Danfoss TripleLynx CN Installation Manual

Page 1
TripleLynx CN
Installation Manual
Three-phase – 10, 12.5 and 15 kW
MAKING MODERN LIVING POSSIBLE
SOLAR INVERTERS
Page 2
1. Safety and Conformity
2
Important Safety Information 2
Hazards of PV Systems 3
PV Load Switch 3
Conformity 4
2. Introduction
5
Introduction 5
Installation Sequence 6
Overview of Inverter 7
3. Installation
8
Installation Dimensions and Patterns 8
Mounting the Inverter 10
Removing the Inverter 12
Opening and Closing the Inverter 12
AC Grid Connection 14
PV Connection 16
Auxiliary Input/Output 17
4. Start-up and Check of Settings
18
Start-up and Check of Settings 18
Troubleshooting 21
Master Mode 21
5. Technical Data
23
Technical Data 23
Norms and Standards 24
Installation 24
Cable Requirements 25
Torque Specifications for Installation 27
Auxiliary Interface Specifications 28
Network Topology 31
Contents
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1. Safety and Conformity
1.1. Important Safety Information
All persons installing and servicing inverters must be:
Trained and experienced in general safety rules for work on electrical equipment
Familiar with local requirements, rules and regulations for the installation
Safety information important for human safety. Violation of warnings may result in injury to persons or death.
Information important for the protection of property. Violation of this type of in­formation may cause damage and loss of property.
Note:
Useful additional information or “Tips and Tricks” on specific subjects.
Read this before installing, operating or maintaining the inverter.
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Before installation:
Check for damage to inverter and packaging. If in doubt, contact the supplier be­fore installing the inverter.
Installation:
For optimum safety, follow the steps described in this manual. Keep in mind that the inverter has two voltage carrying sides; the PV input and the AC grid.
Disconnecting the inverter:
Before starting work on the inverter, switch off AC grid at the mains switch and PV using the PV load switch. Ensure that the device cannot be unintentionally recon­nected. Use a voltage tester to ensure that the unit is disconnected and voltage free. The inverter can still be charged with very high voltage at hazardous levels even when it is disconnected from grid/mains and solar modules. Wait at least 30 min. following disconnection from grid and PV panels before proceeding.
Maintenance and modification:
Only authorised personnel are allowed to repair or modify the inverter. To ensure optimum personal safety, only original spare parts available from the supplier should be used. If non-original spare parts are used, the compliance with CE guidelines in respect of electrical safety, EMC and machine safety is not guaran­teed. Also observe the danger of burn injury. The temperature of the cooling racks and components inside the inverter may exceed 70ºC.
Functional safety parameters:
Never change the parameters of the inverter without authorisation from the local energy supply company and instructions from Danfoss. Unauthorised changes of functional safety parameters may cause injury or acci­dents to people or inverter. Additionally it will lead to the cancellation of all inver­ter operating approval certificates. The Danfoss inverters are all designed according to the German VDE0126-1-1 (February 2006) standard, which includes an insulation test between PV array(s) and Earth, and a type B, RCMU according to DIN VDE 0100-712.
1.2.
Hazards of PV Systems
Very high DC voltages are present in the system even when the AC grid is disconnected. Faults or inappropriate use may lead to electric arcing. Do not work on the inverter while it has cur­rent connected to it. The short-circuit current of the photovoltaic panels is only slightly higher than the maximum op­erating current and depends on the level of solar irradiation.
1.3.
PV Load Switch
Illustration 1.1: TripleLynx CN PV Load Switch
The inverter has been equipped with a PV load switch (1) for safe disconnection of DC current.
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1.4. Conformity
For approvals and certification information, go to the download area at
www.danfoss.com/solar, Approvals and Certifications
www.danfoss.cn/solar
CGC marking - This certifies the conformity of the equipment with the regu­lations which apply in accordance with China General Certification Center, CGC/GF004:2011.
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2. Introduction
2.1. Introduction
This manual explains the installation and setup of the TripleLynx CN solar inverter, for the in­stallation technician.
The inverter display and Web Server are available in Chinese language only. In the manual, English texts appearing in the screenshots and menus are shown for guidance only.
Illustration 2.1: TripleLynx CN 8 kW, 10 kW, 12.5 kW, 15 kW
The TripleLynx CN inverter series comprises: TLX CN TLX CN+ TLX CN Pro TLX CN Pro+
Common features of the TripleLynx CN variants:
Output rating of 8 kW, 10 kW, 12.5 kW or 15 kW
IP 54 enclosure
PV load switch
MC4 connectors
Manual access via the local display, for inverter configuration
Additionally, the TLX CN Pro and TLX CN Pro+ variants provide:
Local and web server access for inverter configuration
Ancillary service functionalities. Refer to the chapter
Ancillary Services
for details.
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Product Label
Illustration 2.2: Product Label
The product label on the side of the inverter shows:
Inverter type
Important specifications
Serial number, see (1), for identifi­cation by Danfoss
2.1.1. Installation Sequence
1. Read the installation manual. Pay special attention to the section
Important Safety In-
formation
.
2. Install the inverter according to the section
Installation Dimensions and Patterns
and
the section
Mounting the Inverter
.
3. Open the inverter according to the section
Opening and Closing the Inverter
.
4. Install AC according to the section
AC Grid Connection
.
5. Install PV. Remember to use the terminal block to establish parallel connection (if re­quired), as described in the section
PV Connection
. The inverter has auto-detection.
6. Install Auxiliary input according to the section
Connection of Peripheral Units
.
7. Close the inverter according to the section
Opening and Closing the Inverter
.
8. Turn on AC at the mains switch.
9. Set language, time, date, installed PV power and country:
- For setup via the integrated Web Server, see the TripleLynx CN User Manual, Web Server
Quick Guide
section
- For setup via the display, see the section
Start-up and Check of Settings
in
this manual.
10. Turn on PV by turning the PV load switch on.
11. Verify the installation by comparing with the auto-detection result in the display, as de­scribed in the section
PV Connection
.
12. The inverter is now ready for operation.
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2.1.2. Overview of Inverter
Illustration 2.3: Overview of Danfoss TLX CN inverter
Live Part
1. AC Connection Area
2. DC Connection Area
3. Terminal block for parallel connection
4. Auxiliary output: Potential free relay
PELV (Safe to touch)
5. Auxiliary interface: RS485
6. Auxiliary interface: Temperature, Irradiation, Energy meter (SO)
7. Auxiliary interface: Ethernet
Other
8. DC-switch
The TLX CN Pro and TLX CN Pro+ variants can also be configured via the Web Server. For fur­ther information refer to the Web Server User Manual.
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3. Installation
3.1. Installation Dimensions and Patterns
Note:
When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section
Specifications
.
Avoid constant stream of water.
Avoid direct sunlight.
Ensure adequate air flow.
Ensure adequate air flow.
Mount on non-flammable surface.
Mount upright on vertical surface.
Prevent dust and ammonia gases.
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Illustration 3.1: Safe Distances
Observe these distances when installing one or more inverters. One row mounting is recom­mended. Contact the supplier for information on mounting in more rows.
Illustration 3.2: Wall Plate
Note:
Use of the wall plate delivered with the inverter is mandatory.
Use screws that can safely carry the weight of the inverter. The inverter must be aligned and it is important that the inverter is accessible at the front to allow room for servicing.
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3.2. Mounting the Inverter
For safe handling of the inverter, two people must carry the unit, or a suitable transport trolley must be used. Safety boots must be worn.
Illustration 3.3: Position the Inverter
Tilt the inverter as shown in the illustration and place the top of the inverter against the mounting bracket. Use the two guides (1) at the top plate to control the inverter horizon­tally.
Illustration 3.4: Secure the inverter
Lift the inverter upwards (2) over the top of the mounting plate until the inverter tilts to­wards the wall (3).
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Illustration 3.5: Place Inverter in Mounting Bracket
Place the lower part of the inverter against the mounting bracket.
Illustration 3.6: Fasten screws
Lower (4) the inverter and make sure that the hook of the inverter base plate is placed in the lower part of the mounting bracket (5). Check that it is not possible to lift the bottom of the inverter away from the mount­ing bracket. (6) Fasten the screws on either side of the wall plate to secure the inverter.
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3.3. Removing the Inverter
Loosen the locking screws on either side of the inverter.
Removal is performed in the reverse order of mounting. With a firm grip at the lower end of the inverter, lift the inverter approximately 20 mm vertically. Pull the inverter slightly away from the wall. Push upwards at an angle until the wall plate releases the inverter. Lift the inverter away from the wall plate.
3.4. Opening and Closing the Inverter
Remember to observe all ESD safety regulations. Any electrostatic charge must be discharged by touching the grounded housing before handling any electronic com­ponent.
Illustration 3.7: Loosen Front Screws
Use a TX 30 screwdriver to loosen the two front screws. Turn the screwdriver until the screws pop up. Screws are secured with a spring and cannot fall out.
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Illustration 3.8: Open the Inverter
Push the front cover upwards. When a slight resistance is felt, give the front cover a tap on the bottom to snap it into holding posi­tion. It is recommended to use the holding position instead of dismounting the front cover completely.
Illustration 3.9: Close the Inverter
To close the inverter, hold on to the lower end of the front cover with one hand and give it a tap on the top until it falls into place. Guide the front cover into place and fasten the two front screws.
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Illustration 3.10: Fasten Front Screws and En­sure Proper PE Connection
The two front screws are the PE connection to the front cover. Make sure that both screws are mounted and fastened with the specified torque.
3.5. AC Grid Connection
Note:
When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section
Specifications
.
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Illustration 3.11: AC Cable Wire Strip
Legend
1 Blue cable - Neutral 2 Yellow/green cable - Earth
The illustration shows the stripping of insulation of all 5 wires of the AC cable. The length of the PE wire must be longer than the mains and neutral wires.
Illustration 3.12: AC Connection Area
1. Verify the inverter matches the grid-voltage.
2. Release main circuit breaker and make precautions to prevent reconnection.
3. Open the front cover.
4. Insert the cable through the AC gland to the terminal blocks.
5. The three mains wires (L1, L2, L3) and the Neutral wire (N) are mandatory and must be connected to the 4-pole terminal block with the respective markings.
6. The Protective Earth wire (PE) is mandatory and must be connected directly to the chassis PE terminal. Insert the wire and fasten the screw to secure the wire.
7. All wires must be properly fastened with the correct torque. See the section
Technical
Data, Torque Specifications for Installation
.
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8. Close the front cover, and remember to verify that both front screws are applied with the correct torque to obtain PE connection.
9. Close main circuit breaker.
For safety, check all wiring. Connecting a phase wire to the neutral terminal may permanently damage the inverter. Do not remove the short circuit bridge at (1).
3.6. PV Connection
Note:
When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section
Specifications
.
Do NOT connect PV to earth!
Use a suitable voltmeter that can measure up to 1000 V DC.
1. First verify the polarity and maximum voltage of the PV arrays by measuring the PV open circuit voltage.The PV open circuit voltage must not exceed 1000 V DC.
2. Measure the DC voltage between the plus-terminal of the PV array and Earth (or the green/yellow PE cable). The voltage measured should approximate zero. If the voltage is constant and not zero there is an insulation failure somewhere in the PV array.
3. Locate and fix the failure before continuing.
4. Repeat this procedure for all arrays. It is allowed to distribute the input power on the inputs unevenly, presuming that:
The nom. PV power of the inverter is not exceeded (8.2 / 10.3 / 12.9 / 15.5 kW).
The individual input is not exceedingly loaded, and not more than 6000 W.
The maximum short circuit current of the PV modules at STC (Standard Test Conditions) must not exceed 12 A per input.
Illustration 3.13: DC Connection Area
On the inverter turn the PV load switch into off position. Connect the PV cables by means of MC4 connectors. Ensure correct polarity! The PV load switch can now be switched on when required.
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When unmated the MC4 connectors are not IP54. The intrusion of moisture may occur in the following situations:
1. The inverter runs in Master/Slave operation and only one or two PV in­puts are in use. In this case, the other inputs are not connected to PV and they are therefore open to intrusion.
2. Not all PV inputs are connected.
3. PV connectors are not fitted; for example in case of disconnection of parts of a PV plant over a longer period of time.
In situations where the PV connectors are not fitted, a seal cap must be mounted (included in the scope of the delivery). All inverters with MC4 connections are de­livered with seal caps on inputs 2 and 3. During installation, the seal caps of those inputs that are to be used are discarded.
Note:
The inverter is protected against reversed polarity but it will not generate power until the po­larity is corrected. To achieve optimum production, the open circuit voltage (STC) of the PV modules must be lower than the max. input voltage of the inverter (see the specifications), multiplied with a factor of 1.13. UOC, STC x 1.13 ≤ U
MAX
, inv
3.7.
Auxiliary Input/Output
Note:
When choosing the installation place, ensure that all labels are visible at all times. For details refer to the section
Specifications
.
The inverter has the following auxiliary input/output:
2 x RJ45 for RS485
2 x RJ45 for Ethernet
1 x 8 pole terminal block for RS485
1 x 10 pole terminal block for
- PT1000 temperature sensor input x 3
- Irradiation sensor input
- Energy meter (S0) input
1 x 2 pole terminal block for relay outputs
Refer to the specifications for an overview of the communication board and to the inverter user manual for details regarding auxiliary input configuration via the display.
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4. Start-up and Check of Settings
4.1. Start-up and Check of Settings
Note:
Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the display becomes available after power up.
Note:
For the TLX CN Pro version the first start-up and check of settings can also be performed via the integrated Web Server. For further details, refer to the Web Server User Manual.
The inverter is shipped with a predefined set of settings for different grids. All grid specific limits are stored in the inverter and must be selected at installation. It is always possible to see the applied grid limits in the display. The inverter accounts for daylight saving automatically. After installation, check all cables and then close the inverter. Turn on AC at the mains switch.
When prompted by the display select language. This selection has no influence on the operating parameters of the inverter and is not a grid code selection.
Illustration 4.1: Select Language
The language is set to Chinese at initial start-up.
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Illustration 4.2: Set Time
Set time as prompted by the display. Press 'OK' to select number. Press ‘ ▲ ’ to scroll up through the numbers. Select by pressing 'OK'. The clock is 24-hour format.
Note:
It is very important to set the time and date accurately as the inverter uses this for logging. If a wrong time/date is accidentally set, correct it immediately in the set date and time menu [Setup Inverter details Set date and time].
Illustration 4.3: Set Date
Set date as prompted by the display. Press 'OK' to select. Press ‘ ▲ ’ to scroll up through the numbers. Select by pressing 'OK'.
Chinese date format: yyyy-mm-dd.
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Illustration 4.4: Installed PV Power
Enter the amount of installed PV power for each of the PV inputs. When two or more PV inputs are connected in parallel, each PV in­put in the parallel group must be set to the total amount of PV power installed to that group divided by the number of parallel in­puts. See the table below for examples of in­stalled PV power.
Illustration 4.5: Select Grid Code
The display will now show “Select grid”. The grid code is set to “undefined” at initial start­up. To select grid code, press 'OK'. Press ‘
’ to scroll down through the list of coun­tries. Select the grid code for the installation by pressing ‘OK’. To meet medium-voltage grid requirements select a grid code ending in MV. It is very important that the correct grid code is chosen.
Illustration 4.6: Confirm Grid Code Selection
Confirm the choice by selecting the grid code again and press 'OK’. The settings for the chosen grid code have now been activated.
Correct selection of grid code is essential to comply with local and national stand­ards.
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Note:
If the two grid code selections do not match they will be cancelled and it will be necessary to redo the selections. If an incorrect grid code is accidentally accepted at the first selection, simply accept the “Grid: Undefined” in the confirm grid code screen. This will cancel the country selection and a new selection is possible. If an incorrect grid code is selected twice, call service.
The inverter will start automatically if sufficient solar radiation is available. The start-up will take a few minutes. During this period, the inverter will carry out a self-test.
Actual Configuration
“Installed PV power”
to be
programmed PV1, PV2 and PV3 are all set into individual mode. The nominal PV power installed are: PV 1: 6000 W PV 1: 6000 W PV 2: 6000 W PV 2: 6000 W PV 3: 3000 W PV 3: 3000 W PV1 and PV2 are set into parallel mode and have a total of 10 kW PV power installed. PV3 is set into individual mode and has nominal 4 kW PV power.
PV 1: 5000 W
PV 2: 5000 W
PV 3: 4000 W PV1 and PV2 are set into parallel mode and have a total of 11 kW PV power installed. PV3 is set to ‘Off’ and has no PV installed.
PV 1: 5500 W
PV 2: 5500 W
PV 3: 0 W
Table 4.1: Examples of Installed PV Power
4.2.
Troubleshooting
For information on Troubleshooting, please see the TLX CN Reference Manual.
4.3.
Master Mode
The TLX CN Pro and TLX CN Pro+ inverters include a Master Mode feature that allows one in­verter to be appointed as Master Inverter. From the web interface of the master inverter, it is possible to access any inverter in the network from one single point using a standard web browser. The Master Inverter can act as a datalogger, collecting data from all inverters in the network. These data can be displayed graphically from the web server of the Master Inverter, or the data can also be uploaded to external webportals or exported directly to a PC. The Mas­ter Inverter is also able to replicate settings and data to the other TLX CN Pro and TLX CN Pro+ inverters in the network, enabling easy commissioning and data management of larger net­works. Replication can be performed once, prior to defining the grid code in follower inverters.
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Illustration 4.7: Master Mode
To enable Master mode go to the
Inverter
details
menu [Setup Inverter details
Master mode] and set Master mode to
Ena-
bled.
Ensure that no other master inverters are present in the network prior to carrying out this action. When Master mode is enabled, it is possible to initiate a network scan [Setup Inverter details Master mode Network]. This will show all inverters connected to the master inverter.
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5. Technical Data
5.1. Technical Data
Nomen­cla­ture
1)
Parameter TripleLynx CN
8 kW
TripleLynx CN
10 kW
TripleLynx CN
12.5 kW
TripleLynx CN
15 kW
AC P
ac,r
Nom. power AC 8000 W 10000 W 12500 W 15000 W Reactive power range 0-4.8 kVAr 0-6.0 kVAr 0-7.5 kVAr 0-9.0 kVAr V
ac,r
AC voltage range (P-N) 3 x 230 V ± 20 % 3 x 230 V ± 20 % 3 x 230 V ± 20 % 3 x 230 V ± 20 % Nominal current AC 3 x 12 A 3 x 15 A 3 x 19 A 3 x 22 A I
acmax
Max. current AC 3 x 12 A 3 x 15 A 3 x 19 A 3 x 22 A AC current distortion (THD%)< 4 % < 5 % < 5 % < 5 %
cosphi
ac,r
Power factor at 100 % load > 0.98 > 0.99 > 0.99 > 0.99 Controlled power
factor range
0.8 over-excited
0.8 under-excited
0.8 over-excited
0.8 under-excited
0.8 over-excited
0.8 under-excited
0.8 over-excited
0.8 under-excited “Connecting” power loss 10 W 10 W 10 W 10 W Night-time power loss (off
grid)
< 5 W < 5 W < 5 W < 5 W
f
r
Grid frequency 50 ± 5 Hz 50 ± 5 Hz 50 ± 5 Hz 50 ± 5 Hz DC Nominal power DC 8250 W 10300 W 12900 W 15500 W Max. recommended PV
power at STC
2)
9500 Wp 11800 Wp 14700 Wp 17700 Wp
V
dc,r
Nominal voltage DC 700 V 700 V 700 V 700 V V
mppmin
-
V
mppmax
MPP voltage - nominal
power
3)
345-800 V 430-800 V 358-800 V 430-800 V
MPP efficiency 99.9 % 99.9 % 99.9 % 99.9 % V
dcmax
Max. DC voltage 1000 V 1000 V 1000 V 1000 V V
dcstart
Turn on voltage DC 250 V 250 V 250 V 250 V V
dcmin
Turn off voltage DC 250 V 250 V 250 V 250 V I
dcmax
Max. current DC 2 x 12 A 2 x 12 A 3 x 12 A 3 x 12 A Max. short circuit current
DC at STC
2 x 12 A 2 x 12 A 3 x 12 A 3 x 12 A
Min. on grid power 20 W 20 W 20 W 20 W Efficiency Max. efficiency 97.9 % 98 % 98 % 98 % Euro efficiency, V at
dc,r
97.0 % 97.0 % 97.3 % 97.4 % Other Dimensions (L,W,H) 700 x 525 x 250mm700 x 525 x 250mm700 x 525 x 250mm700 x 525 x 250
mm Mounting recommendation Wall bracket Wall bracket Wall bracket Wall bracket Weight 35 kg 35 kg 35 kg 35 kg
Acoustic noise level
4
56 dB(A) 56 dB(A) 56 dB(A) 56 dB(A) MPP trackers 2 2 3 3 Operation temperature
range
-25..60 °C -25..60 °C -25..60 °C -25..60 °C
Nom. temperature range -25..45 °C -25..45 °C -25..45 °C -25..45 °C Storage temperature -25..60 °C -25..60 °C -25..60 °C -25..60 °C Overload operation Change of operat-
ing point
Change of operat­ing point
Change of operat­ing point
Change of operat-
ing point Overvoltage category AC Class III Class III Class III Class III Overvoltage category DC Class II Class II Class II Class II
PLA
5)
Included Included Included Included
Reactive power TLX CN+ and TLX
CN Pro+
TLX CN+ and TLX CN Pro+
TLX CN+ and TLX CN Pro+
TLX CN+ and TLX
CN Pro+ Functional Safety Safety (protective class) Class I Class I Class I Class I PELV on the communication
and control card
Class II Class II Class II Class II
Islanding detection - loss of
mains
Three-phase moni­toring (ROCOF)
Three-phase moni­toring (ROCOF)
Three-phase moni­toring (ROCOF)
Three-phase moni-
toring (ROCOF) Voltage magnitude Included Included Included Included Frequency Included Included Included Included DC content of AC current Included Included Included Included Insulation resistance Included Included Included Included RCMU - Type B Included Included Included Included Indirect contact protection Yes (class I, groun-
ded)
Yes (class I, groun­ded)
Yes (class I, groun­ded)
Yes (class I, groun-
ded) Short circuit protection Yes Yes Yes Yes
Table 5.1: Specifications
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1) According to FprEN 50524.
2) For fixed systems with semi-optimal conditions.
3) At identical input voltages. At unequal input voltages, V
mppmin
can be as low as 250 V depending on total input power.
4) SPL (Sound Pressure Level) at 1.5m.
5) Grid Management Box (TLX CN Pro and TLX CN Pro+) or third-party product.
5.2. Norms and Standards
Refer to Chapter 1, section
Conformity
for details.
5.3. Installation
Parameter Specification
Temperature
25 °C - +60 °C (>45 °C derating)
Environmental class according to IEC IEC60721-3-3
3K6/3B3/3S3/3M2
Air quality ISA S71.04-1985
Level G2 (at 75 % RH) Coastal, heavy industrial and farmer areas Must be measured and classified acc. to ISA S71.04-1985 Vibration 1G Ingress protection class 54 Max. operating altitude 3000 m above sea level.
PELV protection is effective up to 2000 m above sea level only. Installation Avoid constant stream of water.
Avoid direct sunlight.
Ensure adequate air flow.
Mount on non-flammable surface.
Mount upright on vertical surface.
Prevent dust and ammonia gases.
Table 5.2: Conditions for Installation
Parameter
Condition Specification
Wall Plate Hole diameter 30 x 9 mm
Alignment Perpendicular ± 5° all angles
Table 5.3: Wall Plate Specifications
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5.4. Cable Requirements
Cable Condition Specification AC 5 wire cable Copper
Outer diameter 18-25 mm Insulation strip All 5 wires 16 mm Max. recommended cable length TripleLynx CN 8 kW and 10 kW
2.5 mm
2
21 m
4 mm
2
34 m
6 mm
2
52 m
10 mm
2
87 m Max. recommended cable length TripleLynx CN
12.5 kW
4 mm
2
28 m
6 mm
2
41 m
10 mm
2
69 m Max. recommended cable length TripleLynx CN 15 kW
6 mm
2
34 m
10 mm
2
59 m
PE Cable diameter at least as phase cables DC Max. 1000 V, 12 A Cable length
4 mm2 - 4.8 Ω /km
< 200 m* Cable length
6 mm2 - 3.4 Ω /km
>200-300 m* Mating connector Multi-contact PV-ADSP4./PV-ADBP4. * The distance between inverter and PV array and back, plus the summarised length of the cables used for
PV array installation.
Table 5.4: Cable Requirements
Note:
Avoid power loss in cables of more than 1 % of nominal inverter rating.
Illustration 5.1: TripleLynx CN 8 kW Cable Losses [%] versus Cable Length [m]
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Illustration 5.2: TripleLynx CN 10 kW Cable Losses [%] versus Cable Length [m]
Illustration 5.3: TripleLynx CN 12.5 kW Cable Losses [%] versus Cable Length [m]
Illustration 5.4: TripleLynx CN 15 kW Cable Losses [%] versus Cable Length [m]
Consider also the following when choosing cable type and cross-sectional area:
- Ambient temperature
- Layout type (inside wall, under ground, free air etc.)
- UV resistance
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5.5. Torque Specifications for Installation
Illustration 5.5: Overview of Inverter with Torque Indications, 1-3
Illustration 5.6: Overview of Inverter with Torque Indications, 4-7
Parameter
Screwdriver Tightening Torque
1 Terminal blocks (large) Straight slot 1.0 x 5.5 mm Min. 1.2 Nm 2 Terminal blocks (small) Straight slot 1.0 x 5.5 mm 0.5 Nm 3 PE Straight slot 1.0 x 5.5 mm 2.2 Nm 4 M16 SW 19 mm 2-3 Nm 5 M25 SW 30 mm 2-3 Nm 6 Front screw TX 30 6-8 Nm 7 Locking screw TX 30 5 Nm
Table 5.5: Nm Specifications
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5.6. Auxiliary Interface Specifications
Parameter Parameter Details Specification Serial Communication RS485
Common cable specification
Cable jacket diameter ()
2 x 5-7 mm
Cable type
Shielded Twisted Pair (STP) (Cat 5e)
2)
Cable Characteristic Impedance 100 Ω – 120 Ω Max. cable length 1000 m
RJ45 (2 pcs.) connectors Wire gauge 24-26 AWG (depending on mating
metallic RJ45 plug)
Cable shield termination Via metallic RJ45 plug
Terminal block Maximum wire gauge
2.5 mm
2
Cable shield termination Via EMC cable clamp
Max. number of inverter nodes
63
4)
Galvanic interface insulation Yes, 500 Vrms Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Communication Star and daisy chain Ethernet Common cable Max. cable length between inver-
ters
100 m (total network length: unlimi­ted)
Specification Max. number of inverters
100
1)
Cable type
Shielded Twisted Pair (STP) (Cat 5e)
2)
Temperature sensor input
3 x PT1000
3)
Cable specification
Cable jacket diameter ()
4-8 mm Cable type Shielded Single Pair - 2-wire Cable shield termination Via EMC cable clamp Maximum wire gauge
2.5 mm
2
Maximum resistance per wire
10 Maximum cable length 30 m
Sensor specification Nominal resistance/temperature
coefficient
3.85 /oC
Measurement range
-20 oC - +100 oC
Measurement accuracy ±3 %
Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes Irradiation sensor input x 1 Cable specification
Cable jacket diameter ()
4-8 mm Cable type Shielded Single Pair - Number of wires
depend on the sensor type used Cable shield termination Via EMC cable clamp Maximum wire gauge
2.5 mm
2
Maximum resistance per wire
10 Maximum cable length 30 m
Sensor Specification Sensor type Passive
Measurement accuracy ±5 % (150 mV sensor output voltage) Output voltage of sensor 0-150 mV Max. output impedance (sensor)
500 Input impedance (electronics)
22 k
Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes
Energy meter input S0 input x 1
Cable specification
Cable jacket diameter ()
4-8 mm Cable type Shielded Single Pair - 2-wire Cable shield termination Via EMC cable clamp Maximum wire gauge
2.5 mm
2
Maximum cable length 30 m
Sensor Input Specification Sensor input class Class A
Nominal output current
12 mA for an 800 load Maximum short circuit output cur­rent
24.5 mA
Open circuit output voltage +12 VDC Maximum pulse frequency 16.7 Hz
Direct contact protection Double/Reinforced insulation Yes Short circuit protection Yes
Table 5.6: Auxiliary Interface Specifications
5. Technical Data
28 L00410580-01_02
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1) Max. number of inverters are 100. If GSM modem is used for portal upload, the amount of inverters in a network is limited to 50.
2) For outdoor use, we recommend outdoor burial type cable (if buried in the ground) for both Ethernet and RS485.
3) Third input is used for compensation of the irradiation sensor.
4) The number of inverters to be connected in the RS485 network depend on which peripheral device is connected.
To ensure fulfilment of IP enclosure rating, correctly mounted cable glands are es­sential for all peripheral cables.
To ensure EMC compliance, shielded cables must be applied for sensor inputs and RS485 communication. Unshielded cables may be applied for alarm outputs. Other auxiliary cables must pass through the designated EMC cable clamps to es­tablish mechanical fixing and in case of shielded cable termination to the shielding device.
Parameter Condition Specification Potential free contact Relay output x 1
Rating AC 250 VAC, 6.4 A, 1600 W Rating DC 24 VDC, 6.4 A, 153 W Maximum wire gauge
2.5 mm
2
Over voltage category Class III Optional Modem GSM
Table 5.7: Auxiliary Input Specifications
Illustration 5.7: Communication Board
5. Technical Data
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RS485
Terminate the RS485 communication bus at both ends. To terminate the RS485 bus:
Connect Bias L to RX/TX B
Connect Bias H to RX/TX A
The RS485 address of the inverter is unique, and defined at the factory.
Illustration 5.8: RS485 Communication Detail - Cat 5 T-568A
Pinout RS485
1. GND
2. GND
3. RX/TX A (-)
4. BIAS L
5. BIAS H
6. RX/TX B (+)
7. Not connected
8. Not connected Bold = Compulsory, Cat5 cable contains all 8 wires For Ethernet: 10Base-TX and 100Base-TX auto cross over
Table 5.8: RJ45 Pinout Detail for RS485
Ethernet
Ethernet connection is available for TLX CN Pro and TLX CN Pro+ variants only.
Pinout Ethernet
Colour Standard Cat 5 T-568A
Cat 5 T-568B
1. RX+ Green/white Orange/white
2. RX Green Orange
3. TX+ Orange/white Green/white
4. Blue Blue
5. Blue/white Blue/white
6. TX- Orange Green
7. Brown/white Brown/white
8. Brown Brown
Table 5.9: RJ45 Pinout Detail for Ethernet
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5.6.1. Network Topology
The inverter has two Ethernet RJ45 connectors enabling the connection of several inverters in a line topology as an alternative to the typical star topology. The two ports are similar and may be used interchangeably. For RS485, only linear daisy chain connections can be used.
Note:
Ring topology is not allowed.
Illustration 5.9: Network Topology
1 Linear Daisy Chain 2 Star Topology 3 Ring Topology (not allowed) (4) (Ethernet Switch)
Note:
The two network types cannot be mixed. The inverters can only be connected in networks which are either solely RS485 or solely Ethernet.
Note:
Ethernet connection is recommended for faster communication. RS485 connection is required when a web logger or data logger is connected to the inverter.
5. Technical Data
L00410580-01_02 31
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Rev. date 2011-11-16 Lit. No. L00410580-01_02
Danfoss Solar Inverters A/S
Ulsnaes 1 DK-6300 Graasten Denmark Tel: +45 7488 1300 Fax: +45 7488 1301 E-mail: solar-inverters@danfoss.com www.solar-inverters.danfoss.com
丹佛斯(上海)自动控制有限公司
上海市宜山路900号科技大楼C楼20层 电话:+86 (21) 61513000 传真:+86 (21) 61513100
www.danfoss.com.cn
Danfoss (Shanghai) Automatic Controls Co., Ltd.
20th, Floor, Block C, Hi-Tech Building 900 Yi Shan Road Shanghai 200233, P.R.China Tel: +86 (21) 61513000 Fax: +86 (21) 61513100 www.danfoss.com.cn
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