V+
7
1
Input
Fault
8
LOGIC
CURRENT
SENSE LATCH
R
Q
S
V. REG
52
Ground Threshold
MIC5013
Applications Information
Functional Description (refer to block diagram)
The various MIC5013 functions are controlled via a logic block connected to the input pin 1. When the input is low, all functions are turned off for low standby current and the gate of the power MOSFET is also held low through 500 to an N-channel switch. When the input is taken above the turn­on threshold (3.5V typical), the N-channel switch turns off and the charge pump is turned on to charge the gate of the power FET. A bandgap type voltage regulator is also turned on which biases the current sense circuitry.
The charge pump incorporates a 100kHz oscillator and on­chip pump capacitors capable of charging 1nF to 5V above supply in 60µs typical. The charge pump is capable of pumping the gate up to over twice the supply voltage. For this reason, a zener clamp (12.5V typical) is provided between the gate pin 6 and source pin 4 to prevent exceed­ing the VGS rating of the MOSFET at high supplies.
The current sense operates by comparing the sense volt­age at pin 3 to an offset version of the source voltage at pin
4. Current I2 flowing in threshold pin 2 is mirrored and returned to the source via a 1k resistor to set the offset, or trip voltage. When (V current sense trips and sets the current sense latch to turn off the power FET. An integrating comparator is used to reduce sensitivity to spikes on pin 3. The latch is reset to turn the FET back on by “recycling” the input pin 1 low and then high again.
A resistor RTH from pin 2 to ground sets I2, and hence V An additional capacitor CTH from pin 2 to ground creates a higher trip voltage at turn-on, which is necessary to prevent high in-rush current loads such as lamps or capacitors from false-tripping the current sense.
SENSE
– V
SOURCE
) exceeds V
TRIP
, the
TRIP
CHARGE
PUMP
500
V+
+
I2
1k
V
TRIP
+
1k
6
12.5V
3
4
Gate
Sense
Source
When the current sense has tripped, the fault pin 8 will be high as long as the input pin 1 remains high. However, when the input is low the fault pin will also be low.
Construction Hints
High current pulse circuits demand equipment and assem­bly techniques that are more stringent than normal low current lab practices. The following are the sources of pitfalls most often encountered during prototyping: Sup­plies: many bench power supplies have poor transient response. Circuits that are being pulse tested, or those that operate by pulse-width modulation will produce strange results when used with a supply that has poor ripple rejection, or a peaked transient response. Monitor the power supply voltage that appears at the drain of a high­side driver (or the supply side of the load in a low-side driver) with an oscilloscope. It is not uncommon to find bench power supplies in the 1kW class that overshoot or under­shoot by as much as 50% when pulse loaded. Not only will the load current and voltage measurements be affected, but it is possible to over-stress various components—espe- cially electrolytic capacitorswith possibly catastrophic results. A 10µF supply bypass capacitor at the chip is recommended.
Residual Resistances:
Resistances in circuit connections may also cause confusing results. For example, a circuit may employ a 50m power MOSFET for low drop, but careless construction techniques could easily add 50 to 100m resistance. Do not use a socket for the MOSFET. If the MOSFET is a TO-220 type package, make high-current
.
drain connections to the tab. Wiring losses have a profound effect on high-current circuits. A floating millivoltmeter can identify connections that are contributing excess drop un­der load.
MIC5013 6 July 2000
Page 7
MIC5013 Micrel
Applications Information (Continued)
V
MIC5013
Control Input
R
TH
10k
1
Input
2
Thresh
3
Sense
4
Source
Figure 2. Low-Side Driver with
Circuit Topologies
The MIC5013 is suited for use in high- or low-side driver applications with over-current protection for both current­sensing and standard MOSFETs. In addition, the MIC5013 works well in applications where, for faster switching times, the supply is bootstrapped from the MOSFET source out­put. Low voltage, high-side drivers (such as shown in the Test Circuit) are the slowest; their speed is reflected in the gate turn-on time specifications. The fastest drivers are the low-side and bootstrapped high-side types. Load current switching times are often much faster than the time to full gate enhancement, depending on the circuit type, the MOSFET, and the load. Turn-off times are essentially the same for all circuits (less than 10µs to V
= 1V). The choice
GS
of one topology over another is based on a combination of considerations including speed, voltage, and desired sys­tem characteristics. Each topology is described in this section. Note that IL, as used in the design equations, is the load current that just trips the over-current comparator.
Low-Side Driver with Current Shunt (Figure 2). The over-
MIC5013
Control Input
R
TH
20k
1 2
Thresh
3 4
Source
Input
Sense
Fault
Gate
8
Fault
7
V+
6
Gate
5
Gnd
Current Shunt
10µF
8 7
V+
6 5
Gnd
R1
24k
V
LOAD
+
=7 to 15V
10µF
+
LOAD
IRF540
R
S
10m IRC 4LPW-5
(International Resistive Company)
V
TRIP
R =
S
I
L
2200
R =
TH
For this example: I =20A (trip current)
L
V
TRIP
–1000
V
TRIP
= 200mV
current comparator monitors RS and trips if IL × RS exceeds V
. R is selected to produce the desired trip voltage.
TRIP
As a guideline, keep V
within the limits of 100mV and
TRIP
500mV (RTH = 3.3k to 20k). Thresholds at the high end offer the best noise immunity, but also compromise switch drop (especially in low voltage applications) and power dissipation.
The trip current is set higher than the maximum expected load currenttypically twice that value. Trip point accuracy is a function of resistor tolerances, comparator offset (only a few millivolts), and threshold bias voltage (V2). The values shown in Figure 2 are designed for a trip current of 20 amperes. It is important to ground pin 4 at the current shunt RS, to eliminate the effects of ground resistance.
A key advantage of the low-side topology is that the load supply is limited only by the MOSFET BVDSS rating. Clamping may be required to protect the MOSFET drain terminal from inductive switching transients. The MIC5013
+
=24V
100
R2
V
+
IRF541
LOAD
R
S
18m IRC 4LPW-5*
R1=
R2=100
R =
R =
For this example: I =10A (trip current)
V =100mV
*International Resistive Company
S
TH
L
TRIP
+
V
1mA
100mV+
I 2200 V
TRIP
V
TRIP
L
–1000
Figure 3. High-Side Driver
with Current Shunt
July 2000 7 MIC5013
Page 8
MIC5013 Micrel
Applications Information (Continued)
V
LOAD
MIC5013
Control Input
R
TH
20k
1 2
Thresh
3 4
Source
Input
Sense
Fault
V+
Gate
Gnd
8 7 6 5
Figure 4. Low-Side Driver with
Current-Sensing MOSFET
supply should be limited to 15V in low-side topologies; otherwise, a large current will be forced through the gate clamp zener.
Low-side drivers constructed with the MIC501X family are also fast; the MOSFET gate is driven to near supply immediately when commanded ON. Typical circuits achieve 10V enhancement in 10µs or less on a 12 to 15V supply.
High-Side Driver with Current Shunt (Figure 3). The comparator input pins (source and sense) float with the current sensing resistor (R add a small, additional potential to V
) on top of the load. R1 and R2
S
to prevent false-
TRIP
triggering of the over-current shutdown circuit with open or inductive loads. R1 is sized for a current flow of 1mA, while R2 contributes a drop of 100mV. The shunt voltage should be 200 to 500mV at the trip point. The example of Figure 3 gives a 10A trip current when the output is near supply. The trip point is somewhat reduced when the output is at ground as the voltage drop across R1 (and therefore R2) is zero.
High-side drivers implemented with MIC5013 drivers are self-protected against inductive switching transients. Dur­ing turn-off an inductive load will force the MOSFET source 5V or more below ground, while the driver holds the gate at ground potential. The MOSFET is forced into conduction, and it dissipates the energy stored in the load inductance. The MIC5013 source and sense pins (3 and 4) are designed to withstand this negative excursion without damage. Exter­nal clamp diodes are unnecessary.
Current Shunts (RS). Low-valued resistors are necessary for use at RS.Values for RS range from 5 to 50mΩ, at 2 to 10W. Worthy of special mention are Kelvin-sensed, “four- terminal units supplied by a number of manufacturers (see next page). Kelvin-sensed resistors eliminate errors
+
V
SENSE
=15V
10µF
+
R
S
22
KELVIN
LOAD
IRCZ44 (S=2590, R=11mΩ)
SOURCE
SR
V
R I
V
L
2200 V
TRIP
=100mV
TRIP
TRIP
R =
S
R = –1000
TH
For this example: I
=20A (trip current)
L
V
TRIP
caused by lead and terminal resistances, and simplify product assembly. 10% tolerance is normally adequate, and with shunt potentials of 200mV thermocouple effects are insignificant. Temperature coefficient is important; a linear, 500 ppm/°C change will contribute as much as 10% shift in the over-current trip point. Most power resistors designed for current shunt service drift less than 100 ppm/ °C.
Low-Side Driver with Current Sensing MOSFET (Figure
4). Several manufacturers now supply power MOSFETs in which a small sampling of the total load current is diverted to a “sense” pin. One additional pin, called Kelvin source, is included to eliminate the effects of resistance in the source bond wires. Current-sensing MOSFETs are speci­fied with a sensing ratio “S” which describes the relationship between the on-resistance of the sense connection and the body resistance “R” of the main source pin. Current sensing MOSFETs eliminate the current shunt required by standard MOSFETs.
The design equations for a low-side driver using a current sensing MOSFET are shown in Figure 4. “S” is specified on the MOSFETs datasheet, and “R” must be measured or estimated. V
must be less than R × IL, or else RS will
TRIP
become negative. Substituting a MOSFET with higher on­resistance, or reducing V
fixes this problem. V
TRIP
100 to 200mV is suggested. Although the load supply is limited only by MOSFET ratings, the MIC5013 supply should be limited to 15V to prevent damage to the gate clamp zener. Output clamping is necessary for inductive loads.
R is the body resistance of the MOSFET, excluding bond
resistances. R
as specified on MOSFET data sheets
DS(ON)
TRIP
=
Suppliers of Kelvin-sensed power resistors:
Dale Electronics, Inc., 2064 12th Ave., Columbus, NE 68601. Tel: (402) 564-3131 International Resistive Co., P.O. Box 1860, Boone, NC 28607-1860. Tel: (704) 264-8861 Kelvin, 14724 Ventura Blvd., Ste. 1003, Sherman Oaks, CA 91403-3501. Tel: (818) 990-1192 RCD Components, Inc., 520 E. Industrial Pk. Dr., Manchester, NH 03103. Tel: (603) 669-0054 Ultronix, Inc., P.O. Box 1090, Grand Junction, CO 81502. Tel: (303) 242-0810
MIC5013 8 July 2000
Page 9
MIC5013 Micrel
Applications Information (Continued)
12V
+
V+
8 7 6 5
10µF
R1
3.9k
43
DS(ON)
DS(ON)
IRCZ44
#6014
, or
for
MIC5013
Control Input
R
TH2
1k
C
TH
22µF
R
TH1
22k
1 2 3 4
Input Thresh Sense Source
Fault
Gate
Gnd
Figure 5. Time-Variable
Trip Threshold
includes bond resistances. A Kelvin-connected ohmmeter (using TAB and SOURCE for forcing, and SENSE and KELVIN for sensing) is the best method of evaluating “R.” Alternatively, R can be estimated for large MOSFETs (R
≤ 100mΩ) by simply halving the stated R
DS(ON)
by subtracting 20 to 50m from the stated R smaller MOSFETs.
High-Side Driver with Current Sensing MOSFET (Figure
5). The design starts by determining the value of “S” and “R” for the MOSFET (use the guidelines described for the low­side version). Let V
= 100mV, and calculate RS for a
TRIP
desired trip current. Next calculate RTH and R1. The trip point is somewhat reduced when the output is at ground as the voltage drop across R1 is zero. No clamping is required for inductive loads, but may be added to reduce power dissipation in the MOSFET.
Typical Applications
Start-up into a Dead Short. If the MIC5013 attempts to turn on a MOSFET when the load is shorted, a very high current flows. The over-current shutdown will protect the MOSFET, but only after a time delay of 5 to 10µs. The MOSFET must be capable of handling the overload; consult the device’s SOA curve. If a short circuit causes the MOSFET to exceed its 10µs SOA, a small inductance in series with the source can help limit di/dt to control the peak current during the 5 to 10µs delay.
When testing short-circuit behavior, use a current probe rated for both the peak current and the high di/dt.
The over-current shutdown delay varies with comparator overdrive, owing to noise filtering in the comparator. A delay of up to 100µs can be observed at the threshold of shut­down. A 20% overdrive reduces the delay to near minimum.
Incandescent Lamps. The cold filament of an incandes­cent lamp exhibits less than one-tenth as much resistance as when the filament is hot. The initial turn-on current of a #6014 lamp is about 70A, tapering to 4.4A after a few
7 to 15V
1N5817
Control Input
R
TH
20k
1
Input
2
Thresh
3
Sense
4
Source
MIC5013
Fault
Gate
Gnd
V+
8 7
100nF
6 5
+
V
R1=
1mA
+
10µF
100
R2
1N4001 (2)
IRF540
LOAD
R
S
18m
Figure 6. Bootstrapped
High-Side Driver
hundred milliseconds. It is unwise to set the over-current trip point to 70A to accommodate such a load. A “resistive” short that draws less than 70A could destroy the MOSFET by allowing sustained, excessive dissipation. If the over-cur­rent trip point is set to less than 70A, the MIC5013 will not start a cold filament. The solution is to start the lamp with a high trip point, but reduce this to a reasonable value after the lamp is hot.
The MIC5013 over-current shutdown circuit is designed to handle this situation by varying the trip point with time (see Figure 5). R
functions in the conventional manner,
TH1
providing a current limit of approximately twice that required by the lamp. R
acts to increase the current limit at turn-
TH2
on to approximately 10 times the steady-state lamp current. The high initial trip point decays away according to a 20ms time constant contributed by CTH. R
could be eliminated
TH2
with CTH working against the internal 1k resistor, but this results in a very high over-current threshold. As a rule of thumb design the over-current circuitry in the conventional manner, then add the R start-up. Let R
TH2
= (R
TH1
TH2/CTH
network to allow for lamp
÷10)–1k, and choose a capaci­tor that provides the desired time constant working against R
and the internal 1k resistor.
TH2
When the MIC5013 is turned off, the threshold pin (2) appears as an open circuit, and CTH is discharged through R
TH1
and R
. This is much slower than the turn-on time
TH2
constant, and it simulates the thermal response of the filament. If the lamp is pulse-width modulated, the current limit will be reduced by the residual charge left in CTH.
Modifying Switching Times. Do not add external capaci­tors to the gate to slow down the switching time. Add a resistor (1k to 51k) in series with the gate of the MOS­FET to achieve this result.
Bootstrapped High-Side Driver (Figure 6). The speed of a high-side driver can be increased to better than 10µs by bootstrapping the supply off of the MOSFET source. This topology can be used where the load is pulse-width modu-
July 2000 9 MIC5013
Page 10
MIC5013 Micrel
Fault
V+
Gate
1 2 3 4
8
MIC5013
Gnd
7 6 5
Thresh Sense Source
Input
IRFZ40
10µF
20k
Figure 7. 10-Ampere
Electronic Circuit Breaker
+
100
22m
LOAD
12V
10k
10k
100nF
1N4148
100k100k100k
MPSA05
CPSL-3 (Dale)
Applications Information (Continued)
15V
10mA Control Input
33pF
100k
4N35
100k
1k
33k
To MIC5013 Input
MPSA05
Figure 8. Improved
Opto-Isolator Performance
24V
100k
OFF
ON
CR2943-NA102A (GE)
330k
20k
1 2 3 4
lated (100Hz to 20kHz), or where it is energized for only a short period of time (25ms). If the load is left energized for a long period of time (>25ms), the bootstrap capacitor will discharge and the MIC5013 supply pin will fall to V+ = V –1.4. Under this condition pins 3 and 4 will be held above V+ and may false trigger the over-current circuit. A larger capacitor will lengthen the maximum “on” time; 1000µF will hold the circuit up for 2.5 seconds, but requires more charge time when the circuit is turned off. The optional Schottky barrier diode improves turn-on time on supplies of less than 10V.
24V
MIC5013
Input Thresh Sense Source
Fault
V+
Gate
Gnd
8 7 6 5
15k
10µF
+
IRFP044 (2)
100
5m
LVF-15 (RCD)
LOAD
DD
Figure 9. 50-Ampere
MIC5013 10 July 2000
Industrial Switch
Page 11
MIC5013 Micrel
Applications Information (Continued)
Since the supply current in the “OFF” state is only a small leakage, the 100nF bypass capacitor tends to remain charged for several seconds after the MIC5013 is turned off. In a PWM application the chip supply is actually much higher than the system supply, which improves switching time.
Electronic Circuit Breaker (Figure 7). The MIC5013 forms the basis of a high-performance, fast-acting circuit breaker. By adding feedback from FAULT to INPUT the breaker can be made to automatically reset. If an over-current condition occurs, the circuit breaker shuts off. The breaker tests the load every 18ms until the short is removed, at which time the circuit latches ON. No reset button is necessary.
Opto-Isolated Interface (Figure 8). Although the MIC5013 has no special input slew rate requirement, the lethargic transitions provided by an opto-isolator may cause oscilla­tions on the rise and fall of the output. The circuit shown accelerates the input transitions from a 4N35 opto-isolator by adding hysteresis. Opto-isolators are used where the control circuitry cannot share a common ground with the MIC5013 and high-current power supply, or where the control circuitry is located remotely. This implementation is intrinsically safe; if the control line is severed the MIC5013 will turn OFF.
Fault-Protected Industrial Switch (Figure 9). The most common manual control for industrial loads is a push button on/off switch. The “on” button is physically arranged in a recess so that in a panic situation the “off” button, which extends out from the control box, is more easily pressed. This circuit is compatible with control boxes such as the CR2943 series (GE). The circuit is configured so that if both switches close simultaneously, the “off” button has prece­dence. If there is a fault condition the circuit will latch off, and it can be reset by pushing the “ON” button.
This application also illustrates how two (or more) MOSFETs can be paralleled. This reduces the switch drop, and distrib­utes the switch dissipation into multiple packages.
High-Voltage Bootstrap (Figure 10). Although the MIC5013 is limited to operation on 7 to 32V supplies, a floating bootstrap arrangement can be used to build a high-side switch that operates on much higher voltages. The MIC5013 and MOSFET are configured as a low-side driver, but the load is connected in series with ground. The high speed normally associated with low-side drivers is retained in this circuit.
Power for the MIC5013 is supplied by a charge pump. A 20kHz square wave (15Vp-p) drives the pump capacitor and delivers current to a 100µF storage capacitor. A zener diode limits the supply to 18V. When the MIC5013 is off, power is supplied by a diode connected to a 15V supply. The circuit of Figure 8 is put to good use as a barrier between low voltage control circuitry and the 90V motor supply.
Half-Bridge Motor Driver (Figure 11). Closed loop control of motor speed requires a half-bridge driver. This topology presents an extra challenge since the two output devices should not cross conduct (shoot-through) when switching. Cross conduction increases output device power dissipa­tion and, in the case of the MIC5013, could trip the over­current comparator. Speed is also important, since PWM control requires the outputs to switch in the 2 to 20kHz range.
The circuit of Figure 11 utilizes fast configurations for both the top- and bottom-side drivers. Delay networks at each input provide a 2 to 3µs dead time effectively eliminating cross conduction. Both the top- and bottom-side drivers are protected, so the output can be shorted to either rail without damage.
15V
+
10mA Control Input
100nF 200V
15Vp-p, 20kHz
Squarewave
1N4003 (2)
100k
4N35
1N4003
33pF
33k
MPSA05
6.2k
100k
1k
Figure 10. High-Voltage
1 2
Thresh
3 4
Source
Input
Sense
MIC5013
Fault
Gate
Gnd
V+
8 7 6 5
100µF
1N4746
1/4 HP, 90V
5BPB56HAA100
(GE)
90V
IRFP250
10m
KC1000-4T (Kelvin)
M
Bootstrapped Driver
July 2000 11 MIC5013
Page 12
MIC5013 Micrel
Applications Information (Continued)
The top-side driver is based on the bootstrapped circuit of Figure 6, and cannot be switched on indefinitely. The bootstrap capacitor (1µF) relies on being pulled to ground by the bottom-side output to recharge. This limits the maximum duty cycle to slightly less than 100%.
Two of these circuits can be connected together to form an H-bridge. If the H-bridge is used for locked antiphase control, no special considerations are necessary. In the case of sign/magnitude control, the “sign” leg of the H­bridge should be held low (PWM input held low) while the other leg is driven by the magnitude signal.
If current feedback is required for torque control, it is available in chopped form at the bottom-side driver's 22 m current-sensing resistor.
Time-Delay Relay (Figure 12). The MIC5013 forms the basis of a simple time-delay relay. As shown, the delay commences when power is applied, but the 100 kΩ/1N4148 could be independently driven from an external source such
as a switch or another high-side driver to give a delay relative to some other event in the system.
Hysteresis has been added to guarantee clean switching at turn-on. Note that an over-current condition latches the relay in a safe, OFF condition. Operation is restored by either cycling power or by momentarily shorting pin 1 to ground.
Motor Driver with Stall Shutdown (Figure 13). Tachom­eter feedback can be used to shut down a motor driver circuit when a stall condition occurs. The control switch is a 3-way type; the “START” position is momentary and forces the driver ON. When released, the switch returns to the RUN position, and the tachometers output is used to hold the MIC5013 input ON. If the motor slows down, the tach output is reduced, and the MIC5013 switches OFF. Resis­tor R sets the shutdown threshold. If the output current exceeds 30A, the MIC5013 shuts down and remains in that condition until the momentary “RESET” button is pushed. Control is then returned to the START/RUN/STOP switch.
15V
100nF
1N5817
PWM
INPUT
1N4148
22k
22k
2N3904
220pF
20k
10k
1nF
1 2 3 4
10k
MIC5013
Input Thresh Sense Source
1 2 3 4
Fault
V+
Gate
Gnd
MIC5013
Input Thresh Sense Source
8 7 6 5
Fault
V+
Gate
Gnd
8 7 6 5
15k
15V
+
1µF
100
+
10µF
1N4001 (2)
IRF541
22m CPSL-3 (Dale)
M
12V, 10A Stalled
IRF541
22m CPSL-3 (Dale)
Figure 11. Half-Bridge
Motor Driver
MIC5013 12 July 2000
Page 13
MIC5013 Micrel
Applications Information (Continued)
12V
+
100k
1N4148
20k
1
Input
2
Thresh
3
Sense
4
Source
MIC5013
Fault
V+
Gate
Gnd
10µF
8 7 6 5
IRCZ44
100µF
100
+
10k
Figure 12. Time-Delay Relay
with 30A Over-Current Protection
1N4148
RESET
1
R
330k
330k
20k
2 3 4
SENSE
MIC5013
Input
Thresh
Sense
Source
330k
Fault
Gate
Gnd
43
4.3k
V+
8 7 6 5
SOURCE
KELVIN
10µF
OUTPUT (Delay=5s)
12V
+
IRCZ44
SOURCE
SENSE
43
KELVIN
1N4148
100nF
T
12V
START
RUN
STOP
4.3k
M
Figure 13. Motor Stall
Shutdown
July 2000 13 MIC5013
Page 14
MIC5013 Micrel
Applications Information (Continued)
Gate Control Circuit
When applying the MIC5010, it is helpful to understand the operation of the gate control circuitry (see Figure 14). The gate circuitry can be divided into two sections: 1) charge pump (oscillator, Q1-Q5, and the capacitors) and 2) gate turn-off switch (Q6).
When the MIC5010 is in the OFF state, the oscillator is turned off, thereby disabling the charge pump. Q5 is also turned off, and Q6 is turned on. Q6 holds the gate pin (G) at ground potential which effectively turns the external MOS­FET off.
Q6 is turned off when the MIC5013 is commanded on. Q5 pulls the gate up to supply (through 2 diodes). Next, the charge pump begins supplying current to the gate. The gate accepts charge until the gate-source voltage reaches 12.5V and is clamped by the zener diode.
A 2-output, three-phase clock switches Q1-Q4, providing a quasi-tripling action. During the initial phase Q4 and Q2 are ON. C1 is discharged, and C2 is charged to supply through
Q5. For the second phase Q4 turns off and Q3 turns on, pushing pin C2 above supply (charge is dumped into the gate). Q3 also charges C1. On the third phase Q2 turns off and Q1 turns on, pushing the common point of the two capacitors above supply. Some of the charge in C1 makes its way to the gate. The sequence is repeated by turning Q2 and Q4 back on, and Q1 and Q3 off.
In a low-side application operating on a 12 to 15V supply, the MOSFET is fully enhanced by the action of Q5 alone. On supplies of more than approximately 14V, current flows directly from Q5 through the zener diode to ground. To prevent excessive current flow, the MIC5010 supply should be limited to 15V in low-side applications.
The action of Q5 makes the MIC5013 operate quickly in low-side applications. In high-side applications Q5 precharges the MOSFET gate to supply, leaving the charge pump to carry the gate up to full enhancement 10V above supply. Bootstrapped high-side drivers are as fast as low­side drivers since the chip supply is boosted well above the drain at turn-on.
OFF
ON
100 kHz
OSCILLATOR
C1
Q1
Q2
+
V
Q3
125pF125pF
COM
C1 C2
Q4
Figure 14. Gate Control
Circuit Detail
C2
Q5
500
Q6
GATE CLAMP
ZENER
G
12.5V
S
MIC5013 14 July 2000
Page 15
MIC5013 Micrel
Package Information
PIN 1
DIMENSIONS:
INCH (MM)
0.018 (0.57)
0.100 (2.54)
0.026 (0.65) MAX)
0.157 (3.99)
0.150 (3.81)
0.050 (1.27)
0.064 (1.63)
0.045 (1.14)
0.380 (9.65)
0.370 (9.40)
TYP
0.197 (5.0)
0.189 (4.8)
0.135 (3.43)
0.125 (3.18)
0.130 (3.30)
0.0375 (0.952)
0.380 (9.65)
0.320 (8.13)
8-Pin Plastic DIP (N)
PIN 1
DIMENSIONS: INCHES (MM)
0.020 (0.51)
0.013 (0.33)
0.0098 (0.249)
0.0040 (0.102)
0°–8°
SEATING
PLANE
8-Pin SOP (M)
45°
0.050 (1.27)
0.016 (0.40)
0.244 (6.20)
0.228 (5.79)
0.255 (6.48)
0.245 (6.22)
0.300 (7.62)
0.013 (0.330)
0.010 (0.254)
0.010 (0.25)
0.007 (0.18)
July 2000 15 MIC5013
Page 16
MIC5013 Micrel
MICREL INC. 1849 FORTUNE DRIVE SAN JOSE, CA 95131 USA
TEL + 1 (408) 944-0800 FAX + 1 (408) 944-0970 WEB http://www.micrel.com
This information is believed to be accurate and reliable, however no responsibility is assumed by Micrel for its use nor for any infringement of patents or
other rights of third parties resulting from its use. No license is granted by implication or otherwise under any patent or patent right of Micrel Inc.
© 1998 Micrel Incorporated
MIC5013 16 July 2000
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