Daikin JEHCCU-CL1, JEHCCU-CM1, JEHCCU-CM3, JEHSCU-CL3, JEHSCU-CM1 User manual

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Page 1
Reciprocating condensing unit
Scroll condensing unit
Series 1
Series 2
Installation Manual
Operation Manual
(Original Instruction)
JEHCCU0040CM1 JEHCCU0050CM1 JEHCCU0051CM1 JEHCCU0063CM1 JEHCCU0067CM1 JEHCCU0077CM1 JEHCCU0095CM1
Reciprocating condensing unit
for low temperature application
JEHCCU0100CM1 JEHCCU0113CM1
Series 2 JEHCCU0140CM1 JEHCCU0140CM3
Series 1
JEHCCU0115CL1
JEHSCU0200CM1 JEHSCU0200CM3 JEHSCU0250CM1 JEHSCU0250CM3 JEHSCU0300CM1 JEHSCU0300CM3 JEHSCU0350CM3
Series 3 JEHSCU0400CM3 JEHSCU0500CM3 JEHSCU0600CM3 JEHSCU0680CM3
Series 4 JEHSCU0800CM3 JEHSCU1000CM3
Scroll condensing unit
for low temperature application
Series 2
JEHSCU0200CL3 JEHSCU0300CL3
Series 3
JEHSCU0400CL3 JEHSCU0500CL3 JEHSCU0600CL3
Series 4
JEHSCU0750CL3
Page 2
2
1.
Nomenclature
2
2.
Safety and Health
2
3.
Installation & commissioning
3
4.
Decommissioning & Disposal
6
5.
Checklist
6
6.
Service and Maintenance
7
7.
F gas Regulations
7
8.
Trouble Shooting
8
9.
Specifications
9
10.
Outline Drawings
11
11.
Electrical Data
14
12.
Appendix
20

Important Note

installed in accordance with all applicable codes,
mental capabilities, or lack of experience and
responsible for their safety. Children should be
J&E Hall REFRIGIRATION CONDENSING UNIT
TYPE OF COMPRESSOR CCU: RECIPROCATING SCU:
NOMINAL COOLING CAPACITY IN HP (DEVIDED BY 100)
POWER SUPPLY 1: 3: 400V/50Hz/3PH
APPLICATION M: MEDIUM TEMPERATURE L: LOW TEMPERATURE
GENERATION B: 2ND C: 3RD

Contents

1. Nomenclature

SCROLL

2. Safety and Health

General Information
Only a qualified refrigeration engineer who is familiar with refrigeration systems and components, including all controls should perform the installation and start-up of the system. To avoid potential injury, use care when working around coil surfaces or sharp edges of metal cabinets. All piping and electrical wiring should be
ordinances and local by-laws. This appliances is not intended for use by persons (including children) with reduced physical, sensory or
knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person
supervised to ensure that they do not play with the appliance.
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
230V/50Hz/1PH
Ensure the unit received is the correct model for the intended application.
Ensure refrigerant, voltage, are suitable for the proposed application and environment.
Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and regulations, and experienced with this type of equipment.
The condensing unit is delivered with a nitrogen holding charge.
The condensing unit contains moving machinery and electrical power hazards. May cause severe injury or death. Disconnect and shut off power before installation or service of the equipment.
Refrigerant release into the atmosphere is illegal. Proper evacuation, handling and leak testing procedures must be observed at all times.
Condensing unit must be earthed. Improper earthing may result in electric shocks or fire.
Be sure to switch off the unit before touching any electrical parts. Touching a live part may result in electric shocks or fire.
The electrical covers and condenser fan guard must remain fitted at all times.
Use of the condensing unit outside of design conditions and application for which units were intended may be unsafe and be detrimental to the unit, regardless short or long term operation.
The condensing units are not designed to withstand loads or stresses from other equipment or personnel. Such extraneous loads or stress may cause failure/leak/injury.
In some circumstances, a suction accumulator (not supplied) component may be required, it offers protection against refrigerant flood back during operation. It helps protect against off-cycle migration by adding internal free volume to the low side of the system.
Test must be conducted to ensure the amount of off- cycle migration to the compressor does not exceed the compressor’s charge limit.
Wherever possible the system should be installed to utilize a pump down configuration. For unit Series 1 JEHCCU040CM1 and JEHCCU0050CM1, it is advisable to connect with thermostat cut off configuration using the reserved terminal in control box.
After installation, the system should be allowed to run for 3 – 4 hours. The oil level should be checked after 3 – 4 hours run time and topped up as necessary. The oil level should not be lower than quarter of the compressor oil sight glass.
Page 3
3
Important Note
Wrong !
Correct !
Wrong !
Correct !
Air Discharge
Springs to
absorb vibrations
Otherwise, the compressor can fall from its 3 compressor housing spring, which results in noisy vibrations during operation and possible to breakdown.

3. Installation & Commissioning

3.1 Unit site location
In order to achieve maximum cooling capacity, the installation location for condensing unit should be carefully selected.
Install the condensing unit in such a way so that hot air distributed by the condensing unit cannot be drawn in again (as in the case of short circuit of hot discharge air). Allow sufficient space for maintenance around the unit.
Ensure that there is no obstruction of air flow into or out of the unit. Remove obstacles which block air intake or discharge.
The location must be well ventilated, so the unit can draw in and distribute plenty of air thus lowering the condensing temperature.
To optimize the unit running conditions, the condenser coil must be cleaned at regular intervals.
3.2 Installation Clearance
The installation location should allow sufficient space for air flow and maintenance around the unit.
Air inlet
To allow sufficient space for doing service or installation.
3.3 Compressor handling
To ensure compressor reliability, the condensing unit and the compressor must not be tilt greater than an angle of 45°.
3.4 Field Piping
Line sizing should only be determined by qualified personnel. All local codes of practice must be observed in the installation of refrigerant piping
To ensure satisfactory operation and performance, the following points should be noted for field piping arrangements,
Couples one indoor unit with one outdoor condensing unit only.
Release all the pre-charged nitrogen before pipework connection.
Connecting pipe size for suction and liquid line must same as attaches to the condensing unit. Correct line sizing will minimize the pressure drop and maintain sufficient gas velocity for proper oil return.
Pipework routes must be as simple and as short as possible. Avoid low points on pipework where oil can accumulate.
Use only clean, dehydrated refrigeration grade copper tube with large radius elbows. The piping shall be kept with enough bending radius.
Braze without over filling to ensure there is no excess solder into the tube.
To prevent oxidation, blow nitrogen through pipework when brazing.
Install insulation on all suction lines after pressure test.
Adequately support all pipe work at a maximum of 2
meter intervals.
For the condition where the outdoor condensing unit is above the indoor unit, the height difference between units shall be less than 25 m and install oil trap on suction pipe every 4 m height. The suction pipe must always be fitted with U-trap at the bottom.
For the condition where the outdoor condensing unit is below the indoor unit, the height difference between units shall be less than 4 m. Pipe trap shall be installed upward on outlet of indoor unit (suction pipe).
The recommended piping length is 25 m or less.
Additional oil might be required in case field piping is
long or with many oil traps. Check the oil level of the
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
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4
Compressor
Pressure differential
AE/AJ
19 barg
(275 psig)
MTZ/ZB*KQE
30 barg
(435 psig)
Test pressure
High side
Low side
28 barg
(405 psig)
19 barg
(275 psig)
1. Low pressure (LP) setting
12. Switch
Model
AE/CAJ/TAJ
MTZ/ZB
Refrigerant
R404A/
R134a
R404A/
R407F
R134a
Cut Out (barg)
27.7
18
27.7
18
Cut Out (psig)
402
261
402
261
Model
AE/CAJ/TAJ
MTZ
ZB*KQE
Cut out (psig)
21.8
7.3
14.5
8.7
20.3
29
8.7
Compressor Model
Refrigerant R404A R134a R404A R134a R407C R404A R134a
Work ing Pressure
Ran ge High Side,
(barg)
13.2 - 27.7 6.7 - 15.8 13.2 - 27.7 7.9 - 22.6 12.5 - 29.4 7.14 - 27.6 6.6 - 22.6
Work ing Pressure
Ran ge Low Side,
(barg)
1.5 - 8.3 0.1 - 3.9 1.0 -7.2 0.6 - 4.7 1.4 - 6.6 1.98 - 7.14 0.6 - 3.8
Med Temp
MTZ
Med Temp
ZB*KQE
Med Temp
AE/CAJ/TAJ
Important Note
Important Note
flare
Compressor
Med Temp
Med Temp
Med Temp
Refrigerant
R404A/R407A/
R134a
R404A
R134a
R407C
R404A/R407A/
R134a
Working
Side (barg)
Working
Side, (barg)
compressor to decide to add the oil after minimum 2 hours operation.
It is recommended as well to install the MOP (Maximum Operation Pressure), expansion valve for medium evaporating temperature units, if the working suction pressure during start procedure especially after defrost cycle, is out of the limit, as refer to the table provided.
Recommend compressor working pressure range
Model
Pressure
Range High
Pressure
Range Low
AE/CAJ/TAJ
R407F
13.2 – 27.7
1.5 – 8.3
6.7 –
15.8
0.1 –
3.9
13.2 –
27.7
1.0 –
7.2
MTZ
R407F
7.9 –
12.5 –
22.6
0.6 –
4.7
29.4
1.4 –
6.6
7.14 – 27.6
1.98 – 7.14
ZB*KQE
Ensure that a good quality vacuum pump is used to pull a minimum vacu um of -0.1 barg (250 microns) or less. Ensure that no pressure increase during 1 hour or more after stop vacuuming. If pressure increase, there is moisture or leakage along the pipeline.
3.8 Safety pressure switch settings The pressure switch fitted to condensing units with auto reset for low pressure and manual reset for high pressure
6.6 –
22.6
0.6 –
3.8
are NOT
factory preset.
3.5 Pressure testing
Make sure that both service valves are closed when running a pressure test on field piping, always use an inert, dry gas such as Nitrogen
The pressure differential between the high and low side shall not higher than below.
Test pressures shall be as shown follows.
If there is pressure drop, check the leakage portion.
3.6 Leak detection
Make sure that all manual valves are open
Perform a leak test of the system using nitrogen mixed
with the refrigerant to be used
Do not use CFC for leak testing the condensing unit which will be used with HFC refrigerants
The use of leak testing fluids is not recommended as this may interact with the lubricants own additives
3.7 Vacuum - moisture removal
Moisture prevents proper functioning of the compressor and the refrigeration system
Air and moisture reduce service life and increase condensing pressure causing abnormally high discharge temperatures likely to destroy the oil’s lubricating properties. The risk of acid formation is also increased by air and moisture and copper plating can be generated in this way. All these phenomena can cause mechanical and electrical failure.
spindle
2. Differential setting spindle, LP
3. Main arm
5. High pressure (HP) setti ng spindle
7. Main spring
8. Differential spring
9. Bellows
10. LP connection
13. Terminals
14. Earth terminal
15. Cable entry
16. Tumbler
18. Locking plate
19. Arm
20. Manual reset button
11. HP connection
High pressure safety (Manual reset) The high pressure safety switch is required to protect the compressor from working out of its envelope. The high pressure switch shall set equal or lower than bel ow values depending on the type of refrigerant, application and the ambient condition.
R407A/
R407A/
R407F
R404A/
Refrigerant
Application M* M* M* M* M* M* M* Cut out (barg) 1.5 0.5 1 0.6 1.4 2 0.6
R407A/
R134a R404A R134a R407C
R407F
R404A/ R407A/
R407F
R134a
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 5
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O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 6
6
Refrigerant
R404A/R407C/R407F/R407A
R134a
Series 2- 13 Series 4 -10
Refrigerant
R404A/R407A/R407C/R407F
Setting (bar)
JEHR model -19
JEHS model - 13
R404A/ R407F
Setting Cut in
Setting Differential
Important Note
intervals.
Low Pressure side range
djusting screw
Clockwise: Decrease cut in
pressure setting
Anticloc
kwise: Increase cut in
pressure setting
Differential adjusting screw Clockwise: Increase differential pressure setting Anticlockwise:Decrease differential pressure setting
Low pressure side connector
High pressure side connector
High Pressure side range adjusting screw Clockwise: Increase cut off pressure setting Anticlockwise: Decrease cut off pressure setting
Clockwise: Increase pressure set point Anticlockwise: Decrease pressure set point
360° = 1 turn Approx. 1.5 barg
MEDIUM TEMP MODEL REFRIG FAN SPEED (RPM)
REFRIGERANT : R134a FAN SPEED (RPM)
LOW TEMP MODEL REFRIGERANT: R404A, R407A FAN SPEED (RPM)
TEMPERATURE (C°)
TEMPERATURE (C°)
TEMPERATURE (C°)
Manual reset switch
Low pressure safety (Auto reset) The low pressure safety switch is recommended to avoid
compressor operation at too lower suction pressure and vacuum condition. The low pressure safety cut should never be set below value as shown in the following table.
* M: Medium temperature; L: Low temperature
Cut off: Fan motor stops when the pressure decreases below the value P
min
.
Note: F.V.S. = Full Voltage Set Point (pressure setting for maximum speed) E.P.B. = Effective Proportional Band (6 bar) P
= (F.V.S. – 6)
min
a
For Series 1 model: Recommended setting for Series 1 model which using pressure switch to on/off fan:
Refrigerant
R407A/
R134a
The low pressure cut off pressure is the setting of cut in minus the differential.
There must be no more than 10 compressor starts per hour. A higher number reduces the compressor. If necessary, use an anti-short-cycle timer in
the control circuit. Minimum a 2 m i nut e runtime after each
start of compressor and a 3 stop & start are down cycle may the compressor
3.9 Fan speed controller setting
The fan speed controller regulates t he speed of the condenser’s fan. It keeps the condensing pressure at a steady level by changing the speed of the fan according to the required condensing pressure.
For model in Series 2 and 4 : Recommended setting for range setting pointer/ range adjusting screw as table below:
Medium Temp
Setting (bar) 19
Low Temp
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
service life of the
minute idle time after each
recommended. Only during the pump
run for much shorter
(bar)
(bar)
16 10
7 7
The low pressure cut off pressure is the setting of cut in minus the differential.
For model in Series 3, the fan speed controller setting as shown below.
ERANT: R404A, R407A, R407F
Page 7
7
MAX 150°C
OPEN position
Eart wire (
Power supply wire
Clamp
Earth terminal
3.10 Commissioning of the Condensing Unit
Please make sure that all manual service valves are fully open when starting the system for the first time. This includes external and internal shut off valves as well as liquid receiver valve in the unit. The ball valve open position is shown as below:
Check compressor oil level via compressor sight glass, the oil level should not be lower than quarter of sight glass.
Check the TXV capacity sizing based on indoor unit capacity. Check TXV applicable refrigerant. Check position and condition of the sensing bulb fixing
Observed the system pressures during the charging and initial operation process.
Ensure that suction pressure will decrease, discharge pressure will increase. No abnormal noise from the compressor.
Continue to charge the system until sight glass is clear. Make sure that high pressure is > 14 barg for R404A and > 8 barg for R134a when doing this charge adjustment operation. Continuous flow of clear refrigerant through the sight glass, with perhaps an occasional bubble at very high temperature indicates the refrigerant is at optimum.
Check the compressor’s discharge and suction
3.11 Compressor electrical wiring
Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation of a scroll compressor also results in substantially reduced current draw. Suction temperature will be high, discharge temperature will be low and the compressor may generate abnormal noise.
3.12 Earthing of Condensing Unit
Installation of earth wire must be made to earthing screw (labelled with earth label) before connecting the live wires. The earth wire shall be slack as shown in below diagram.
pressure, to ensure it is within operating range. Discharge temperature should be within 50 to 90 °C and pressure should be around 15 to 26 barg (for system charged with R404A) and 8 to 16 barg (for system charged with R134a).
Check the current of condensing unit and ensure it is below the motor circuit breaker setting value.
Check condenser fan, ensure warm air blowing off the condenser coil.
Check evaporator blower, ensure it’s discharging cool air.
Check suction superheat and adjust expansion valve to prevent liquid flood back to the compressor. Recommended 5 to 20 K of suction superheat.
Do not leave the system unattended until the system has reached its normal operating condition and the oil charge has properly adjusted itself to maintain the proper level in the sight glass.
Check periodically the compressor performance and all the moving components during the first day of operation.
Check the liquid line sight glass and expansion valve operation. If there is an indication that the system is low on refrigerant, thoroughly check the system for leaks before adding refrigerant.
Slack)

4. Decommissioning & Disposal

At the end of the unit’s useful life, a suitably qualified engineer should decommission it. The refrigerant and compressor oil are classed as hazardous waste and as such must be reclaimed and disposed of in the correct manner, including completion of waste transfer paperwork. The unit components must be disposed of or recycled as appropriate in the correct manner.

5. Checklist

Ensure the high low pressure controls are configured properly.
Ensure crankcase heater is energized minimum 12 hours prior to start up and permanently energized.
Check the refrigerant is correct for intended use.
Check all electrical connections.
Check all electrical termination and circuits are correct.
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
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OLD
LEGISLATION
NEW
LEGISLATION
LEAK CHECKING FREQUENCY
3-30 kgs
5-50 TCO2Eq
Every 12 months but
system.
30-300 kgs
50-500
Every 6 months but can
system.
300+ kgs
500+ TCO2Eq
Every 6 months -
12 months.
Refrigerant Charge - kg
5T
50T
500T
CO2Eq
CO2Eq
CO2Eq
R404A
3921.6
1.3
12.7
127
R407A
2107
2.4
23.7
237
R407F
1824.5
2.7
27.4
274
R134a
1430
3.5
35.0
350
Important Note
compressor is rotating in the correct direction.
Important Note

6. Service and Maintenance

Warning! – Disconnect the mains electrical supply before servicing or opening the unit Warning! – Ensure there is n o refrigerant in refrigerant circuit before dismantle it Warning! – If the supply cord is damaged, it must be replaced by the qualified service agent in order to avoid a hazard.
The condensing units are designed to give long life operation with minimum maintenance. However, they should be routinely checked and the following service schedule is recommended under normal circumstances:

7. F-Gas Information

From 1/1/2015, a new F-Gas Regulation (EU) No 517/2014 comes into force repealing Regulation (EC) No 842/2006. This will affect system labelling, information supplied within documentation and also the way in which thresholds for frequency of leak testing.
For systems with a charge below 3kg, the changes to the leak checking regime will not apply until 2017. Currently, there is no requirement for regular leak testing of systems with a total charge below 3kg.
Changes to leak testing requirements are as follows:
For scroll compressor: wiring for 3 phases must be controlled. Supply phase sequence L1, L2 and L3 will affect the rotating direction of scroll compressor and damage the compressor.
Service technician should be present at initial start- up to verify that the supply power is properly phased and that
The removal of the top, side and front panels ensures that all parts are accessible.
1. Compressor – Inspect at regular intervals
2. Condenser Coil – Clean and inspect at regular intervals
3. Power Supply – Inspect at regular intervals
Under normal circumstances:
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Check for refrigerant leaks on all joints and fittings.
Ensure that no abnormal noise or vibration is
detected during test run.
Check the compressor oil levels and top up if required. The oil level should not be lower than quarter of the compressor oil sight glass. Not applicable to AE/AJ compressor.
Remove surface dirt, leaves, fibers, etc. with a vacuum cleaner (preferably with a brush or other soft attachment rather than a metal tube), compressed air blown from the inside out, and/or a soft bristle (not wire!) brush. Do not impact or scrape the coil with the vacuum tube, air nozzle, etc. It may be beneficial to blow or vacuum out the rinse water from MCHE to speed drying and prevent pooling.
Check the running current and voltage for the condensing unit.
Check the electrical wiring and tighten the wires onto the terminal blocks if necessary.
Clean condenser coil every three months
To assure no leakage
Check and verify operation of all safety devices
every three months, ensure crankcase heater is operational
Check sight glass and operating conditions
Check security of compressor mountings and the
bolts that hold down the unit each year
can be increased to 24 months if fitted with a fixed leak detection
TCO2Eq
Important information regarding the refrigerant used
The GWP (Global Warming Potential) values of refrigerants which are specified for use in this equipment along with the three new thresholds for leak testing requirements based on TCO
Refrigerant
Its functioning relies on fluorinated greenhouse gases
This product is factory charged with N2.
The refrigerant system will be charged with
fluorinated greenhouse gases. Do not vent gases into the atmosphere.
Eq (Tonnes CO2 Equivalent) are as follows:
2
GWP
(1)
be increased to 12 months if fitted with a fixed leak detection
however automatic leak detection system is mandatory which requires servicing every
Page 9
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Failure
Possible Causes
Fan does not work
Improper wiring
Compressor
Improper wiring tripped of safety device.
Insufficient
Incorrect TXV size and SH
is incorrect
Important Note
Contains fluorinated greenhouse gases
Ref.
GWP
Charge (kg)
CO2 Eq.
R404A
3921.6
R407A
2107
R407F
1825
R134a
1430
Please fill in with indelible ink, on the refrigerant charge label supplied with the product.
The total refrigerant charge & the TCO charged refrigerant.
The filled out label must be adhered in the proximity of the product charging port.
equivalent for
2

8. Trouble Shooting

This troubleshooting guide describes some common condensing unit failure. Consult qualified personnel before any corrective actions are taken.
does not start
cooling
Warning! – Immediately shut off power of the unit if there is any event of accident or breakdown.
System stopped because of
setting
Miss matching of indoor unit
Low refrigerant charge
Condenser coil dirty
Obstacle blocking air
inlet/outlet
Improper thermostat setting
Compressor rotating direction
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 10
9. Specifications
Receiver
R404A R407A R407F R134a
Type
Displaceme
nt (m³/h)
Oil Charge
(Liter)
Power Input
Nominal
Currenta (A)
R404A
Nominal
Currenta (A)
R407A
Nominal
Currenta (A)
R407F
Nominal
Currenta (A)
R134a
Lock Rotor
current (A)
MFA
b
(A)
Volume
(Liter)
Suction
(inch)
Liquid (inch)
Width (mm)
Depth (mm)
Height
(mm)
JEHCCU0050CM1 1 1,45
1,33 1,47 N/A AE4460Z-FZ1C 1,80
0,28 230V/1~/50Hz 3,79 3,74 3,78
N/A 19,4 10 1300 1,2 3/8"
1/4" 876
420 607 45 29
JEHCCU0067CM1 1 1,61 1,37 1,49 N/A CAJ9480Z 2,64 0,887 230V/1~/50Hz 3,53 3,32 3,53
N/A 22,6 10 1300 1,2 1/2" 3/8"
876 420
607 54 28
JEHCCU0100CM1 1 1,61 1,43 1,51 N/A CAJ9510Z 3,18 0,887 230V/1~/50Hz 4,26 4,00 4,21 N/A 30 10
1300 1,2 1/2" 3/8" 876 420 607
54 28
JEHCCU0113CM1 1 1,60 1,52 1,58 N/A CAJ9513Z 4,21 0,887 230V/1~/50Hz 5,27 4,88 5,11 N/A 33,5 12 1300
1,2 1/2"
3/8" 876 420 607 55 28
JEHCCU0040CM1 1 N/A N/A N/A 1,28 AE4440Y-FZ1A 1,80 0,28 230V/1~/50Hz N/A N/A N/A
2,55 13,2 10 1300 1,2 3/8"
1/4" 876 420 607 45 29
JEHCCU0051CM1 1 N/A
N/A
N/A 1,53 CAJ4461Y 3,18 0,887 230V/1~/50Hz N/A N/A N/A 3,65
19 10 1300 1,2 3/8" 1/4" 876 420
607 53 29
JEHCCU0063CM1 1 N/A N/A N/A 1,55 CAJ4476Y 3,79 0,887 230V/1~/50Hz N/A N/A N/A 4,65 24
10 1300 1,2 3/8" 1/4" 876 420
607 53 29
JEHCCU0077CM1 1 N/A N/A N/A 1,63 CAJ4492Y 4,51 0,887 230V/1~/50Hz N/A N/A N/A 5,25 27 10
1300 1,2
1/2" 3/8" 876 420 607 54 29
JEHCCU0095CM1 1 N/A N/A N/A 1,65 CAJ4511Y 5,69 0,887 230V/1~/50Hz N/A N/A N/A 4,17 30 10 1300 1,2
1/2" 3/8"
876 420 607 54 29
JEHCCU0140CM1 2 1,68 1,57 1,75 N/A CAJ4517Z 4,52 0,887 230V/1~/50Hz 5,90 5,19 6,07 N/A 38,5 16 2700 4,5 5/8" 3/8"
1101 444 662 68 34
JEHCCU0140CM3 2 1,80 1,50 1,67 N/A TAJ4517Z 4,52 0,887 400V/3~/50Hz 2,94 2,37 2,96 N/A
18 10 2700 4,5 5/8" 3/8" 1101 444
662 68 34
JEHSCU0200CM1 2 2,25 2,13 1,88 1,85 ZB15KQE-PFJ 5,90 1,24 230V/1~/50Hz 7,88 8,10 8,68 5,45 58 16
2700 4,5 3/4" 3/8" 1101 444 662 70
33
JEHSCU0200CM3 2 2,06 2,07 1,81 2,12 ZB15KQE-TFD 5,90 1,24 400V/3~/50Hz 3,51 3,43 3,65 2,94 26 10
2700 4,5
3/4" 3/8" 1101 444 662 70 33
JEHSCU0250CM1 2 2,00 2,01 1,79 2,14 ZB19KQE-PFJ 6,80
1,30
230V/1~/50Hz 9,87
9,70 10,35
6,24 61 16 2700 4,5 3/4" 3/8" 1101
444 662 72 34
JEHSCU0250CM3 2
2,07 1,95 1,79 2,13 ZB19KQE-TFD 6,80 1,36
400V/3~/50Hz
4,75 4,41 4,71 3,36 32 10 2700 4,5 3/4" 3/8"
1101 444 662 72 34
JEHSCU0300CM1 2 1,88 1,89 1,69 2,13 ZB21KQE-PFJ 8,60 1,45 230V/1~/50Hz 12,83 12,32 13,13 7,44 82
20 2700 4,5 3/4" 3/8" 1101 444 662
74 36
JEHSCU0300CM3 2 1,94 1,86 1,65 2,10 ZB21KQE-TFD 8,60 1,45 400V/3~/50Hz 4,97 4,80 5,66 3,75 40
10 2700 4,5
3/4" 3/8" 1101 444 662 74 36
JEHSCU0350CM3 2 2,61
N/A N/A 2,08 ZB26KQE-TFD 9,90 1,5
400V/3~/50Hz 6,43
N/A
N/A 4,28 46 10 2700 4,5 3/4"
3/8" 1101 444 662 74 39
JEHSCU0400CM3 3 2,77 3,09 2,83 2,29 ZB29KQE-TFD 11,40 1,36 400V/3~/50Hz 8,20 6,20 6,31
5,20 50 16 4250 7,6 7/8" 1/2" 1353
575 872 119 37
JEHSCU0500CM3 3 2,64 2,81 2,60 2,69 ZB38KQE-TFD 14,40 2,07 400V/3~/50Hz 9,11 8,30 8,40 6,57 65,5
16 4250 7,6 7/8" 1/2" 1353 575
872 123 38
JEHSCU0600CM3 3 2,72 2,75 2,69
2,63 ZB45KQE-TFD 17,10 1,89 400V/3~/50Hz
9,56 8,62 9,21 6,87 74
16 4100 7,6 1-1/8" 1/2" 1353 575 872
125 40
JEHSCU0680CM3 3
2,65 2,64 2,59 2,57 ZB48KQE-TFD 18,80 1,8 400V/3~/50Hz 12,33 11,50 11,80 8,67 101 20 4100 7,6
1-1/8" 1/2"
1353 575 872 126
40
JEHSCU0800CM3 4 2,90 2,88 2,83 2,92 ZB58KCE-TFD 22,10 2,5 400V/3~/50Hz 13,00 12,57 12,33 12,41 95 20 8500
13,6 1-1/8" 3/4" 1348 641 1727 218 43
JEHSCU1000CM3 4 2,57 2,35 2,53 2,88 ZB76KCE-TFD 29,10 3,2 400V/3~/50Hz 16,20 15,67 15,76 12,60 118 25 8500 13,6 1-3/8" 3/4"
1348 641 1727 218 43
Oil type
Electrical Data
Airflow (m³/h)
Connection
Dimensions
Weight
(kg)
Sound
pressure
dB(A)c at
10 meter
Medium tempera ture
Oil A
f
Oil C
f
Model
Series
COP/SEPR
Compressor
a
Refer to condition: Outside ambient temperature= 32°C, Evaporation temperature = -10°C (medium temperature application)
b
MFA = Maximum Fuse Am ps (R404A)
c
Sound pressure level measured in anechoic room
f
Oil A = Uniqema Emkarate RL32CF
f
Oil C = Polyester oil (Copeland Ultra 22 CC, Copeland Ultra 32 CC,
Emkarate RL32CF)
Note: condensing units are pre-charged with oil as stated in table
Copeland Ultra 32-3MAF, Mobil EALTM Arctic 22 CC, Uniqema
O-CU06-DEC14-1 10 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 11
11
Receiver
R404A R407A
Type
Displaceme
nt (m³/h)
Oil Charge
(Liter)
Power Input
Nominal
Current
a
(A)
R404A
Nominal
Current
a
(A)
R407A
Lock Rotor
current (A)
MFAb (A)
Volume
(Liter)
Suction
(inch)
Liquid (inch)
Width
(mm)
Depth
(mm)
Height
(mm)
JEHCCU0115CL1 1 0,96 N/A CAJ2446Z 4,55 0,887
Oil A
f
230V/1~/50Hz 4,00 N/A 29 10 1300 1,2 3/8" 1/4" 876 420 607 55 31
JEHSCU0200CL3 2 0,97 N/A ZF06K4E-TFD 5,9 1,3 400V/3~/50Hz 3,30 N/A 26 10 2700 4,5 1/2" 3/8" 1101 444 662 70 32
JEHSCU0300CL3 2 1,09 N/A ZF09K4E-TFD 8 1,5 400V/3~/50Hz 4,40 N/A 40 10 2700 4,5 5/8" 3/8" 1101 444 662 70 33
JEHSCU0400CL3 3 1,88 1,67 ZF13K4E-TFD 11,8 1,9 400V/3~/50Hz 5,79 5,39 51,5 10 4250 7,6 1-1/8" 1/2" 1353 575 872 132 37
JEHSCU0500CL3 3 1,79 1,67 ZF15K4E-TFD 14,5 1,9 400V/3~/50Hz 7,59 6,58 64 16 4250 7,6 1-1/8" 1/2" 1353 575 872 132 39
JEHSCU0600CL3 3 1,80 1,52 ZF18K4E-TFD 17,1 1,9 400V/3~/50Hz 8,51 7,00 74 16 4250 7,6 1-1/8" 1/2" 1353 575 872 133 41
JEHSCU0750CL3 4 1,82 1,51 ZF25K4E-TFD 21,40 1,9 400V/3~/50Hz 9,15 8,75 102 16 5750 13,6 1-1/8" 1/2" 1348 605 1727 203 41
Airflo
w
(m³/h)
Connection
Dimensions
Weight
(kg)
Sound pressure
dB(A)
c
at 10
meter
Electrical Data
Low
temperature
Oil C
f
Model
Series
COP/SEPR
Compressor
Oil
type
a
Refer to condition: Outside ambient temperature= 32°C, Evaporation temperature = -35°C , Suction Return Gas Temperature = 20°C , Subcooling 0K (low temperature applicat i on)
b
MFA = Maximum Fuse Am ps (R404A)
c
Sound pressure level measured in anechoic room
f
Oil A = Uniqema Emkarate RL32CF
f
Oil C = Polyester oil (Copeland Ultra 22 CC, Copeland Ultra 32 CC, Copeland Ultra 32-3MAF, Mobil EALTM Arctic 22 CC, Uniqema Emkarate RL32CF)
Note: condensing units are pre-charged with oil as stated in table
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 12
12
10. Outline drawings
Series 1
Series 2
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 13
13
Series 3
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 14
14
Series 4
Medium Temperature
Low Temperature
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 15
15
Important Note: All wiring and connections to the condensing unit must be
made in acc ordance to t he local cod es.
REMOVE LINK 2 TO 3 BEFORE CONNECTING TO INDOOR CONTROLLER NOTE: B1: MOTOR CIRCU IT BREAKER K1M: CONT K1 F1U: FUSE C1 COMPRESSOR START CAPACIT OR C2: FAN CAPACITOR P1: START RELAY M1C: COMPRESSOR M1F CONDENSER FAN
SETTING, B1
MODEL
VALUE <A>
JEHCCU0050CM1
6.0
JEHCCU0040CM1
4.0
REMOVE LINK 2 TO 3 BEFORE CONNECTING TO INDOOR CONTROLLER NOTE: B1: MOTOR CIRCUIT BREAKER K1M: CONT K1R: START RELAY F1U: FUSE C1 C2: COMPRESSOR RUN CAPACITOR C3: FAN CAPACITOR M1C: COMPRESSOR M1F CONDENSER FAN Q
SETTING, B1
MODEL
VALUE <A>
JEHCCU0051CM1
6.0
JEHCCU0063CM1
7.0
JEHCCU0077CM1
8.0
Single Phase
JEHCCU0040CM1; JEHCCU0050CM1

10. Electrical Data

ACTOR S1PH: HIGH PRESSURE SWITCH 1
R: START RELAY S1P: PRESSURE SW ITCH
S1PL: LOW PRESSURE SWITCH
Q1M: OVERLOAD MOTOR PROTECTOR
E1HC: CRANKCAS E HEATER
JEHCCU0051CM1; JEHCCU0063CM1; JEHCCU0077CM1
: COMPRESSOR START CAPACITOR
1M: OVERLOAD MOTOR PROTECTOR
S1PH: HIGH PRESSURE SWITCH
ACTOR S1P: PRESSURE SWITCH
S1PL: LOW PRESSURE SWITCH
E1HC: CRANKCASE HEATER
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 16
16
NOTE: REMOVE LINKS 2 TO 1 BEFORE CONNECTING TO CONTROLLER
­< > : TERMINAL IN CO MPRESSOR ELECTRICAL BOX B1 K1M: CONTACTOR F1U: FUSE K1R C1 C2: RUN CAPACITOR
SETTING, B1
MODEL
VALUE <A>
JEHR/JEHCCU0140B<C>M1
10,0
REMOVE LINK 2 TO 3 BEFORE CONNECTING TO INDOOR CONTROLLER NOTE: B1: MOTOR CIRCU IT BREAKER K1M: CONTACTOR K1R F1U: FUSE C1 C2: COMPRESSOR RUN CAPACITOR C3: FAN CAPACITOR M1C: COMPRESSOR M1F CONDENSER FAN Q
SETTING, B1
MODEL
VALUE <A>
JEHCCU0067CM1
6.5
JEHCCU0100CM1
7.5
JEHCCU0113CM1
9.5
JEHCCU0095CM1
8.0
JEHCCU0115CL1
6.0
JEHCCU0067CM1; JEHCCU0095CM1; JEHCCU0100CM1; JEHCCU0113CM1; JEHCCU0115CL1
JEHCCU0140CM1
: START RELAY S1PL: LOW PRESSUR E SWITCH
E1HC: CRANKC ASE HEATER
: COMPRESSOR ST ART CAPACITOR
1M: OVERLOAD MOTOR PROTECTOR
S1PH: HIGH PRESSURE SW ITCH
S1P: PRESSURE SW ITCH
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
- IS THE F IELD W IRING M1C: COMPRESSOR
: MOTOR CIRCUIT BREAKER A1P: FAN SPEED CONTROLER
S1PH: HIGH PRE SSURE SWIT CH
S1PL: LOW PRESSUR E SWITCH
: START RELAY E1HC: CR ANKCASE HEAT ER
: START CAPACIT OR Q 1M: EXTERAL OVERLOAD PROTECT OR
C3: FAN CAPACITOR
M1F CONDENSER FAN
Page 17
17
NOTE: REMOVE LINK 4 TO 3 BEFORE CONNECTING TO
­B1: MOTOR CIRCU IT BREAKER K1M: CONT F1U: FUSE C1 RUN CAPACITOR C2: FAN CAPACITOR M1C: COMPRESSOR M1F
SETTING, B1
MODEL
VALUE <A>
JEHS/JEHSCU0200B<C>M1
13,0
JEHS/JEHSCU0250B<C>M1
13,0
JEHS/JEHSCU0300B<C>M1
17,0
JEHSCU0200CM1, JEHSCU0250CM1, JEHSCU0300CM1
- IS THE F IELD W IRING
ACTOR S1PH: HIGH PRESSURE SWITCH
S1PL: LOW PRESSURE SW ITCH
E1HC: CRANKCASE HEATER
: CONDENSER FAN
CONTROLLER
A1P: FAN SPEED CONTROLLER
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 18
18
NOTE: REMOVE LINK 2 T O 1
­< >: TERMINAL IN COMPRESSOR ELECTRICAL BOX B1: MOTOR CIRCU IT BREAKER K F1U: FUSE Q1M: EXTERNAL OVERLOAD PROTECTOR Q2M: EXTERNAL OVERLOAD PROTECTO Q3M: INTERNAL OVERLOAD PROTECTOR
SETTING, B1
MODEL
VALUE <A>
JEHR/JEHCCU0140B(C)M3
4,0
NOTE: REMOVE LINK
­B1: MOTOR CIRCU IT BREAKER K1M: CONT F1U: FUSE C1 FAN CAPACITO R M1C: COMPRESSOR M1F A1P: FAN SPEED CO NTROLLER S1PH: HIGH PRESSURE SWITCH S1PL E1HC: CRANKCASE HEATER
SETTING, B1
MODEL
VALUE <A>
JEHS/SCU0200B2(C)M3
5,5
JEHS/SCU0250B2(C)M3
7,0
JEHS/SCU0300B2(C)M3
7,5
JEHS/SCU0350B2(C)M3
9,5
JEHS/SCU0200B2(C)L3
5,5
JEHS/SCU0300B2(C)L3
6,5
Three Phase
JEHCCU0140CM3
JEHSCU0200CM3, JEHSCU0250CM3 JEHSCU0200CL3, JEHSCU0300CL3
- IS THE F IELD W IRING C3: FAN CAPACITOR
1M: CONTACTOR A1P: FAN SPEED CONTROLLER
BEFORE CONNECTING TO CONTROLLER
M1F CONDENSER FAN
S1PH: HIGH PRESSUR E SWITCH
M1C: COMPRESSOR
S1PL: LOW PRESSUR E SWITCH
R E1HC: CRANKCASE HEATER
, JEHSCU0300CM3, JEHSCU0350CM3,
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
4 TO 3 BEFORE CONNECTING TO CONTROLLER
- IS THE F IELD W IRING
ACTOR
CONDENSER FAN
: LOW PRESSUR E SWITCH
Page 19
19
NOTE: REMOVE LINK 4 T O 3
­A1P: FAN SPEED CO NTROLLER B1/ MOTOR CIRCU IT BREAKER C1: FAN CAPACITOR E1HC: CRANKCASE HEATER F1U K1M: CONT
SETTING, B1
MODEL
VALUE <A>
JEHS/JEHSCU0400B3(C)M3
11,0
JEHS/JEHSCU0500B3(C)M3
14,0
JEHS/JEHSCU0600B3(C)M3
14,0
JEHS/JEHSCU0680B3(C)M3
15,0
JEHS/JEHSCU0400B3(C)L3
10,0
JEHS/JEHSCU0500B3(C)L3
12,0
JEHS/JEHSCU0600B3(C)L3
14,5
NOTE: REMOVE LINK 17 TO 18
­A1P: FAN SPEED CO NTROLLER B1 C1, C2 E1HC: CRANKCASE HEATER F1U: FUSE K1M: CONT M1C: COMPRESSOR M1F S1PH: HIGH PRESSURE SWITCH S1PH: LOW PRESSURE SWITCH
SETTING, B1
MODEL
VALUE <A>
JEHS&JEHSCU-0800-B4(C)-M-3
17A
JEHS&JEHSCU-1000-B4(C)-M-3
22A
JEHSCU0400CM3, JEHSCU0500CM3, JEHSCU0600CM3, JEHSCU0680CM3, JEHSCU0400CL3, JEHSCU0500CL3, JEHSCU0600CL3
JEHSCU0800CM3, JEHSCU1000CM3
- - IS THE FIELD WIRING
: FUSE S1PL: LOW PRESSURE SWITCH
BEFORE CONNECTING TO CONTROLLER
M1C: COMPRESSOR
M1F CONDENSER FAN
R1T : LIQUID LINE T EMPERATURE SENSOR
S1PH: HIGH PRESSURE SW ITCH
ACTOR
- - IS THE FIELD WIRING
: MOTOR CIRCUIT BREAKER
& M2F: CONDENSER FAN
BEFORE CONNECTING TO CONTROLLER
: FAN CAPACITOR
ACTOR
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 20
20
NOTE: REMOVE
­A1P: FAN SPEED CO NTROLLER B1: MOTOR CIRCU IT BREAKER C1: FAN CAPACITOR BOTTOM C2: FAN CAPACITOR TOP E1HC: CRANKCASE HEATER F1U: FUSE K1M: CONT
SETTING, B1
MODEL
VALUE <A>
JEHS&SCU-0750-B4(C)-M-3
16,5A
JEHSCU0750CL3
LINK 17 TO 18 BEFORE CONNECTING TO CONTROLLER
- - IS THE FIELD WIRING
To: DISCHARGE THERMOSTAT
ACTOR
M1F CONDENSER FAN BOTTOM
M2F CONDENSER FAN TOP
M1C: COMPRESSOR
S1PH: HIGH PRESSURE SW ITCH
S1PL: LOW PRESSURE SW ITCH
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 21
21
NO.
Description
Record
1
Is the unit in good condition and without any visible damage?
Yes
2
Has the unit been transported in upward position?
Yes
3
Is the crankcase oil level between ¼ and ¾ of the compressor sight glass?
Yes
4
Is the power supply on site in line with the unit specification?
Yes
5
Is air short circuit and/or air blockage avoided?
Yes
6
Is the location well ventilated?
Yes
7
Is there sufficient space for air flow and maintenance?
Yes
8
Is all the pre-charged nitrogen released before the field pipe connection started?
Yes
9
Has nitrogen been blown through the pipes during brazing?
Yes
10
Is there only 1 indoor unit connected to the CDU?
Yes
11
Does the field piping has the same diameter as the pipes coming from CDU?
Yes
12
Is the suction pipe insulated?
Yes
13
Does the bends have enough bending radius?
Yes
14
Is the total pipe length less than 25m?
Yes
15
Is the height difference within the specifications [refer page 7]
Yes
16
Are the oil traps in the vertical suction line correctly positioned? [refer page 3]
Yes
17
Does the CDU capacity matches the indoor unit capacity?
Yes
18
Does the TXV capacity matches the indoor unit capacity?
Yes
19
Is the TXV sensing bulb fixing in good position/condition?
Yes
20
Is there a MOP expansion valve installed? [refer page 3]
Yes
21
Was inert, dry gas (e.g. Nitrogen) used w hen press ure tes tin g?
Yes
22
Could the leak test pressures be reached?
Yes
23
Did the test pressure stayed stable after at least 24 hours?
Yes
24
Could the vacuum condition (< -0.1 barg for 2 hours) be reached?
Yes
25
Did the pressure stayed stable for at least 1 hour, when turning off the vacuum pump?
Yes
26
Is the high/low pressure safety on the pressure switch set correctly? [refer page4]
Yes
27
Is the fan speed controller set correctly? [refer page 4]
Yes
28
Is the correct circuit breaker been used?
Yes
29
Is there an earth connection foreseen?
Yes
30
Are all terminal connections good/tight connected?
Yes
31
Is the crankcase heater been energized for minimum 12 hours before start up?
Yes
32
Is the refrigerant correct for intended use?
Yes
33
Is the high pressure above the minimum limit when charging the system? [refer page 5]
Yes
34
Is the refrigerant charge amount correct (clear sight glass)?
Yes
CHECKLIST BEFORE START-UP
11. Appendix
Remarks: the system may only be started up if all questions can be answered with “Yes”.
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
Page 22
22
Is the compressor rotation (only for scroll type) correct (no abnormal noise)?
operation?
.
1-13
CHECKLIST BEFORE COMMISSI ONING
No.
Description
Record
1
Is the suction pressure decreasing and the discharge pressure increasing?
Yes
2 Yes
3
Is the crankcase oil level between 1/4 and 3/4 of the compressor sight glass?
(after 3 or 4 hours of operation)
Yes
4
Is the discharge temperature within the limits (between 50 °C and 90 °C)?
Yes
5
Is the suction superhe at w it hin the lim its (between 5K and 20K) duri ng nor mal
operation?
Yes
6
Is the suction superheat within the lim its (bet ween 5K and 20K) af t er defr ost
Yes
7
Is the running current below isolator setting value?
Yes
8
Is warm air blowing out from the condenser fan?
Yes
9
Is the compressor On/Off cycle within the specification? [Refer page 4]
Yes
Remarks: The sy stem may only be handed over to user/owner if all questions can be answered wi th “Yes”.
Additional advice:
1.
Do not leave the system unattended until the system has reached its normal operating condition
and the oil charge has properly adjusted itself to maintain the proper level in the sight glass.
2.
Check periodically the compressor performance and all the moving components during the first
day of operation.
3.
Check the liquid line sight glass and expansion valve operation. If there is an indication that the
system is low on refrigerant, thoroughly check the system for leaks before adding refrigerant.
SITE RECORDINGS
Customer name
:
Field Settings
Installer name
:
Pressure switch settings
:
Installation date
:
Cut Out (High Side)
:
Cut In (Low Side)
:
Unit model name
:
Differential (Low Side)
:
Unit serial number
:
Fan speed controller setting
:
Indoor unit
:
Expansion valve
:
Running conditions
Discharge temperature
:
Refrigerant type
:
Suction superheat normal operation
:
Ambient temp.
:
Minimum suction superheat after
defrost operation
:
Thermostat setting
:
Running current before defrost
:
Unit location/Field piping
Running current after defrost
:
Piping length
:
Suction pressure (Pe)
:
Position of CDU
: Above/below indoor unit
Liquid line pressure (Pc)
:
Height difference
:
O-CU06-DEC14-1 All specifications are subjected to change by the manufacturer without prior notice. The English text is the original instruction. Other languages are the translations of the original instructions.
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