Series 3
JEHSCU0400CM3
JEHSCU0500CM3
JEHSCU0600CM3
JEHSCU0680CM3
Series 4
JEHSCU0800CM3
JEHSCU1000CM3
Scroll condensing unit
for low temperature application
Series 2
JEHSCU0200CL3
JEHSCU0300CL3
Series 3
JEHSCU0400CL3
JEHSCU0500CL3
JEHSCU0600CL3
Series 4
JEHSCU0750CL3
Page 2
2
1.
Nomenclature
2
2.
Safety and Health
2
3.
Installation & commissioning
3
4.
Decommissioning & Disposal
6
5.
Checklist
6
6.
Service and Maintenance
7
7.
F gas Regulations
7
8.
Trouble Shooting
8
9.
Specifications
9
10.
Outline Drawings
11
11.
Electrical Data
14
12.
Appendix
20
Important Note
installed in accordance with all applicable codes,
mental capabilities, or lack of experience and
responsible for their safety. Children should be
J&E Hall
REFRIGIRATION
CONDENSING UNIT
TYPE OF COMPRESSOR
CCU: RECIPROCATING
SCU:
NOMINAL COOLING
CAPACITY IN
HP (DEVIDED BY 100)
POWER SUPPLY
1:
3: 400V/50Hz/3PH
APPLICATION
M: MEDIUM TEMPERATURE
L: LOW TEMPERATURE
GENERATION
B: 2ND
C: 3RD
Contents
1. Nomenclature
SCROLL
2. Safety and Health
General Information
Only a qualified refrigeration engineer who is familiar
with refrigeration systems and components, including all
controls should perform the installation and start-up of
the system. To avoid potential injury, use care when
working around coil surfaces or sharp edges of metal
cabinets. All piping and electrical wiring should be
ordinances and local by-laws.
This appliances is not intended for use by persons
(including children) with reduced physical, sensory or
knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person
supervised to ensure that they do not play with the
appliance.
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
230V/50Hz/1PH
•Ensure the unit received is the correct model for the
intended application.
•Ensure refrigerant, voltage, are suitable for the
proposed application and environment.
•Installation and maintenance are to be performed only
by qualified personnel who are familiar with local codes
and regulations, and experienced with this type of
equipment.
•The condensing unit is delivered with a nitrogen holding
charge.
•The condensing unit contains moving machinery and
electrical power hazards. May cause severe injury or
death. Disconnect and shut off power before installation
or service of the equipment.
•Refrigerant release into the atmosphere is illegal.
Proper evacuation, handling and leak testing
procedures must be observed at all times.
•Condensing unit must be earthed.
Improper earthing may result in electric
shocks or fire.
•Be sure to switch off the unit before touching any
electrical parts. Touching a live part may result in
electric shocks or fire.
•The electrical covers and condenser fan guard must
remain fitted at all times.
•Use of the condensing unit outside of design conditions
and application for which units were intended may be
unsafe and be detrimental to the unit, regardless short
or long term operation.
•The condensing units are not designed to withstand
loads or stresses from other equipment or personnel.
Such extraneous loads or stress may cause
failure/leak/injury.
•In some circumstances, a suction accumulator (not
supplied) component may be required, it offers
protection against refrigerant flood back during
operation. It helps protect against off-cycle migration by
adding internal free volume to the low side of the
system.
•Test must be conducted to ensure the amount of off-
cycle migration to the compressor does not exceed the
compressor’s charge limit.
•Wherever possible the system should be installed to
utilize a pump down configuration. For unit Series 1
JEHCCU040CM1 and JEHCCU0050CM1, it is
advisable to connect with thermostat cut off
configuration using the reserved terminal in control box.
•After installation, the system should be allowed to run
for 3 – 4 hours. The oil level should be checked after 3
– 4 hours run time and topped up as necessary. The oil
level should not be lower than quarter of the
compressor oil sight glass.
Page 3
3
Important Note
Wrong !
Correct !
Wrong !
Correct !
Air Discharge
Springs to
absorb vibrations
Otherwise, the compressor can fall from its 3 compressor
housing spring, which results in noisy vibrations during
operation and possible to breakdown.
3. Installation & Commissioning
3.1 Unit site location
•In order to achieve maximum cooling capacity, the
installation location for condensing unit should be
carefully selected.
•Install the condensing unit in such a way so that hot air
distributed by the condensing unit cannot be drawn in
again (as in the case of short circuit of hot discharge
air). Allow sufficient space for maintenance around the
unit.
•Ensure that there is no obstruction of air flow into or out
of the unit. Remove obstacles which block air intake or
discharge.
•The location must be well ventilated, so the unit can
draw in and distribute plenty of air thus lowering the
condensing temperature.
•To optimize the unit running conditions, the condenser
coil must be cleaned at regular intervals.
3.2 Installation Clearance
•The installation location should allow sufficient space
for air flow and maintenance around the unit.
Air inlet
•To allow sufficient space for doing service or
installation.
3.3 Compressor handling
To ensure compressor reliability, the condensing unit and
the compressor must not be tilt greater than an angle of 45°.
3.4 Field Piping
Line sizing should only be determined by qualified
personnel. All local codes of practice must be observed
in the installation of refrigerant piping
To ensure satisfactory operation and performance, the
following points should be noted for field piping
arrangements,
•Couples one indoor unit with one outdoor condensing
unit only.
•Release all the pre-charged nitrogen before pipework
connection.
•Connecting pipe size for suction and liquid line must
same as attaches to the condensing unit. Correct line
sizing will minimize the pressure drop and maintain
sufficient gas velocity for proper oil return.
•Pipework routes must be as simple and as short as
possible. Avoid low points on pipework where oil can
accumulate.
•Use only clean, dehydrated refrigeration grade copper
tube with large radius elbows. The piping shall be kept
with enough bending radius.
•Braze without over filling to ensure there is no excess
solder into the tube.
•To prevent oxidation, blow nitrogen through pipework
when brazing.
• Install insulation on all suction lines after pressure test.
• Adequately support all pipe work at a maximum of 2
meter intervals.
•For the condition where the outdoor condensing unit is
above the indoor unit, the height difference between
units shall be less than 25 m and install oil trap on
suction pipe every 4 m height. The suction pipe must
always be fitted with U-trap at the bottom.
•For the condition where the outdoor condensing unit is
below the indoor unit, the height difference between
units shall be less than 4 m. Pipe trap shall be installed
upward on outlet of indoor unit (suction pipe).
• The recommended piping length is 25 m or less.
• Additional oil might be required in case field piping is
long or with many oil traps. Check the oil level of the
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
compressor to decide to add the oil after minimum 2
hours operation.
•It is recommended as well to install the MOP (Maximum
Operation Pressure), expansion valve for medium
evaporating temperature units, if the working suction
pressure during start procedure especially after defrost
cycle, is out of the limit, as refer to the table provided.
Recommend compressor working pressure range
Model
Pressure
Range High
Pressure
Range Low
AE/CAJ/TAJ
R407F
13.2 – 27.7
1.5 – 8.3
6.7 –
15.8
0.1 –
3.9
13.2 –
27.7
1.0 –
7.2
MTZ
R407F
7.9 –
12.5 –
22.6
0.6 –
4.7
29.4
1.4 –
6.6
7.14 – 27.6
1.98 – 7.14
ZB*KQE
Ensure that a good quality vacuum pump is used to pull
a minimum vacu um of -0.1 barg (250 microns) or less.
Ensure that no pressure increase during 1 hour or more
after stop vacuuming. If pressure increase, there is
moisture or leakage along the pipeline.
3.8 Safety pressure switch settings
The pressure switch fitted to condensing units with auto
reset for low pressure and manual reset for high pressure
6.6 –
22.6
0.6 –
3.8
are NOT
factory preset.
3.5 Pressure testing
•Make sure that both service valves are closed when
running a pressure test on field piping, always use an
inert, dry gas such as Nitrogen
•The pressure differential between the high and low side
shall not higher than below.
• Test pressures shall be as shown follows.
• If there is pressure drop, check the leakage portion.
3.6 Leak detection
• Make sure that all manual valves are open
• Perform a leak test of the system using nitrogen mixed
with the refrigerant to be used
•Do not use CFC for leak testing the condensing unit
which will be used with HFC refrigerants
•The use of leak testing fluids is not recommended as
this may interact with the lubricants own additives
3.7 Vacuum - moisture removal
Moisture prevents proper functioning of the compressor
and the refrigeration system
Air and moisture reduce service life and increase
condensing pressure causing abnormally high discharge
temperatures likely to destroy the oil’s lubricating properties.
The risk of acid formation is also increased by air and
moisture and copper plating can be generated in this way.
All these phenomena can cause mechanical and electrical
failure.
spindle
2. Differential setting spindle, LP
3. Main arm
5. High pressure (HP) setti ng
spindle
7. Main spring
8. Differential spring
9. Bellows
10. LP connection
13. Terminals
14. Earth terminal
15. Cable entry
16. Tumbler
18. Locking plate
19. Arm
20. Manual reset
button
11. HP connection
High pressure safety (Manual reset)
The high pressure safety switch is required to protect the
compressor from working out of its envelope. The high
pressure switch shall set equal or lower than bel ow values
depending on the type of refrigerant, application and the
ambient condition.
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 5
5
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
High Pressure side range
adjusting screw
Clockwise: Increase cut off
pressure setting
Anticlockwise: Decrease cut off
pressure setting
Clockwise: Increase pressure
set point
Anticlockwise: Decrease
pressure set point
360° = 1 turn
Approx. 1.5 barg
MEDIUM TEMP MODEL
REFRIG
FAN SPEED (RPM)
REFRIGERANT : R134a
FAN SPEED (RPM)
LOW TEMP MODEL
REFRIGERANT: R404A, R407A
FAN SPEED (RPM)
TEMPERATURE (C°)
TEMPERATURE (C°)
TEMPERATURE (C°)
Manual reset switch
Low pressure safety (Auto reset)
The low pressure safety switch is recommended to avoid
compressor operation at too lower suction pressure and
vacuum condition. The low pressure safety cut should never
be set below value as shown in the following table.
* M: Medium temperature; L: Low temperature
Cut off: Fan motor stops when the pressure decreases
below the value P
min
.
Note:
F.V.S. = Full Voltage Set Point (pressure setting for
maximum speed)
E.P.B. = Effective Proportional Band (6 bar)
P
= (F.V.S. – 6)
min
a
For Series 1 model: Recommended setting for Series 1
model which using pressure switch to on/off fan:
Refrigerant
R407A/
R134a
The low pressure cut off pressure is the setting of cut in
minus the differential.
There must be no more than 10 compressor starts per
hour. A higher number reduces the
compressor. If necessary, use an anti-short-cycle timer in
the control circuit.Minimum a 2m i nut e runtimeafter each
start of compressor and a 3
stop & start are
down cycle may the compressor
3.9 Fan speed controller setting
The fan speed controller regulates t he speed of the
condenser’s fan.
It keeps the condensing pressure at a steady level by
changing the speed of the fan according to the required
condensing pressure.
For model in Series 2 and 4 : Recommended setting for
range setting pointer/ range adjusting screw as table below:
Medium Temp
Setting (bar) 19
Low Temp
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
service life of the
minute idle time after each
recommended. Onlyduring the pump
run for muchshorter
(bar)
(bar)
16 10
7 7
The low pressure cut off pressure is the setting of cut in
minus the differential.
For model in Series 3, the fan speed controller setting as
shown below.
ERANT: R404A, R407A, R407F
Page 7
7
MAX
150°C
OPEN
position
Eart wire
(
Power supply wire
Clamp
Earth
terminal
3.10 Commissioning of the Condensing Unit
Please make sure that all manual service valves are fully
open when starting the system for the first time. This
includes external and internal shut off valves as well as
liquid receiver valve in the unit.
The ball valve open position is shown as below:
•Check compressor oil level via compressor sight glass,
the oil level should not be lower than quarter of sight
glass.
•Check the TXV capacity sizing based on indoor unit
capacity. Check TXV applicable refrigerant. Check
position and condition of the sensing bulb fixing
•Observed the system pressures during the charging
and initial operation process.
•Ensure that suction pressure will decrease, discharge
pressure will increase. No abnormal noise from the
compressor.
•Continue to charge the system until sight glass is clear.
Make sure that high pressure is > 14 barg for R404A
and > 8 barg for R134a when doing this charge
adjustment operation. Continuous flow of clear
refrigerant through the sight glass, with perhaps an
occasional bubble at very high temperature indicates
the refrigerant is at optimum.
•Check the compressor’s discharge and suction
3.11 Compressor electrical wiring
Verification of proper rotation direction is made by observing
that suction pressure drops and discharge pressure rises
when the compressor is energized. Reverse rotation of a
scroll compressor also results in substantially reduced
current draw. Suction temperature will be high, discharge
temperature will be low and the compressor may generate
abnormal noise.
3.12 Earthing of Condensing Unit
Installation of earth wire must be made to earthing screw
(labelled with earth label) before connecting the live wires.
The earth wire shall be slack as shown in below diagram.
pressure, to ensure it is within operating range.
Discharge temperature should be within 50 to 90 °C
and pressure should be around 15 to 26 barg (for
system charged with R404A) and 8 to 16 barg (for
system charged with R134a).
•Check the current of condensing unit and ensure it is
below the motor circuit breaker setting value.
•Check condenser fan, ensure warm air blowing off the
condenser coil.
•Check evaporator blower, ensure it’s discharging cool
air.
•Check suction superheat and adjust expansion valve to
prevent liquid flood back to the compressor.
Recommended 5 to 20 K of suction superheat.
•Do not leave the system unattended until the system
has reached its normal operating condition and the oil
charge has properly adjusted itself to maintain the
proper level in the sight glass.
•Check periodically the compressor performance and all
the moving components during the first day of
operation.
•Check the liquid line sight glass and expansion valve
operation. If there is an indication that the system is low
on refrigerant, thoroughly check the system for leaks
before adding refrigerant.
Slack)
4. Decommissioning &
Disposal
At the end of the unit’s useful life, a suitably qualified
engineer should decommission it. The refrigerant and
compressor oil are classed as hazardous waste and as such
must be reclaimed and disposed of in the correct manner,
including completion of waste transfer paperwork. The unit
components must be disposed of or recycled as appropriate
in the correct manner.
5. Checklist
•Ensure the high low pressure controls are configured
properly.
•Ensure crankcase heater is energized minimum 12
hours prior to start up and permanently energized.
• Check the refrigerant is correct for intended use.
• Check all electrical connections.
• Check all electrical termination and circuits are correct.
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 8
8
OLD
LEGISLATION
NEW
LEGISLATION
LEAK CHECKING
FREQUENCY
3-30 kgs
5-50 TCO2Eq
Every 12 months but
system.
30-300 kgs
50-500
Every 6 months but can
system.
300+ kgs
500+ TCO2Eq
Every 6 months -
12 months.
Refrigerant Charge - kg
5T
50T
500T
CO2Eq
CO2Eq
CO2Eq
R404A
3921.6
1.3
12.7
127
R407A
2107
2.4
23.7
237
R407F
1824.5
2.7
27.4
274
R134a
1430
3.5
35.0
350
Important Note
compressor is rotating in the correct direction.
Important Note
6. Service and Maintenance
Warning! – Disconnect the mains electrical supply
before servicing or opening the unit
Warning! – Ensure there is n o refrigerant in refrigerant
circuit before dismantle it
Warning! – If the supply cord is damaged, it must be
replaced by the qualified service agent in order to avoid
a hazard.
The condensing units are designed to give long life
operation with minimum maintenance. However, they should
be routinely checked and the following service schedule is
recommended under normal circumstances:
7. F-Gas Information
•From 1/1/2015, a new F-Gas Regulation (EU) No
517/2014 comes into force repealing Regulation
(EC) No 842/2006. This will affect system
labelling, information supplied within
documentation and also the way in which
thresholds for frequency of leak testing.
•For systems with a charge below 3kg, the
changes to the leak checking regime will not apply
until 2017. Currently, there is no requirement for
regular leak testing of systems with a total charge
below 3kg.
•Changes to leak testing requirements are as
follows:
For scroll compressor: wiring for 3 phases must be
controlled. Supply phase sequence L1, L2 and L3 will affect
the rotating direction of scroll compressor and damage the
compressor.
Service technician should be present at initial start- up to
verify that the supply power is properly phased and that
The removal of the top, side and front panels ensures that all
parts are accessible.
1. Compressor – Inspect at regular intervals
2. Condenser Coil – Clean and inspect at regular intervals
3. Power Supply – Inspect at regular intervals
Under normal circumstances:
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
• Check for refrigerant leaks on all joints and fittings.
• Ensure that no abnormal noise or vibration is
detected during test run.
•Check the compressor oil levels and top up if
required. The oil level should not be lower than
quarter of the compressor oil sight glass. Not
applicable to AE/AJ compressor.
•Remove surface dirt, leaves, fibers, etc. with a
vacuum cleaner (preferably with a brush or other
soft attachment rather than a metal tube),
compressed air blown from the inside out, and/or
a soft bristle (not wire!) brush. Do not impact or
scrape the coil with the vacuum tube, air nozzle,
etc. It may be beneficial to blow or vacuum out the
rinse water from MCHE to speed drying and
prevent pooling.
•Check the running current and voltage for the
condensing unit.
•Check the electrical wiring and tighten the wires
onto the terminal blocks if necessary.
• Clean condenser coil every three months
• To assure no leakage
• Check and verify operation of all safety devices
every three months, ensure crankcase heater is
operational
• Check sight glass and operating conditions
• Check security of compressor mountings and the
bolts that hold down the unit each year
can be increased to 24
months if fitted with a
fixed leak detection
TCO2Eq
Important information regarding the refrigerant used
The GWP (Global Warming Potential) values of refrigerants
which are specified for use in this equipment along with the
three new thresholds for leak testing requirements based on
TCO
Refrigerant
Its functioning relies on fluorinated greenhouse
gases
• This product is factory charged with N2.
• The refrigerant system will be charged with
fluorinated greenhouse gases. Do not vent gases
into the atmosphere.
Eq (Tonnes CO2 Equivalent) are as follows:
2
GWP
(1)
be increased to 12
months if fitted with a
fixed leak detection
however automatic leak
detection system is
mandatory which
requires servicing every
Page 9
9
Failure
Possible Causes
Fan does not
work
•Improper wiring
Compressor
•Improper wiring
tripped of safety device.
Insufficient
•Incorrect TXV size and SH
is incorrect
Important Note
Contains fluorinated greenhouse gases
Ref.
GWP
Charge (kg)
CO2 Eq.
R404A
3921.6
R407A
2107
R407F
1825
R134a
1430
Please fill in with indelible ink, on the refrigerant charge label
supplied with the product.
The total refrigerant charge & the TCO
charged refrigerant.
The filled out label must be adhered in the proximity of the
product charging port.
equivalent for
2
8. Trouble Shooting
This troubleshooting guide describes some common
condensing unit failure. Consult qualified personnel before
any corrective actions are taken.
does not start
cooling
Warning! – Immediately shut off power of the unit if there
is any event of accident or breakdown.
•System stopped because of
setting
• Miss matching of indoor unit
• Low refrigerant charge
• Condenser coil dirty
• Obstacle blocking air
inlet/outlet
• Improper thermostat setting
• Compressor rotating direction
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Note: condensing units are pre-charged with oil as stated in table
Copeland Ultra 32-3MAF, Mobil EALTM Arctic 22 CC, Uniqema
O-CU06-DEC14-1 10
All specifications are subjected to change by the manufacturer without prior notice.
The English text is the original instruction. Other languages are the translations of the original instructions.
Refer to condition: Outside ambient temperature= 32°C, Evaporation temperature = -35°C , Suction Return Gas Temperature = 20°C , Subcooling 0K (low temperature applicat i on)
Note: condensing units are pre-charged with oil as stated in table
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice.The English text is the original instruction. Other languages are the translations of
the original instructions.
Page 12
12
10. Outline drawings
Series 1
Series 2
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 13
13
Series 3
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 14
14
Series 4
Medium Temperature
Low Temperature
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 15
15
Important Note: All wiring and connections to the condensing unit must be
made in acc ordance to t he local cod es.
REMOVE LINK 2 TO 3 BEFORE CONNECTING TO INDOOR CONTROLLER
NOTE:
B1: MOTOR CIRCU IT BREAKER
K1M: CONT
K1
F1U: FUSE
C1 COMPRESSOR START CAPACIT OR
C2: FAN CAPACITOR
P1: START RELAY
M1C: COMPRESSOR
M1F CONDENSER FAN
SETTING, B1
MODEL
VALUE <A>
JEHCCU0050CM1
6.0
JEHCCU0040CM1
4.0
REMOVE LINK 2 TO 3 BEFORE CONNECTING TO INDOOR CONTROLLER
NOTE:
B1: MOTOR CIRCUIT BREAKER
K1M: CONT
K1R: START RELAY
F1U: FUSE
C1
C2: COMPRESSOR RUN CAPACITOR
C3: FAN CAPACITOR
M1C: COMPRESSOR
M1F CONDENSER FAN
Q
SETTING, B1
MODEL
VALUE <A>
JEHCCU0051CM1
6.0
JEHCCU0063CM1
7.0
JEHCCU0077CM1
8.0
Single Phase
JEHCCU0040CM1; JEHCCU0050CM1
10. Electrical Data
ACTOR S1PH: HIGH PRESSURE SWITCH 1
R: START RELAY S1P: PRESSURE SW ITCH
S1PL: LOW PRESSURE SWITCH
Q1M: OVERLOAD MOTOR PROTECTOR
E1HC: CRANKCAS E HEATER
JEHCCU0051CM1; JEHCCU0063CM1; JEHCCU0077CM1
: COMPRESSOR START CAPACITOR
1M: OVERLOAD MOTOR PROTECTOR
S1PH: HIGH PRESSURE SWITCH
ACTOR S1P: PRESSURE SWITCH
S1PL: LOW PRESSURE SWITCH
E1HC: CRANKCASE HEATER
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 16
16
NOTE:
REMOVE LINKS 2 TO 1 BEFORE CONNECTING TO CONTROLLER
< > : TERMINAL IN CO MPRESSOR ELECTRICAL BOX
B1
K1M: CONTACTOR
F1U: FUSE
K1R
C1
C2: RUN CAPACITOR
SETTING, B1
MODEL
VALUE <A>
JEHR/JEHCCU0140B<C>M1
10,0
REMOVE LINK 2 TO 3 BEFORE CONNECTING TO INDOOR CONTROLLER
NOTE:
B1: MOTOR CIRCU IT BREAKER
K1M: CONTACTOR
K1R
F1U: FUSE
C1
C2: COMPRESSOR RUN CAPACITOR
C3: FAN CAPACITOR
M1C: COMPRESSOR
M1F CONDENSER FAN
Q
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
- IS THE F IELD W IRING M1C: COMPRESSOR
: MOTOR CIRCUIT BREAKER A1P: FAN SPEED CONTROLER
S1PH: HIGH PRE SSURE SWIT CH
S1PL: LOW PRESSUR E SWITCH
: START RELAY E1HC: CR ANKCASE HEAT ER
: START CAPACIT OR Q 1M: EXTERAL OVERLOAD PROTECT OR
C3: FAN CAPACITOR
M1F CONDENSER FAN
Page 17
17
NOTE:
REMOVE LINK 4 TO 3 BEFORE CONNECTING TO
B1: MOTOR CIRCU IT BREAKER
K1M: CONT
F1U: FUSE
C1 RUN CAPACITOR
C2: FAN CAPACITOR
M1C: COMPRESSOR
M1F
SETTING, B1
MODEL
VALUE <A>
JEHS/JEHSCU0200B<C>M1
13,0
JEHS/JEHSCU0250B<C>M1
13,0
JEHS/JEHSCU0300B<C>M1
17,0
JEHSCU0200CM1, JEHSCU0250CM1, JEHSCU0300CM1
- IS THE F IELD W IRING
ACTOR S1PH: HIGH PRESSURE SWITCH
S1PL: LOW PRESSURE SW ITCH
E1HC: CRANKCASE HEATER
: CONDENSER FAN
CONTROLLER
A1P: FAN SPEED CONTROLLER
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 18
18
NOTE:
REMOVE LINK 2 T O 1
< >: TERMINAL IN COMPRESSOR ELECTRICAL BOX
B1: MOTOR CIRCU IT BREAKER
K
F1U: FUSE
Q1M: EXTERNAL OVERLOAD PROTECTOR
Q2M: EXTERNAL OVERLOAD PROTECTO
Q3M: INTERNAL OVERLOAD PROTECTOR
SETTING, B1
MODEL
VALUE <A>
JEHR/JEHCCU0140B(C)M3
4,0
NOTE:
REMOVE LINK
B1: MOTOR CIRCU IT BREAKER
K1M: CONT
F1U: FUSE
C1 FAN CAPACITO R
M1C: COMPRESSOR
M1F
A1P: FAN SPEED CO NTROLLER
S1PH: HIGH PRESSURE SWITCH
S1PL
E1HC: CRANKCASE HEATER
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
4 TO 3 BEFORE CONNECTING TO CONTROLLER
- IS THE F IELD W IRING
ACTOR
CONDENSER FAN
: LOW PRESSUR E SWITCH
Page 19
19
NOTE:
REMOVE LINK 4 T O 3
A1P: FAN SPEED CO NTROLLER
B1/ MOTOR CIRCU IT BREAKER
C1: FAN CAPACITOR
E1HC: CRANKCASE HEATER
F1U
K1M: CONT
SETTING, B1
MODEL
VALUE <A>
JEHS/JEHSCU0400B3(C)M3
11,0
JEHS/JEHSCU0500B3(C)M3
14,0
JEHS/JEHSCU0600B3(C)M3
14,0
JEHS/JEHSCU0680B3(C)M3
15,0
JEHS/JEHSCU0400B3(C)L3
10,0
JEHS/JEHSCU0500B3(C)L3
12,0
JEHS/JEHSCU0600B3(C)L3
14,5
NOTE:
REMOVE LINK 17 TO 18
A1P: FAN SPEED CO NTROLLER
B1
C1, C2
E1HC: CRANKCASE HEATER
F1U: FUSE
K1M: CONT
M1C: COMPRESSOR
M1F
S1PH: HIGH PRESSURE SWITCH
S1PH: LOW PRESSURE SWITCH
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 20
20
NOTE:
REMOVE
A1P: FAN SPEED CO NTROLLER
B1: MOTOR CIRCU IT BREAKER
C1: FAN CAPACITOR BOTTOM
C2: FAN CAPACITOR TOP
E1HC: CRANKCASE HEATER
F1U: FUSE
K1M: CONT
SETTING, B1
MODEL
VALUE <A>
JEHS&SCU-0750-B4(C)-M-3
16,5A
JEHSCU0750CL3
LINK 17 TO 18 BEFORE CONNECTING TO CONTROLLER
- - IS THE FIELD WIRING
To: DISCHARGE THERMOSTAT
ACTOR
M1F CONDENSER FAN BOTTOM
M2F CONDENSER FAN TOP
M1C: COMPRESSOR
S1PH: HIGH PRESSURE SW ITCH
S1PL: LOW PRESSURE SW ITCH
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 21
21
NO.
Description
Record
1
Is the unit in good condition and without any visible damage?
⧠ Yes
2
Has the unit been transported in upward position?
⧠ Yes
3
Is the crankcase oil level between ¼ and ¾ of the compressor sight glass?
⧠ Yes
4
Is the power supply on site in line with the unit specification?
⧠ Yes
5
Is air short circuit and/or air blockage avoided?
⧠ Yes
6
Is the location well ventilated?
⧠ Yes
7
Is there sufficient space for air flow and maintenance?
⧠ Yes
8
Is all the pre-charged nitrogen released before the field pipe connection started?
⧠ Yes
9
Has nitrogen been blown through the pipes during brazing?
⧠ Yes
10
Is there only 1 indoor unit connected to the CDU?
⧠ Yes
11
Does the field piping has the same diameter as the pipes coming from CDU?
⧠ Yes
12
Is the suction pipe insulated?
⧠ Yes
13
Does the bends have enough bending radius?
⧠ Yes
14
Is the total pipe length less than 25m?
⧠ Yes
15
Is the height difference within the specifications [refer page 7]
⧠ Yes
16
Are the oil traps in the vertical suction line correctly positioned? [refer page 3]
⧠ Yes
17
Does the CDU capacity matches the indoor unit capacity?
⧠ Yes
18
Does the TXV capacity matches the indoor unit capacity?
⧠ Yes
19
Is the TXV sensing bulb fixing in good position/condition?
⧠ Yes
20
Is there a MOP expansion valve installed? [refer page 3]
⧠ Yes
21
Was inert, dry gas (e.g. Nitrogen) used w hen press ure tes tin g?
⧠ Yes
22
Could the leak test pressures be reached?
⧠ Yes
23
Did the test pressure stayed stable after at least 24 hours?
⧠ Yes
24
Could the vacuum condition (< -0.1 barg for 2 hours) be reached?
⧠ Yes
25
Did the pressure stayed stable for at least 1 hour, when turning off the vacuum
pump?
⧠ Yes
26
Is the high/low pressure safety on the pressure switch set correctly? [refer page4]
⧠ Yes
27
Is the fan speed controller set correctly? [refer page 4]
⧠ Yes
28
Is the correct circuit breaker been used?
⧠ Yes
29
Is there an earth connection foreseen?
⧠ Yes
30
Are all terminal connections good/tight connected?
⧠ Yes
31
Is the crankcase heater been energized for minimum 12 hours before start up?
⧠ Yes
32
Is the refrigerant correct for intended use?
⧠ Yes
33
Is the high pressure above the minimum limit when charging the system? [refer page 5]
⧠ Yes
34
Is the refrigerant charge amount correct (clear sight glass)?
⧠ Yes
CHECKLIST BEFORE START-UP
11. Appendix
Remarks: the system may only be started up if all questions can be answered with “Yes”.
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
Page 22
22
Is the compressor rotation (only for scroll type) correct (no abnormal noise)?
operation?
.
1-13
CHECKLIST BEFORE COMMISSI ONING
No.
Description
Record
1
Is the suction pressure decreasing and the discharge pressure increasing?
⧠
Yes
2⧠Yes
3
Is the crankcase oil level between 1/4 and 3/4 of the compressor sight glass?
(after 3 or 4 hours of operation)
⧠
Yes
4
Is the discharge temperature within the limits (between 50 °C and 90 °C)?
⧠
Yes
5
Is the suction superhe at w it hin the lim its (between 5K and 20K) duri ng nor mal
operation?
⧠
Yes
6
Is the suction superheat within the lim its (bet ween 5K and 20K) af t er defr ost
⧠
Yes
7
Is the running current below isolator setting value?
⧠
Yes
8
Is warm air blowing out from the condenser fan?
⧠
Yes
9
Is the compressor On/Off cycle within the specification? [Refer page 4]
⧠
Yes
Remarks: The sy stem may only be handed over to user/owner if all questions can be answered wi th
“Yes”.
Additional advice:
1.
Do not leave the system unattended until the system has reached its normal operating condition
and the oil charge has properly adjusted itself to maintain the proper level in the sight glass.
2.
Check periodically the compressor performance and all the moving components during the first
day of operation.
3.
Check the liquid line sight glass and expansion valve operation. If there is an indication that the
system is low on refrigerant, thoroughly check the system for leaks before adding refrigerant.
SITE RECORDINGS
Customer name
:
Field Settings
Installer name
:
Pressure switch settings
:
Installation date
:
Cut Out (High Side)
:
Cut In (Low Side)
:
Unit model name
:
Differential (Low Side)
:
Unit serial number
:
Fan speed controller setting
:
Indoor unit
:
Expansion valve
:
Running conditions
Discharge temperature
:
Refrigerant type
:
Suction superheat normal operation
:
Ambient temp.
:
Minimum suction superheat after
defrost operation
:
Thermostat setting
:
Running current before defrost
:
Unit location/Field piping
Running current after defrost
:
Piping length
:
Suction pressure (Pe)
:
Position of CDU
: Above/below indoor unit
Liquid line pressure (Pc)
:
Height difference
:
O-CU06-DEC14-1
All specifications are subjected to change by the manufacturer without prior notice. The English text is the
original instruction. Other languages are the translations of the original instructions.
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