Datalogic COBALT HF-CNTL-232-02 Installation Manual

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COBALT HF-CNTL-232-02

RFID CONTROLLER

High Frequency Passive Radio Frequency Identification Controller

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IN S T A L L A T I O N G U I D E

How to Install and Configure

Cobalt HF-CNTL-232-02 RFID Controller

HF-CNTL-232-02 Installation Guide – Rev. 05

Copyright © 2010 Datalogic Automation S.r.l., all rights reserved

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REGULATORY COMPLIANCE
FCC COMPLI ANCE

Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the autority to use the equipment.

This device complies with PART 15 of the FCC Rules.
Operation is subject to the following two conditions: (1) This device may not cause

harmful interference, and (2) this device must accept any interference that may cause
undesired operation.

FCC ID : E36-0001
NOTE:
This equipment has been tested and found to comply with the limits for a Class B

digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of
the following measures:

-- Reorient or relocate the receiving antenna.

-- Increase the separation between the equipment and receiver.

-- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.

-- Consult the dealer or an experienced radio/TV technician for help.

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RADIO COMPLIANCE

ENGLISH

Contact the competent authority responsible for the management of radio frequency
devices of your country to verify any possible restrictions or licenses required. Refer to
the web site:
http://ec.europa.eu/enterprise/sectors/rtte/ for further information.
ITALIANO
Prendi contatto con l'autorità competente per la gestione degli apparati a radio
frequenza del tuo paese, per verificare eventuali restrizioni o licenze. Ulteriori
informazioni sono disponibili sul sito:
http://ec.europa.eu/enterprise/sectors/rtte/
FRANÇAIS
Contactez l'autorité compétente en la gestion des appareils à radio fréquence de votre
pays pour vérifier d'éventuelles restrictions ou licences. Pour tout renseignement vous
pouvez vous adresser au site web:
http://ec.europa.eu/enterprise/sectors/rtte/

DEUTSCH

Wenden Sie sich an die für Radiofrequenzgeräte zuständige Behörde Ihres Landes,
um zu prüfen ob es Einschränkungen gibt, oder eine Lizenz erforderlich ist. Weitere
Informationen finden Sie auf der Web Seite:
http://ec.europa.eu/enterprise/sectors/rtte/

ESPAÑOL

Contacta la autoridad competente para la gestión de los dispositivos de radio
frecuencia de tu país, para verificar cualesquiera restricciones o licencias posibles
requerida. Además se puede encontrar mas información en el sitio Web:
http://ec.europa.eu/enterprise/sectors/rtte/

POWER SUPPLY

This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with
«Class 2» or LPS power source

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CHA PT ER 1 :

CON TROLLER INFORMATION

1.1 HF-CNTL -2 32- 02 O V ER VI EW

Welcome to the Cobalt HF-CNTL-232-02 RFID Controller - Installation Guide. This
document will assist you in the installation and setup of the Cobalt HF-CNTL-232-02
RFID Controller.

The Cobalt HF-CNTL-232-02 is a feature-rich, high frequency, Radio-Frequency
Identification device that provides read/write RFID data transmission and control
solutions to shop floor, item-level tracking and material handling applications. The
controller is designed to be compact, rugged and reliable, in order to meet and exceed
the requirements of the industrial automation industry.

1.1.1 Package Contents

Unpack the Cobalt Controller hardware and accessories. Retain the original shipping
carton and packing material in case any items need to be returned. Inspect each piece
carefully, if an item appears to be damaged, notify your EMS product distributor.

The Cobalt HF-CNTL-232-02 RFID Controller product package contains the following
components:

P A R T N U M B E R Q T Y D E S C R I P T I O N

HF-CNTL-232-02

1 Cobalt HF Series RFID Controller (-232)

17-3120

1 HF-CNTL-232-02 Installation Guide

20-1950

2

Screw (Socket Head Cap, M5 x 20mm, Hex #4,
18-8 SS)

20-3915

2 Washer (Spring Lock, M5, 18-8 SS)

69-1289

1 Wrench Tool (Hex #4, 4mm, L-key)

00-3000

1 Cobalt HF-Series Configuration Tag

Table 1-1: HF-CNTL-232-02 - Package Contents

1.1.2 Power & Communications Interface

Connection Type:

RS232

Communication Interface:

Point-to-Point (Host/Controller)

Interface Connector:

8-pin, Male, M12, RS232 Connector (for power
and data)

Maximum Cable Length:

15m

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1.1.3 HF-CNTL-232-01 Controller Dimensions

Figure 1-1: HF-CNTL-232-02 Controller Dimensions

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1.2 CO B AL T HF -S E RI ES R FI D A NT EN N AS

The Cobalt HF-Series product family includes four RFID antenna models. Designed
with different dimensions, each Cobalt HF-Series RFID Antenna generates a unique
RF field pattern and read/write range.

Figure 1-2: Cobalt HF-Series RFID Antennas

CO BA LT HF-SERIES RFID ANTENNAS – MOD ELS AND SIZ ES

ANTENNA MODEL ANTENNA SIZE

HF-ANT-1010-01 10cm x 10cm

HF-ANT-2020-01 20cm x 20cm

HF-ANT-3030-01 30cm x 30cm

HF-ANT-0750-01 7cm x 50cm

Table 1-2: Cobalt HF-Series RFID Antennas – Models and Sizes

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1.2.1 HF-ANT-1010-01 Antenna Dimensions

Figure 1-3: HF-ANT-1010-01 Antenna Dimensions

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1.2.2 HF-ANT-2020-01 Antenna Dimensions

Figure 1-4: HF-ANT-2020-01 Antenna Dimensions

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1.2.3 HF-ANT-3030-01 Antenna Dimensions

Figure 1-5: HF-ANT-3030-01 Antenna Dimensions

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1.2.4 HF-ANT-0750-01 Antenna Dimensions

Figure 1-6: HF-ANT-0750-01 Antenna Dimensions

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CHA PT ER 2 : CON TROLLER

INST AL LA TI ON

2.1 PR E P A RI NG F O R IN ST A LL AT IO N

2.1.1 Power Requirements

The Cobalt Controller requires an electrical DC supply voltage. See Technical
Specifications for details. Use a dedicated and regulated power supply connected to a
suitable AC power source that is capable of delivering these requirements. Do not
apply power until the entire system is wired and checked.

2.1.2 Installation Guidelines

• RF performance and read/write range can be negatively impacted by the
proximity of metallic objects. Avoid mounting the antenna within 15cm (6
inches) of any metallic object or surface.

• Do not route cables near unshielded cables or near wiring carrying high
voltage or high current. Cross cables at perpendicular intersections and
avoid routing cables near motors and solenoids.

• Avoid mounting the controller near sources of EMI (electro-magnetic
interference) or near devices that generate high ESD (electro-static
discharge) levels.

• If electrical interference is encountered (as indicated by a diminished or
reduced read/write range), relocate the controller to an area free from
potential sources of interference.

• Conduct a test phase where you will construct a small scale, independent
network that includes the essential devices required to test your RFID
application. To avoid possible interference with other devices, do not initially
connect your RFID testing environment to an existing local area network.

• Always use adequate ESD prevention measures to dissipate potentially high
voltages.

2.2 CO N NE CT IN G T HE A N T E NN A

Cobalt HF-Series RFID Antennas mount directly to the top of the Cobalt HF-Series
RFID Controller’s housing. The antenna is first attached to the RF port on the
controller and is then fastened to the controller’s housing using the two M5 screws and
matching spring lock washers included with each Cobalt HF-Series RFID Controller.
Use the provided 4mm hex key wrench to tighten both M5 screws.

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2.2.1 Torque Specification

Screws should be tightened to the following torque settings:

1.7 Nm or 15 lbs / inch ± 10%

ITEM QTY DESCRIPTION

1 1 Cobalt Controller (HF-CNTL-232-02)
2 1 Cobalt Antenna (HF-ANT-1010-01)
3 2 Washer (Spring Lock, M5, 18-8 SS)
4 2 Screw (Socket Head Cap, M5 X 20mm, 18-8 SS)

2.2.2 Minimum Distance between Antennas

When installing multiple Cobalt HF-Series Controllers/Antennas, refer to the table
below to determine the recommended minimum distance to maintain between
adjacent Cobalt Antennas.

C O B AL T
A N T E N N A

- 1 0 1 0 - 2 0 2 0 - 3 0 3 0 - 0 7 5 0

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- 1 0 1 0 60cm 75cm 90cm 50cm

- 2 0 2 0 75cm 90cm 1.2m 65cm

- 3 0 3 0 90cm 1.2m 2m 90cm

- 0 7 5 0 50cm 65cm 90cm 50cm

Table 2-1: Minimum Distance between Antennas

For example, an HF-ANT-3030 RFID Antenna and an HF-ANT-1010 RFID Antenna
should be located no closer than 90 centimeters apart.

2.3 INS TA LL I N G T HE H F- CN TL-23 2-0 2

Note: review Section 2.1.2: “Installation Guidelines” prior to installing the
controller.

1. Attach the Cobalt HF Antenna to the Cobalt HF Controller as per the
instructions in Section 2.2: “Connecting the Antenna.”

2. Select a suitable location for the Cobalt HF Controller/Antenna. If
necessary, fabricate mounting brackets from durable plastic.

3. Fasten combined controller and antenna to your mounting fixture using two
M5 (#10) screws (not included). Pass screws through antenna’s mounting
holes and secure them with appropriate washers and nuts. Tighten screws
to 1.7 Nm or 15 lbs per inch ± 10%.

4. Connect the 8-pin, female, M12 end of your serial communications cable to
the 8-pin, male, M12 RS232 connector on the Cobalt.

5. Connect the 9-pin, female D-sub connector on the serial interface cable to a
COM port on a host computer. Thghten the cable's two locking
thumbscrews

6. Connect the 2.5mm DC power plug on the power supply transformter to the
DC power jack receptacle on the serial interface cable. Tighten the locking
ring to prevent power from becoming disconnected during use

7. Turn the power supply ON. The green power LED on the controller will light
when power is applied to the unit.

After installation is complete, the green power LED and the yellow Node ID 1 LED will
remain lit. The Node ID 1 LED indicates that the controller is operating in RS232
mode.

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2.4 CA B LI NG I N F O RM AT I O N

8-PIN MALE M12 RS232 CONNECTOR – PIN DESCRIPTIO NS

Figure 2-1: 8-Pin, Male, M12 RS232 Connector

P I N # D E S C R I P T I O N

1

+VDC PWR

2

0VDC (POWER GND)

3

NOT CONNECTED

4

NOT CONNECTED

5

NOT CONNECTED

6

RX

7

TX

8

SGND (SIGNAL GROUND)

Table 2-2: 8-Pin, Male, M12 RS232 Connector

HF-CNTL-232-02 CABL ING PART NU MBERS

• CBL-1478: (Cable Assembly: 8-pin, female M12 to RS232; with 2.5mm DC
power jack, 2m)

• CBL-1488-XX: (Cable: 8-pin, Female, M12 to Bare Wires)

• CBL-1492-XX: (Cable: 8-pin, Female, M12, Right Angle to Bare Wires)

• CBL-1493: (Connector: 8-pos, Female, M12, Straight Field Mountable)

• For bulk RS232 cable, see Belden cable P/N: 9941 (www.belden.com)

(XX = Cable Length in Meters)

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2.4.1 Optional Digital I/O Connector (*)

The Cobalt HF-CNTL-232-02 may have an optional digital I/O connector to interface with
external devices. This additional connector is placed in the bottom plate, on the right side of
normal connectors.

8-PIN, REVERSE KEYED FEMA LE DIG ITAL I/O CONN ECTOR

Figure 2-2: 8-Pin, Reverse Keyed Female Digital I/O Connector

P I N # D E S C R I P T I O N

1

+ VDC

2

VGND

3

AUX1_OUT+

4

AUX1_OUT -

5

AUX2_OUT+

6

AUX2_OUT -

7

AUX_IN+

8

AUX_IN -

Table 2-4: 8-Pin, Reverse Keyed Female Digital I/O Connector

(*) Feature soon available in the next Cobalt HF-Series’ release with different
P/N.

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2.4.2 RS232 Interface Cable Schematic

Figure 2-3: RS232 Interface Cable Schematic

2.4.3 COM Port Default Settings

C O M P O R T P AR AM E T E R D EF AU L T S E T TI NG

Baud 9600*

Data Bits

8

Stop Bits

1

Parity

None

Handshaking

None

Table 2-5: HF-CNTL-232-02 COM Port Default Settings

* The Cobalt HF-CNTL-232-02 supports baud rates of 9600, 19.2k, 38.4k, 57.6k and

115.2k.

ATTENTION

For operating instructions for the Cobalt HF-CNTL-232-02 RFID Controller, refer to
the:

Cobalt HF-Series RFID Controllers – Operator’s Manual

- Available online at: www.ems-rfid.com.

Also available online at www.ems-rfid.com is Escort Memory Systems’ Cobalt
Dashboard™ software utility. The RFID Dashboard is a Windows-based application
that provides users with complete control over their EMS RFID hardware. Users can
monitor their entire RFID system, from the tag level, to the RFID controller, and to the
host.

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CHA PT ER 3 :

TE CH NI CA L SPECIFICAT IONS

3.1 CO BALT HF CO NT RO LL ERS

ELECTRICAL

DC input Voltage Range

12-30VDC

DC Input Current

500-300mA

RADIO

Frequency

13,56MHz

Air Interface

ISO15693, ISO14443

Conducted Output Power

1W

COMMUNICATION

HF-CNTL-232-02

Point-To-Point: RS232

Baud Rate : 9.6 to 115 kbit/s

Data bits : 8,N,1

Max cable length : 15m

MECHANICAL

Dimensions

104mm (4.11 inches) H x 111mm (4.35
inches) L x 45mm (1.76 inches) W

Weight

0.44 Kg (0.97 lb., 440 grams)

Enclosure

Powder-coated Aluminum

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ENVIRONMENTAL

Operating Temperature

-20° to 50°C ( -4° to 122°F )

Storage Temperature

-20° to +70°C ( -4° to 158°F )

Humidity

90% non-condensing

Protection Class

IP65

3.2 HF ANTE NN AS

ELECTRICAL

All models

Frequency

13,56MHz

Input Impedence

50 ohm

Gain HF-ANT-1010-1

-36,6dBi

Gain HF-ANT-2020-1

-26,3dBi

Gain HF-ANT-3030-1

-22,9dBi

Gain HF-ANT-0750-1

-37,8dBi

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MECHANICAL

HF-ANT-1010-1

Dimensions

100x100x42mm ( 3.95x3.95x1.67in)

Weight

280g ( 9.88oz )

HF-ANT-2020-1

Dimensions

200x200x42mm ( 7.87x7.87x1.67in)

Weight

500g ( 17.64 oz )

HF-ANT-3030-1

Dimensions

300x300x42mm ( 11.81x11.81x1.67 oz )

Weight

740g ( 26.10 oz )

HF-ANT-0750-1

Dimensions

70x500x42mm ( 2.76x19.69x1.59in )

Weight

635g ( 22.4 oz )

NOTE : This device and its antenna are intended for idoor use only

NOTE : Specifications are subject to change without notice

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WARRANTY

Datalogic Automation warrants that all products of its own manufacturing conform to
Datalogic Automation’s specifications and are free from defects in material and
workmanship when used under normal operating conditions and within the service
conditions for which they were furnished. The obligation of Datalogic Automation
hereunder shall expire one (1) year after delivery, unless otherwise specified, and is
limited to repairing, or at its option, replacing without charge, any such product, which
in Datalogic Automation’s sole opinion proves to be defective within the scope of this
Warranty. In the event Datalogic Automation is not able to repair or replace defective
products or components within a reasonable time after receipt thereof, Buyers shall be
credited for their value at the original purchase price. Datalogic Automation must be
notified in writing of the defect or nonconformity within the warranty period and the
affected product returned to Datalogic Automation factory or to an authorized service
center within thirty (30) days after discovery of such defect or nonconformity.
Shipment shall not be made without prior authorization by Datalogic Automation.

This is Datalogic Automation's sole warranty with respect to the products delivered
hereunder. No statement, representation, agreement or understanding oral or written,
made by an agent, distributor, representative, or employee of Datalogic Automation
which is not contained in this warranty, will be binding upon Datalogic Automation,
unless made in writing and executed by an authorized Datalogic Automation
employee.

Datalogic Automation makes no other warranty of any kind what so ever, expressed or
implied, and all implied warranties of merchantability and fitness for a particular use
which exceed the aforementioned obligation are here by disclaimed by Datalogic
Automation and excluded from this agreement. Under no circumstances shall
Datalogic Automation be liable to Buyer, in contract or in tort, for any special, indirect,
incidental, or consequential damages, expenses, losses or delay however caused.
Equipment or parts that have been subjected to abuse, misuse, accident, alteration,
neglect, unauthorized repair or installation are not covered by warranty. Datalogic
Automation shall make the final determination as to the existence and cause of any
alleged defect. No liability is assumed for expendable items such as lamps and fuses.
No warranty is made with respect to equipment or products produced to Buyer’s
specification except as specifically stated in writing by Datalogic Automation in the
contract for such custom equipment. This warranty is the only warranty made by
Datalogic Automation with respect to the goods delivered hereunder, and may be
modified or amended only by a written instrument signed by a duly authorized officer
of Datalogic Automation and accepted by the Buyer.