12-1 Onsite Settings With the Power Off ............................... 20
12-2 Onsite Settings With the Power On ............................... 20
13. TEST RUN ............................................................................. 20
13-1 Before test run ............................................................... 20
13-2 Test Run ........................................................................20
13-3 Checks After Test Run................................................... 20
14. CAUTION FOR REFRIGERANT LEAKS............................... 20
1.FIRST OF ALL
• This document is an installation manual for the Daikin “VRV
Series VRV Inverter. Before installing the unit, read this manual
thoroughly, and following the instructions contained in it. After
installation, do a test run to make sure the unit runs properly, and
then explain how to operate and take care of the unit to the customer, using the operation manual.
• Lastly, make sure the customer keeps this manual, along with the
operation manual, in a safe place.
•
This manual does not describe how to install the indoor unit.
Refer to the installation manual included with the indoor unit for that.
1-1 Safety precautions
Please read these “Safety precautions” carefully before installing air
conditioning unit and be sure to install it correctly.
After completing installation, conduct a trial operation to check for
faults and explain to the customer how to operate the air conditioner
and take care of it with the aid of the operation manual. Ask the customer to store the installation manual along with the operation manual for future reference.
This air conditioner comes under the term “appliances not
accessible to the general public”.
III
-Q”
RQYQ48PY1B
III
VRV
System air conditioner
III
VRV
-Q Series
Installation
manual
Meaning of WARNING and CAUTION notices
WARNING
..... Failure to follow these instructions properly may
result in personal injury or loss of life.
CAUTION
...... Failure to observe these instructions properly
may result in proper ty damage or personal injury,
which may be serious depending on the circumstances.
WARNI NG
• Ask your dealer or qualified personnel to carry out installation
work.
Do not attempt to install the air conditioner yourself. Improper
installation may result in water leakage, electric shocks or fire.
• Install the air conditioner in accordance with the instructions in
this installation manual.
Improper installation may result in water leakage, electric shocks
or fire.
• When installing the unit in a small room, take measures against to
keep refrigerant concentration from exceeding allowable safety
limits in the event of refrigerant leakage.
Contact the place of purchase for more information. Excessive
refrigerant in a closed ambient can lead to oxygen deficiency.
• Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in the unit falling,
water leakage, electric shocks or fire.
• Install the air conditioner on a foundation strong enough to withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment
falling and causing injury.
• Carry out the specified installation work after taking into account
strong winds, typhoons or earthquakes.
Failure to do so during installation work may result in the unit falling and causing accidents.
•
Make sure that a separate power supply circuit is provided for this
unit and that all electrical work is carried out by qualified personnel
according to local laws and regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, the specified wires are used,
and that there is no strain on the terminal connections or wires.
Improper connections or securing of wires may result in abnormal
heat build-up or fire.
• When wiring the power supply and connecting the remote controller wiring and transmission wiring, position the wires so that the
EL.COMPO.BOX lid can be securely fastened.
Improper positioning of the EL.COMPO.BOX lid may result in
electric shocks, fire or the terminals overheating.
• If refrigerant gas leaks during installation, ventilate the area
immediately.
Toxic gas may be produced if the refrigerant comes into contact
with fire.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas leaks into the
room and comes into contact with a source of fire, such as a fan
heater, stove or cooker.
• Do not directly touch refrigerant that has leaked from refrigerant
pipes or other areas, as there is a danger of frostbite.
• Be sure to switch off the unit before touching any electrical parts.
• Do not allow children to climb on the outdoor unit and avoid plac-
ing objects on the unit.
Injury may result if the unit becomes loose and falls.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor or
telephone earth lead. Imperfect earthing may result in
electric shocks or fire.
A high surge current from lightning or other sources may cause
damage to the air conditioner.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric
shocks or fire.
CAUTION
• While following the instructions in this installation manual,
install drain piping to ensure proper drainage and insulate piping to prevent condensation.
Improper drain piping may result in indoor water leakage and
property damage.
1English
• Install the indoor and outdoor units, power cord and connecting
wires at least 1 meter away from televisions or radios to prevent
picture interference and noise.
(Depending on the incoming signal strength, a distance of 1 meter
may not be sufficient to eliminate noise.)
• Remote controller (wireless kit) transmitting distance can be
shorter than expected in rooms with electronic fluorescent lamps
(inverter or rapid start types).
Install the indoor unit as far away from fluorescent lamps as possible.
• Make sure to provide for adequate measures in order to prevent
that the outdoor unit be used as a shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire.
Please instruct the customer to keep the area around the unit
clean.
• Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or
vapour (e.g. a kitchen).
Plastic parts will deteriorate, parts may fall off and water leakage
could result.
2. Where corrosive gas, such as sulphurous acid gas, is pro-
duced.
Corroding of copper pipes or soldered parts may result in
refrigerant leakage.
3. Near machinery emitting electromagnetic radiation.
Electromagnetic radiation may disturb the operation of the
control system and result in a malfunction of the unit.
4. Where flammable gas may leak, where there is carbon fibre or
ignitable dust suspensions in the air, or where volatile flammables such as paint thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
1-2 Special notice of product
[CLASSIFICATION]
This air conditioner comes under the term “appliances not accessible
to the general public”.
[REFRIGERANT]
VRVIII System use R410A refrigerant.
• The refrigerant R410A requires that strict precautions be
observed for keeping the system clean, dry and tightly sealed.
Read the chapter “REFRIGERANT PIPING” carefully and follow
these procedures correctly.
A.Clean and dry
Strict measures must be taken to keep impurities (including
SUNISO oil and other mineral oils as well as moisture) out of
the system.
B.Tightly sealed
R410A contains no chlorine, does not destroy the ozone layer
and so does not reduce the earth’s protection against harmful
ultraviolet radiation. R410A will contribute only slightly to the
greenhouse effect if released into the atmosphere. Therefore,
sealing tightness is particularly important in installation. Carefully read the chapter “REFRIGERANT PIPING” and strictly
observe the correct procedures.
• Since design pressure is 4.0 MPa or 40 bar (for R407C units: 3.3
MPa or 33 bar), the thickness of pipes must be greater than previously. Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. (If the system
is charged with refrigerant in its gaseous state, due to composition change, the system will not function normally). The indoor
unit is designed for R410A use. See the catalogue for indoor unit
models that can be connected. (Normal operation is not possible
when connecting units that are originally designed for other refrigerants.)
Total maximum refrigerant charge limits
The total maximum refrigerant charge of a VRV
below 100kg, this to be in accordance with CE requirement
(EN60335-2-40 standard).
This means that in case the total maximum refrigerant charge of the
system (factory and additional charge) is equal to or more than
100kg you must divide your multiple outdoor system into smaller
independent systems, each containing less than 100kg refrigerant
charge.
For factory charge, refer to the unit name plate.
III
system must be
Important information regarding the refrigerant used
This product contains fluorinated greenhouse gases covered by the
Kyoto Protocol. Do not vent gases into the atmosphere.
Refrigerant type : R410A
(1)
GWP
value : 1975
(1)
GWP = global warming potential
Please fill in with indelible ink,
the factory refrigerant charge of the product,
the additional refrigerant amount charged onsite and
+the total refrigerant charge on the refrigerant charge label
supplied with the product.
The filled out label must be adhered in the proximity of the product
charging port (e.g. onto the inside of the service cover).
4
factory refrigerant charge of
the product : see unit name
1
(2)
plate
1
additional refrigerant amount
2
2
charged in the field
3 total refrigerant charge
Contains fluorinated green-
3
4
house gases covered by the
5
6
Kyoto Protocol
5 outdoor unit
refrigerant cylinder and man-
6
ifold for charging
(2) In case of multiple outdoor systems, only 1 label must be
adhered, mentioning the total factory refrigerant charge of all outdoor
units connected on the refrigerant system.
[DESIGN PRESSURE]
Since design pressure is 4.0MPa or 40bar, the wall thickness of pipes
should be more carefully selected in accordance with the relevant
local and national regulations.
1-3 Disposal requirements
Dismantling of the unit, treatment of the refrigerant, of oil and of other parts
must be done in accordance with relevant local and national legislation.
2.INTRODUCTION
III
• “VRV
• The “VRV” units can be combined with Daikin VRV series indoor
2-1 Combination
The indoor units can be installed in the following range.
-Q” series are designed for outdoor installation and used
for cooling and heatpump applications. Outdoor units come in
three standard sizes, and with a single system through a multi
system combining up to two outdoor units, rated cooling capacity
from 22.4 kW to 118 kW and rated heating capacity from 25.0 kW
to 132 kW can be achieved.
units for air conditioning purposes. Always use appropriate indoor
units compatible with R410A. To lean which models of indoor
units are compatible with R410A, refer to the product catalogs.
To combine with other refrigerant indoor unit will cause malfunction.
〈
Outdoor unit
〉〈
Total capacity of indoor units〉〈Total quantity of indoor units
RQYQ8PY1B ....................100 ~ 260 13 units
RQYQ10PY1B .................. 125 ~ 325 16 units
RQYQ12PY1B .................. 150 ~ 390 19 units
RQYQ14PY1B .................. 175 ~ 455 22 units
RQYQ16PY1B .................. 200 ~ 520 26 units
RQYQ18PY1B .................. 225 ~ 585 29 units
RQYQ20PY1B .................. 250 ~ 650 32 units
RQYQ22PY1B .................. 275 ~ 715 35 units
RQYQ24PY1B .................. 300 ~ 780 39 units
RQYQ26PY1B .................. 325 ~ 845 42 units
RQYQ28PY1B .................. 350 ~ 910 45 units
RQYQ30PY1B .................. 375 ~ 975 48 units
RQYQ32PY1B .................. 400 ~ 1040 52 units
RQYQ34PY1B .................. 425 ~ 1105 55 units
RQYQ36PY1B .................. 450 ~ 1170 58 units
RQYQ38PY1B .................. 475 ~ 1235 61 units
RQYQ40PY1B .................. 500 ~ 1300 64 units
RQYQ42PY1B .................. 525 ~ 1365 64 units
RQYQ44PY1B .................. 550 ~ 1430 64 units
RQYQ46PY1B .................. 575 ~ 1495 64 units
RQYQ48PY1B .................. 600 ~ 1560 64 units
〉
English2
Note
• Be sure to connect an R410A indoor unit.
See the catalog for indoor unit models which can be connected.
• At above is the total capacity and total number of units of the
indoor units when configured in a standard combination. See the
technical reference for details on total capacity and total number
of indoor units when using a configuration other than the standard
combination. The standard combination are as follows.
• If the total capacity of the connected indoor units exceeds the
capacity of the outdoor unit, cooling and heating performance
may drop when running the indoor units. See the capacity table in
the Engineering Data Book for details.
• There are restrictions on the refrigerant pipe connecting order
between outdoor unit in the case of the multi system.
Install so that the following restrictions are satisfied.
<Restrictions>
The capacities of outdoor units A,B and C must fulfill the following
conditions.
A ≥ B ≥ C
Outdoor
unit A
to indoor unit
Outdoor unit multi
connection
piping kit
Outdoor
unit B
Outdoor
unit C
2-2 Standard supplied accessories
The following accessories are included. The storage location of the
accessories is shown in figure 1.
Q8~16 type
Name
Quantity
Shape
Name
Quantity
Clamp (1)Clamp (2)Clamp (3)
9 pcs.2 pcs.1 pc.
Small
Q8~16 type
Gas side
accessory pipe
(1)
1 pc.1 pc.1 pc.
Gas side accessory
pipe (2)
Liquid side acces-
sory pipe (1)
Large
Q8~16 type
Name
Quantity
Shape
Note
Do not throw away any of the accessories until installation is complete.
Liquid side
accessory
pipe (2)
1 pc.1 pc. each item
Q8 · 10 ·
14 · 16
(Refer to figure 1)
1. Operation manual
2. Installation manual
3. Clamps
4. Accessory pipes
type
Q12
type
Others
• Operation manual
• Installation manual
• Check list of installed system
• Declaration conformity (PED, EMC,
MD)
• “REQUEST FOR THE INDICATION”
label (Installation records)
• “ADDITIONAL REF. CHARGE” label
2-3 Option accessory
To install the outdoor units, the following optional parts are also
required. To select an optimum kit, refer to “6-5 Example of connec-tion”.
Make sure that any separately purchased accessories are designed
for use with R410A.
KHRP26M73TP KHRP26M73HP
2 units3 units
BHFP22P100BHFP22P151
2-4 Technical and Electrical specifications
Refer to the Engineering Data Book for the complete list of specifications.
2-5 Main components
For main components and function of the main components, refer to
the Engineering Data Book.
2-6 Installation Process
Figure 2 shows the installation process. Install in the order of the
steps shown.
(Refer to figure 2)
1. “3. SELECTION OF LOCATION”
2. “4. INSPECTING AND HANDLING THE UNIT”
3. “5. PLACING THE UNIT”
4. “6. REFRIGERANT PIPING”
5. “7. FIELD WIRING”
6. “8. AIR TIGHT TEST AND VACUUM DRYING”
7. “9. PIPE INSULATION”
8. “10. CHECKING OF DEVICE AND INSTALLATION
CONDITIONS”
9. “11. ADDITIONAL REFRIGERANT CHARGE AND
CHECK OPERATION”
10. “13. TEST RUN”
11. Operations which require the power to be turned on.
Shape
Q8 · 10
Q12 ·
type
14 · 16
type
3English
3.SELECTION OF LOCATION
Select a location for installation that meets the following conditions.
Get the customer’s permission.
1.
There is no danger of fire due to leakage of inflammable gas.
2.
Select the location of the unit in such a way that neither the discharged air nor the sound generated by the unit disturb anyone.
3.
The foundation is strong enough to support the weight of the unit
and the floor is flat to prevent vibration and noise generation.
4.
The piping length between the outdoor unit and the indoor unit
may not exceed the allowable piping length. (Refer to
“6. REFRIGERANT PIPING”)
5.
Locations where the unit’s suction vent and outlet vent do not generally face the wind.
Wind blowing directly into the suction or outlet vents will interfere
with the unit’s operation.
If necessary, install some kind of obstruction to block the wind.
6.
The space around the unit is adequate for servicing and the minimum space for air inlet and air outlet is available.
(See the “ Installation Space Examples” for the minimum space
requirements.)
Installation Space Examples
• The installation space requirement shown in figure 3 is a refer-
ence for cooling operation when the outdoor temperature is 35°C.
If the design outdoor temperature exceeds 35°C or the heat load
exceeds maximum capacity in all the outdoor unit, take an even
large space on the intake shown in figure 3.
• During installation, install the units using the most appropriate of
the patterns shown in figure 3 for the location in question, taking
into consideration human traffic and wind.
• If the number of units installed is more than that shown in the pattern in figure 3, install the units so there are no short circuits.
• As regards space in front of the unit, consider the space needed
for the local refrigerant piping when installing the units.
• If the work conditions in figure 3 do not apply, contact your dealer
or Daikin directly.
(Refer to figure 3)
1. Front side
2. No limit to wall height
3. Service space of front side
4. Service space of suction side
For Patterns 1 and 2 in figure 3:
• Wall height for front side – no higher than 1500 mm.
• Wall height on the suction side – no higher than 500 mm.
• Wall height for sides – no limit.
• If the height is exceeded the above, calculate h1 and h2 shown
in the figure below, and add h1/2 to the service space of front
side and h2/2 to the service space of suction side.
h1
A
1500
Front side
h1 = A (Actual height) – 1500
h2 = B (Actual height) – 500
Note
1.
An inverter air conditioner may cause electronic noise generated from AM broadcasting. Examine where to install the main
air conditioner and electric wires, keeping proper distances
away from stereo equipment, personal computers, etc.
Particularly for locations with weak reception, ensure there is
a distance of at least 3 meters for indoor remote controllers,
place power wiring and transmission wiring in conduits, and
ground the conduits.
(Refer to figure 4)
1. Indoor unit
2. Branch switch, overcurrent breaker
3. Remote controller
4. COOL/HEAT selector
5. Personal computer or radio
2.
When installing in a locations where there is heavy snowfall,
implement the following snow measures.
• Ensure the base is high enough that intakes are not clogged
by snow.
• Remove the rear intake grille to prevent snow from accumulating on the fins.
h2
B
Suction side
500
3.
If condensate may drip on downstairs (or walkway) depending
on the floor condition, take a measure such as the installation of
central drain pan kit (sold separately).
4.
The refrigerant R410A itself is nontoxic, nonflammable and is
safe. If the refrigerant should leak however, its concentration
may exceed the allowable limit depending on room size. Due to
this it could be necessary to take measures against leakage.
See “14. CAUTION FOR REFRIGERANT LEAKS” for details.
4.INSPECTING AND HANDLING THE UNIT
• At delivery, the package should be checked and any damage
should be reported immediately to the carrier claims agent.
• When handling the unit, take into account the following:
1.
Fragile, handle the unit with care.
Keep the unit upright in order to avoid compressor damage.
2.
Decide on the transportation route.
3.
If a forklift is to be used, insert forks into the opening of the skid
under the unit. (Refer to figure 5)
4.
If hanging the unit, use a cloth sling to prevent damaging the unit.
Keeping the following points in mind, hang the unit following the
procedure shown in figure 6.
• Use a sling sufficiently strong to hold the mass of the unit.
• Use 2 belts of at least 8m long.
• Place extra cloth or boards in the locations where the casing
comes in contact with the sling to prevent damage.
•
Hoist the unit making sure it is being lifted at its center of gravity.
5.
After installation, remove the transportation clasp attached to the
large openings. (Refer to figure 6)
(Refer to figure 5)
1. Forklift
2. Hook
3. Skid opening
4. Transport protector (Yellow)
(Refer to figure 6)
1. Belt sling
2. Rag
3. Skid opening
Note
Apply a filler cloth on a fork to prevent coating of the bottom frame
from coming off and rust from occurring when bringing in the unit with
anti-corrosion treatment type using a forklift.
5.PLACING THE UNIT
• Make sure the unit is installed level on a sufficiently strong base to prevent vibration and noise. (Refer to figure 7)
• The base should be bigger around than the width of the unit’s legs
(66 mm), and should support the unit. (Refer to figure 8)
If protective rubber is to be attached, attach it to the whole face of
the base.
• The height of the base should be at least 150mm from the floor.
•
Secure the unit to its base using foundation bolts. (Use four commercially available M12-type foundation bolts, nuts, and washers.)
•
The foundation bolts should be inserted 20 mm.
(Refer to figure 7)
1. Unit can not be supported with the
independent footing in four corners
only.
2, 3. Make sure to install on the base that faces four corners
and centers of the unit.
(Refer to figure 8)
1. Foundation bolt point (φ15 dia. : 4 positions)
2. Depth of product
3. Width of support leg
ModelAB
Q8 · 10 · 12 type
Q14 · 16 type
Note
• There are restrictions on the refrigerant pipe connecting order
between outdoor unit in the case of the multi system.
See the Note in “2-1 Combination” for detail.
• When installing on a roof, make sure the roof floor is strong
enough and be sure to water-proof all work.
• Make sure the area around the machine drains properly by setting
up drainage grooves around the foundation.
Drain water is sometimes discharged from the outdoor unit when
it is running.
930792
12401102
20
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