Danfoss AME 55, AME 56 Data sheet

Data sheet
Actuators for modulating control AME 55, AME 56
Description
The actuators are used with valves:
• VFM 2 (DN 65-150) only in combination with AME 55,
• VFS 2 (DN 15-50) only in combination with AME 56. Clutch available on special request,
• VFS 2 (DN 65-100),
• VL 2/3 (DN 100),
• VF 2/3 (DN 100-150),
VL 2/3 & VF 2/3 (DN 65, 80) only in combination with AME 56 and adapter 065Z0312,
• AFQM (DN 65-125) and AFQM 6 (DN 40-50)
Features:
• “Self adjustment” function
• Load related “Switch off“ function that prevents valve or actuator to be overloaded
• Diagnostic LED
Main data:
• Nominal voltage: 24 Vac, 50/60 Hz
• Control input signal: 0(4)-20 mA, 0(2) -10 Vdc
• Force:
2000 N (AME 55), 1500 N (AME 56)
• Stroke: 40 mm
• Speed:
8 s/mm (AME 55), 4 s/mm (AME 56)
• Max. medium temperature: 200 °C by insolated valve
• Manual operation
Ordering
© Danfoss | 2018.12
Actuators
AME 55
AME 56 082H3025
24 Vac
082H3022
Accessories
Stem heater 24 Vac/dc; 4 0W (VF, VL valves DN 65-80)
Stem heater 24 Vac/dc; 20W (VF, VL valves DN 100 and VFS2 valves DN 15-50)
Stem heater 24 Vac/dc; 4 0W (VF valves DN 125, 150 and VFS DN 65-100)
Adapter (VF, VL valves DN 65-80) 06 5Z0312
AME 56 clutch (VFS 2 DN 15-50) 065Z7551
065Z0 315
065Z7020
065Z7022
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Data sheet AME 55, AME 56
Technical data
Typ e AME 55 AME 56
Power supply Vac 24; ± 10 %
Power consumption VA 9 19.5
Duty cycle S3 60% ED (IEC 60034)
Frequency Hz 50/60
Control input Y
Output signal X Vdc 0-10 (2-10)
Closing force N 2000 150 0
Max. stroke mm 40
Speed s/mm 8 4
Max. medium temperature
Ambient temperature 0 … 55
Storage and transport temperature –40 … 70
Ambient humidity 95 % r.h., non-condensing
Protection class III
Grade of enclosure IP 54
Weight kg 3.8
- marking in accordance with standards
Installation Mechanical
The actuator should be mounted with the valve stem (use a 4 mm Allen key - not supplied) in either horizontal position or pointing upwards. Use a M8/SW13 key (not supplied) to fit the actuator to the valve body. Allow for necessary clearance for maintenance purposes.
Vdc 0-10 (2-10) Ri = 24 kΩ
mA 0-20 (4-20) Ri = 500 Ω
200
°C
Low Voltage Directive (LVD) 2014/35/EU: EN 60730-1, EN 60730-2-14 Electromagnetic Compatibility Directive (EMC) 2014/30/EU: EN 61000-6-2, EN 61000-6-3
Red rings position indication should be pushed together before commissioning. They indicate the position of valve opening degree after self­adjustment.
Arrange proper valve insulation in order to avoid direct heat transfer toward actuator.
Electrical
Electrical connections can be accessed by removing the cover.
Two M16 × 1.5 cable entries are provided. Both entries are provided with a rubber grommet for use with flexible cable. Note that in order to maintain the enclosure IP rating, appropriate cable glands must be used.
Wiring length
0-50 m 0.75 mm
> 50 m 1.5 mm
Recommended
square of the wiring
2
2
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© Danfoss | 2018.12
Data sheet AME 55, AME 56
Disposal
DIP switch setting
The actuator must be dismantled and the elements sorted into various material groups before disposal.
I
0 …--- V
Inverse
Sequential
5(6) … 10 V
U
- - -
Direct
2 …--- V
0(2) … 5(6) V
3 point/RL
Proportional
Reset
LIN fl ow
Red . Kvs
Reset
LOG f low
100 % Kvs
© Danfoss | 2018.12
The actuator has a selection of DIP switches under the removable cover. The switch provides the following functions:
DIP1: U/I - Input signal type selector:
If set to OFF position, input signal Y is set to
voltage (Y).
If set to ON position, input signal Y is set to be
current (mA).
DIP2: 0/2 - Input signal range selector:
If set to OFF position, the input signal is in the
range from 2 V to 10 V (voltage input) or from 4 mA to 20 mA (current input). If set to ON position, the input signal is in the range from 0 V to 10 V (voltage input) or from 0 mA to 20 mA (current input).
DIP3: D/I - Direct or inverse acting selector:
If set to OFF position, the actuator is direct
acting (actuator’s stem extends by voltage increase). If actuator is set to ON position the actuator is inverse acting (actuator’s stem retracts by voltage increase).
DIP4: —/Seq - Normal or sequential mode
selector:
Two actuators can be set to work parallel with
one control signal. If the SEQUENTIAL is set than an actuator responds to split control signal (see 0(2) V … 5(6 V) / 5(6) V … 10 V).
NOTE: This comb ination works in combina tion with DIP5: 0(2) V
… 5(6 V) / 5(6) V … 10 V
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Data sheet AME 55, AME 56
DIP switch setting
(continuous)
DIP5: 0-5 V/5-10 V - Input signal range in
sequential mode:
This function is available if
DIP4:---/Sequential is set to ON, otherwise the actuator operates in full controll range (0(2)-10V or 0(4)-20mA).
When DIP5 is set to Off the actuator will match the range of the control signal:
2 … 6 V (when DIP1 and DIP2 are set to Off) 0 … 5 V (when DIP1 is set to Off and DIP2 is set to ON) 4 … 12 mA (when DI P1 is set to ON and DIP2 is set to Off) 0 … 10 mA (when DIP1 & DIP2 are set to ON)
When DIP5 is set to ON the actuator will match the range of the control signal:
6 … 10 V (when DIP1 and DIP2 are set to Off) 5 … 10 V (when DIP1 is set to Off and DIP2 is set to ON) 12 … 20 mA (when DI P1 is set to ON and DIP2 is set to Off) 10 … 20 mA (when DIP1 & DIP2 are set to ON)
DIP7: LOG/LIN - Equal percentage or linear flow
through valve selector1:
Characteristic of valve is unchanged by
factory setting (DIP 7 OFF).
Danfoss valves as VF, VFS and VFM that
are suitable to operate with actuator have logarithmic (equal percentage) flow characteristic. By setting switch to LIN flow the characteristic of motorized valve will be affected. Combination of actuator and valve will work together as valve with LINEAR characteristic.
DIP8: 100 % KVS/Reduced KVS - Flow reduction
through valve selector 1):
If set to OFF position, the flow through valve is
not reduced. If set to ON position, the he flow through valve reduced by half of increment standard KVS values (example: valve with KVS 16 and DIP8 set to ON – maximum flow through the valve is KVS13 (middle between standard KVS 16 and KVS 10).
1)
NOTE: To be used only in com bination with valves with equ al
percentage characteristic
DIP9: Reset:
Changing this switch position will cause the
actuator to go through a self-adjustment procedure.
DIP6: Prop./3-pnt - Modulating or 3-point
mode selector:
Actuator can operate in modulating (DIP 6
to OFF) or in “simple” 3-point mode, if the 3-point function is selected (DIP 6 to ON).
Modulating mode; DIP 6 set to OFF
(factorysetting)
After the actuator has been connected to power supply, the actuator will start the
self-adjustment procedure. The indicator LED
flashes until self-adjustment is finished.
Actuator’s stem will run to its totally extended or retracted position by bridging SN signal to terminals 1 or 3 and will remain in this positron as long as potential is present.
It is not allowed to bridge SP to terminal 1
or 3 when DIP 6 is set to OFF .
3-point mode; DIP 6 set to On Look carefully wiring diagrams as wiring is
different for controllers with triacs output (ECL) in comparison to controllers with relay output.
• Connect SN (Neutral) and power supply (24Vac) via controller to terminals 1 or 3.
Return signal X (depends on DIP 2, 3, 4 & 5) is possible if connected power supply to SP and SN.
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© Danfoss | 2018.12
Data sheet AME 55, AME 56
Wiring
24 Vac only.
DIP 6 = OFF
Wiring for modulating mode
Proportional 3 point/RL
Automatic self-adjustment procedure
The actuator will automatically adjust to the stroke of the valve, when power supply is first time connected to the actuator or when the actuator is reset. The LED indicator flashes until self-adjustment is finished. The duration depends on the spindle travel and will normally last a few minutes. To restart self-adjustment, change the position of RESET switch (DIP9). If the supply voltage is switched off or falls below 80% in more than 0.1s, the current valve position will be stored in the memory also after a power supply cut-out.
Signal on terminals 1 or 3 have priority toward Y input signal.
Diagnostic LED
The red diagnostic LED is located on the pcb under the cover. It provides indication of following operational states:
Constant light
- normal operation
No light
- no operation or no power supply
Intermittent light (1 Hz)
- self-adjusting-mode
Intermittent light (3 Hz):
- power supply too low
- insufficient valve stroke (<20 s)
- end-position cannot be reached.
SN 0 V Neutral
SP 24 Vac Power supply
Y
1
3
0(2)-10 Vdc
0(4) -20 mA
SN Input
Input
DIP 6 = ON
Wiring for 3-point floating mode Controller with relay output
Actuator ne eds to perform self-a djustment prior chang ing DIP 6 to ON. Output signa l depends on DIP 2, 3&5 set ting.
Proportional 3 point/RL
DIP 6 = ON
Wiring for 3-point floating mode Controller with triacs output ECL
Actuator ne eds to perform self- adjustment prior chang ing DIP 6 to ON. Output signa l depends on DIP 2, 3&5setting .
X 0(2)-10 Vdc Output
SN 0 V Neutral
SP 24 Vac Power supply
1
SP Input
3
X 0(2)-10 Vdc Output
SN 0 V Neutral
SP 24 Vac Power supply
1
Proportional 3 point/RL
© Danfoss | 2018.12
*R1, *R2=2.6k Ω (0.5W)
SP Input
3
X 0(2)-10 Vdc Output
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Data sheet AME 55, AME 56
Commissioning Commissioning / testing feature
Manual override The manual override is applied by rotating the
Complete the mechanical and electrical installation and perform the necessary checks and tests:
• Isolate control medium. (e.g. self-adjustment in a steam application without suitable mechanical isolation could cause a hazard).
• Apply the power. Note that the actuator will now perform the self-adjustment procedure.
• Apply the appropriate control signal and check the valve stem direction is correct for the application.
• Ensure that the actuator drives the valve over its full stroke, by applying the appropriate control signal. This action will set the valve stroke length.
The unit is now fully commissioned.
The actuator can be driven to the fully open or closed positions (depending on valve type) by connecting SN to terminals 1 or 3.
4 mm Allen key (not supplied) to the required position. Observe the direction of the rotation symbol.
• Disconnect power supply
• Adjust valve position using an Allen key
• Set valve to closed position
• Restore power supply
If manual override has been used then X and Y signal are not correct until the actuator reaches its end position. If this is not accepted reset the actuator, or apply accessory active return signal kit.
Usage of electrical drill machine is not allowed.
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© Danfoss | 2018.12
Data sheet AME 55, AME 56
Dimensions
120
min 478
328
55
Actuator - valve combinations
AME 56 +
VL 2, VF 2 (DN 65-8 0) +
adapter 065Z 0312
VL 3, VF 3 (DN 65, 80) +
adapter 065Z 0312
AME 55 +
VFM 2 (DN 65-150)
AME 56 +
VFS 2 (DN 15-50) +
clutch 065Z 7551
AME 55, AME 56 +
VL 2 (DN 100)
VF 2 (DN 100-150)
AME 56 +
AME 55, AME 56 + VFS 2 (DN 65-100)
AME 55, AME 56 +
VL 3 (DN 100)
VF 3 (DN 100-150)
AME 55, AME 56 +
AFQM (DN 65-125)
AFQM 6 (DN 40 -50)
© Danfoss | 2018.12
ED.LF.Z3.02 | 7
Data sheet AME 55, AME 56
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© Danfoss | DHS-SRMT/SI | 2018.12
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