Daikin RR71B8V3B, RR71B2V3B, RR100B8V3B, RR71B8W1B, RR71B2W1B Installation manuals

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INSTALLATION MANUAL
Split System air conditioners
RR71B8V3B RR71B2V3B RR100B8V3B
RR71B8W1B RR71B2W1B RR100B8W1B RR125B8W1B
RQ71B8V3B RQ71B2V3B RQ100B8V3B
RQ71B8W1B RQ71B2W1B RQ100B8W1B RQ125B8W1B
A
C
D2D2
E
H
L1
L2
A
B1
B2
C
D2D2
E
H
L1
L2
1
B2
B2
D2
D2D2
C
L2
L2
A
E
L1
L1
H
B1B1B1
1
D1D1D1
B2B2B2
D2
D2D2
E
L1
L1
H
B1
B1
1
2
H1
L2
L3L1
H2
5
4
H1
L2
L3
L4L1
H2
E
A
B
C
H
D
C
1
2
H1
L1
L2
L2
A
D1D1D1
3
2
6
1324 5
6
7
1
3
R410A
24 5
1
3
R410A
24 59
7 8
3 4 5
AB
6
6
8
7
8
3
V3-type W1-type
1~ 50 Hz
230 V
1
2
3N~ 50 Hz
L2
L1 L3
L1 L3L2
400 V
RR71B8V3B RR71B8W1B RQ71B8V3B RQ71B8W1B RR71B2V3B RR71B2W1B RQ71B2V3B RQ71B2W1B RR100B8V3B RR100B8W1B RQ100B8V3B RQ100B8W1B
RR125B8W1B RQ125B8W1B
Split System air conditioners
Installation manual
CONTENTS Page
Safety considerations ........................................................................ 1
Before installation .............................................................................. 2
Selecting installation site ................................................................... 3
Precautions on installation................................................................. 3
Installation servicing space ............................................................... 4
Refrigerant pipe size and allowable pipe length................................4
Precautions on refrigerant piping....................................................... 5
Refrigerant piping .............................................................................. 6
Evacuating......................................................................................... 8
Charging refrigerant........................................................................... 8
Electrical wiring work ....................................................................... 10
Test operation .................................................................................. 12
Disposal requirements..................................................................... 12
Wiring diagram ................................................................................ 13
READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
IMPROPER INSTALLATION OR ATTACHMENT OF EQUIPMENT OR ACCESSORIES COULD RESULT IN ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE SPECIFICALLY DESIGNED FOR USE WITH THE EQUIPMENT AND HAVE THEM INSTALLED BY A PROFESSIONAL.
IF UNSURE OF INSTALLATION PROCEDURES OR USE, ALWAYS CONTACT YOUR DAIKIN DEALER FOR ADVICE AND INFORMATION.

SAFETY CONSIDERATIONS

The precautions listed here are divided into the following two types. Both cover very important topics, so be sure to follow them carefully.
WARNING
If the warning is not observed, it may cause serious casualties.
CAUTION
If the caution is not observed, it may cause injury or damage to the equipment.
Warning
The equipment is not intended for use in a potentially explosive atmosphere.
Ask your dealer or qualified personnel to carry out installation work. Do not install the machine by yourself. Improper installation may result in water leakage, electric shocks or fire.
Perform installation work in accordance with this installation manual. Improper installation may lead to water leakage, electric shocks or fire.
When a unit is installed in a small room, it is necessary to take measures so that the leaked refrigerant amount does not exceed the limit even if it leaks. As for the measures to prevent the leak from not exceeding the limit, please consult with your distributor. If the leaked amount exceeds the limit, it may cause an oxygen deficiency accident.
Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in water leakage, electric shocks, fire, or the unit falling.
Install the air conditioner on a foundation that can withstand its weight. Insufficient strength may result in the fall of equipment and causing injury.
Carry out the specified installation work in consideration of strong winds, typhoons, or earthquakes. Improper installation work may result in accidents due to falling of equipment.
Make certain that all electrical work is carried out by qualified personnel according to the local laws and regulations and this installation manual, using a separate circuit. Insufficient capacity of the power supply circuit or improper electrical construction may lead to electric shocks or fire.
Make sure that all wiring is secure, using the specified wires and ensuring that external forces do not act on the terminal connections or wires. Incomplete connection or fixing may cause a fire.
When wiring between the indoor and outdoor units, and wiring the power supply, form the wires so that the frontside panel can be securely fastened. If the frontside panel is not in place, overheat of the terminals, electric shocks or a fire may be caused.
If refrigerant gas leaks during installation work, ventilate the area immediately. Toxic gas may be produced if refrigerant gas comes into contact with fire.
After completing the installation work, check to make sure that there is no leakage of refrigerant gas. Toxic gas may be produced if refrigerant gas leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
Before touching electric terminal parts, turn off the power switch.
Live parts can be easily touched by accident.
Do never leave the unit unattended during installation or servicing when the service panel is removed.
When planning to relocate former installed units, you must first recover the refrigerant after the pumping-down operation. Refer to chapter "Precaution for pumping-down operation" on page 10.
Do never directly touch any accidental leaking refrigerant. This could result in severe wounds caused by frostbite.
RR+RQ71+100B8V3B + RR+RQ71B2V3B + RR+RQ71~125B8W1B + RR+RQ71B2W1B Split System air conditioners 4PW23689-1D – 2012.10
Installation manual
1
Caution

BEFORE INSTALLATION

Ground the air conditioner. Grounding resistance should be according to national regulations Do not connect the earth wire to gas or water pipes, lightning conductor or telephone earth wire. Incomplete grounding may cause electric shocks.
Gas pipe.
Ignition or explosion may occur if the gas leaks.
Water pipe.
Hard vinyl tubes are not effective grounds.
Lightning conductor or telephone ground wire.
Electric potential may rise abnormally if struck by a lightning bolt.
Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may cause electric shocks and fire.
Install drain piping according to this installation manual to ensure good drainage, and insulate the pipe to prevent condensation. Improper drain piping may cause water leakage, and make the furnitures get wet.
Install the indoor and outdoor units, power wire and connecting wire at least 1 meter away from televisions or radios to prevent image interference or noise. (Depending on the radio waves, a distance of 1 meter may not be sufficient to eliminate the noise.)
Do not install the air conditioner in places such as the following:
Where there is mist of mineral oil, oil spray or vapor for
example a kitchen. Plastic parts may deteriorate, and cause them to fall out or
water to leak.
Where corrosive gas, such as sulfurous acid gas, is
produced. Corrosion of copper pipes or soldered parts may cause the
refrigerant to leak.
Where there is machinery which emits electromagnetic
waves. Electromagnetic waves may disturb the control system, and
cause malfunction of the equipment.
Where flammable gases may leak, where carbon fiber or
ignitable dust is suspended in the air or where volatile flammables, such as thinner or gasoline, are handled.
Such gases may cause a fire.
Where the air contains high levels of salt such as that near
the ocean.
Where voltage fluctuates a lot, such as that in factories.
In vehicles or vessels.
Where acidic or alkaline vapour is present.
Since design pressure is 4.15 MPa or 41.5 bar, pipes of larger wall thickness may be required. Refer to "Selection
of piping material" on page 4

Precautions for R410A

The refrigerant requires strict cautions for keeping the system clean, dry and tight.
- Clean and dry Foreign materials (including mineral oils or moisture) should be prevented from getting mixed into the system.
- Tight Read "Precautions on refrigerant piping" on page 5 carefully and follow these procedures correctly.
Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. (If the refrigerant is in state of gas, its composition changes and the system will not work properly).
The connected indoor units must be indoor units designed exclusively for R410A.

Installation

For installation of the indoor unit(s), refer to the indoor unit installation manual.
Illustrations show a class 125 outdoor unit type. Other types also follow this installation manual.
This outdoor unit requires the pipe branching kit (optional) when used as the outdoor unit for the simultaneous operation system. Refer to catalogues for details.
Never operate the unit without the thermistor (R3T), burning of the compressor may result.
Be sure to confirm the model name and the serial no. of the outer (front) plates when attaching/detaching the plates to avoid mistakes.
When closing the service panels, take care that the tightening torque does not exceed 4.1 N•m.

Accessories

Check if the following accessories are included with the unit
Fluorinated greenhouse gases label
Multilingual fluorinated greenhouse gases label
1
1
Installation manual
2

Handling

As shown in the figure, bring the unit slowly by grabbing the left and right grips.
Place your hands on the corner instead of holding the suction inlet in the side of the casing, otherwise the casing could be deformed.
NOTE
Take care not to let hands or objects come in contact with rear fins.
RR+RQ71+100B8V3B + RR+RQ71B2V3B + RR+RQ71~125B8W1B +
RR+RQ71B2W1B
Split System air conditioners
4PW23689-1D – 2012.10

SELECTING INSTALLATION SITE

A
Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep the area around the unit clean.
1 Select an installation site where the following conditions are
satisfied and that meets with your customer's approval.
- Places which are well-ventilated.
- Places where the unit does not bother next-door neighbours.
- Safe places which can withstand the unit's weight and vibration and where the unit can be installed level.
- Places where there is no possibility of flammable gas or product leak.
- Places where servicing space can be well ensured.
- Places where the indoor and outdoor units' piping and wiring lengths come within the allowable ranges.
- Places where water leaking from the unit cannot cause damage to the location (e.g. in case of a blocked drain pipe).
- Places where rain can be avoided as much as possible.
2 When installing the unit in a place exposed to strong wind, pay
special attention to the following.
Strong winds of 5 m/sec or more blowing against the outdoor unit's air outlet causes short circuit (suction of discharge air), and this may have the following consequences:
- Deterioration of the operational capacity.
- Frequent frost acceleration in heating operation.
- Disruption of operation due to rise of high pressure.
- When a strong wind blows continuously on the face of the unit, the fan can start rotating very fast until it breaks.
Refer to the figures for installation of this unit in a place where the wind direction can be foreseen.
Turn the air outlet side toward the building's wall, fence or screen.
5 If you install the unit on a frame, please install a waterproof plate
within 150 mm of the underside of the unit in order to prevent the invasion of water from the lower direction.
6 When installing the unit in a place frequently exposed to snow,
pay special attention to the following:
- Elevate the foundation as high as possible.
- Remove the rear suction grille to prevent snow from accumulating on the rear fins.
7 If you install the unit on a building frame,
please install a waterproof plate (within 150 mm of the underside of the unit) or use a drain plug kit (option) in order to avoid the drainwater dripping.

PRECAUTIONS ON INSTALLATION

Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise after installation.
In accordance with the foundation drawing in the figure, fix the unit securely by means of the foundation bolts. (Prepare four sets of M12 foundation bolts, nuts and washers each which are available on the market.)
It is best to screw in the foundation bolts until their length is 20 mm from the foundation surface.
A
140
117
219
289
47
A Discharge side
B Bottom view (mm)
C Drain hole
B
423
614
140620
20
350
(345-355)
C
Make sure there is enough room to do the installation
Set the outlet side at a right angle to the direction of the wind.
Strong wind
Blown air Strong wind
3 Prepare a water drainage channel around the foundation, to
drain waste water from around the unit.
4 If the water drainage of the unit is not easy, please build up the
unit on a foundation of concrete blocks, etc. (the height of the foundation should be maximum 150 mm).

Installation method for prevention of falling over

If it is necessary to prevent the unit from falling over, install as shown in the figure.
prepare all 4 wires as indicated in the drawing
unscrew the top plate at the 4 locations indicated A and B
put the screws through the nooses and screw them back tight
A
B
C
A location of the 2 fixation holes on the front side of the unit
B location of the 2 fixation holes on the rear side of the unit
C wires: field supply

Drain pipe disposal

If drain pipe disposal from the outdoor unit causes trouble, provide the drain piping by using the drain socket (optional).
RR+RQ71+100B8V3B + RR+RQ71B2V3B + RR+RQ71~125B8W1B + RR+RQ71B2W1B Split System air conditioners 4PW23689-1D – 2012.10
Installation manual
3
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