20.2 Symptoms that are NOT system malfunctions .......................... 50
20.2.1 Symptom: The system does not operate .................... 50
20.2.2 Symptom: Cool/Heat cannot be changed over ........... 50
20.2.3 Symptom: Fan operation is possible, but cooling and
heating do not work..................................................... 50
20.2.4 Symptom: The fan strength does not correspond to
the setting ................................................................... 50
20.2.5 Symptom: The fan direction does not correspond to
the setting ................................................................... 50
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DANGER: RISK OF ELECTROCUTION
Indicates a situation that could result in electrocution.
DANGER: RISK OF BURNING
Indicates a situation that could result in burning because of
extreme hot or cold temperatures.
DANGER: RISK OF EXPLOSION
Indicates a situation that could result in explosion.
WARNING
Indicates a situation that could result in death or serious
injury.
WARNING: FLAMMABLE MATERIAL
CAUTION
Indicates a situation that could result in minor or moderate
injury.
NOTICE
Indicates a situation that could result in equipment or
property damage.
Installer and user reference guide
3
1 General safety precautions
INFORMATION
Indicates useful tips or additional information.
SymbolExplanation
Before installation, read the installation and
operation manual, and the wiring instruction sheet.
Before performing maintenance and service tasks,
read the service manual.
For more information, see the installer and user
reference guide.
1.2For the user
▪ If you are not sure how to operate the unit, contact your installer.
▪ This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in
a safe way and understand the hazards involved. Children shall
not play with the appliance. Cleaning and user maintenance shall
not be made by children without supervision.
WARNING
To prevent electric shocks or fire:
▪ Do NOT rinse the unit.
▪ Do NOT operate the unit with wet hands.
▪ Do NOT place any objects containing water on the unit.
NOTICE
▪ Do NOT place any objects or equipment on top of the
unit.
▪ Do NOT sit, climb or stand on the unit.
▪ Units are marked with the following symbol:
This means that electrical and electronic products may not be
mixed with unsorted household waste. Do NOT try to dismantle
the system yourself: the dismantling of the system, treatment of
the refrigerant, of oil and of other parts must be done by an
authorized installer and must comply with applicable legislation.
Units must be treated at a specialized treatment facility for reuse,
recycling and recovery. By ensuring this product is disposed of
correctly, you will help to prevent potential negative consequences
for the environment and human health. For more information,
contact your installer or local authority.
▪ Batteries are marked with the following symbol:
This means that the batteries may not be mixed with unsorted
household waste. If a chemical symbol is printed beneath the
symbol, this chemical symbol means that the battery contains a
heavy metal above a certain concentration.
Possible chemical symbols are: Pb: lead (>0.004%).
Waste batteries must be treated at a specialized treatment facility
for reuse. By ensuring waste batteries are disposed of correctly,
you will help to prevent potential negative consequences for the
environment and human health.
1.3For the installer
1.3.1General
If you are not sure how to install or operate the unit, contact your
dealer.
NOTICE
Improper installation or attachment of equipment or
accessories could result in electric shock, short-circuit,
leaks, fire or other damage to the equipment. Only use
accessories, optional equipment and spare parts made or
approved by Daikin.
WARNING
Make sure installation, testing and applied materials
comply with applicable legislation (on top of the
instructions described in the Daikin documentation).
CAUTION
Wear adequate personal protective equipment (protective
gloves, safety glasses,…) when installing, maintaining or
servicing the system.
WARNING
Tear apart and throw away plastic packaging bags so that
nobody, especially children, can play with them. Possible
risk: suffocation.
DANGER: RISK OF BURNING
▪ Do NOT touch the refrigerant piping, water piping or
internal parts during and immediately after operation. It
could be too hot or too cold. Give it time to return to
normal temperature. If you must touch it, wear
protective gloves.
▪ Do NOT touch any accidental leaking refrigerant.
WARNING
Provide adequate measures to prevent that the unit can be
used as a shelter by small animals. Small animals that
make contact with electrical parts can cause malfunctions,
smoke or fire.
CAUTION
Do NOT touch the air inlet or aluminium fins of the unit.
NOTICE
▪ Do NOT place any objects or equipment on top of the
unit.
▪ Do NOT sit, climb or stand on the unit.
NOTICE
Works executed on the outdoor unit are best done under
dry weather conditions to avoid water ingress.
In accordance with the applicable legislation, it might be necessary
to provide a logbook with the product containing at least: information
on maintenance, repair work, results of tests, stand-by periods,…
Also, at least, following information must be provided at an
accessible place at the product:
▪ Instructions for shutting down the system in case of an emergency
▪ Name and address of fire department, police and hospital
▪ Name, address and day and night telephone numbers for
obtaining service
In Europe, EN378 provides the necessary guidance for this logbook.
Installer and user reference guide
4
VRV IV-S system air conditioner
RXYSQ6T8Y1B9
4P482278-1 – 2017.04
1 General safety precautions
1.3.2Installation site
▪ Provide sufficient space around the unit for servicing and air
circulation.
▪ Make sure the installation site withstands the unit's weight and
vibration.
▪ Make sure the area is well ventilated. Do NOT block any
ventilation openings.
▪ Make sure the unit is level.
Do NOT install the unit in the following places:
▪ In potentially explosive atmospheres.
▪ In places where there is machinery that emits electromagnetic
waves. Electromagnetic waves may disturb the control system,
and cause malfunction of the equipment.
▪ In places where there is a risk of fire due to the leakage of
flammable gases (example: thinner or gasoline), carbon fibre,
ignitable dust.
▪ In places where corrosive gas (example: sulphurous acid gas) is
produced. Corrosion of copper pipes or soldered parts may cause
the refrigerant to leak.
1.3.3Refrigerant
If applicable. See the installation manual or installer reference guide
of your application for more information.
NOTICE
Make sure refrigerant piping installation complies with
applicable legislation. In Europe, EN378 is the applicable
standard.
NOTICE
Make sure the field piping and connections are not
subjected to stress.
WARNING
Always recover the refrigerant. Do NOT release them
directly into the environment. Use a vacuum pump to
evacuate the installation.
NOTICE
After all the piping has been connected, make sure there is
no gas leak. Use nitrogen to perform a gas leak detection.
NOTICE
▪ To avoid compressor breakdown, do NOT charge more
than the specified amount of refrigerant.
▪ When the refrigerant system is to be opened,
refrigerant must be treated according to the applicable
legislation.
WARNING
Make sure there is no oxygen in the system. Refrigerant
may only be charged after performing the leak test and the
vacuum drying.
▪ In case re-charge is required, refer to the nameplate of the unit. It
states the type of refrigerant and necessary amount.
▪ The unit is factory charged with refrigerant and depending on pipe
sizes and pipe lengths some systems require additional charging
of refrigerant.
▪ Only use tools exclusively for the refrigerant type used in the
system, this to ensure pressure resistance and prevent foreign
materials from entering into the system.
▪ Charge the liquid refrigerant as follows:
IfThen
A siphon tube is present
(i.e., the cylinder is marked with
"Liquid filling siphon attached")
Charge with the cylinder upright.
WARNING
During tests, NEVER pressurize the product with a
pressure higher than the maximum allowable pressure (as
indicated on the nameplate of the unit).
WARNING
Take sufficient precautions in case of refrigerant leakage. If
refrigerant gas leaks, ventilate the area immediately.
Possible risks:
▪ Excessive refrigerant concentrations in a closed room
can lead to oxygen deficiency.
▪ Toxic gas may be produced if refrigerant gas comes
into contact with fire.
DANGER: RISK OF EXPLOSION
Pump down – Refrigerant leakage. If you want to pump
down the system, and there is a leakage in the refrigerant
circuit:
▪ Do NOT use the unit's automatic pump down function,
with which you can collect all refrigerant from the
system into the outdoor unit. Possible consequence:
Self-combustion and explosion of the compressor
because of air going into the operating compressor.
▪ Use a separate recovery system so that the unit's
compressor does NOT have to operate.
A siphon tube is NOT presentCharge with the cylinder upside
down.
▪ Open refrigerant cylinders slowly.
▪ Charge the refrigerant in liquid form. Adding it in gas form may
prevent normal operation.
CAUTION
When the refrigerant charging procedure is done or when
pausing, close the valve of the refrigerant tank
immediately. If the valve is not closed immediately,
remaining pressure might charge additional refrigerant.
Possible consequence: Incorrect refrigerant amount.
1.3.4Brine
If applicable. See the installation manual or installer reference guide
of your application for more information.
WARNING
The selection of the brine MUST be in accordance with the
applicable legislation.
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
Installer and user reference guide
5
1 General safety precautions
WARNING
Take sufficient precautions in case of brine leakage. If
brine leaks, ventilate the area immediately and contact
your local dealer.
WARNING
The ambient temperature inside the unit can get much
higher than that of the room, e.g. 70°C. In case of a brine
leak, hot parts inside the unit can create a hazardous
situation.
WARNING
The use and installation of the application MUST comply
with the safety and environmental precautions specified in
the applicable legislation.
1.3.5Water
If applicable. See the installation manual or installer reference guide
of your application for more information.
NOTICE
Make sure water quality complies with EU directive
98/83EC.
1.3.6Electrical
DANGER: RISK OF ELECTROCUTION
▪ Turn OFF all power supply before removing the
switch box cover, connecting electrical wiring or
touching electrical parts.
▪ Disconnect the power supply for more than 1 minute,
and measure the voltage at the terminals of main circuit
capacitors or electrical components before servicing.
The voltage MUST be less than 50 V DC before you
can touch electrical components. For the location of the
terminals, see the wiring diagram.
▪ Do NOT touch electrical components with wet hands.
▪ Do NOT leave the unit unattended when the service
cover is removed.
WARNING
If NOT factory installed, a main switch or other means for
disconnection, having a contact separation in all poles
providing full disconnection under overvoltage category III
condition, MUST be installed in the fixed wiring.
WARNING
▪ ONLY use copper wires.
▪ Make sure the field wiring complies with the applicable
legislation.
▪ All field wiring must be performed in accordance with
the wiring diagram supplied with the product.
▪ NEVER squeeze bundled cables and make sure they
do not come in contact with the piping and sharp
edges. Make sure no external pressure is applied to the
terminal connections.
▪ Make sure to install earth wiring. Do NOT earth the unit
to a utility pipe, surge absorber, or telephone earth.
Incomplete earth may cause electrical shock.
▪ Make sure to use a dedicated power circuit. NEVER
use a power supply shared by another appliance.
▪ Make sure to install the required fuses or circuit
breakers.
▪ Make sure to install an earth leakage protector. Failure
to do so may cause electric shock or fire.
▪ When installing the earth leakage protector, make sure
it is compatible with the inverter (resistant to high
frequency electric noise) to avoid unnecessary opening
of the earth leakage protector.
NOTICE
Precautions when laying power wiring:
▪ Do not connect wiring of different thicknesses to the
power terminal block (slack in the power wiring may
cause abnormal heat).
▪ When connecting wiring which is the same thickness,
do as shown in the figure below.
▪ For wiring, use the designated power wire and connect
firmly, then secure to prevent outside pressure being
exerted on the terminal board.
▪ Use an appropriate screwdriver for tightening the
terminal screws. A screwdriver with a small head will
damage the head and make proper tightening
impossible.
▪ Over-tightening the terminal screws may break them.
Install power cables at least 1metre away from televisions or radios
to prevent interference. Depending on the radio waves, a distance of
1metre may not be sufficient.
Installer and user reference guide
6
WARNING
▪ After finishing the electrical work, confirm that each
electrical component and terminal inside the electrical
components box is connected securely.
▪ Make sure all covers are closed before starting up the
unit.
NOTICE
Only applicable if the power supply is three‑phase, and the
compressor has an ON/OFF starting method.
If there exists the possibility of reversed phase after a
momentary black out and the power goes on and off while
the product is operating, attach a reversed phase
protection circuit locally. Running the product in reversed
phase can break the compressor and other parts.
RXYSQ6T8Y1B9
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2 About the documentation
21
2About the documentation
2.1About this document
Target audience
Authorised installers + end users
INFORMATION
This appliance is intended to be used by expert or trained
users in shops, in light industry and on farms, or for
commercial use by lay persons.
Documentation set
This document is part of a documentation set. The complete set
consists of:
▪ General safety precautions:
▪ Safety instructions that you must read before installing
▪ Format: Paper (in the box of the outdoor unit)
For the installer
▪ Outdoor unit installation and operation manual:
▪ Installation and operation instructions
▪ Format: Paper (in the box of the outdoor unit)
▪ Installer and user reference guide:
▪ Preparation of the installation, reference data,…
▪ Detailed step-by-step instructions and background information
for basic and advanced usage
▪ Format: Digital files on http://www.daikineurope.com/support-
and-manuals/product-information/
Latest revisions of the supplied documentation may be available on
the regional Daikin website or via your dealer.
The original documentation is written in English. All other languages
are translations.
Technical engineering data
▪ A subset of the latest technical data is available on the regional
Daikin website (publicly accessible).
▪ The full set of latest technical data is available on the Daikin
extranet (authentication required).
3About the box
3.1Overview: About the box
This chapter describes what you have to do after the box with the
outdoor unit is delivered on-site.
It contains information about:
▪ Unpacking and handling the units
▪ Removing the accessories from the units
Keep the following in mind:
▪ At delivery, the unit must be checked for damage. Any damage
must be reported immediately to the carrier's claims agent.
▪ Bring the packed unit as close as possible to its final installation
position to prevent damage during transport.
▪ When handling the unit, take into account the following:
Fragile, handle the unit with care.
Keep the unit upright in order to avoid compressor
damage.
▪ Choose in advance the path along which the unit is to be brought
in.
3.2Outdoor unit
3.2.1To unpack the outdoor unit
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3.2.2To handle the outdoor unit
Carry the unit slowly as shown:
Installer and user reference guide
7
4 About the units and options
+
a
1×
b
1×
c
1×
d
1×
ef
1×1×
g
1×
CAUTION
To avoid injury, do NOT touch the air inlet or aluminium
fins of the unit.
Forklift. As long as the unit remains on its pallet, you can also use a
forklift.
3.2.3To remove the accessories from the
outdoor unit
1 Remove the service cover. See "6.2.2 To open the outdoor
unit"on page14.
2 Remove the accessories.
4.2Identification
NOTICE
When installing or servicing several units at the same time,
make sure NOT to switch the service panels between
different models.
4.2.1Identification label: Outdoor unit
Location
Model identification
Example: R X Y S Q 6 T8 Y1 B [*]
CodeExplanation
ROutdoor air cooled
XHeat pump (no continuous heating)
YSingle module
SS series
QRefrigerant R410A
6Capacity class
T8VRV IV series
Y1Power supply
BEuropean market
[*]Minor model change indication
a General safety precautions
b Outdoor unit installation and operation manual
c Fluorinated greenhouse gases label
d Multilingual fluorinated greenhouse gases label
e Gas piping accessory 1 + copper gasket
f Gas piping accessory 2
g Gas piping accessory 3
4About the units and options
4.1Overview: About the units and
options
This chapter contains information about:
▪ Identification of the outdoor unit.
▪ Where the outdoor unit fits in the system layout.
▪ With which indoor units and options you can combine the outdoor
units.
4.3About the outdoor unit
This installation manual concerns the VRV IV-S, full inverter driven,
heat pump system.
These units are intended for outdoor installation and aimed for air to
air heat pump applications.
SpecificationRXYSQ6
CapacityHeating18.1kW
Cooling18.1kW
Ambient design
temperature
Heating–20~15.5°CWB
Cooling–5~46°CDB
4.4System layout
NOTICE
Design of the system must not be done at temperatures
below –15°C.
INFORMATION
Not all combinations of indoor units are allowed, for
guidance, see "4.5.2 Possible combinations of indoor
units"on page9.
Installer and user reference guide
8
VRV IV-S system air conditioner
RXYSQ6T8Y1B9
4P482278-1 – 2017.04
dd
ccb
a
a VRV IV-S Heat pump outdoor unit
b Refrigerant piping
c VRV direct expansion (DX) indoor unit
d User interface (dedicated depending on indoor unit type)
4.5Combining units and options
5 Preparation
External control adaptor (DTA104A61/62)
To instruct specific operation with an external input coming from a
central control the external control adaptor can be used. Instructions
(group or individual) can be instructed for low noise operation and
power consumption limitation operation.
The external control adapter has to be installed in the indoor unit.
PC configurator cable (EKPCCAB)
You can make several commissioning field settings through a
personal computer interface. For this option EKPCCAB is required
which is a dedicated cable to communicate with the outdoor unit.
The user interface software is available on http://
To be sure your system setup (outdoor unit+indoor unit(s))
will work, you have to consult the latest technical
engineering data for VRV IV-S heat pump.
The VRV IV-S heat pump system can be combined with several
types of indoor units and is intended for R410A use only.
For an overview which units are available you can consult the
product catalogue for VRV IV-S.
An overview is given indicating the allowed combinations of indoor
units and outdoor units. Not all combinations are allowed. They are
subject to rules (combination between outdoor-indoor, combinations
between indoor units, etc.) mentioned in the technical engineering
data.
4.5.2Possible combinations of indoor units
In general following type of indoor units can be connected to a VRV
IV-S heat pump system. The list is non-exhaustive and is depending
on both outdoor unit model and indoor unit model combinations.
▪ VRV direct expansion (DX) indoor units (air to air applications).
4.5.3Possible options for the outdoor unit
INFORMATION
Refer to the technical engineering data for the latest option
names.
Refrigerant branching kit
DescriptionModel name
Refnet headerKHRQ22M29H
Refnet jointKHRQ22M20T
For the selection of the optimal branching kit, please refer to
In order to control the cooling or heating operation from a central
location, the following option can be connected:
DescriptionRXYSQ6_Y1
Cool/heat selector switchKRC19-26A
Cool/heat selector cableEKCHSC
With optional fixing box for the
switch
KJB111A
5Preparation
5.1Overview: Preparation
This chapter describes what you have to do and know before going
on-site.
It contains information about:
▪ Preparing the installation site
▪ Preparing the refrigerant piping
▪ Preparing the electrical wiring
5.2Preparing installation site
Do NOT install the unit in places often used as work place. In case
of construction works (e.g. grinding works) where a lot of dust is
created, the unit must be covered.
Choose the installation location with sufficient place for carrying the
unit in and out of the site.
5.2.1Installation site requirements of the
outdoor unit
INFORMATION
Also read the following requirements:
▪ General installation site requirements. See the
"General safety precautions" chapter.
▪ Service space requirements. See the "Technical data"
chapter.
▪ Refrigerant piping requirements (length, height
difference). See further in this "Preparation" chapter.
CAUTION
Appliance not accessible to the general public, install it in a
secured area, protected from easy access.
This unit, both indoor and outdoor, is suitable for
installation in a commercial and light industrial
environment.
NOTICE
The equipment described in this manual may cause
electronic noise generated from radio-frequency energy.
The equipment complies to specifications that are
designed to provide reasonable protection against such
interference. However, there is no guarantee that
interference will not occur in a particular installation.
It is therefore recommended to install the equipment and
electric wires keeping proper distances away from stereo
equipment, personal computers, etc.
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VRV IV-S system air conditioner
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Installer and user reference guide
9
5 Preparation
b
c
f
d
d
a
c
be
(mm)
≥1500
≥1000
≥1000
≥1000
≥1500
≥1500
≥1500
b
c
a
a
b
c
d
c
d
a
a
a
b
a Personal computer or radio
b Fuse
c Earth leakage protector
d User interface
e Indoor unit
f Outdoor unit
In places with weak reception, keep distances of 3 m or more to
avoid electromagnetic disturbance of other equipment and use
conduit tubes for power and transmission lines.
▪ Select a place where rain can be avoided as much as possible.
▪ Take care that in the event of a water leak, water cannot cause
any damage to the installation space and surroundings.
▪ Choose a location where the hot/cold air discharged from the unit
or the operation noise, will NOT disturb anyone.
▪ Heat exchanger fins are sharp and injury is possible. Choose an
installation location where there is no risk for injury (especially in
areas where children play).
Do NOT install the unit in the following places:
▪ Sound sensitive areas (e.g. near a bedroom), so that the
operation noise will cause no trouble.
Note: If the sound is measured under actual installation
conditions, the measured value might be higher than the sound
pressure level mentioned in Sound spectrum in the data book due
to environmental noise and sound reflections.
▪ In places where a mineral oil mist, spray or vapour may be
present in the atmosphere. Plastic parts may deteriorate and fall
off or cause water leakage.
It is NOT recommended to install the unit in the following places
because it may shorten the life of the unit:
▪ Where the voltage fluctuates a lot
▪ In vehicles or vessels
▪ Where acidic or alkaline vapour is present
Seaside installation. Make sure the outdoor unit is NOT directly
exposed to sea winds. This is to prevent corrosion caused by high
levels of salt in the air, which might shorten the life of the unit.
If the outdoor unit is exposed to direct sea winds, install a
windbreaker.
▪ Height of windbreaker≥1.5×height of outdoor unit
▪ Mind the service space requirements when installing the
windbreaker.
a Sea wind
b Building
c Outdoor unit
d Windbreaker
Strong winds (≥18 km/h) blowing against the outdoor unit’s air outlet
causes short circuit (suction of discharge air). This may result in:
▪ deterioration of the operational capacity;
▪ frequent frost acceleration in heating operation;
▪ disruption of operation due to decrease of low pressure or
increase of high pressure;
▪ a broken fan (if a strong wind blows continuously on the fan, it
may start rotating very fast, until it breaks).
It is recommended to install a baffle plate when the air outlet is
exposed to wind.
Turn the air outlet side towards the building's wall, fence or screen.
Install the outdoor unit away from direct sea winds.
Example: Behind the building.
Installer and user reference guide
10
a Make sure there is enough installation space
Set the air outlet side at a right angle to the direction of the wind.
a Prevailing wind direction
b Air outlet
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VRV IV-S system air conditioner
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5 Preparation
a
b
c
c
d
T
AO
(°C WB)
ab
20
15.5
15
10
5
0
–5
–10
–15
–20
10152025
27
30
T
AI
(°C DB)
b
a
5.2.2Additional installation site requirements
of the outdoor unit in cold climates
Protect the outdoor unit against direct snowfall and take care that the
outdoor unit is NEVER snowed up.
a Snow cover or shed
b Pedestal (minimum height = 150mm)
c Prevailing wind direction
d Air outlet
NOTICE
When operating the unit in heating in a low outdoor
ambient temperature with high humidity conditions, make
sure to take precautions to keep the drain holes of the unit
free by using proper equipment.
In heating:
5.2.3Securing safety against refrigerant leaks
About safety against refrigerant leaks
The installer and system specialist shall secure safety against
leakage according to local regulations or standards. The following
standards may be applicable if local regulations are not available.
This system uses R410A as refrigerant. R410A itself is an entirely
safe non-toxic, non-combustible refrigerant. Nevertheless care must
be taken to ensure that the system is installed in a room which is
sufficiently large. This assures that the maximum concentration level
of refrigerant gas is not exceeded, in the unlikely event of major leak
in the system and this in accordance to the local applicable
regulations and standards.
About the maximum concentration level
The maximum charge of refrigerant and the calculation of the
maximum concentration of refrigerant is directly related to the
humanly occupied space in to which it could leak.
The unit of measurement of the concentration is kg/m3 (the weight in
kg of the refrigerant gas in 1m3 volume of the occupied space).
Compliance to the local applicable regulations and standards for the
maximum allowable concentration level is required.
According to the appropriate European Standard, the maximum
allowed concentration level of refrigerant to a humanly space for
R410A is limited to 0.44kg/m3.
a Direction of the refrigerant flow
b Room where refrigerant leak has occurred (outflow of all
the refrigerant from the system)
Pay special attention to places, such as basements etc., where
refrigerant can stay, since refrigerant is heavier than air.
a Warming up operation range
b Operation range
TAI Ambient indoor temperature
TAO Ambient outdoor temperature
If the unit is selected to operate at ambient temperatures
lower than –5°C for 5 days or longer, with relative humidity
levels exceeding 95%, we recommend to apply a Daikin
range specifically designed for such application and/or to
contact your dealer for further advice.
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
To check the maximum concentration level
Check the maximum concentration level in accordance with steps 1
to 4 below and take whatever action is necessary to comply.
1 Calculate the amount of refrigerant (kg) charged to each system
separately.
FormulaA+B=C
AAmount of refrigerant in a single unit system
BAdditional charging amount (amount of
CTotal amount of refrigerant (kg) in the
NOTICE
Where a single refrigerant facility is divided into 2 entirely
independent refrigerant systems, use the amount of
refrigerant with which each separate system is charged.
2 Calculate the volume of the room (m3) where the indoor unit is
installed. In a case such as the following, calculate the volume
of (D), (E) as a single room or as the smallest room.
(amount of refrigerant with which the system
is charged before leaving the factory)
refrigerant added locally)
system
Installer and user reference guide
11
5 Preparation
a
b
t
Ø
A
B-1B-2
C-1C-2C-3C-4
1
3-13-23-33-4
VRV DX
2
22
DWhere there are no smaller room divisions:
EWhere there is a room division, but there is an opening
between the rooms sufficiently large to permit a free
flow of air back and forth.
a Opening between the rooms
b Partition (Where there is an opening without a door
or where there are openings above and below the door
which are each equivalent in size to 0.15% or more of
the floor area.)
3 Calculate the refrigerant density using the results of the
calculations in steps 1 and 2 above. If the result of the above
calculation exceeds the maximum concentration level, a
ventilation opening to the adjacent room shall be made.
NOTICE
The piping and other pressure-containing parts shall be
suitable for refrigerant. Use phosphoric acid deoxidised
seamless copper for refrigerant.
▪ Foreign materials inside pipes (including oils for fabrication) must
(a) Depending on the applicable legislation and the unit's
▪ Flare connections: Only use annealed material.
Temper gradeThickness (t)
Annealed (O)≥0.80mm
maximum working pressure (see "PS High" on the unit
name plate), larger piping thickness might be required.
(a)
5.3.3To select the piping size
Determine the proper size referring to following tables and reference
figure (only for indication).
FormulaF/G≤H
FTotal volume of refrigerant in the refrigerant
GSize (m3) of smallest room in which there is
HMaximum concentration level (kg/m3)
4 Calculate the refrigerant density taking the volume of the room
where the indoor unit is installed and the adjacent room. Install
ventilation openings in the door of adjacent rooms until the
refrigerant density is smaller than the maximum concentration
level.
5.3Preparing refrigerant piping
5.3.1Refrigerant piping requirements
INFORMATION
Also read the precautions and requirements in the
"General safety precautions" chapter.
NOTICE
The refrigerant R410A requires strict cautions for keeping
the system clean, dry and tight.
▪ Clean and dry: foreign materials (including mineral oils
or moisture) should be prevented from getting mixed
Installer and user reference guide
into the system.
▪ Tight: R410A does not contain any chlorine, does not
destroy the ozone layer, and does not reduce earth's
protection against harmful ultraviolet radiation. R410A
can contribute slightly to the greenhouse effect if it is
released. Therefore we should take special attention to
check the tightness of the installation.
12
system
an indoor unit installed
1 Outdoor unit
2 Refrigerant branch kits
3-1~3-4 VRVDX indoor units
A Piping between outdoor unit and (first) refrigerant branch
kit
B-1 B-2 Piping between refrigerant branch kits
C-1~C-4 Piping between refrigerant branch kit and indoor unit
In case the required pipe sizes (inch sizes) are not available, it is
also allowed to use other diameters (mm sizes), taken the following
into account:
▪ Select the pipe size nearest to the required size.
▪ Use the suitable adapters for the change-over from inch tomm
pipes (field supply).
▪ The additional refrigerant calculation has to be adjusted as
mentioned in "6.7.3 To determine the additional refrigerant
amount"on page22.
A: Piping between outdoor unit and (first)
refrigerant branch kit
When the equivalent pipe length between outdoor and indoor units is
90m or more, the size of the main gas pipe must be increased (sizeup). If the recommended gas pipe (size-up) is not available, you
must use the standard size (which might result in a small capacity
decrease).
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5 Preparation
a
e
bc
d
a Outdoor unit
b Main gas pipe
c Increase
d First refrigerant branch kit
e Indoor unit
Outdoor unit
capacity type (HP)
619.122.29.5
Piping outer diameter size (mm)
Gas pipeLiquid pipe
Standard Size-up
B: Piping between refrigerant branch kits
Choose from the following table in accordance with the indoor unit
total capacity type, connected downstream. Do not let the
connection piping exceed the refrigerant piping size chosen by the
general system model name.
Indoor unit capacity
index
<15015.99.5
150≤x≤17619.1
Example: Downstream capacity for B-1 = capacity index of unit 3-1
+ capacity index of unit 3-2
Piping outer diameter size (mm)
Gas pipeLiquid pipe
C: Piping between refrigerant branch kit and
indoor unit
Use the same diameters as the connections (liquid, gas) on the
indoor units. The diameters of the indoor units are as follows:
Indoor unit capacity
index
15~5012.76.4
63~14015.99.5
Piping outer diameter size (mm)
Gas pipeLiquid pipe
5.3.4To select refrigerant branch kits
For piping example, refer to "5.3.3 To select the piping size" on
page12.
Refnet joint at first branch (counting from outdoor unit)
When using refnet joints at the first branch counted from the outdoor
unit side, choose from the following table in accordance with the
capacity of the outdoor unit. Example: Refnet joint A→B‑1.
Outdoor unit capacity type
(HP)
6KHRQ22M20T
Refnet joints at other branches
For refnet joints other than the first branch, select the proper branch
kit model based on the total capacity index of all indoor units
connected after the refrigerant branch. Example: Refnet joint
B‑1→C‑1.
Indoor unit capacity indexRefrigerant branch kit
<176KHRQ22M20T
Refnet headers
Concerning refnet headers, choose from the following table in
accordance with the total capacity of all the indoor units connected
below the refnet header.
Indoor unit capacity indexRefrigerant branch kit
<176KHRQ22M29H
INFORMATION
Maximum 8 branches can be connected to a header.
Refrigerant branch kit
5.3.5Refrigerant piping length and height difference
The piping lengths and height differences must comply with the following requirements.
RequirementLimit (VRVDX indoor units)
Maximum actual piping length
▪ Example 1.1, unit8: a+b+c+d+e+f+g+p≤Limit
▪ Example 1.2, unit6: a+b+h≤Limit
▪ Example 1.2, unit8: a+i+k≤Limit
▪ Example 1.3, unit8: a+i≤Limit
Maximum equivalent piping length
Maximum total piping length
▪ Example 1.1: a+b+c+d+e+f+g+h+i+j+k+l+m+n+p≤Limit
Maximum length first branch kit-indoor unit
▪ Example 1.1, unit8: b+c+d+e+f+g+p≤Limit
▪ Example 1.2, unit6: b+h≤Limit
▪ Example 1.2, unit8: i+k≤Limit
▪ Example 1.3, unit8: i≤Limit
Maximum height difference outdoor-indoor Outdoor higher than indoor
Maximum height difference indoor-indoor
▪ Examples: H2≤Limit
(a)
▪ Examples: H1≤Limit
Outdoor lower than indoor40m
120m
150m
300m
40m
50m
15m
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Installer and user reference guide
13
6 Installation
a
A
hijklmn
BCDEFG
p
bcdef
1234567
8
g
H1
H2
a
b
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k
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123456
7 8
H1
H2
a
c
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1234567
8
H1
H2
(a) Assume equivalent piping length of refnet joint=0.5m and refnet header=1m (for calculation purposes of equivalent piping length, not for
refrigerant charge calculations).
Refnet joint
Refnet header
VRVDX indoor units
Example 1 (VRVDX indoor units)
Example 1.1
Example 1.2
Example 1.3
5.4Preparing electrical wiring
5.4.1Safety device requirements
The power supply must be protected with the required safety
devices, i.e. a main switch, a slow blow fuse on each phase and an
earth leakage protector in accordance with the applicable legislation.
Selection and sizing of the wiring should be done in accordance with
the applicable legislation based on the information mentioned in the
table below.
ModelMinimum circuit
ampacity
RXYSQ6_Y114.1A16A3N~ 50Hz
Transmission wiring
Transmission wiringVinyl cords with 0.75 to 1.25mm²
Maximum wiring length
(= distance between outdoor and
furthest indoor unit)
Total wiring length
(= distance between outdoor and
all indoors)
If the total transmission wiring exceeds these limits, it may
result in communication error.
Recommended
Power supply
fuses
380-415V
sheath or cables (2‑core wires)
300m
600m
Typical workflow
Installation typically consists of the following stages:
▪ Mounting the outdoor unit.
▪ Mounting the indoor units.
▪ Connecting the refrigerant piping.
▪ Checking the refrigerant piping.
▪ Charging refrigerant.
▪ Connecting the electrical wiring.
▪ Finishing the outdoor installation.
▪ Finishing the indoor installation.
INFORMATION
For installation of the indoor unit (mounting the indoor unit,
connecting the refrigerant piping to the indoor unit,
connecting the electrical wiring to the indoor unit …), see
the installation manual of the indoor unit.
6.2Opening the units
6.2.1About opening the units
At certain times, you have to open the unit. Example:
▪ When connecting the refrigerant piping
▪ When connecting the electrical wiring
▪ When maintaining or servicing the unit
6Installation
6.1Overview: Installation
This chapter describes what you have to do and know on-site to
install the system.
Installer and user reference guide
14
DANGER: RISK OF ELECTROCUTION
Do NOT leave the unit unattended when the service cover
is removed.
6.2.2To open the outdoor unit
DANGER: RISK OF ELECTROCUTION
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DANGER: RISK OF BURNING
3
45°~90°
(4)
2
1
1×
(mm)
>150
620
350
(345-355)
4× M12
a
20
a
4× M12
6.3Mounting the outdoor unit
6.3.1About mounting the outdoor unit
6 Installation
a Make sure not to cover the drain holes.
INFORMATION
The recommended height of the upper protruding part of
the bolts is 20mm.
Typical workflow
Mounting the outdoor unit typically consists of the following stages:
1Providing the installation structure.
2Installing the outdoor unit.
3Providing drainage.
4Preventing the unit from falling over.
5Protecting the unit against snow and wind by installing a snow
cover and baffle plates. See "Preparing installation site" in
"5Preparation"on page9.
6.3.2Precautions when mounting the outdoor
unit
INFORMATION
Also read the precautions and requirements in the
following chapters:
▪ General safety precautions
▪ Preparation
6.3.3To provide the installation structure
Check the strength and level of the installation ground so that the
unit will not cause any operating vibration or noise.
Fix the unit securely by means of foundation bolts in accordance
with the foundation drawing.
Prepare 4 sets of anchor bolts, nuts and washers (field supply) as
follows:
NOTICE
Fix the outdoor unit to the foundation bolts using nuts with
resin washers (a). If the coating on the fastening area is
stripped off, the nuts rust easily.
6.3.4To install the outdoor unit
6.3.5To provide drainage
▪ Make sure that condensation water can be evacuated properly.
▪ Install the unit on a base to make sure that there is a proper
drainage in order to avoid ice accumulation.
▪ Prepare a water drainage channel around the foundation to drain
waste water surrounding the unit.
▪ Avoid drain water flowing over the footpath, so that it does not
become slippery in case of ambient freezing temperatures.
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Installer and user reference guide
15
6 Installation
≥150 mm
117
102
70
45
376
191
aaa
▪ If you install the unit on a frame, install a waterproof plate within
150 mm of the bottom side of the unit in order to prevent the
invasion of water in the unit and to avoid the drain water dripping
(see the following illustration).
NOTICE
If drain holes of the outdoor unit are covered by a mounting
base or by floor surface, raise the unit to provide a free
space of more than 150mm under the outdoor unit.
Drain holes (dimensions in mm)
Typical workflow
Connecting the refrigerant piping involves:
▪ Connecting the refrigerant piping to the outdoor unit
▪ Connecting refrigerant branch kits
▪ Connecting the refrigerant piping to the indoor units (see the
installation manual of the indoor units)
▪ Insulating the refrigerant piping
▪ Keeping in mind the guidelines for:
▪ Pipe bending
▪ Flaring pipe ends
▪ Brazing
▪ Using the stop valves
6.4.2Precautions when connecting the
refrigerant piping
INFORMATION
Also read the precautions and requirements in the
following chapters:
▪ General safety precautions
▪ Preparation
DANGER: RISK OF BURNING
a Drain holes
6.3.6To prevent the outdoor unit from falling
over
In case the unit is installed in places where strong wind can tilt the
unit, take following measure:
1 Prepare 2 cables as indicated in the following illustration (field
supply).
2 Place the 2 cables over the outdoor unit.
3 Insert a rubber sheet between the cables and the outdoor unit
to prevent the cable from scratching the paint (field supply).
4 Attach the cable’s ends. Tighten those ends.
NOTICE
Take the following precautions on refrigerant piping into
account:
▪ Avoid anything but the designated refrigerant to get
mixed into the refrigerant cycle (e.g. air).
▪ Only use R410A when adding refrigerant.
▪ Only use installation tools (e.g. manifold gauge set) that
are exclusively used for R410A installations to
withstand the pressure and to prevent foreign materials
(e.g. mineral oils and moisture) from mixing into the
system.
▪ Install the piping so that the flare is NOT subjected to
mechanical stress
▪ Protect the piping as described in the following table to
prevent dirt, liquid or dust from entering the piping.
▪ Use caution when passing copper tubes through walls
(see figure below).
UnitInstallation periodProtection method
Outdoor unit>1monthPinch the pipe
<1monthPinch or tape the pipe
Indoor unitRegardless of the
period
6.4Connecting the refrigerant piping
6.4.1About connecting the refrigerant piping
Before connecting the refrigerant piping
Make sure the outdoor and indoor units are mounted.
Installer and user reference guide
16
INFORMATION
Do NOT open the refrigerant stop valve before checking
the refrigerant piping. When you need to charge additional
refrigerant it is recommended to open the refrigerant stop
valve after charging.
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6 Installation
ab
c
d
R=0.4~0.8
45°
±2
90°
±2
A
ab
A
ab
c
1
1
≤Ø25.4
abcde
f
f
6.4.3Guidelines when connecting the
refrigerant piping
Take the following guidelines into account when connecting pipes:
▪ Coat the flare inner surface with ether oil or ester oil when
connecting a flare nut. Tighten 3 or 4 turns by hand, before
tightening firmly.
▪ Always use 2 wrenches together when loosening a flare nut.
▪ Always use a spanner and torque wrench together to tighten the
flare nut when connecting the piping. This to prevent nut cracking
and leaks.
a Torque wrench
b Spanner
c Piping union
d Flare nut
Piping size
(mm)
Ø6.415~178.7~9.1
Ø9.533~3912.8~13.2
Ø12.750~6016.2~16.6
Ø15.963~7519.3~19.7
Ø19.190~11023.6~24.0
Tightening
torque (N•m)
Flare
dimensions (A)
(mm)
Flare shape
(mm)
Flare tool for
R410A (clutch
type)
Conventional flare tool
Clutch type
(Ridgid-type)
Wing nut type
(Imperial-type)
A0~0.5mm1.0~1.5mm1.5~2.0mm
5 Check that the flaring is properly made.
a Flare’s inner surface must be flawless.
b The pipe end must be evenly flared in a perfect circle.
c Make sure the flare nut is fitted.
6.4.6To braze the pipe end
NOTICE
Precautions when connecting field piping. Add brazing
material as shown in the figure.
▪ When brazing, blow through with nitrogen to prevent creation of
large quantities of oxidised film on the inside of the piping. This
film adversely affects valves and compressors in the refrigerating
system and prevents proper operation.
▪ Set the nitrogen pressure to 20 kPa (0.2 bar) (just enough so it
can be felt on the skin) with a pressure-reducing valve.
6.4.4Pipe bending guidelines
Use a pipe bender for bending. All pipe bends should be as gentle
as possible (bending radius should be 30~40mm or larger).
6.4.5To flare the pipe end
CAUTION
▪ Incomplete flaring may cause refrigerant gas leakage.
▪ Do NOT re-use flares. Use new flares to prevent
refrigerant gas leakage.
▪ Use flare nuts that are included with the unit. Using
different flare nuts may cause refrigerant gas leakage.
1 Cut the pipe end with a pipe cutter.
2 Remove burrs with the cut surface facing down so that the
chips do not enter the pipe.
a Cut exactly at right angles.
b Remove burrs.
3 Remove the flare nut from the stop valve and put the flare nut
on the pipe.
4 Flare the pipe. Set exactly at the position as shown in the
following illustration.
a Refrigerant piping
b Part to be brazed
c Taping
d Manual valve
e Pressure-reducing valve
f Nitrogen
▪ Do NOT use anti-oxidants when brazing pipe joints.
Residue can clog pipes and break equipment.
▪ Do NOT use flux when brazing copper-to-copper refrigerant
piping. Use phosphor copper brazing filler alloy (BCuP), which
does not require flux.
Flux has an extremely harmful influence on refrigerant piping
systems. For instance, if chlorine based flux is used, it will cause
pipe corrosion or, in particular, if the flux contains fluorine, it will
deteriorate the refrigerant oil.
6.4.7Using the stop valve and service port
To handle the stop valve
▪ Make sure to keep all stop valves open during operation.
▪ The figure below shows the name of each part required in
handling the stop valve.
▪ The stop valve is factory closed.
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Installer and user reference guide
17
6 Installation
c
d
a
b
ab
cde
1
2
3
4
c
a
b
d
a
b
c
d
cc
ba
4× Ø6 mm
a Service port and service port cover
b Stop valve
c Field piping connection
d Stop valve cover
To handle the service port
▪ Always use a charge hose equipped with a valve depressor pin,
since the service port is a Schrader type valve.
▪ After handling the service port, make sure to tighten the service
port cover securely. For the tightening torque, refer to the table
below.
▪ Check for refrigerant leaks after tightening the service port cover.
Tightening torques
a Service port
b Stop valve cover
c Hexagon hole
d Shaft
e Seal
To open the stop valve
1 Remove the stop valve cover.
2 Insert a hexagon wrench into the stop valve and turn the stop
valve counterclockwise.
3 When the stop valve cannot be turned any further, stop turning.
Result: The valve is now open.
Stop valve
size (mm)
Ø9.55.4~6.64mm13.5~16.511.5~13.9
Ø15.913.5~16.56mm22.5~27.5
Tightening torque N•m (turn clockwise to close)
Shaft
Valve body Hexagonal
wrench
Cap (valve
lid)
Service
port
6.4.8To connect the refrigerant piping to the
outdoor unit
NOTICE
Be sure that the field installed piping does not touch other
pipes, the bottom panel or side panel. Especially for the
bottom and side connection, be sure to protect the piping
with suitable insulation, to prevent it from coming into
contact with the casing.
1 Do the following:
▪ Remove the service cover (a) with screw (b).
▪ Remove the piping intake plate (c) with screw (d).
To close the stop valve
1 Remove the stop valve cover.
2 Insert a hexagon wrench into the stop valve and turn the stop
valve clockwise.
3 When the stop valve cannot be turned any further, stop turning.
Result: The valve is now closed.
Closing direction:
To handle the stop valve cover
▪ The stop valve cover is sealed where indicated by the arrow. Do
NOT damage it.
▪ After handling the stop valve, tighten the stop valve cover
securely, and check for refrigerant leaks. For the tightening
Installer and user reference guide
18
torque, refer to the table below.
2 Choose a piping route (a, b, c or d).
3 If you have chosen the downwards piping route:
▪ Drill (a, 4×) and remove the knockout hole (b).
▪ Cut out the slits (c) with a metal saw.
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6 Installation
a
b
A
e1 ecdf
A
c
def
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c
d e1 e f
A
c
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B
±
3
0
°
a
b
c
a
Refrigerant piping works are
finished?
The indoor units and/or
outdoor unit were already
powered ON?
Use procedure:
"Method 2: After power ON".
Finish piping work.
Use procedure:
"Method 1: Before power ON
(regular method)".
Yes
No
No
Yes
4 Do the following:
▪ Connect the liquid pipe (a) to the liquid stop valve.
▪ Connect the gas pipe (b) to the gas stop valve.
▪ Connect the gas piping accessories (c, c1, d, e), and cut
them to the required length (e1). This is necessary because
the size of the gas stop valve is Ø15.9 while the piping
between outdoor unit and first refrigerant branch kit is Ø19.1.
Possibility 1: To the front
Possibility 2: To the back
WARNING
Provide adequate measures to prevent that the unit can be
used as a shelter by small animals. Small animals that
make contact with electrical parts can cause malfunctions,
smoke or fire.
NOTICE
Make sure to open the stop valves after installing the
refrigerant piping and performing vacuum drying. Running
the system with the stop valves closed may break the
compressor.
6.4.9To connect the refrigerant branching kit
For installation of the refrigerant branching kit, refer to the installation
manual delivered with the kit.
▪ Mount the refnet joint so that it branches either horizontally or
vertically.
▪ Mount the refnet header so that it branches horizontally.
5 Reattach the service cover and the piping intake plate.
6 Seal all gaps (example: a) to prevent snow and small animals
from entering the system.
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Possibility 3: To the side
c, c1 Gas piping accessory 1 + copper gasket (always use it)
d Gas piping accessory 2
e, e1 Gas piping accessory 3 (cut it to the required length)
f Field supply
Possibility 4: Downwards
a Horizontal surface
b Refnet joint mounted vertically
c Refnet joint mounted horizontally
6.5Checking the refrigerant piping
6.5.1About checking the refrigerant piping
It is very important that all refrigerant piping work is done before the
units (outdoor or indoor) are powered on.
When the units are powered on, the expansion valves will initialise.
This means that they will close. Leak test and vacuum drying of field
piping and indoor units is impossible when this happens.
Installer and user reference guide
19
6 Installation
p<p
>
N2
C
bce
a
g
f
d
AB
Therefore, there will be explained 2 methods for initial installation,
leak test and vacuum drying.
Method 1: Before power ON
If the system has not yet been powered on, no special action is
required to perform the leak test and the vacuum drying.
Method 2: After power ON
If the system has already been powered on, activate setting [2‑21]
(refer to "7.2.4 To access mode 1 or 2" on page28). This setting
will open field expansion valves to guarantee a R410A piping
pathway and make it possible to perform the leak test and the
vacuum drying.
NOTICE
Make sure that all indoor units connected to the outdoor
unit are powered on.
NOTICE
Wait until the outdoor unit has finished the initialisation to
apply setting [2‑21].
Leak test and vacuum drying
Checking the refrigerant piping involves:
▪ Checking for any leakages in the refrigerant piping.
▪ Performing vacuum drying to remove all moisture, air or nitrogen
in the refrigerant piping.
If there is a possibility of moisture being present in the refrigerant
piping (for example, water may have entered the piping), first carry
out the vacuum drying procedure below until all moisture has been
removed.
All piping inside the unit has been factory tested for leaks.
Only field installed refrigerant piping needs to be checked.
Therefore, make sure that all the outdoor unit stop valves are firmly
closed before performing leak test or vacuum drying.
6.5.3Checking refrigerant piping: Setup
a Pressure reducing valve
b Nitrogen
c Weighing scales
d Refrigerant R410A tank (siphon system)
e Vacuum pump
f Liquid line stop valve
g Gas line stop valve
A Valve A
B Valve B
C Valve C
ValveState of valve
Valve AOpen
Valve BOpen
Valve COpen
Liquid line stop valveClose
Gas line stop valveClose
NOTICE
The connections to the indoor units and all indoor units
should also be leak and vacuum tested. Keep any possible
(field supplied) field piping valves open as well.
Refer to the indoor unit installation manual for more details.
Leak test and vacuum drying should be done before the
power supply is set to the unit. If not, see also the flow
chart earlier described in this chapter (see "6.5.1 About
checking the refrigerant piping"on page19).
For more information on the state of the valves, refer to
Connect the vacuum pump through a manifold to the service port of
all stop valves to increase efficiency (refer to "6.5.3 Checking
refrigerant piping: Setup"on page20).
Installer and user reference guide
20
NOTICE
Make sure that all (field supplied) field piping valves are
OPEN (not outdoor unit stop valves!) before you start leak
test and vacuuming.
guidelines
NOTICE
Use a 2-stage vacuum pump with a non-return valve or a
solenoid valve that can evacuate to a gauge pressure of
–100.7kPa (−1.007bar)(5Torr absolute).
NOTICE
Make sure the pump oil does not flow oppositely into the
system while the pump is not working.
NOTICE
Do not purge the air with refrigerants. Use a vacuum pump
to evacuate the installation.
6.5.4To perform a leak test
The leak test must satisfy the specifications of EN378‑2.
To check for leaks: Vacuum leak test
1 Evacuate the system from the liquid and gas piping to
–100.7kPa (–1.007bar)(5Torr absolute) for more than 2 hours.
2 Once reached, turn off the vacuum pump and check that the
pressure does not rise for at least 1 minute.
3 Should the pressure rise, the system may either contain
moisture (see vacuum drying below) or have leaks.
To check for leaks: Pressure leak test
1 Break the vacuum by pressurising with nitrogen gas to a
minimum gauge pressure of 0.2 MPa (2 bar). Never set the
gauge pressure higher than the maximum operation pressure of
the unit, i.e. 4.0MPa (40bar).
2 Test for leaks by applying a bubble test solution to all piping
connections.
3 Discharge all nitrogen gas.
NOTICE
Make sure to use a recommended bubble test solution
from your wholesaler. Do not use soap water, which may
cause cracking of flare nuts (soap water may contain salt,
which absorbs moisture that will freeze when the piping
gets cold), and/or lead to corrosion of flared joints (soap
water may contain ammonia which causes a corrosive
effect between the brass flare nut and the copper flare).
RXYSQ6T8Y1B9
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6.5.5To perform vacuum drying
b
a
NOTICE
The connections to the indoor units and all indoor units
should also be leak and vacuum tested. Keep, if existing,
all (field supplied) field valves to the indoor units open as
well.
Leak test and vacuum drying should be done before the
power supply is set to the unit. If not, see "6.5.1 About
checking the refrigerant piping" on page 19 for more
information.
To remove all moisture from the system, proceed as follows:
1 Evacuate the system for at least 2 hours to a target vacuum of
–100.7kPa (–1.007bar)(5Torr absolute).
2 Check that, with the vacuum pump turned off, the target
vacuum is maintained for at least 1 hour.
3 Should you fail to reach the target vacuum within 2 hours or
maintain the vacuum for 1 hour, the system may contain too
much moisture. In that case, break the vacuum by pressurising
with nitrogen gas to a gauge pressure of 0.05 MPa (0.5 bar)
and repeat steps 1 to 3 until all moisture has been removed.
4 Depending on whether you want to immediately charge
refrigerant through the refrigerant charge port or first pre-charge
a portion of refrigerant through the liquid line, either open the
outdoor unit stop valves, or keep them closed. See "6.7.4 To
charge refrigerant"on page22 for more information.
INFORMATION
After opening the stop valve, it is possible that the pressure
in the refrigerant piping does NOT increase. This might be
caused by e.g. the closed state of the expansion valve in
the outdoor unit circuit, but does NOT present any problem
for correct operation of the unit.
6.6To insulate the refrigerant piping
After finishing the leak test and vacuum drying, the piping must be
insulated. Take into account the following points:
▪ Make sure to insulate the connection piping and refrigerant branch
kits entirely.
▪ Be sure to insulate the liquid and gas piping (for all units).
▪ Use heat resistant polyethylene foam which can withstand a
temperature of 70°C for liquid piping and polyethylene foam which
can withstand a temperature of 120°C for gas piping.
▪ Reinforce the insulation on the refrigerant piping according to the
installation environment.
Ambient
temperature
≤30°C75% to 80% RH15mm
>30°C≥80% RH20mm
Condensation might form on the surface of the insulation.
▪ If there is a possibility that condensation on the stop valve might
drip down into the indoor unit through gaps in the insulation and
piping because the outdoor unit is located higher than the indoor
unit, this must be prevented by sealing up the connections. See
below figure.
HumidityMinimum thickness
6 Installation
a Insulation material
b Caulking etc.
6.7Charging refrigerant
6.7.1About charging refrigerant
The outdoor unit is factory charged with refrigerant, but depending
on the field piping you have to charge additional refrigerant.
Before charging refrigerant
Make sure the outdoor unit's external refrigerant piping is checked
(leak test, vacuum drying).
Typical workflow
Charging additional refrigerant typically consists of the following
stages:
1Determining how much you have to charge additionally.
3Filling in the fluorinated greenhouse gases label, and fixing it to
the inside of the outdoor unit.
6.7.2Precautions when charging refrigerant
INFORMATION
Also read the precautions and requirements in the
following chapters:
▪ General safety precautions
▪ Preparation
WARNING
▪ Only use R410A as refrigerant. Other substances may
cause explosions and accidents.
▪ R410A contains fluorinated greenhouse gases. Its
global warming potential (GWP) value is 2087.5. Do
NOT vent these gases into the atmosphere.
▪ When charging refrigerant, always use protective
gloves and safety glasses.
NOTICE
If the power of some units is turned off, the charging
procedure cannot be finished properly.
NOTICE
Be sure to turn on the power 6 hours before operation in
order to have power running to the crankcase heater and
to protect the compressor.
NOTICE
If operation is performed within 12 minutes after the indoor
and outdoor units are turned on, the compressor will not
operate before the communication is established in a
correct way between outdoor unit(s) and indoor units.
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
Installer and user reference guide
21
6 Installation
p<p
>
N2
C
bce
a
g
f
d
AB
p<p
>
R410A
ac
d
b
A
d
NOTICE
Before starting charging procedures, check if the 7‑LEDs
display is as normal (see "7.2.4To access mode 1 or 2"on
page 28), and there is no malfunction code on the user
interface of the indoor unit. If a malfunction code is
present, see "11.3 Solving problems based on error
codes"on page37.
NOTICE
Make sure all connected indoor units are recognised
(setting [1‑5]).
NOTICE
Close the front panel before any refrigerant charge
operation is executed. Without the front panel attached the
unit cannot judge correctly whether it is operating properly
or not.
NOTICE
In case of maintenance and the system (outdoor unit+field
piping+indoor units) does not contain any refrigerant any
more (e.g., after refrigerant reclaim operation), the unit has
to be charged with its original amount of refrigerant (refer
to the nameplate on the unit) and the determined additional
refrigerant amount.
6.7.3To determine the additional refrigerant
amount
INFORMATION
For final charge adjustment in a test laboratory, contact
your dealer.
Formula:
R=[(X1ר9.5)×0.059+(X2ר6.4)×0.022]
R Additional refrigerant to be charged [in kg and rounded off
to 1 decimal place]
X
Total length [m] of liquid piping size at Øa
1...2
Metric piping. When using metric piping, replace the weight factors
in the formula by the ones from the following table:
Inch pipingMetric piping
PipingWeight factorPipingWeight factor
Ø6.4mm0.022Ø6mm0.018
Ø9.5mm0.059Ø10mm0.065
Connection ratio requirements. When selecting indoor units, the
connection ratio must comply with the following requirements. For
more information, see the technical engineering data.
Indoor unitsCR
VRVDX50~110%
CR Total indoor unit capacity connection ratio
a Pressure reducing valve
b Nitrogen
c Weighing scales
d Refrigerant R410A tank (siphon system)
e Vacuum pump
f Liquid line stop valve
g Gas line stop valve
A Valve A
B Valve B
C Valve C
2 Open valves C and B.
3 Pre‑charge refrigerant until the determined additional refrigerant
amount is reached or pre‑charging is not possible anymore, and
then close valves C and B.
4 Do one of the following:
IfThen
The determined additional
refrigerant amount is reached
Disconnect the manifold from
the liquid line.
You do not have to perform the
"Charging refrigerant (in
manual additional refrigerant
charge mode)" instructions.
Too much refrigerant is
charged
Recover refrigerant.
Disconnect the manifold from
the liquid line.
You do not have to perform the
"Charging refrigerant (in
manual additional refrigerant
charge mode)" instructions.
The determined additional
refrigerant amount is notreached yet
Disconnect the manifold from
the liquid line.
Continue with the "Charging
refrigerant (in manual
additional refrigerant charge
mode)" instructions.
Charging refrigerant (in manual additional refrigerant charge
mode)
The remaining additional refrigerant charge can be charged by
operating the outdoor unit by means of the manual additional
refrigerant charge mode.
5 Connect as shown. Make sure valve A is closed.
6.7.4To charge refrigerant
To speed up the refrigerant charging process, it is in case of larger
systems recommended to first pre-charge a portion of refrigerant
through the liquid line before proceeding with the manual charging. It
can be skipped, but charging will take longer then.
Pre-charging refrigerant
Pre-charging can be done without compressor operation, by
connecting the refrigerant bottle to the service port of the liquid stop
valve.
1 Connect as shown. Make sure that all outdoor unit stop valves,
Installer and user reference guide
22
as well as valve A are closed.
a Weighing scales
b Refrigerant R410A tank (siphon system)
c Vacuum pump
d Refrigerant charge port
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
A Valve A
b
Contains fluorinated greenhouse gases
2
1
1
1
2
2
kg
tCO2eq
GWP × kg
1000
=
=
+
kg
=
kg
=
GWP: XXX
RXXX
a
f
c
d
e
e
d
F1/F2
(16 V)
F1/F2
(16 V)
Y1
220-240 V
1~ 50 Hz
380-415 V
3N~ 50 Hz
c
a
b
NOTICE
The refrigerant charging port is connected to the piping
inside the unit. The unit's internal piping is already factory
charged with refrigerant, so be careful when connecting
the charge hose.
6 Open all outdoor unit stop valves. At this point, valve A must
remain closed!
7 Take all the precautions mentioned in "7 Configuration" on
page27 and "8Commissioning"on page34 into account.
8 Turn on the power of the indoor units and outdoor unit.
9 Activate setting [2‑20] to start the manual additional refrigerant
charge mode. For details, see "7.2.8Mode 2: Field settings"on
page29.
Result: The unit will start operation.
INFORMATION
The manual refrigerant charge operation will automatically
stop within 30 minutes. If charging is not completed after
30 minutes, perform the additional refrigerant charging
operation again.
INFORMATION
▪ When a malfunction is detected during the procedure
(e.g., in case of closed stop valve), a malfunction code
will be displayed. In that case, refer to "6.7.5 Error
codes when charging refrigerant" on page 23 and
solve the malfunction accordingly. Resetting the
malfunction can be done by pushing BS3. You can
restart the "Charging" instructions.
▪ Aborting the manual refrigerant charge is possible by
pushing BS3. The unit will stop and return to idle
condition.
10 Open valve A.
11 Charge refrigerant until the remaining determined additional
refrigerant amount is added, and then close valve A.
12 Press BS3 to stop the manual additional refrigerant charge
mode.
NOTICE
Make sure to open all stop valves after (pre-) charging the
refrigerant.
Operating with the stop valves closed will damage the
compressor.
6 Installation
a If a multilingual fluorinated greenhouse gases label is
delivered with the unit (see accessories), peel off the
applicable language and stick it on top of a.
b Factory refrigerant charge: see unit name plate
c Additional refrigerant amount charged
d Total refrigerant charge
e Greenhouse gas emissions of the total refrigerant charge
expressed as tonnes CO2-equivalent
f GWP = Global warming potential
NOTICE
In Europe, the greenhouse gas emissions of the total
refrigerant charge in the system (expressed as tonnes
CO2-equivalent) is used to determine the maintenance
intervals. Follow the applicable legislation.
Formula to calculate the greenhouse gas emissions:
GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000
2 Fix the label on the inside of the outdoor unit near the gas and
liquid stop valves.
6.8Connecting the electrical wiring
6.8.1About connecting the electrical wiring
Typical workflow
Connecting the electrical wiring typically consists of the following
stages:
1Making sure the power supply system complies with the
electrical specifications of the units.
2Connecting the electrical wiring to the outdoor unit.
3Connecting the electrical wiring to the indoor units.
4Connecting the main power supply.
Field wiring: Overview
Field wiring consists of power supply (always including earth) and
indoor-outdoor communication (= transmission) wiring.
Example:
NOTICE
After adding the refrigerant, do not forget to close the lid of
the refrigerant charging port. The tightening torque for the
lid is 11.5 to 13.9N•m.
6.7.5Error codes when charging refrigerant
INFORMATION
If a malfunction occurs, the error code is displayed on the
user interface of the indoor unit.
If a malfunction occurs, close valve A immediately. Confirm the
malfunction code and take corresponding action, "11.3 Solving
problems based on error codes"on page37.
6.7.6To fix the fluorinated greenhouse gases
label
1 Fill in the label as follows:
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
a Main switch
b Earth connection
c Power supply wiring (including earth) (sheathed cable)
F1/F2 Transmission wiring (sheathed cable)
Y1 Outdoor unit
d Indoor unit
e User interface
Installer and user reference guide
23
6 Installation
A
B
C
b2
b3
c1
c2
b1
a
Power supply wiring and transmission wiring
It is important to keep the power supply and the transmission wiring
separated from each other. In order to avoid any electrical
interference the distance between both wiring should always be at
least 50mm.
NOTICE
▪ Be sure to keep the power line and transmission line
apart from each other. Transmission wiring and power
supply wiring may cross, but may not run parallel.
▪ Transmission wiring and power supply wiring may not
touch internal piping (except the inverter PCB cooling
pipe) in order to avoid wire damage due to high
temperature piping.
▪ Firmly close the lid and arrange the electrical wires so
as to prevent the lid or other parts from coming loose.
The transmission wiring outside the unit should be wrapped and
routed together with the field piping.
Branches
Maximum number of branches
for unit-to-unit cabling
Transmission wiringVinyl cords with 0.75 to 1.25mm²
sheath or cables (2‑core wires)
Maximum wiring length
(= distance between outdoor and
furthest indoor unit)
Total wiring length
(= distance between outdoor and
all indoors)
If the total transmission wiring exceeds these limits, it may
result in communication error.
No branching is allowed after branching.
9
300m
600m
WARNING
All field wiring and components must be installed by a
licensed electrician and must comply with the applicable
legislation.
WARNING
If NOT factory installed, a main switch or other means for
disconnection, having a contact separation in all poles
providing full disconnection under overvoltage category III
condition, MUST be installed in the fixed wiring.
WARNING
▪ ONLY use copper wires.
▪ Make sure the field wiring complies with the applicable
legislation.
▪ All field wiring must be performed in accordance with
the wiring diagram supplied with the product.
▪ NEVER squeeze bundled cables and make sure they
do not come in contact with the piping and sharp
edges. Make sure no external pressure is applied to the
terminal connections.
▪ Make sure to install earth wiring. Do NOT earth the unit
to a utility pipe, surge absorber, or telephone earth.
Incomplete earth may cause electrical shock.
▪ Make sure to use a dedicated power circuit. NEVER
use a power supply shared by another appliance.
▪ Make sure to install the required fuses or circuit
breakers.
▪ Make sure to install an earth leakage protector. Failure
to do so may cause electric shock or fire.
▪ When installing the earth leakage protector, make sure
it is compatible with the inverter (resistant to high
frequency electric noise) to avoid unnecessary opening
of the earth leakage protector.
Install power cables at least 1metre away from televisions or radios
to prevent interference. Depending on the radio waves, a distance of
1metre may not be sufficient.
A Outdoor unit
B Indoor unit
C Central user interface (etc...)
a Main line
b1, b2, b3 Branch lines
c1, c2 No branch is allowed after branch
6.8.2Precautions when connecting electrical
wiring
DANGER: RISK OF ELECTROCUTION
Installer and user reference guide
24
WARNING
▪ After finishing the electrical work, confirm that each
electrical component and terminal inside the electrical
components box is connected securely.
▪ Make sure all covers are closed before starting up the
unit.
NOTICE
Do not operate the unit until the refrigerant piping is
complete. Running the unit before the piping is ready will
break the compressor.
NOTICE
If the power supply has a missing or wrong N-phase,
equipment will break down.
NOTICE
Do NOT install a phase advancing capacitor, because this
unit is equipped with an inverter. A phase advancing
capacitor will reduce performance and may cause
accidents.
NOTICE
Never remove a thermistor, sensor, etc., when connecting
power wiring and transmission wiring. (If operated without
thermistor, sensor, etc., the compressor may break down.)
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
6 Installation
b
c
a
ba
cb
c
aa
A
AA´
A´
c bbac
a
B
B
ab
F1 F2F1 F2F1 F2
F1 F2F1 F2F1 F2
a
b
X2M
TO OUT/DTO IN/D
NOTICE
▪ The reversed phase protection detector of this product
only functions when the product starts up.
Consequently reversed phase detection is not
performed during normal operation of the product.
▪ The reversed phase protection detector is designed to
stop the product in the event of an abnormality when
the product is started up.
▪ Replace 2 of the 3 phases (L1, L2, and L3) during
reverse-phase protection abnormality.
6.8.3Guidelines when knocking out knockout
holes
NOTICE
Precautions when making knockout holes:
▪ Avoid damaging the casing.
▪ After making the knockout holes, we recommend you
remove the burrs and paint the edges and areas
around the edges using repair paint to prevent rusting.
▪ When passing electrical wiring through the knockout
holes, wrap the wiring with protective tape to prevent
damage.
a Knockout hole
b Burr
c Sealant etc.
Wire typeInstallation method
Stranded conductor
wire with round
crimp-style terminal
a Terminal
b Screw
c Flat washer
Tightening torques
WiringScrew sizeTightening torque
(N•m)
Power supply wiring
M52.2~2.7
(power supply +
shielded ground)
Transmission wiringM3.50.8~0.97
6.8.5To connect the electrical wiring on the
outdoor unit
NOTICE
▪ Follow the wiring diagram (delivered with the unit,
located at the inside of the service cover).
▪ Make sure the electrical wiring does NOT obstruct
proper reattachment of the service cover.
1 Remove the service cover. See "6.2.2 To open the outdoor
unit"on page14.
2 Strip insulation (20mm) from the wires.
6.8.4Guidelines when connecting the electrical
wiring
Keep the following in mind:
▪ If stranded conductor wires are being used, install a round crimp-
style terminal on the tip. Place the round crimp-style terminal on
the wire up to the covered part and fasten the terminal with the
appropriate tool.
a Stranded conductor wire
b Round crimp-style terminal
▪ Use the following methods for installing wires:
Wire typeInstallation method
Single core wire
a Curled single core wire
b Screw
c Flat washer
a Strip wire end to this point
b Excessive strip length may cause electrical shock or
leakage.
3 Connect the transmission wiring as follows:
a Use the conductor of sheathed wire (2 wire) (no polarity)
b Terminal board (field supply)
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
Installer and user reference guide
25
6 Installation
C/H SELECTOR
A B CF1 F2 F1 F2
TO IN/D
UNIT
TO OUT/D
UNIT
a
3N~ 50 Hz
380-415 V
L1 L2 L3
L1 L2 L3
N
X1M
a
b
c
X2M
a
a
b
X1M
a
a
a
b
a
b
a
b
2
3
1
a b cde
A B
abcde
WARNING
You must use shielded wire and connect the earth to the
transmission terminal (X2M).
a Earth
4 Connect the power supply as follows:
a Earth leakage circuit breaker
b Fuse
c Power supply cable
5 Fix the cables (power supply and transmission wiring) with
cable ties.
Routing through
the frame
Connecting to the
frame
a Power supply cable
b Transmission wiring cable
When cables are routed from the unit, a
protection sleeve for the conduits (PG
insertions) can be inserted at the knockout
hole.
When you do not use a wire conduit,
protect the wires with vinyl tubes to
prevent the edge of the knockout hole from
cutting the wires.
A Inside of the outdoor unit
B Outside of the outdoor unit
a Wire
b Bush
c Nut
d Frame
e Hose
a Cable tie
b Attachment plate
X1M Power supply
X2M Transmission wiring
6 Route the wiring through the frame and connect it to it.
7 Reattach the service cover. See "6.9.2 To close the outdoor
unit"on page27.
8 Connect an earth leakage circuit breaker and fuse to the power
supply line.
6.9Finishing the outdoor unit
installation
6.9.1To finish the transmission wiring
After installing the transmission wires inside the unit, wrap them
along with the on-site refrigerant pipes using finishing tape, as
shown in figure below.
a Liquid pipe
b Gas pipe
c Insulator
d Transmission wiring (F1/F2)
e Finishing tape
Installer and user reference guide
26
VRV IV-S system air conditioner
RXYSQ6T8Y1B9
4P482278-1 – 2017.04
7 Configuration
1
3
2
4
1×
BS2
SET
BS1
MODE
BS3
RETURN
BS4
TEST
BS5
RESET
H1PH2PH3PH4PH5PH6PH7PH8P
A1P
A2P
X1M
X2M
1 2
OFF
ON
DS1
MULTIDEMANDL.N.O.P.SLAVEMASTERIND
TEST/
HWL
MODE
6.9.2To close the outdoor unit
NOTICE
When closing the outdoor unit cover, make sure that the
tightening torque does NOT exceed 4.1N•m.
See also: "7.2.9 To connect the PC configurator to the outdoor
unit"on page31.
Mode 1 and 2
ModeDescription
Mode 1
(monitoring
settings)
Mode 2
(field settings)
Mode1 can be used to monitor the current
situation of the outdoor unit. Some field setting
contents can be monitored as well.
Mode2 is used to change the field settings of
the system. Consulting the current field setting
value and changing the current field setting
value is possible.
In general, normal operation can be resumed
without special intervention after changing field
settings.
Some field settings are used for special
operation (e.g., 1 time operation, recovery/
vacuuming setting, manual adding refrigerant
setting, etc.). In such a case, it is required to
abort the special operation before normal
operation can restart. It will be indicated in
below explanations.
7.2.2To access the field setting components
See "6.2.2To open the outdoor unit"on page14.
7Configuration
7.1Overview: Configuration
This chapter describes what you have to do and know to configure
the system after it is installed.
It contains information about:
▪ Making field settings
▪ Energy saving and optimum operation
INFORMATION
It is important that all information in this chapter is read
sequentially by the installer and that the system is
configured as applicable.
DANGER: RISK OF ELECTROCUTION
7.2Making field settings
7.2.1About making field settings
To configure the heat pump system, you must give input to the
outdoor unit's main PCB (A1P). This involves the following field
setting components:
▪ Push buttons to give input to the PCB
▪ A display to read feedback from the PCB
▪ DIP switches (only change the factory settings if you install a cool/
heat selector switch).
Field settings are defined by their mode, setting and value. Example:
[2‑8]=4.
PC configurator
For VRV IV-S heat pump system it is alternatively possible to make
several commissioning field settings through a personal computer
interface (for this, option EKPCCAB is required). The installer can
prepare the configuration (off-site) on PC and afterwards upload the
configuration to the system.
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
7.2.3Field setting components
The components to make field settings are as follows:
Use the push buttons to make the field settings. Operate the push
buttons with an insulated stick (such as a closed ball-point pen) to
avoid touching of live parts.
BS1 MODE: For changing the set mode
BS2 SET: For field setting
BS3 RETURN: For field setting
BS4 TEST: For test operation
BS5 RESET: For resetting the address when the wiring is
changed or when an additional indoor unit is installed
Installer and user reference guide
27
7 Configuration
H1P
H2P H3P H4PH5P H6P H7P
-+ + + + +
[
H1P
32 16 8 4 2 1]
+ + + + +0 0 8 00 0
+ + + + +0 0 0 40 0
10~12 min
b
c
a
BS1 [5 s]
BS1
BS1
BS1
a
cb
BS1 [1×]
BS2 [X×]
BS3 [1×]
BS1 [1×]
7‑LEDs display
The display gives feedback about the field settings, which are
defined as [Mode-Setting]=Value.
H1P Shows the mode
H2P~H7P Shows the settings and values, represented in binary code
H8P NOT used for field settings, but used during initialisation
Example:
Description
Default situation
(H1P OFF)
Mode 1
(H1P flashing)
Mode 2
(H1P ON)
Setting 8
(in mode 2)
(H2P~H7P = binary 8)
Value 4
(in mode 2)
(H2P~H7P = binary 4)
7.2.4To access mode 1 or 2
After the units are turned ON, the display goes to its default
situation. From there, you can access mode1 and mode2.
Initialisation: default situation
NOTICE
Be sure to turn on the power 6 hours before operation in
order to have power running to the crankcase heater and
to protect the compressor.
Turn on the power supply of the outdoor unit and all indoor units.
When the communication between indoor units and outdoor unit is
established and normal, the display indication state will be as below
(default situation when shipped from factory).
a Default situation (H1P OFF)
b Mode 1 (H1P flashing)
c Mode 2 (H1P ON)
BS1 Press BS1.
BS1 [5 s] Press BS1 for at least 5s.
INFORMATION
If you get confused in the middle of the process, press BS1
to return to the default situation.
7.2.5To use mode 1
In mode 1 (and in default situation) you can read out some
information.
Example: 7‑LEDs display – Default situation
You can read out the status of low noise operation as follows:
#ActionButton/display
1Make sure the LEDs are
showing the default situation.
(H1P OFF)
2Check the status of LED
H6P.
Example: 7‑LEDs display – Mode1
You can read out setting [1‑5] (= the total number of connected
indoor units) as follows:
H6P OFF: Unit is currently
not operating under low noise
restrictions.
H6P ON: Unit is currently
operating under low noise
restrictions.
a Power ON
b Default situation
c LED indication when there is a malfunction
If the default situation is not displayed after 10~12 minutes, check
the malfunction code on the indoor unit user interface. Solve the
malfunction code accordingly. First, check the communication wiring.
Switching between modes
Use BS1 to switch between the default situation, mode 1 and
mode2.
#ActionButton/display
1Start from the default
situation.
2Select mode 1.
3Select setting 5.
("X×" depends on the setting
that you want to select.)
(= binary 5)
4Display the value of setting 5.
(there are 8 indoor units
connected)
(= binary 8)
5Quit mode 1.
7.2.6To use mode 2
In mode 2 you can make field settings to configure the system.
Example: 7‑LEDs display – Mode 2
You can change the value of setting [2‑8] (= Te target temperature
during cooling operation) to 4 (=8°C) as follows:
Installer and user reference guide
28
VRV IV-S system air conditioner
RXYSQ6T8Y1B9
4P482278-1 – 2017.04
7 Configuration
BS1 [5 s]
BS2 [X×]
BS2 [X×]b
a
BS3 [1×]c
BS3 [1×]d
BS3 [1×]
BS1 [1×]
#ActionButton/display
1Start from the default
situation.
2Select mode 2.
3Select setting 8.
("X×" depends on the setting
that you want to select.)
4Select value 4 (= 8°C).
a: Display the current value.
b: Change to 4. ("X×"
depends on the current
value, and the value that you
want to select.)
c: Enter the value in the
system.
d: Confirm. The system starts
operating according to the
setting.
In mode 1 (and in default situation) you can read out some
information.
7‑LEDs display – Default situation (H1P OFF)
You can read out the following information:
Value / Description
H6PShows the status of low noise operation.
OFF
Unit is currently not operating under low noise
restrictions.
ON
Unit is currently operating under low noise
restrictions.
Low noise operation reduces the sound generated by the
unit compared to nominal operating conditions.
Low noise operation can be set in mode2. There are two
methods to activate low noise operation of the outdoor unit
system.
▪ The first method is to enable an automatic low noise
operation during night time by field setting. The unit will
operate at the selected low noise level during the
selected time frames.
▪ The second method is to enable low noise operation
based on an external input. For this operation an optional
accessory is required.
Value / Description
H7PShows the status of power consumption limitation operation.
OFF
Unit is currently not operating under power
consumption limitations.
ON
Unit is currently operating under power consumption
limitation.
Power consumption limitation reduces the power
consumption of the unit compared to nominal operating
conditions.
Power consumption limitation can be set in mode2. There
are two methods to activate power consumption limitation of
the outdoor unit system.
▪ The first method is to enable a forced power consumption
limitation by field setting. The unit will always operate at
the selected power consumption limitation.
▪ The second method is to enable power consumption
limitation based on an external input. For this operation
an optional accessory is required.
7‑LEDs display – Mode1 (H1P flashing)
You can read out the following information:
(
Setting
[1‑5]
Shows the total number of
connected indoor units.
[1‑14]
Shows the latest malfunction
code.
[1‑15]
Shows the 2nd last malfunction
code.
[1‑16]
Shows the 3rd last malfunction
code.
)
Value / Description
It can be convenient to check if
the total number of indoor units
which are installed match the
total number of indoor units
which are recognised by the
system. In case there is a
mismatch, it is advised to check
the communication wiring path
between outdoor and indoor units
(F1/F2 communication line).
When the latest malfunction
codes were reset by accident on
an indoor unit user interface, they
can be checked again through
this monitoring settings.
For the content or reason behind
the malfunction code see
"11.3Solving problems based on
error codes"on page37, where
most relevant malfunction codes
are explained. Detailed
information about malfunction
codes can be consulted in the
service manual of this unit.
To obtain more detailed
information about the malfunction
code, press BS2 up to 3 times.
7.2.8Mode 2: Field settings
In mode 2 you can make field settings to configure the system. The LEDs give a binary representation of the setting/value number.
For more information and advice about the impact of settings [2‑8], [2‑9], [2‑41] and [2‑42], see "7.3Energy saving and optimum operation"on
page31.
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Installer and user reference guide
29
7 Configuration
Setting
(= binary)
[2‑8]
Te target temperature during cooling operation.
(default)
[2‑9]
Tc target temperature during heating operation.(default)
[2‑12]
Enable the low noise function and/or power consumption limitation
via external control adaptor (DTA104A61/62).
If the system needs to be running under low noise operation or
under power consumption limitation conditions when an external
signal is sent to the unit, this setting should be changed. This
setting will only be effective when the optional external control
adaptor (DTA104A61/62) is installed in the indoor unit.
[2‑18]
Fan high static pressure setting.
In order to increase the static pressure the outdoor unit fan is
delivering, this setting should be activated. For details about this
setting, see technical specifications.
[2‑20]
Manual additional refrigerant charge.
In order to add the additional refrigerant charge amount in a
manual way (without automatic refrigerant charging functionality),
following setting should be applied.
[2‑21]
Refrigerant recovery/vacuuming mode.
In order to achieve a free pathway to reclaim refrigerant out of the
system or to remove residual substances or to vacuum the system
it is necessary to apply a setting which will open required valves in
the refrigerant circuit so the reclaim of refrigerant or vacuuming
process can be done properly.
[2‑22]
Automatic low noise setting and level during night time.
By changing this setting, you activate the automatic low noise
operation function of the unit and define the level of operation.
Depending on the chosen level, the noise level will be lowered.
The start and stop moments for this function are defined under
setting [2‑26] and [2‑27].
[2‑25]
Low noise operation level via the external control adaptor.
If the system needs to be running under low noise operation
conditions when an external signal is sent to the unit, this setting
defines the level of low noise that will be applied.
This setting will only be effective when the optional external control
adaptor (DTA104A61/62) is installed and the setting [2‑12] was
activated.
(default)
(default)
(default)
(default)
(default)
(default)
Value
Description
6°C
Auto
8°C
9°C
10°C
11°C
Auto
46°C
43°C
Deactivated.
Activated.
Deactivated.
Activated.
Deactivated.
Activated.
To stop the manual additional refrigerant
charge operation (when the required additional
refrigerant amount is charged), push BS3. If
this function was not aborted by pushing BS3,
the unit will stop its operation after 30minutes.
If 30minutes was not sufficient to add the
needed refrigerant amount, the function can be
reactivated by changing the field setting again.
Deactivated.
Activated.
To stop the refrigerant recovery/vacuuming
mode, push BS1. If BS1 is not pushed, the
system will remain in refrigerant recovery/
vacuuming mode.
Deactivated
Level 1Level 3<Level 2<Level 1
Level 2
Level 3
Level 1Level 3<Level 2<Level 1
Level 2
Level 3
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7 Configuration
a
b
X41A
A1P
2
345
H JS T
Setting
(= binary)
[2‑26]
Low noise operation start time.
This setting is used in conjunction with setting [2‑22].
[2‑27]
Low noise operation stop time.
This setting is used in conjunction with setting [2‑22].
[2‑30]
Power consumption limitation level (step1) via the external control
adaptor (DTA104A61/62).
If the system needs to be running under power consumption
limitation conditions when an external signal is sent to the unit, this
setting defines the level power consumption limitation that will be
applied for step1. The level is according to the table.
[2‑31]
Power consumption limitation level (step2) via the external control
adaptor (DTA104A61/62).
If the system needs to be running under power consumption
limitation conditions when an external signal is sent to the unit, this
setting defines the level power consumption limitation that will be
applied for step2. The level is according to the table.
[2‑32]
Forced, all time, power consumption limitation operation (no
external control adaptor is required to perform power consumption
limitation).
If the system always needs to be running under power
consumption limitation conditions, this setting activates and defines
the level power consumption limitation that will be applied
continuously. The level is according to the table.
[2‑41]
Cooling comfort setting.
This setting is used in conjunction with setting [2‑8].
[2‑42]
Heating comfort setting.
This setting is used in conjunction with setting [2‑9].
Value
Description
20h00
22h00
(default)
24h00
6h00
7h00
8h00
(default)
60%
70%
(default)
80%
30%
40%
(default)
50%
Function not active.
(default)
Follows [2‑30] setting.
Follows [2‑31] setting.
Eco
Mild
(default)
Quick
Powerful
Eco
Mild
(default)
Quick
Powerful
7.2.9To connect the PC configurator to the
outdoor unit
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VRV IV-S system air conditioner
4P482278-1 – 2017.04
a PC
b Cable (EKPCCAB)
X41A Connector
A1P Outdoor unit main PCB
7.3Energy saving and optimum
operation
This heat pump system is equipped with advanced energy saving
functionality. Depending on the priority, emphasises can be put on
energy saving or comfort level. Several parameters can be selected,
resulting in the optimal balance between energy consumption and
comfort for the particular application.
Several patterns are available and explained below. Modify the
parameters to the needs of your building and to realize the best
balance between energy consumption and comfort.
No matter which control is selected, variations on the behaviour of
the system are still possible due to protection controls to keep the
unit operating under reliable conditions. The intentional target,
Installer and user reference guide
31
7 Configuration
however, is fixed and will be used to obtain the best balance
between energy consumption and comfort, depending on the
application type.
7.3.1Available main operation methods
Basic
The refrigerant temperature is fixed independent from the situation. It
corresponds to the standard operation which is known and can be
expected from/under previous VRV systems.
To activate this in…Change…
Cooling operation[2‑8]=2
Heating operation[2‑9]=2
Automatic
The refrigerant temperature is set depending on the outdoor ambient
conditions. As such adjusting the refrigerant temperature to match
the required load (which is also related to the outdoor ambient
conditions).
E.g., when your system is operating in cooling, you do not need as
much cooling under low outdoor ambient temperatures (e.g., 25°C)
as under high outdoor ambient temperatures (e.g., 35°C). Using this
idea, the system automatically starts increasing its refrigerant
temperature, automatically reducing the delivered capacity and
increasing the system's efficiency.
E.g., when your system is operating in heating, you do not need as
much heating under high outdoor ambient temperatures (e.g., 15°C)
as under low outdoor ambient temperatures (e.g., –5°C). Using this
idea, the system automatically starts decreasing its refrigerant
temperature, automatically reducing the delivered capacity and
increasing the system's efficiency.
To activate this in…Change…
Cooling operation[2‑8]=3 (default)
Heating operation[2‑9]=1 (default)
Hi-sensible/economic (cooling/heating)
The refrigerant temperature is set higher/lower (cooling/heating)
compared to basic operation. The focus under high sensible mode is
comfort feeling for the customer.
The selection method of indoor units is important and has to be
considered as the available capacity is not the same as under basic
operation.
For details concerning to Hi-sensible applications, please contact
your dealer.
To activate this in…Change…
Cooling operation[2‑8] to the appropriate value,
matching the requirements of the
pre-designed system containing
a high sensible solution.
Heating operation[2‑9] to the appropriate value,
matching the requirements of the
pre-designed system containing
a high sensible solution.
[2‑8]Te target (°C)
48
59
610
711
[2‑9]Tc target (°C)
443
7.3.2Available comfort settings
For each of above modes a comfort level can be selected. The
comfort level is related to the timing and the effort (energy
consumption) which is put in achieving a certain room temperature
by temporarily changing the refrigerant temperature to different
values in order to achieve requested conditions more quickly.
Powerful
Overshoot (during heating operation) or undershoot (during cooling
operation) is allowed compared to the requested refrigerant
temperature, in order to achieve the required room temperature very
fast. The overshoot is allowed from the start up moment.
▪ In case of cooling operation the evaporating temperature is
allowed to go down to 3°C on temporary base depending on the
situation.
▪ In case of heating operation the condense temperature is allowed
to go up to 49°C on temporary base depending on the situation.
▪ When the request from the indoor units becomes more moderate,
the system will eventually go to the steady state condition which is
defined by the operation method above.
To activate this in…Change…
Cooling operation[2‑41]=3.
This setting is used in
conjunction with setting [2‑8].
Heating operation[2‑42]=3.
This setting is used in
conjunction with setting [2‑9]
Quick
Overshoot (during heating operation) or undershoot (during cooling
operation) is allowed compared to the requested refrigerant
temperature, in order to achieve the required room temperature very
fast. The overshoot is allowed from the start up moment.
▪ In case of cooling operation the evaporating temperature is
allowed to go down to 6°C on temporary base depending on the
situation.
▪ In case of heating operation the condense temperature is allowed
to go up to 46°C on temporary base depending on the situation.
▪ When the request from the indoor units becomes more moderate,
the system will eventually go to the steady state condition which is
defined by the operation method above.
To activate this in…Change…
Cooling operation[2‑41]=2.
This setting is used in
conjunction with setting [2‑8].
Heating operation[2‑42]=2.
This setting is used in
conjunction with setting [2‑9].
Mild
Overshoot (during heating operation) or undershoot (during cooling
operation) is allowed compared to the requested refrigerant
temperature, in order to achieve the required room temperature very
fast. The overshoot is not allowed from the start up moment. The
start up occurs under the condition which is defined by the operation
mode above.
▪ In case of cooling operation the evaporating temperature is
allowed to go down to 6°C on temporary base depending on the
situation.
▪ In case of heating operation the condense temperature is allowed
to go up to 46°C on temporary base depending on the situation.
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7 Configuration
A
B
E
100%
50%
T
e
C
D
3°C
6°C
35°C
F
A
BC
D
E
F
A
B
100%
70%
E
T
c
C
D
49°C
46°C
F
2°C
▪ When the request from the indoor units becomes more moderate,
the system will eventually go to the steady state condition which is
defined by the operation method above.
▪ The start up condition is different from the powerful and quick
comfort setting.
To activate this in…Change…
Cooling operation[2‑41]=1.
This setting is used in
conjunction with setting [2‑8].
Heating operation[2‑42]=1.
This setting is used in
conjunction with setting [2‑9].
Eco
The original refrigerant temperature target, which is defined by the
operation method (see above) is kept without any correction, unless
for protection control.
To activate this in…Change…
Cooling operation[2‑41]=0.
This setting is used in
conjunction with setting [2‑8].
Heating operation[2‑42]=0.
This setting is used in
conjunction with setting [2‑9].
Quick
Powerful
Mild
Room temperature evolution:
A Indoor unit set temperature
B Operation start
C Operating time
D Mild
E Quick
F Powerful
7.3.4Example: Automatic mode during heating
7.3.3Example: Automatic mode during cooling
A Actual load curve
B Virtual load curve (initial capacity automatic mode)
C Virtual target value (initial evaporation temperature value
automatic mode)
D Required evaporation temperature value
RXYSQ6T8Y1B9
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E Load factor
F Outside air temperature
TeEvaporating temperature
A Virtual load curve (default automatic mode peak capacity)
B Load curve
C Virtual target value (initial condensation temperature value
automatic mode)
D Design temperature
E Load factor
F Outside air temperature
TcCondensing temperature
Quick
Powerful
Installer and user reference guide
33
8 Commissioning
A
BC
D
EF
Mild
Room temperature evolution:
NOTICE
Be sure to turn on the power 6 hours before operation in
order to have power running to the crankcase heater and
to protect the compressor.
During test operation, the outdoor unit and the indoor units will start
up. Make sure that the preparations of all indoor units are finished
(field piping, electrical wiring, air purge, ...). See installation manual
of the indoor units for details.
8.3Checklist before commissioning
After the installation of the unit, first check the following items. Once
all below checks are fulfilled, the unit must be closed, only then can
the unit be powered up.
You read the complete installation and operation
instructions, as described in the installer and user
A Indoor unit set temperature
B Operation start
C Operating time
D Mild
E Quick
F Powerful
8Commissioning
8.1Overview: Commissioning
After installation and once the field settings are defined, the installer
is obliged to verify correct operation. Therefore a test run must be
performed according to the procedures described below.
This chapter describes what you have to do and know to
commission the system after it is configured.
Commissioning typically consists of the following stages:
1Checking the "Checklist before commissioning".
2Performing a test run.
3If necessary, correcting errors after abnormal completion of the
test run.
4Operating the system.
8.2Precautions when commissioning
DANGER: RISK OF ELECTROCUTION
DANGER: RISK OF BURNING
CAUTION
Do not perform the test operation while working on the
indoor units.
When performing the test operation, not only the outdoor
unit, but the connected indoor unit will operate as well.
Working on an indoor unit while performing a test operation
is dangerous.
CAUTION
Do not insert fingers, rods or other objects into the air inlet
or outlet. Do not remove the fan guard. When the fan is
rotating at high speed, it will cause injury.
INFORMATION
During the first running period of the unit, the required
power may be higher than stated on the nameplate of the
unit. This phenomenon is caused by the compressor, that
needs a continuous run time of 50hours before reaching
smooth operation and stable power consumption.
reference guide.
Installation
Check that the unit is properly installed, to avoid abnormal
noises and vibrations when starting up the unit.
Field wiring
Be sure that the field wiring has been carried out
according to the instructions described in the chapter
"6.8 Connecting the electrical wiring" on page 23,
according to the wiring diagrams and according to the
applicable legislation.
Power supply voltage
Check the power supply voltage on the local supply panel.
The voltage must correspond to the voltage on the
identification label of the unit.
Earth wiring
Be sure that the earth wires have been connected
properly and that the earth terminals are tightened.
Insulation test of the main power circuit
Using a megatester for 500 V, check that the insulation
resistance of 2 MΩ or more is attained by applying a
voltage of 500VDC between power terminals and earth.
Never use the megatester for the transmission wiring.
Fuses, circuit breakers, or protection devices
Check that the fuses, circuit breakers, or the locally
installed protection devices are of the size and type
specified in the chapter "5.4.1 Safety device
requirements"on page14. Be sure that neither a fuse nor
a protection device has been bypassed.
Internal wiring
Visually check the electrical component box and the
inside of the unit on loose connections or damaged
electrical components.
Pipe size and pipe insulation
Be sure that correct pipe sizes are installed and that the
insulation work is properly executed.
Stop valves
Be sure that the stop valves are open on both liquid and
gas side.
Damaged equipment
Check the inside of the unit on damaged components or
squeezed pipes.
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8 Commissioning
Refrigerant leak
Check the inside of the unit on refrigerant leakage. If there
is a refrigerant leak, try to repair the leak. If the repair is
unsuccessful, call your local dealer. Do not touch any
refrigerant which has leaked out from refrigerant piping
connections. This may result in frostbite.
Oil leak
Check the compressor for oil leakage. If there is an oil
leak, try to repair the leak. If the repairing is unsuccessful,
call your local dealer.
Air inlet/outlet
Check that the air inlet and outlet of the unit is not
obstructed by paper sheets, cardboard, or any other
material.
Additional refrigerant charge
The amount of refrigerant to be added to the unit shall be
written on the included "Added refrigerant" plate and
attached to the rear side of the front cover.
Installation date and field setting
Be sure to keep record of the installation date on the
sticker on the rear of the front panel according to
EN60335‑2‑40 and keep record of the contents of the field
setting(s).
8.4Checklist during commissioning
To perform a test run.
8.4.1About test run
The procedure below describes the test operation of the complete
system. This operation checks and judges following items:
▪ Check of wrong wiring (communication check with indoor units).
▪ Check of the stop valves opening.
▪ Judgement of piping length.
Make sure to carry out the system test operation after the first
installation. Otherwise, the malfunction code will be displayed on
the user interface and normal operation or individual indoor unit test
run cannot be carried out.
Abnormalities on indoor units cannot be checked for each unit
separately. After the test operation is finished, check the indoor units
one by one by performing a normal operation using the user
interface. Refer to the indoor unit installation manual for more details
concerning the individual test run.
INFORMATION
▪ It may take 10 minutes to achieve a uniform refrigerant
state before the compressor starts.
▪ During the test operation, the refrigerant running sound
or the magnetic sound of a solenoid valve may become
loud and the display indication may change. These are
not malfunctions.
8.4.2To perform a test run (7-LEDs display)
1 Make sure all field settings you want are set; see "7.2 Making
field settings"on page27.
2 Turn ON the power to the outdoor unit and the connected
indoor units.
NOTICE
Be sure to turn on the power 6 hours before operation in
order to have power running to the crankcase heater and
to protect the compressor.
3 Make sure the default (idle) situation is existing (H1P is OFF);
see "7.2.4To access mode 1 or 2"on page28. Push BS4 for 5
seconds or more. The unit will start test operation.
Result: The test operation is automatically carried out, the
outdoor unit H2P flashes and the indication "Test operation"
and "Under centralised control" will display on the user interface
of indoor units.
Steps during the automatic system test run procedure:
StepDescription
Control before start up (pressure
equalisation)
Cooling start up control
Cooling stable condition
Communication check
Stop valve check
Pipe length check
Pump down operation
Unit stop
INFORMATION
During the test operation, it is not possible to stop the unit
operation from a user interface. To abort the operation,
press BS3. The unit will stop after ±30 seconds.
4 Check the test operation results on the outdoor unit 7‑LEDs
display.
CompletionDescription
Normal
completion
Abnormal
completion
Refer to "8.4.3Correcting after abnormal
completion of the test run"on page35 to take
actions for correcting the abnormality. When
the test operation is fully completed, normal
operation will be possible after 5 minutes.
8.4.3Correcting after abnormal completion of
the test run
The test operation is only completed if there is no malfunction code
displayed. In case of a displayed malfunction code, perform
correcting actions as explained in the malfunction code table. Carry
out the test operation again and confirm that the abnormality is
properly corrected.
INFORMATION
If a malfunction occurs, the error code is displayed on the
user interface of the indoor unit.
INFORMATION
Refer to the installation manual of the indoor unit for
detailed malfunction codes related to indoor units.
8.4.4Operating the unit
Once the unit is installed and test operation of outdoor unit and
indoor units is finished, the operation of the system can start.
For operating the indoor unit, the user interface of the indoor unit
should be switched ON. Refer to the indoor unit operation manual for
more details.
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Installer and user reference guide
35
9 Hand-over to the user
C–
C+
A2P
A1P
9Hand-over to the user
Once the test run is finished and the unit operates properly, please
make sure the following is clear for the user:
▪ Make sure that the user has the printed documentation and ask
him/her to keep it for future reference. Inform the user that he can
find the complete documentation on the url as earlier described in
this manual.
▪ Explain the user how to properly operate the system and what to
do in case of problems.
▪ Show the user what to do in relation to maintaining the unit.
10Maintenance and service
NOTICE
Maintenance must be done by an authorised installer or
service agent.
We recommend to do maintenance at least once a year.
However, applicable legislation might require shorter
maintenance intervals.
NOTICE
In Europe, the greenhouse gas emissions of the total
refrigerant charge in the system (expressed as tonnes
CO2-equivalent) is used to determine the maintenance
intervals. Follow the applicable legislation.
Formula to calculate the greenhouse gas emissions:
GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000
10.1Overview: Maintenance and
service
This chapter contains information about:
▪ Preventing electrical hazards when maintaining and servicing the
system
▪ The refrigerant recovery operation
3 To prevent damaging the PCB, touch a non-coated metal part
to eliminate static electricity before pulling out or plugging in
connectors.
4 Pull out junction connectors for the fan motors in the outdoor
unit before starting service operation on the inverter equipment.
Be careful not to touch the live parts. (If a fan rotates due to
strong wind, it may store electricity in the capacitor or in the
main circuit and cause electric shock.)
Junction connectorsX106A for M1F
X107A for M2F
5 After the service is finished, plug the junction connector back in.
Otherwise the malfunction code
normal operation will not be performed.
For details refer to the wiring diagram labelled on the back of the
service cover.
Pay attention to the fan. It is dangerous to inspect the unit while the
fan is running. Make sure to turn off the main switch and to remove
the fuses from the control circuit located in the outdoor unit.
will be displayed and
10.3Checklist for yearly maintenance
of the outdoor unit
Check the following at least once a year:
▪ Outdoor unit heat exchanger.
The heat exchanger of the outdoor unit can get blocked up due to
dust, dirt, leaves, etc. It is recommended to clean the heat
exchanger yearly. A blocked heat exchanger can lead to too low
pressure or too high pressure leading to worse performance.
10.2Maintenance safety precautions
DANGER: RISK OF ELECTROCUTION
DANGER: RISK OF BURNING
NOTICE:Risk of electrostatic discharge
Before performing any maintenance or service work, touch
a metal part of the unit in order to eliminate static electricity
and to protect the PCB.
10.2.1To prevent electrical hazards
When performing service to inverter equipment:
1 Do not open the electrical component box cover for 10 minutes
after the power supply is turned off.
2 Measure the voltage between terminals on the terminal block
for power supply with a tester and confirm that the power supply
is shut off. In addition, measure points as shown in the figure
below, with a tester and confirm that the voltage of the capacitor
in the main circuit is less than 50VDC.
Installer and user reference guide
36
10.4About service mode operation
Refrigerant recovery operation/vacuuming operation is possible by
applying setting [2‑21]. Refer to "7.2 Making field settings" on
page27 for details how to set mode2.
When vacuuming/recovery mode is used, check very carefully what
should be vacuumed/recovered before starting. See installation
manual of the indoor unit for more information about vacuuming and
recovery.
10.4.1To use vacuum mode
1 When the unit is at standstill, activate setting [2‑21] to start
vacuuming mode.
Result: When confirmed, the indoor and outdoor unit expansion
valves will fully open. At that moment H1P lights and the user
interface of all indoor units indicate TEST (test operation) and
(external control) and the operation will be prohibited.
2 Evacuate the system with a vacuum pump.
3 Press BS1 to stop vacuuming mode.
10.4.2To recover refrigerant
This should be done by a refrigerant reclaimer. Follow the same
procedure as for vacuuming method.
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
11 Troubleshooting
DANGER: RISK OF EXPLOSION
Pump down – Refrigerant leakage. If you want to pump
down the system, and there is a leakage in the refrigerant
circuit:
▪ Do NOT use the unit's automatic pump down function,
with which you can collect all refrigerant from the
system into the outdoor unit. Possible consequence:
Self-combustion and explosion of the compressor
because of air going into the operating compressor.
▪ Use a separate recovery system so that the unit's
compressor does NOT have to operate.
NOTICE
Make sure to NOT recover any oil while recovering
refrigerant. Example: By using an oil separator.
11Troubleshooting
11.1Overview: Troubleshooting
Before troubleshooting
Carry out a thorough visual inspection of the unit and look for
obvious defects such as loose connections or defective wiring.
11.2Precautions when troubleshooting
WARNING
▪ When carrying out an inspection on the switch box of
the unit, always make sure that the unit is disconnected
from the mains. Turn off the respective circuit breaker.
▪ When a safety device was activated, stop the unit and
find out why the safety device was activated before
resetting it. NEVER bridge safety devices or change
their values to a value other than the factory default
setting. If you are unable to find the cause of the
problem, call your dealer.
DANGER: RISK OF ELECTROCUTION
WARNING
Prevent hazard due to the inadvertent resetting of the
thermal cut-out: this appliance must NOT be supplied
through an external switching device, such as a timer, or
connected to a circuit that is regularly turned ON and OFF
by the utility.
DANGER: RISK OF BURNING
11.3Solving problems based on error
codes
In case of a displayed malfunction code, perform correcting actions
as explained in the malfunction code table.
After correcting the abnormality, press BS3 to reset the malfunction
code and retry operation.
INFORMATION
If a malfunction occurs, the error code is displayed on the
user interface of the indoor unit.
11.3.1Error codes: Overview
Main codeCauseSolution
▪ The stop valve of an outdoor unit is left closed.
▪ Refrigerant overcharge
▪ The stop valve of an outdoor unit is left closed.
▪ Insufficient refrigerant
Electronic expansion valve malfunction
(Y1E) - A1P (X21A)
(Y3E) - A1P (X22A)
▪ The stop valve of an outdoor unit is left closed.
▪ Insufficient refrigerant
Refrigerant overchargeRecalculate the required amount of refrigerant from the
Ambient temperature sensor malfunction (R1T) - A1P
(X11A)
▪ Open the stop valve on both the gas and liquid side.
▪ Recalculate the required amount of refrigerant from the
piping length and correct the refrigerant charge level by
recovering any excessive refrigerant with a refrigerant
recovery machine.
▪ Open the stop valve on both the gas and liquid side.
▪ Check if the additional refrigerant charge has been
finished correctly. Recalculate the required amount of
refrigerant from the piping length and add an adequate
amount of refrigerant.
Check connection on PCB or actuator.
▪ Open the stop valve on both the gas and liquid side.
▪ Check if the additional refrigerant charge has been
finished correctly. Recalculate the required amount of
refrigerant from the piping length and add an adequate
amount of refrigerant.
piping length and correct the refrigerant charge level by
recovering any excessive refrigerant with a refrigerant
recovery machine.
Check connection on PCB or actuator.
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12 Disposal
Main codeCauseSolution
Discharge temperature sensor malfunction (R2T): open
circuit / short circuit - A1P (X12A)
Suction temperature sensor malfunction
(R3T) - A1P (X12A)
(R5T) - A1P (X12A)
Liquid temperature sensor (coil) malfunction (R4T) - A1P
(X12A)
Gas temperature sensor (after subcool HE) malfunction
(R6T) - A1P (X13A)
High pressure sensor malfunction (S1NPH): open circuit /
short circuit - A1P (X17A)
Low pressure sensor malfunction (S1NPL): open circuit /
short circuit - A1P (X18A)
Transmission outdoor unit - inverter: INV1 / FAN1
transmission trouble
INV1 unbalanced power supply voltageCheck if power supply is within range.
Reversed power supply phase malfunctionCorrect phase order.
Insufficient supply voltageCheck if the supply voltage is supplied properly.
Malfunction code: System test run not yet executed (system
operation not possible)
No power is supplied to the outdoor unit.Check if the power wiring for the outdoor unit is connected
Faulty wiring to Q1/Q2Check Q1/Q2 wiring.
System mismatch. Wrong type of indoor units combined
(R410A, R407C, RA, etc)
Indoor unit malfunction
Improper type of indoor units are connected.Check the type of indoor units that are currently connected.
▪ The stop valve of an outdoor unit is left closed.
▪ The piping and wiring of the specified indoor unit are not
connected correctly to the outdoor unit.
Check connection on PCB or actuator.
Check connection on PCB or actuator.
Check connection on PCB or actuator.
Check connection on PCB or actuator.
Check connection on PCB or actuator.
Check connection on PCB or actuator.
Check connection on PCB or actuator.
Check connection.
Execute system test run.
correctly.
Check if other indoor units have malfunction and confirm
indoor unit mix is allowed.
If they are not proper, replace them with proper ones.
▪ Open the stop valve on both the gas and liquid side.
▪ Confirm that the piping and wiring of the specified indoor
unit are connected correctly to the outdoor unit.
12Disposal
NOTICE
Do not try to dismantle the system yourself: the dismantling
of the system, treatment of the refrigerant, oil and other
parts must comply with applicable legislation. Units must
be treated at a specialized treatment facility for reuse,
recycling and recovery.
A, B, C—≥200 ≥300 ≥1000
A, B, C, E—≥200 ≥300 ≥1000≥1000≤500
D—≥1000
D, E—≥1000 ≥1000 ≤500
B, DHD>H
U
≥300≥1000
HD≤½H
U
≥250≥1500
½HU<HD≤H
U
≥300≥1500
B, D, EHB<HDHB≤½H
U
≥300≥1000 ≥1000 ≤500
½HU<HB≤H
U
≥300≥1250 ≥1000 ≤500
HB>H
U
HB>HDHD≤½H
U
≥250≥1500 ≥1000≤500
½HU<HD≤H
U
≥300≥1500 ≥1000≤500
HD>H
U
≥300≥2200 ≥1000≤500
13Technical data
A subset of the latest technical data is available on the regional Daikin website (publicly accessible). The full set of latest technical data is
available on the Daikin extranet (authentication required).
13.1Service space: Outdoor unit
When mounting units side by side, the piping route must be to the front, to the back or downwards. In this case the piping route to the side is
not possible.
When mounting the units side by side and routing the piping to the back, you must keep a distance of ≥250mm between the units (instead of
≥100mm as shown on the figures below).
Single unit (
A,B,C,D Obstacles (walls/baffle plates)
a,b,c,d,e Minimum service space between the unit and obstacles A, B, C, D and E
HB,HDHeight of obstacles B and D
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) | Single row of units ()
E Obstacle (roof)
eBMaximum distance between the unit and the edge of obstacle E, in the direction of obstacle B
eDMaximum distance between the unit and the edge of obstacle E, in the direction of obstacle D
HUHeight of the unit
1 Seal the bottom of the installation frame to prevent discharged air from flowing back to the suction side through the bottom of the unit.
2 Maximum two units can be installed.
Not allowed
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39
13 Technical data
b (mm)
HB≤½H
U
b≥250
½HU<HB≤H
U
b≥300
HB>H
U
HBH
U
≥1000
≥200
≥2000
≥100
≥3000
≥600
≥1500
b
≥100
≥100
≥100
≥100
≥100
≥100
H
B
H
U
A1
B1
A2
B2
A2
≥1000
A2
≥300
≥100
≥100
≥100
≥300
≥100
≥100
B2
≥100
≥1000
B2
Multiple rows of units ()
Stacked units (max. 2 levels) ()
A1=>A2 (A1) If there is danger of drainage dripping and freezing between the upper and lower units…
(A2) Then install a roof between the upper and lower units. Install the upper unit high enough above the lower unit to prevent ice buildup at the
upper unit's bottom plate.
B1=>B2 (B1) If there is no danger of drainage dripping and freezing between the upper and lower units…
(B2) Then it is not required to install a roof, but seal the gap between the upper and lower units to prevent discharged air from flowing back to the
suction side through the bottom of the unit.
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13.2Piping diagram: Outdoor unit
R7T
Y1E
R3T
R4T
R5T
R2T
S1NPL
S1PH
M1C
INV
S1NPH
Y1S
Y3E
R6T
R1T
b
a
g
h
kc
j
l
i
cdc
e
f
M1F M2F
a Stop valve (gas)
b Stop valve (liquid)
c Filter (3×)
d Subcool heat exchanger
e Pressure regulating valve
f Heat exchanger
g Service port (high pressure)
h Check valve
The indoor unit part of VRV IV-S heat pump system can be used for
heating/cooling applications. The type of indoor unit which can be
used depends on the outdoor units series.
NOTICE
Do not use the system for other purposes. In order to avoid
any quality deterioration, do not use the unit for cooling
precision instruments, food, plants, animals or works of art.
NOTICE
For future modifications or expansions of your system:
A full overview of allowable combinations (for future
system extensions) is available in technical engineering
data and should be consulted. Contact your installer to
receive more information and professional advice.
In general following type of indoor units can be connected to a VRV
IV-S heat pump system (not exhaustive list, depending on outdoor
unit model and indoor unit model combinations):
▪ VRV direct expansion indoor units (air to air applications).
For more specifications, see technical engineering data.
14.1System layout
WARNING
Before operating the unit, be sure the installation has been
carried out correctly by an installer.
CAUTION
It is not good for your health to expose your body to the air
flow for a long time.
CAUTION
To avoid oxygen deficiency, ventilate the room sufficiently
if equipment with burner is used together with the system.
CAUTION
Do not operate the system when using a room fumigationtype insecticide. This could cause the chemicals to
become deposited in the unit, which could endanger the
health of those who are hypersensitive to chemicals.
This operation manual is for the following systems with standard
control. Before initiating operation, contact your dealer for the
operation that corresponds to your system type and mark. If your
installation has a customised control system, ask your dealer for the
operation that corresponds to your system.
Operation modes (depending on indoor unit type):
▪ Heating and cooling (air to air).
▪ Fan only operation (air to air).
Dedicated functions exist depending on the type of indoor unit, refer
to dedicated installation/operation manual for more information.
17Operation
17.1Operation range
a VRV IV-S Heat pump outdoor unit
b Refrigerant piping
c VRV direct expansion (DX) indoor unit
d User interface (dedicated depending on indoor unit type)
15User interface
CAUTION
Never touch the internal parts of the controller.
Do not remove the front panel. Some parts inside are
dangerous to touch and appliance problems may happen.
For checking and adjusting the internal parts, contact your
dealer.
This operation manual will give a non-exhaustive overview of the
main functions of the system.
Detailed information on required actions to achieve certain functions
can be found in the dedicated installation and operation manual of
the indoor unit.
Refer to the operation manual of the installed user interface.
16Before operation
WARNING
This unit contains electrical and hot parts.
Use the system in the following temperature and humidity ranges for
safe and effective operation.
CoolingHeating
Outdoor
temperature
Indoor
temperature
Indoor humidity≤80%
(a) To avoid condensation and water dripping out of the unit. If
the temperature or the humidity is beyond these conditions,
safety devices may be put in action and the air conditioner
may not operate.
Above operation range is only valid in case direct expansion indoor
units are connected to the VRV IV-S system.
–5~46°CDB–20~21°CDB
–20~15.5°CWB
21~32°CDB
14~25°CWB
15~27°CDB
(a)
17.2Operating the system
17.2.1About operating the system
▪ Operation procedure varies according to the combination of
outdoor unit and user interface.
▪ To protect the unit, turn on the main power switch 6 hours before
operation.
▪ If the main power supply is turned off during operation, operation
will restart automatically after the power turns back on again.
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17 Operation
a
b
1
1
1
1
1
17.2.2About cooling, heating, fan only, and
automatic operation
▪ Changeover cannot be made with a user interface whose display
shows
installation and operation manual of the user interface).
▪ When the display
flashes, refer to "17.5.1 About setting the master user
interface"on page45.
▪ The fan may keep on running for about 1 minute after the heating
operation stops.
▪ The air flow rate may adjust itself depending on the room
temperature or the fan may stop immediately. This is not a
malfunction.
"change-over under centralised control" (refer to
"change-over under centralised control"
17.2.3About the heating operation
It may take longer to reach the set temperature for general heating
operation than for cooling operation.
The following operation is performed in order to prevent the heating
capacity from dropping or cold air from blowing.
Defrost operation
In heating operation, freezing of the outdoor unit's air cooled coil
increases over time, restricting the energy transfer to the outdoor
unit's coil. Heating capability decreases and the system needs to go
into defrost operation to be able to deliver enough heat to the indoor
units.
The indoor unit will stop fan operation, the refrigerant cycle will
reverse and energy from inside the building will be used to defrost
the outdoor unit coil.
The indoor unit will indicate defrost operation on the display
Hot start
In order to prevent cold air from blowing out of an indoor unit at the
start of heating operation, the indoor fan is automatically stopped.
The display of the user interface shows . It may take some
time before the fan starts. This is not a malfunction.
INFORMATION
▪ The heating capacity drops when the outside
temperature falls. If this happens, use another heating
device together with the unit. (When using together with
appliances that produce open fire, ventilate the room
constantly). Do not place appliances that produce open
fire in places exposed to the air flow from the unit or
under the unit.
▪ It takes some time to heat up the room from the time
the unit is started since the unit uses a hot-air
circulating system to heat the entire room.
▪ If the hot air rises to the ceiling, leaving the area above
the floor cold, we recommend that you use the
circulator (the indoor fan for circulating air). Contact
your dealer for details.
Result: The operation lamp lights up and the system starts
operating.
17.2.5To operate the system (WITH cool/heat
changeover remote control switch)
Overview of the changeover remote control switch
a FAN ONLY/AIR CONDITIONING
SELECTOR SWITCH
Set the switch to for fan only
operation or to for heating or
cooling operation.
b COOL/HEAT CHANGEOVER SWITCH
Set the switch to
for heating
To start
1 Select operation mode with the cool/heat changeover switch as
follows:
Cooling operationHeating operationFan only operation
.
2 Press the ON/OFF button on the user interface.
Result: The operation lamp lights up and the system starts
operating.
To stop
3 Press the ON/OFF button on the user interface once again.
Result: The operation lamp goes out and the system stops
operating.
NOTICE
Do not turn off power immediately after the unit stops, but
wait for at least 5 minutes.
To adjust
For programming temperature, fan speed and air flow direction refer
to the operation manual of the user interface.
for cooling or to
17.2.4To operate the system (WITHOUT cool/
heat changeover remote control switch)
1 Press the operation mode selector button on the user interface
several times and select the operation mode of your choice.
Cooling operation
Heating operation
Fan only operation
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44
2 Press the ON/OFF button on the user interface.
17.3Using the dry program
17.3.1About the dry program
▪ The function of this program is to decrease the humidity in your
room with minimal temperature decrease (minimal room cooling).
▪ The micro computer automatically determines temperature and
fan speed (cannot be set by the user interface).
▪ The system does not go into operation if the room temperature is
low (<20°C).
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17 Operation
1
1
dd
ccb
a
17.3.2To use the dry program (WITHOUT cool/
heat changeover remote control switch)
To start
1 Press the operation mode selector button on the user interface
several times and select
2 Press the ON/OFF button of the user interface.
Result: The operation lamp lights up and the system starts
operating.
3 Press the air flow direction adjust button (only for double-flow,
multi-flow, corner, ceiling-suspended and wall-mounted). Refer
to "17.4Adjusting the air flow direction"on page45 for details.
To stop
4 Press the ON/OFF button on the user interface once again.
Result: The operation lamp goes out and the system stops
operating.
NOTICE
Do not turn off power immediately after the unit stops, but
wait for at least 5 minutes.
(program dry operation).
17.3.3To use the dry program (WITH cool/heat
changeover remote control switch)
To start
1 Select cooling operation mode with the cool/heat changeover
remote control switch.
Ceiling suspended units
Wall-mounted units
For the following conditions, a micro computer controls the air flow
direction which may be different from the display.
CoolingHeating
▪ When the room temperature is
lower than the set
temperature.
▪ When operating continuously at horizontal air flow direction.
▪ When continuous operation with downward air flow is performed
at the time of cooling with a ceiling-suspended or a wall-mounted
unit, the micro computer may control the flow direction, and then
the user interface indication will also change.
The air flow direction can be adjusted in one of the following ways:
▪ The air flow flap itself adjusts its position.
▪ The air flow direction can be fixed by the user.
▪ Automatic
and desired position .
WARNING
Never touch the air outlet or the horizontal blades while the
swing flap is in operation. Fingers may become caught or
the unit may break down.
▪ When starting operation.
▪ When the room temperature is
higher than the set
temperature.
▪ At defrost operation.
NOTICE
▪ The movable limit of the flap is changeable. Contact
your dealer for details. (only for double-flow, multi-flow,
corner, ceiling-suspended and wall-mounted).
2 Press the operation mode selector button on the user interface
several times and select (program dry operation).
3 Press the ON/OFF button of the user interface.
Result: The operation lamp lights up and the system starts
operating.
4 Press the air flow direction adjust button (only for double-flow,
multi-flow, corner, ceiling-suspended and wall-mounted). Refer
to "17.4Adjusting the air flow direction"on page45 for details.
To stop
5 Press the ON/OFF button on the user interface once again.
Result: The operation lamp goes out and the system stops
operating.
NOTICE
Do not turn off power immediately after the unit stops, but
wait for at least 5 minutes.
17.4Adjusting the air flow direction
Refer to the operation manual of the user interface.
17.4.1About the air flow flap
Double flow+multi-flow units
Corner units
17.5Setting the master user interface
17.5.1About setting the master user interface
When the system is installed as shown in the figure above, it is
necessary to designate one of the user interfaces as the master user
interface.
The displays of slave user interfaces show
under centralised control) and slave user interfaces automatically
follow the operation mode directed by the master user interface.
Only the master user interface can select heating or cooling mode.
▪ Avoid operating in the horizontal direction
cause dew or dust to settle on the ceiling or flap.
a VRV IV-S Heat pump outdoor unit
b Refrigerant piping
c VRV direct expansion (DX) indoor unit
d User interface (dedicated depending on indoor unit type)
. It may
(change-over
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18 Energy saving and optimum operation
17.5.2To designate the master user interface
(VRV DX)
In case only VRV DX indoor units are connected to the VRV IV-S
system:
1 Press the operation mode selector button of the current master
user interface for 4 seconds. In case this procedure was not yet
performed, the procedure can be executed on the first user
interface operated.
Result: The display showing (change-over under
centralised control) of all slave user interfaces connected to the
same outdoor unit flashes.
2 Press the operation mode selector button of the controller that
you wish to designate as the master user interface.
Result: Designation is completed. This user interface is
designated as the master user interface and the display
showing (change-over under centralised control)
vanishes. The displays of other user interfaces show
(change-over under centralised control).
17.5.3About control systems
This system provides two other control systems beside individual
control system (one user interface controls one indoor unit). Confirm
the following if your unit is of the following control system type:
TypeDescription
Group control system1 user interface controls up to 16 indoor
units. All indoor units are equally set.
2 user interface control
system
NOTICE
Contact your dealer in case of changing the combination or
setting of group control and 2 user interface control
systems.
2 user interfaces control 1 indoor unit (in
case of group control system, 1 group of
indoor units). The unit is individually
operated.
18Energy saving and optimum
operation
Observe the following precautions to ensure the system operates
properly.
▪ Adjust the air outlet properly and avoid direct air flow to room
inhabitants.
▪ Adjust the room temperature properly for a comfortable
environment. Avoid excessive heating or cooling.
▪ Prevent direct sunlight from entering a room during cooling
operation by using curtains or blinds.
▪ Ventilate often. Extended use requires special attention to
ventilation.
▪ Keep doors and windows closed. If the doors and windows remain
open, air will flow out of your room causing a decrease in the
cooling or heating effect.
▪ Be careful not to cool or heat too much. To save energy, keep the
temperature setting at a moderate level.
▪ Never place objects near the air inlet or the air outlet of the unit. It
may cause deterioration in the effect or stop the operation.
▪ Turn off the main power supply switch to the unit when the unit is
not used for longer periods of time. If the switch is on, it consumes
electricity. Before restarting the unit, turn on the main power
supply switch 6 hours before operation to ensure smooth running.
(Refer to "Maintenance" in the indoor unit manual.)
▪ When the display shows (time to clean the air filter), ask a
qualified service person to clean the filters. (Refer to
"Maintenance" in the indoor unit manual.)
▪ Keep the indoor unit and user interface at least 1 m away from
televisions, radios, stereos, and other similar equipment. Failing to
do so may cause static or distorted pictures.
▪ Do not place items under the indoor unit, they may be damaged
by water.
▪ Condensation may form if the humidity is above 80% or if the
drain outlet gets blocked.
This heat pump system is equipped with advanced energy saving
functionality. Depending on the priority, emphasises can be put on
energy saving or comfort level. Several parameters can be selected,
resulting in the optimal balance between energy consumption and
comfort for the particular application.
Several patterns are available and roughly explained below. Contact
your installer or dealer for advice or to modify the parameters to the
needs of your building.
Detailed information is given for the installer in the installation
manual. He can help you to realize the best balance between energy
consumption and comfort.
18.1Available main operation methods
Basic
The refrigerant temperature is fixed independent from the situation. It
corresponds to the standard operation which is known and can be
expected from/under previous VRV systems.
Automatic
The refrigerant temperature is set depending on the outdoor ambient
conditions. As such adjusting the refrigerant temperature to match
the required load (which is also related to the outdoor ambient
conditions).
E.g., when your system is operating in cooling, you do not need as
much cooling under low outdoor ambient temperatures (e.g., 25°C)
as under high outdoor ambient temperatures (e.g., 35°C). Using this
idea, the system automatically starts increasing its refrigerant
temperature, automatically reducing the delivered capacity and
increasing the system's efficiency.
Hi-sensible/economic (cooling/heating)
The refrigerant temperature is set higher/lower (cooling/heating)
compared to basic operation. The focus under high sensible mode is
comfort feeling for the customer.
The selection method of indoor units is important and has to be
considered as the available capacity is not the same as under basic
operation.
For details concerning to Hi-sensible applications, please contact
your installer.
18.2Available comfort settings
For each of above modes a comfort level can be selected. The
comfort level is related to the timing and the effort (energy
consumption) which is put in achieving a certain room temperature
by temporarily changing the refrigerant temperature to different
values in order to achieve requested conditions more quickly.
▪ Powerful
▪ Quick
▪ Mild
▪ Eco
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19 Maintenance and service
19Maintenance and service
NOTICE
Never inspect or service the unit by yourself. Ask a
qualified service person to perform this work.
WARNING
Never replace a fuse with a fuse of a wrong ampere ratings
or other wires when a fuse blows out. Use of wire or
copper wire may cause the unit to break down or cause a
fire.
CAUTION
Do not insert fingers, rods or other objects into the air inlet
or outlet. Do not remove the fan guard. When the fan is
rotating at high speed, it will cause injury.
CAUTION
Pay attention to the fan.
It is dangerous to inspect the unit while the fan is running.
Be sure to turn off the main switch before executing any
maintenance task.
CAUTION
After a long use, check the unit stand and fitting for
damage. If damaged, the unit may fall and result in injury.
NOTICE
Do not wipe the controller operation panel with benzine,
thinner, chemical dust cloth, etc. The panel may get
discoloured or the coating peeled off. If it is heavily dirty,
soak a cloth in water-diluted neutral detergent, squeeze it
well and wipe the panel clean. Wipe it with another dry
cloth.
19.1Maintenance after a long stop
period
E.g., at the beginning of the season.
▪ Check and remove everything that might be blocking inlet and
outlet vents of indoor units and outdoor units.
▪ Clean air filters and casings of indoor units. Contact your installer
or maintenance person to clean air filters and casings of the
indoor unit. Maintenance tips and procedures for cleaning are
provided in the installation/operation manuals of dedicated indoor
units. Make sure to install cleaned air filters back in the same
position.
▪ Turn on the power at least 6 hours before operating the unit in
order to ensure smoother operation. As soon as the power is
turned on, the user interface display appears.
19.2Maintenance before a long stop
period
E.g., at the end of the season.
▪ Let the indoor units run in fan only operation for about half a day in
order to dry the interior of the units. Refer to "17.2.2 About
cooling, heating, fan only, and automatic operation" on page 44
for details on fan only operation.
▪ Turn off the power. The user interface display disappears.
▪ Clean air filters and casings of indoor units. Contact your installer
or maintenance person to clean air filters and casings of the
indoor unit. Maintenance tips and procedures for cleaning are
provided in the installation/operation manuals of dedicated indoor
units. Make sure to install cleaned air filters back in the same
position.
19.3About the refrigerant
This product contains fluorinated greenhouse gases. Do NOT vent
gases into the atmosphere.
Refrigerant type: R410A
Global warming potential (GWP) value: 2087.5
NOTICE
In Europe, the greenhouse gas emissions of the total
refrigerant charge in the system (expressed as tonnes
CO2-equivalent) is used to determine the maintenance
intervals. Follow the applicable legislation.
Formula to calculate the greenhouse gas emissions:
GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000
Please contact your installer for more information.
WARNING
The refrigerant in the system is safe and normally does not
leak. If the refrigerant leaks in the room, contact with a fire
of a burner, a heater or a cooker may result in a harmful
gas.
Turn off any combustible heating devices, ventilate the
room and contact the dealer where you purchased the unit.
Do not use the system until a service person confirms that
the portion where the refrigerant leaks is repaired.
19.4After-sales service and warranty
19.4.1Warranty period
▪ This product includes a warranty card that was filled in by the
dealer at the time of installation. The completed card has to be
checked by the customer and stored carefully.
▪ If repairs to the product are necessary within the warranty period,
contact your dealer and keep the warranty card at hand.
19.4.2Recommended maintenance and
inspection
Since dust collects when using the unit for several years,
performance of the unit will deteriorate to some extent. As taking
apart and cleaning interiors of units requires technical expertise and
in order to ensure the best possible maintenance of your units, we
recommend to enter into a maintenance and inspection contract on
top of normal maintenance activities. Our network of dealers has
access to a permanent stock of essential components in order to
keep your unit in operation as long as possible. Contact your dealer
for more information.
When asking your dealer for an intervention, always state:
▪ The complete model name of the unit.
▪ The manufacturing number (stated on the nameplate of the unit).
▪ The installation date.
▪ The symptoms or malfunction, and details of the defect.
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20 Troubleshooting
WARNING
▪ Do not modify, disassemble, remove, reinstall or repair
the unit yourself as incorrect dismantling or installation
may cause an electric shock or fire. Contact your
dealer.
▪ In case of accidental refrigerant leaks, make sure there
are no naked flames. The refrigerant itself is entirely
safe, non-toxic and non-combustible, but it will
generate toxic gas when it accidentally leaks into a
room where combustible air from fan heaters, gas
cookers, etc. is present. Always have qualified service
personnel confirm that the point of leakage has been
repaired or corrected before resuming operation.
19.4.3Recommended maintenance and
inspection cycles
Be aware that the mentioned maintenance and replacement cycles
do not relate to the warranty period of the components.
ComponentInspection
cycle
Electric motor1 year20,000 hours
PCB25,000 hours
Heat exchanger5 years
Sensor (thermistor, etc.)5 years
User interface and switches25,000 hours
Drain pan8 years
Expansion valve20,000 hours
Solenoid valve20,000 hours
The table assumes the following conditions of use:
▪ Normal use without frequent starting and stopping of the unit.
Depending on the model, we recommend not starting and
stopping the machine more than 6 times/hour.
▪ Operation of the unit is assumed to be 10 hours/day and
2,500hours/year.
NOTICE
▪ The table indicates main components. Refer to your
maintenance and inspection contract for more details.
▪ The table indicates recommended intervals of
maintenance cycles. However, in order to keep the unit
operational as long as possible, maintenance work may
be required sooner. Recommended intervals can be
used for appropriate maintenance design in terms of
budgeting maintenance and inspection fees.
Depending on the content of the maintenance and
inspection contract, inspection and maintenance cycles
may in reality be shorter than listed.
Maintenance cycle
(replacements and/or
repairs)
19.4.4Shortened maintenance and replacement
cycles
Shortening of "maintenance cycle" and "replacement cycle" needs to
be considered in following situations:
The unit is used in locations where:
▪ Heat and humidity fluctuate out of the ordinary.
▪ Power fluctuation is high (voltage, frequency, wave distortion, etc.)
(the unit cannot be used if power fluctuation is outside the
allowable range).
▪ Bumps and vibrations are frequent.
▪ Dust, salt, harmful gas or oil mist such as sulphurous acid and
hydrogen sulfide may be present in the air.
▪ The machine is started and stopped frequently or operation time is
long (sites with 24 hour air-conditioning).
Recommended replacement cycle of wear parts
ComponentInspection
cycle
Air filter1 year5 years
High efficiency filter1 year
Fuse10 years
Crankcase heater8 years
Pressure containing partsIn case of corrosion,
NOTICE
▪ The table indicates main components. Refer to your
maintenance and inspection contract for more details.
▪ The table indicates recommended intervals of
replacement cycles. However, in order to keep the unit
operational as long as possible, maintenance work may
be required sooner. Recommended intervals can be
used for appropriate maintenance design in terms of
budgeting maintenance and inspection fees. Contact
your dealer for details.
INFORMATION
Damage due to taking apart or cleaning interiors of units by
anyone other than our authorised dealers may not be
included in the warranty.
Maintenance cycle
(replacements and/or
repairs)
contact your local dealer.
20Troubleshooting
If one of the following malfunctions occur, take the measures shown
below and contact your dealer.
WARNING
Stop operation and shut off the power if anything
unusual occurs (burning smells etc.).
Leaving the unit running under such circumstances may
cause breakage, electric shock or fire. Contact your dealer.
The system must be repaired by a qualified service person:
MalfunctionMeasure
If a safety device such as a fuse, a
breaker or an earth leakage breaker
frequently actuates or the ON/OFF
switch does not properly work.
If water leaks from the unit.Stop the operation.
The operation switch does not work
well.
If the user interface display indicates the
unit number, the operation lamp flashes
and the malfunction code appears.
If the system does not properly operate except for the above
mentioned cases and none of the above mentioned malfunctions is
evident, investigate the system according to the following
procedures.
Turn off the main power
switch.
Turn off the power.
Notify your installer and
report the malfunction
code.
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20 Troubleshooting
MalfunctionMeasure
If the system does not
operate at all.
If the system goes into
fan only operation, but
as soon as it goes into
heating or cooling
operation, the system
stops.
The system operates
but cooling or heating
is insufficient.
If after checking all above items, it is impossible to fix the problem
yourself, contact your installer and state the symptoms, the complete
model name of the unit (with manufacturing number if possible) and
the installation date (possibly listed on the warranty card).
▪ Check if there is no power failure. Wait
until power is restored. If power failure
occurs during operation, the system
automatically restarts immediately after
power is restored.
▪ Check if no fuse has blown or breaker is
activated. Change the fuse or reset the
breaker if necessary.
▪ Check if air inlet or outlet of outdoor or
indoor unit is not blocked by obstacles.
Remove any obstacles and make sure
the air can flow freely.
▪ Check if the user interface display shows
(time to clean the air filter). (Refer to
"19 Maintenance and service" on
page47 and "Maintenance" in the indoor
unit manual.)
▪ Check if air inlet or outlet of outdoor or
indoor unit is not blocked by obstacles.
Remove any obstacles and make sure
the air can flow freely.
▪ Check if the air filter is not clogged (refer
to "Maintenance" in the indoor unit
manual).
▪ Check the temperature setting.
▪ Check the fan speed setting on your user
interface.
▪ Check for open doors or windows. Close
doors and windows to prevent wind from
coming in.
▪ Check if there are too many occupants in
the room during cooling operation. Check
if the heat source of the room is
excessive.
▪ Check if direct sunlight enters the room.
Use curtains or blinds.
▪ Check if the air flow angle is proper.
20.1Error codes: Overview
In case a malfunction code appears on the indoor unit user interface
display, contact your installer and inform the malfunction code, the
unit type, and serial number (you can find this information on the
nameplate of the unit).
For your reference, a list with malfunction codes is provided. You
can, depending on the level of the malfunction code, reset the code
by pushing the ON/OFF button. If not, ask your installer for advice.
Main codeContents
External protection device was activated
EEPROM failure (indoor)
Drain system malfunction (indoor)
Fan motor malfunction (indoor)
Swing flap motor malfunction (indoor)
Expansion valve malfunction (indoor)
Drain malfunction (indoor unit)
Filter dust chamber malfunction (indoor)
Capacity setting malfunction (indoor)
Main codeContents
Transmission malfunction between main PCB and sub
PCB (indoor)
System mismatch. Wrong type of indoor units
combined. Indoor unit malfunction.
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
Installer and user reference guide
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20 Troubleshooting
Main codeContents
Connection malfunction over indoor units or type
mismatch
Centralised address duplication
Malfunction in communication centralised control
device - indoor unit
Auto address malfunction (inconsistency)
20.2Symptoms that are NOT system
malfunctions
The following symptoms are NOT system malfunctions:
20.2.1Symptom: The system does not operate
▪ The air conditioner does not start immediately after the ON/OFF
button on the user interface is pressed. If the operation lamp
lights, the system is in normal condition. To prevent overloading of
the compressor motor, the air conditioner starts 5 minutes after it
is turned ON again in case it was turned OFF just before. The
same starting delay occurs after the operation mode selector
button was used.
▪ If "Under Centralized Control" is displayed on the user interface,
pressing the operation button causes the display to blink for a few
seconds. The blinking display indicates that the user interface
cannot be used.
▪ The system does not start immediately after the power supply is
turned on. Wait one minute until the micro computer is prepared
for operation.
20.2.2Symptom: Cool/Heat cannot be changed
over
▪ When the display shows (change-over under centralized
control), it shows that this is a slave user interface.
▪ When the cool/heat changeover remote control switch is installed
and the display shows (change-over under centralized
control), this is because cool/heat changeover is controlled by the
cool/ heat changeover remote control switch. Ask your dealer
where the remote control switch is installed.
20.2.3Symptom: Fan operation is possible, but
cooling and heating do not work
Immediately after the power is turned on. The micro computer is
getting ready to operate and is performing a communication check
with all indoor units. Please wait 12 minutes maximally until this
process is finished.
20.2.4Symptom: The fan strength does not
correspond to the setting
The fan speed does not change even if the fan speed adjustment
button is pressed. During heating operation, when the room
temperature reaches the set temperature, the outdoor unit goes off
and the indoor unit changes to whisper fan speed. This is to prevent
cold air blowing directly on occupants of the room. The fan speed
will not change even when another indoor unit is in heating
operation, if the button is pressed.
20.2.5Symptom: The fan direction does not
correspond to the setting
The fan direction does not correspond with the user interface
display. The fan direction does not swing. This is because the unit is
being controlled by the micro computer.
20.2.6Symptom: White mist comes out of a unit
(Indoor unit)
▪ When humidity is high during cooling operation. If the interior of an
indoor unit is extremely contaminated, the temperature distribution
inside a room becomes uneven. It is necessary to clean the
interior of the indoor unit. Ask your dealer for details on cleaning
the unit. This operation requires a qualified service person.
▪ Immediately after the cooling operation stops and if the room
temperature and humidity are low. This is because warm
refrigerant gas flows back into the indoor unit and generates
steam.
20.2.7Symptom: White mist comes out of a unit
(Indoor unit, outdoor unit)
When the system is changed over to heating operation after defrost
operation. Moisture generated by defrost becomes steam and is
exhausted.
20.2.8Symptom: The user interface display
reads "U4" or "U5" and stops, but then
restarts after a few minutes
This is because the user interface is intercepting noise from electric
appliances other than the air conditioner. The noise prevents
communication between the units, causing them to stop. Operation
automatically restarts when the noise ceases.
20.2.9Symptom: Noise of air conditioners
(Indoor unit)
▪ A "zeen" sound is heard immediately after the power supply is
turned on. The electronic expansion valve inside an indoor unit
starts working and makes the noise. Its volume will reduce in
about one minute.
▪ A continuous low "shah" sound is heard when the system is in
cooling operation or at a stop. When the drain pump (optional
accessories) is in operation, this noise is heard.
▪ A "pishi-pishi" squeaking sound is heard when the system stops
after heating operation. Expansion and contraction of plastic parts
caused by temperature change make this noise.
▪ A low "sah", "choro-choro" sound is heard while the indoor unit is
stopped. When another indoor unit is in operation, this noise is
heard. In order to prevent oil and refrigerant from remaining in the
system, a small amount of refrigerant is kept flowing.
20.2.10 Symptom: Noise of air conditioners
(Indoor unit, outdoor unit)
▪ A continuous low hissing sound is heard when the system is in
cooling or defrost operation. This is the sound of refrigerant gas
flowing through both indoor and outdoor units.
▪ A hissing sound which is heard at the start or immediately after
stopping operation or defrost operation. This is the noise of
refrigerant caused by flow stop or flow change.
20.2.11 Symptom: Noise of air conditioners
(Outdoor unit)
When the tone of operating noise changes. This noise is caused by
the change of frequency.
20.2.12 Symptom: Dust comes out of the unit
When the unit is used for the first time in a long time. This is
because dust has gotten into the unit.
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21 Relocation
20.2.13 Symptom: The units can give off odours
The unit can absorb the smell of rooms, furniture, cigarettes, etc.,
and then emit it again.
20.2.14 Symptom: The outdoor unit fan does not
spin
During operation. The speed of the fan is controlled in order to
optimise product operation.
20.2.15 Symptom: The display shows "88"
This is the case immediately after the main power supply switch is
turned on and means that the user interface is in normal condition.
This continues for 1minute.
20.2.16 Symptom: The compressor in the outdoor
unit does not stop after a short heating
operation
This is to prevent refrigerant from remaining in the compressor. The
unit will stop after 5 to 10 minutes.
20.2.17 Symptom: The inside of an outdoor unit is
warm even when the unit has stopped
This is because the crankcase heater is warming the compressor so
that the compressor can start smoothly.
20.2.18 Symptom: Hot air can be felt when the
indoor unit is stopped
Several different indoor units are being run on the same system.
When another unit is running, some refrigerant will still flow through
the unit.
Applicable legislation
All international, European, national and local directives,
laws, regulations and/or codes that are relevant and
applicable for a certain product or domain.
Service company
Qualified company which can perform or coordinate the
required service to the product.
Installation manual
Instruction manual specified for a certain product or
application, explaining how to install, configure and maintain
it.
Operation manual
Instruction manual specified for a certain product or
application, explaining how to operate it.
Maintenance instructions
Instruction manual specified for a certain product or
application, which explains (if relevant) how to install,
configure, operate and/or maintain the product or
application.
Accessories
Labels, manuals, information sheets and equipment that are
delivered with the product and that need to be installed
according to the instructions in the accompanying
documentation.
Optional equipment
Equipment made or approved by Daikin that can be
combined with the product according to the instructions in
the accompanying documentation.
Field supply
Equipment not made by Daikin that can be combined with
the product according to the instructions in the
accompanying documentation.
21Relocation
Contact your dealer for removing and reinstalling the total unit.
Moving units requires technical expertise.
22Disposal
This unit uses hydrofluorocarbon. Contact your dealer when
discarding this unit.
NOTICE
Do not try to dismantle the system yourself: the dismantling
of the system, treatment of the refrigerant, oil and other
parts must comply with applicable legislation. Units must
be treated at a specialized treatment facility for reuse,
recycling and recovery.
23Glossary
Dealer
Sales distributor for the product.
Authorized installer
Technical skilled person who is qualified to install the
product.
User
Person who is owner of the product and/or operates the
product.
RXYSQ6T8Y1B9
VRV IV-S system air conditioner
4P482278-1 – 2017.04
Installer and user reference guide
51
4P482278-1 2017.04
Copyright 2017 Daikin
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