Daikin HXHD125A8V1B Installation manuals

INSTALLATION MANUAL
system indoor unit
HXHD125A8V1B
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ATITIKTIES-DEKLARACIJA
ATBILSTĪBAS-DEKLARĀCIJA
VYHLÁSENIE-ZHODY
CE -
CE -
CE -
CE - UYUMLULUK-BEYANI
ZJAVA O SKLADNOSTI
VASTAVUSDEKLARATSIOON
ДЕКЛАРАЦИЯ-ЗА-СЪОТВЕТСТВИЕ
CE - I
CE -
CE -
deklaruje na własną wyłączną odpowiedzialność, że urządzenia, których ta deklaracja dotyczy:
declară pe proprie răspundere că echipamentele la care se referă această declaraţie:
m
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IZJAVA-O-USKLAĐENOSTI
DEKLARACJA-ZGODNOŚCI
DECLARAŢIE-DE-CONFORMITATE
CE - MEGFELELŐSÉGI-NYILATKOZAT
CE -
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z vso odgovornostjo izjavlja, da je oprema naprav, na katero se izjava nanaša:
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декларира на своя отговорност, че оборудването, за което се отнася тази декларация:
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tamamen kendi sorumluluğunda olmak üzere bu bildirinin ilgili olduğu donanımının aşağıdaki gibi olduğunu beyan eder:
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megfelelnek az alábbi szabvány(ok)nak vagy egyéb irányadó dokumentum(ok)nak, ha azokat előírás szerint használják:
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sunt în conformitate cu următorul (următoarele) standard(e) sau alt(e) document(e) normativ(e), cu condiţia ca acestea să fie utilizate în
conformitate cu instrucţiunile noastre
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atitinka žemiau nurodytus standartus ir (arba) kitus norminius dokumentus su sąlyga, kad yra naudojami pagal mūsų nurodymus:
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sú v zhode s nasledovnou(ými) normou(ami) alebo iným(i) normatívnym(i) dokumentom(ami), za predpokladu, že sa používajú v súlade
s našim návodom:
ürünün, talimatlarımıza göre kullanılması koşuluyla aşağıdaki standartlar ve norm belirten belgelerle uyumludur:
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Direktive z vsemi spremembami.
Direktiivid koos muudatustega.
Директиви, с техните изменения.
Direktyvose su papildymais.
Direktīvās un to papildinājumos.
Direktiver, med senere ændringer.
Direktiv, med företagna ändringar.
Direktiver, med foretatte endringer.
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v platném znění.
Directives, as amended.
Direktiven, gemäß Änderung.
Directives, telles que modifiées.
Richtlijnen, zoals geamendeerd.
Directivas, según lo enmendado.
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Smernice, v platnom znení.
Değiştirilmiş halleriyle Yönetmelikler.
<A> DAIKIN.TCF.025H7/03-2015
<B> DEKRA (NB0344)
v
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pozitīvajam
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Smjernice, kako je izmijenjeno.
и оценено
irányelv(ek) és módosításaik rendelkezéseit.
z późniejszymi poprawkami.
Directivelor, cu amendamentele respective.
<A>
както е изложено в
<B>
a pozitívne zistené
съгласно
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положително от
sertifikātu <C>
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ako bolo uvedené v
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Not
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v
Direttive, come da modifica.
√‰ËÁÈÒv, fiˆ˜ ¤¯Ô˘Ó ÙÚÔÔÔÈËı›.
Directivas, conforme alteração em.
Директив со всеми поправками.
igazolta a megfelelést,
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szerint.
alapján, a(z)
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a(z)
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zgodnie z dokumentacją
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Certificatul <C>
in odobreno s strani
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în conformitate cu
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de
kiidetud
kot je določeno v
nagu on näidatud dokumendis
skladu s
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<C> 2082543.0551-QUA/EMC
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estão em conformidade com a(s) seguinte(s) norma(s) ou outro(s) documento(s) normativo(s), desde que estes sejam utilizados de
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соответствуют следующим стандартам или другим нормативным документам, при условии их использования согласно нашим
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u skladu sa slijedećim standardom(ima) ili drugim normativnim dokumentom(ima), uz uvjet da se oni koriste u skladu s našim uputama:
Machinery 2006/42/EC
Electromagnetic Compatibility 2004/108/EC
ob upoštevanju določb:
vastavalt nõuetele:
следвайки клаузите на:
laikantis nuostatų, pateikiamų:
ievērojot prasības, kas noteiktas:
održiavajúc ustanovenia:
bunun koşullarına uygun olarak:
under iagttagelse af bestemmelserne i:
enligt villkoren i:
gitt i henhold til bestemmelsene i:
noudattaen määräyksiä:
za dodržení ustanovení předpisu:
prema odredbama:
követi a(z):
zgodnie z postanowieniami Dyrektyw:
în urma prevederilor:
Notă *
16 Megjegyzés *
17 Uwaga *
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on
<B>
ja jotka
enligt
<B>
och godkänts av
<A>
enligt
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e giudicato positivamente
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delineato nel
mukaisesti.
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Sertifikat <C>
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¶ИЫЩФФИЛЩИОfi <C>
e com o parecer
Î·È ÎÚ›ÓÂÙ·È ıÂÙÈο
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positivo de
* fiˆ˜ ηıÔÚ›˙ÂÙ·È ÛÙÔ
™ËÌ›ˆÛË
06 Nota *
08 Nota
<B>
positiv
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et évalué positivement par
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<A>
Certificate
and judged positively by
Zertifikat
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Shigeki Morita
Director
Ostend, 1st of June 2015
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declares under its sole responsibility that the equipment to which this declaration relates:
erklärt auf seine alleinige Verantwortung, dass die Ausrüstung für die diese Erklärung bestimmt ist:
déclare sous sa seule responsabilité que l’équipement visé par la présente déclaration:
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de apparatuur waarop deze verklaring betrekking heeft:
declara bajo su única responsabilidad que el equipo al que hace
dichiara sotto la propria responsabilità che gli apparecchi a cui è riferita questa dichiarazione:
‰ЛПТУВИ МВ ·ФОПВИЫЩИО‹ ЩЛ˜ В˘ı‡УЛ fiЩИ Ф ВНФПИЫМfi˜ ЫЩФУ ФФ›Ф ·У·К¤ЪВЩ·И Л ·ЪФ‡Ы· ‰‹ПˆЫЛ:
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CE - DECLARATION-OF-CONFORMITY
CE - DECLARATION-DE-CONFORMITE
CE - CONFORMITEITSVERKLARING
Daikin Europe N.V.
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declara sob sua exclusiva responsabilidade que os equipamentos a que esta declaração se refere:
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HXHD125A8V1B
are in conformity with the following standard(s) or other normative document(s), provided that these are used in accordance with our
instructions:
der/den folgenden Norm(en) oder einem anderen Normdokument oder -dokumenten entspricht/entsprechen, unter der Voraussetzung,
daß sie gemäß unseren Anweisungen eingesetzt werden:
sont conformes à la/aux norme(s) ou autre(s) document(s) nor matif(s), pour autant qu'ils soient utilisés conformément à nos instructions:
conform de volgende norm(en) of één of meer andere bindende documenten zijn, op voorwaarde dat ze worden gebruikt overeenkomstig
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están en conformidad con la(s) siguiente(s) norma(s) u otro(s) documento(s) normativo(s), siempre que sean utilizados de acuerdo con
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В›У·И Ы‡МКˆУ· МВ ЩФ(·) ·ОfiПФ˘ıФ(·) ЪfiЩ˘Ф(·) ‹ ¿ППФ ¤ББЪ·КФ(·) О·УФУИЫМТУ, ˘fi ЩЛУ ЪФ¸fiıВЫЛ fiЩИ ¯ЪЛЫИМФФИФ‡УЩ·И
Û‡Ìʈӷ Ì ÙȘ Ô‰ËÁ›Â˜ Ì·˜:
following the provisions of:
gemäß den Vorschriften der:
conformément aux stipulations des:
overeenkomstig de bepalingen van:
EN60335-2-40,
siguiendo las disposiciones de:
secondo le prescrizioni per:
Ì ًÚËÛË Ùˆv ‰È·Ù¿Íˆv Ùˆv:
de acordo com o previsto em:
в соответствии с положениями:
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Daikin Europe N.V. is authorised to compile the Technical Construction File.
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Daikin Europe N.V. è autorizzata a redigere il File Tecnico di Costruzione.
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3P402254-5
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HXHD125A8V1B
VRV IV system indoor unit
Installation manual
CONTENTS Page
1. Definitions ..................................................................................2
1.1. Meaning of warnings and symbols .................................................2
1.2. Meaning of used terms...................................................................2
2. General Safety precautions .......................................................2
3. Introduction ................................................................................ 3
3.1. General information........................................................................ 3
3.2. Combination and options................................................................3
3.3. Scope of the manual...................................................................... 3
3.4. Model identification.........................................................................3
4. Accessories ...............................................................................4
4.1. Accessories supplied with this unit.................................................4
5. Overview of unit .........................................................................4
5.1. Opening the unit............................................................................. 4
5.2. Main components in the unit.......................................................... 5
5.3. Switch box main components......................................................... 7
6. Design of the water circuit..........................................................7
6.1. Selection of the type of heat emitters............................................. 7
6.2. General precautions concerning water circuit................................ 8
6.3. Application examples ..................................................................... 9
Floor heating without domestic hot water tank............................... 9
Radiator with domestic hot water tank ...........................................9
Fan coils without domestic hot water tank...................................... 9
Application example with several heat emitters............................10
7. Installation of the unit............................................................... 10
7.1. Selecting an installation location.................................................. 10
General precautions on installation location................................. 10
7.2. Dimensions and service space ....................................................11
Dimensions of unit........................................................................ 11
Service space of the unit.............................................................. 12
7.3. Inspecting, handling and unpacking the unit ................................12
7.4. Installing the unit.......................................................................... 12
Preparation before installation on final installation place .............12
Installation on final installation position ........................................ 14
Connecting the water circuit......................................................... 14
Fix the indoor unit refrigerant connections ................................... 15
Close the unit ...............................................................................15
7.5. Leak test and vacuuming drying R410A circuit ............................16
7.6. Water piping .................................................................................16
Checking the water volume and expansion
vessel pre-pressure...................................................................... 16
Setting the pre-pressure of the expansion vessel ........................ 17
Charging water............................................................................. 17
8. Electrical wiring work ...............................................................18
8.1. Precautions on electrical wiring work........................................... 18
8.2. Internal wiring – Parts table..........................................................19
8.3. System overview of field wiring ....................................................19
8.4. Requirements............................................................................... 20
8.5. Routing......................................................................................... 20
8.6. Connection................................................................................... 21
Installation and connection of the remote controller..................... 21
Connection to a benefit kWh rate power supply........................... 22
9. Start-up and configuration .......................................................24
9.1. Pre-operation checks ................................................................... 24
9.2. Final air purging............................................................................24
9.3. Field settings................................................................................ 24
9.4. Procedure.....................................................................................25
9.5. Detailed description......................................................................25
9.6. Simultaneous demand of space heating and domestic water
heating.......................................................................................... 32
9.7. Multiple set point control...............................................................36
9.8. Field setting table .........................................................................38
10. Final check and test run........................................................... 40
10.1. Final check................................................................................... 40
Multi tenant power supply check .................................................. 40
10.2. System test run ............................................................................ 40
10.3. Indoor unit individual test run ....................................................... 40
Temperature read-out mode......................................................... 40
Procedure for space heating ........................................................ 40
Procedure for domestic water heating.......................................... 41
11. Maintenance and service .........................................................41
11.1. Maintenance activities.................................................................. 41
Checks .........................................................................................42
11.2. Important information regarding the refrigerant used................... 42
11.3. Vacuuming/recovery and maintenance on refrigerant side ..........43
System overview .......................................................................... 44
Recovery/vacuuming overview for 1 indoor unit maintenance
(R410A circuit connections) .........................................................44
12. Troubleshooting........................................................................44
12.1. General guidelines ....................................................................... 44
12.2. Opening the unit........................................................................... 44
12.3. Draining the system......................................................................45
12.4. General symptoms....................................................................... 45
12.5. Error codes................................................................................... 45
13. Unit specifications ....................................................................46
Technical specifications................................................................ 46
Electrical specifications: power supply......................................... 46
Electrical specifications: multi tenant power supply......................46
Thank you for purchasing this product. The original instructions are written in English. All other languages
are translations of the original instructions.
CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLATION. THEY WILL TELL YOU HOW TO INSTALL AND HOW TO CONFIGURE THE UNIT PROPERLY. KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
1

1. DEFINITIONS

1.1. Meaning of warnings and symbols

Warnings in this manual are classified according to their severity and probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or property-damage accidents only.
INFORMATION
This symbol identifies useful tips or additional information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.

1.2. Meaning of used terms

Installation manual:
Instruction manual specified for a certain product or application, explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application, explaining how to operate it.
Maintenance instructions:
Instruction manual specified for a certain product or application, which explains (if relevant) how to install, configure, operate and/or maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the subject of this manual.
User:
Person who is owner of the product and/or operates the product.
Service company:
Qualified company which can perform or coordinate the required service to the unit.
Applicable legislation:
All international, European, national and local directives, laws, regulations and/or codes which are relevant and applicable for a certain product or domain.
Accessories:
Equipment which is delivered with the unit and which needs to be installed according to instructions in the documentation.
Optional equipment:
Equipment which can optionally be combined to the products as per the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in this manual, but which are not supplied by Daikin.

2. GENERAL SAFETY PRECAUTIONS

The precautions listed here are divided into the following four types. They all cover very important topics, so be sure to follow them carefully.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switchbox service panel or before making any connections or touching electrical parts.
Do not touch any switch with wet fingers. Touching a switch with wet fingers can cause electrical shock. Before touching electrical parts, turn off all applicable power supply.
To avoid electric shock, be sure to disconnect the power supply 1 minute or more before servicing the electrical parts. Even after 1 minute, always measure the voltage at the terminals of main circuit capacitors or electrical parts and, before touching, be sure that those voltages are 50 V DC or less.
When service panels are removed, live parts can easily be touched by accident. Never leave the unit unattended during installation or servicing when the service panel is removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
Do not touch the refrigerant piping, water piping or internal parts during and immediately after operation. The piping and internal parts may be hot or cold depending on the working condition of the unit.
Your hand may suffer burns or frostbite if you touch the piping or internal parts. To avoid injury, give the piping and internal parts time to return to normal temperature or, if you must touch them, be sure to wear protective gloves.
Installation manual
2
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04

3. INTRODUCTION

3.1. General information

This installation manual concerns VRV IV indoor unit air to water inverter heat pump units of the Daikin HXHD125 series.
These units are intended for indoor installation and aimed for commercial and public buildings.
The unit is designed for floor standing heating operation. HXHD125 units have a heating capacity of 14 kW. The indoor units are designed to work in heating mode at indoor
ambient temperatures from 5°C to 30°C. During heating operation, the unit can heat up the water to
temperatures of 25°C to 80°C.

3.2. Combination and options

The HXHD125 units can only be combined with an outdoor REYQT unit.
During heating operation, the unit can be combined with space heating radiators (field supply), fan coil units (option or field supply) or floor heating (field supply).
The remote controller with room thermostat functionality is standard supplied with this unit to control your installation.
Domestic hot water tank (option)
An optional EKHTS(U)200AC or EKHTS(U)260AC domestic hot water tank can be connected to the indoor unit. The domestic hot water tank has a water volume of 200 l or 260 l.
Refer to the domestic hot water tank installation manual for further details.
NOTICE
In case there is no instruction in the EKHTS(U)*AC installation manual on how to connect the domestic hot water tank to the HXHD125 unit, please follow the same instruction as explained for the connection of the domestic hot water tank to the EKHVMRD unit.
Heat pump convector (option)
An optional FWXV convector for heating operation can be connected to this indoor unit.
Refer to the heat pump convector installation manual for further details.
Remote controller (option)
An optional secondary EKRUAHT remote controller (with room thermostat functionality) can be connected to the indoor unit. Purpose is to provide the possibility to install the standard remote controller near the unit (for service reasons), and install another remote controller in another place (e.g. living room) to operate your installation.
Refer to "Installation and connection of the remote controller" on
page 21 for further details.
Room thermostat (option)
An optional room thermostat EKRTR or EKRTW can be connected to the indoor unit.
Refer to the room thermostat installation manual for further details.
Digital I/O PCB (option)
An optional EKRP1HBAA digital I/O PCB can be connected to the indoor unit and be used to remotely monitor your system. This address card offers 2 voltage free outputs and 1 high voltage (230 V AC) output.
Refer to the operation manual of the indoor unit and to the digital I/O PCB installation manual for more information.
Refer to the wiring diagram or connection diagram for connecting this PCB to the unit.
Demand PCB (option)
An optional EKRP1AHTA demand PCB can be connected to the indoor unit. This PCB is needed when Daikin room thermostat EKRTR or EKRTW is installed or when multiple set point control is used, and provides the communication with the indoor unit.
Refer to the demand PCB installation manual for further details. Refer to the wiring diagram or connection diagram for connecting this
PCB to the unit.

3.3. Scope of the manual

This manual does NOT include the selection procedure and the water system design procedure. Only some precautions and tips and tricks about the design of the water circuit are given in a separate chapter of this manual.
Once the selection is done and the water system is designed, this manual describes the procedures for handling, installing and connecting the HXHD125 unit. This manual has been prepared to ensure adequate maintenance of the unit, and it will provide help if problems occur.
INFORMATION
Refer to the installation manual of the outdoor unit for items not described in this manual.
The operation of the indoor unit is described in the indoor unit operation manual.
3.4. Model identification
H X H D 125 A8 V1 B
For European market
1N~, 220-240 V, 50 Hz
Series
Identification of the unit capacity
Refrigerant R134a
High temperature floorstanding
Inverter
Hydro box
INFORMATION
If this option is installed it is not possible to use the remote controller thermostat function.
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
3

4. ACCESSORIES

1

5. OVERVIEW OF UNIT

4.1. Accessories supplied with this unit

Following accessories can be found in the unit.
12 31x46
1x 6x1x 1x 1x1x
9101x11
1x2x
1x121x
85
8x74x
13
+
14 15 16 17
1x 6x 3x 2x
1 Installation manual 2 Operation manual 3 Addendum installation manual 4 Wiring diagram 5 User interface kit (remote controller, 4 fixing screws, 2
plugs)
6 Stop valve fixing screws (6 screws) 7 Top plate fixing screws + sound bottom plate fixing screws
+ lifting fixing screws (8 screws)
8 Grommet (small)
9 Grommet (large) 10 Top plate insulation 11 Kit for lifting the unit 12 Flexible water outlet piping 13 Flexible water inlet piping (with manometer) 14 Support plate 15 Piping 16 Stop valves 17 Piping fixation clamps

5.1. Opening the unit

To gain access to the unit, top plate, the drip plates and the front plate need to be opened.
1
1
20x
2
2
2
2
5
5
4
4
4
4
3
3
1 Top plate 2 Drip plate 3 Front plate 4 Sound plate 5 Side plate
Once the unit is opened, access is possible to the main components. To gain access to the electrical components, switch box needs to be
opened:
4x
5
5
Installation manual
4
DANGER: ELECTRICAL SHOCK
See "2. General Safety precautions" on page 2.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
See "2. General Safety precautions" on page 2.
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04

5.2. Main components in the unit

16
15
4
6 5 3
1
2
10
16
8 7
11
9
15 14
12
1 R134a accumulator 2 R134a compressor 3 R134a discharge muffler 4 R134a low pressure sensor 5 R134a high pressure switch 6 R134a high pressure sensor 7 R134a expansion valve 8 R410A heating expansion valve
9 Heating pump 10 Air purge 11 Expansion vessel 12 Heating plate heat exchanger 13 Cascade plate heat exchanger 14 R410A HP/LP gas connection 15 R410A liquid connection 16 Switchbox 17 Service port R134a high 18 Service port R134a low
41365
R6T
R4T
R7T
Sensor information:
R3T R410A liquid temperature R4T Water return temperature R5T Heating leaving water temperature R6T R134a discharge temperature R7T R134a liquid temperature
1718
R5T
R3T
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
5
1
2
17
18
A/B
7
8
S1PH
B1PH
R6T
R5T
5
Q2L
3
4
13
M1P
R4T
B1PL
6
9
16
17
6
19
14
11
10
R3T
K1E
1 Refrigerant side 2 Outdoor unit (REYQT) 3 Option domestic hot water tank 4 Muffler 5 Check valve 6 Filter 7 Field piping Ø12.7 8 Field piping Ø9.52
9 Compressor 10 Accumulator 11 Cascade heat exchanger 12 Service port 13 Heating heat exchanger 14 Drain port 15 Expansion vessel 16 Air purge
6
K2E
12 12
R7T
6
15
22
20
21
K1S
M
AB
17 Shut-off valve 18 Water outlet 19 Water inlet 20 Blow off 21 Safety valve 22 Pressure gauge
A Install the 3-way valve in case of domestic hot water tank
B Standard B1PH High pressure sensor B1PL Low pressure sensor
K1E Electronic expansion valve (R410A) K1S 3-way valve K2E Electronic expansion valve (R134a)
M1P Pump
Q2L Thermistor protector water piping
S1PH High pressure switch
Installation manual
6
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04

5.3. Switch box main components

6. DESIGN OF THE WATER CIRCUIT

15
22 11
12
13
19 20
14
62 161718 21 15 10
8
7
1
15
9 23
5
The purpose of this chapter is to give guidelines for the design of the water circuit.
Precautions and guidelines that have impact to the unit prescribed in this manual are included into this chapter.
Actions needed during the installation of the unit prescribed in this manual are described in the chapter "7.6. Water piping" on page 16.
NOTICE
It is strongly recommended to install an additional lter on
the heating water circuit. Especially to remove metallic
particles from the eld heating piping, it is advised to use a
magnetic or cyclone lter which can remove small
particles. Small particles can damage the unit and will not
be removed by the standard lter of the heat pump unit.

6.1. Selection of the type of heat emitters

The selection of the heat emitter is the choice of the end customer.
3
4
1 Main PCB 2 Control PCB 3 Inverter PCB 4 QA PCB 5 Filter PCB 6 Multi tenant PCB 7 Digital I/O PCB (optional) 8 Demand PCB (optional) 9 Terminal block X1M
Main terminal block which allows easy connection of eld wiring for power supply
10 Terminal block X2M
Field wiring terminal block for high voltage connections.
11 Terminal block X3M
Field wiring terminal block for low voltage connections.
12 DC connector X1Y/X4Y 13 AC connector X3Y 14 Pump connector X2Y 15 Cable tie mountings
The cable tie mountings allow to x the eld wiring with cable ties to the switch box to ensure strain relief.
16 Power wiring entry 17 High voltage eld wiring entry 18 Low voltage eld wiring entry
19 Compressor cable entry 20 Interface relay K1A 21 Interface relay K2A 22 Interface relay K3A 23 Wiring bridges
The choice of the heat emitter will dene the needed water temperature from the unit.
Based on the needed water temperature for the heat emitters, following range can be dened:
1. Low temperature (Leaving water temperature range from 25°C to 40°C). Typical example: oor heating.
2. Medium temperature (Leaving water temperature range from 40°C to 55°C). Typical example: low temperature radiators or convectors.
3. High temperature (Leaving water temperature range from 55°C to 75°C). Typical example: radiators.
Once the heat emitters are chosen, the capacity of these heat emitters should be dened and from this the dimensioning and position of the heat emitters in the different rooms should be decided.
An important parameter of the heat emitters is the temperature difference between entering water and leaving water.
This will dene the water ow in the system. Finally, the piping layout from the heat source to the different heat
emitters needs to be drawn. This will nally dene following important parameters:
Minimal water volume in the system.
Maximal water volume in the system.
Minimal and maximal water ow in system.
Maximal pressure drop in the system.
NOTICE
In refurbishment applications, the water system will already be xed. It is utmost important for these kind of installations to know the parameters mentioned above.
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
7

6.2. General precautions concerning water circuit

Before continuing the installation of the unit, check the following points:
The maximum water pressure is 4 bar.
The maximum water temperature is 80°C.
Provide adequate safeguards in the water circuit to be sure that
the water pressure will never exceed the maximum allowable working pressure (4 bar).
Shut-off valves from flexible hoses delivered with the unit should be installed so that normal servicing can be accomplished without draining the system.
Drain taps must be provided at all low points of the system to permit complete drainage of the circuit during maintenance or service to the unit. A drain valve is provided in the unit to drain the water from the unit water system.
Be sure to provide a proper drain for the pressure relief valve to avoid any water coming into contact with electrical parts.
Air vents must be provided at all high points of the system. The vents shall be located at points which are easily accessible for servicing. An automatic air purge is provided inside the indoor unit. Check that this air purge valve is not tightened too much so that automatic release of air in the water circuit remains possible.
Take care that the components installed in the field piping can withstand the water pressure and temperature.
Always use materials which are compatible with the water used in the system and with the materials used on the unit.
Select piping diameter in relation to required water flow and available ESP of the pump.
When designing the hydraulic system always consider the available static pressure of the indoor unit.
120 110 100
90 80 70 60 50
ESP [kPa]
40 30 20 10
0
5 7 9 11131517192123 27 3133 3725 29 35 39 41
Flow [l/min]
ESP (kPa) External static pressure (kPa) ow (l/min) Flow (l/min)
Without 3-way valve
Including 3-way valve
Maximum external static pressure if
Maximum external static pressure if
T=10°C (heating)
T=5°C (heating)
NOTICE
In most applications this miminum water volume will have a satisfying result.
In critical processes or in rooms with a high heat load though, extra water volume might be required.
NOTICE
When circulation in each space heating/radiator loop is controlled by remotely controlled valves, it is important that this minimum water volume is kept even if all the valves are closed.
Example (See "6.3. Application examples" on page 9.)
A B
1112
1 Outdoor unit 2 Indoor unit 3 Refrigerant heat exchanger 4 Water heat exchanger 5 Compressor 6 Pump 7 Shut-off valve 8 Collector (eld supply)
9 By-pass valve (eld supply) 10 Radiator (eld supply) 11 Electronic expansion valve 12 Indoor unit refrigerant stop valve
C1 Remote controller
M1...M3 Individual motorized valve to control loop radiators (eld
supply)
T1...T3 Individual room thermostat (eld supply)
A Installation space B Living room
C1
11
512
7 8432 91610
M3
M2
M1
T3
T2
T1
INFORMATION
The ESP curve is the maximum ESP curve. The pump of the indoor module is inverter controlled and controls to have a fixed T between return and leaving water temperature.
In case of installing a domestic hot water tank there is an additional pressure drop over the 3-way valve (delivered as accessory with the tank).
Check that the total water volume in the installation, excluding the internal water volume of the unit, is 20 l minimum.
Installation manual
8
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04

6.3. Application examples

Fan coils without domestic hot water tank

Floor heating without domestic hot water tank

1112
1 Outdoor unit 2 Indoor unit 3 Refrigerant heat exchanger 4 Water heat exchanger 5 Compressor 6 Pump 7 Shut-off valve 8 Collector (eld supply)
9 By-pass valve (eld supply)) 10 FHL: Floor heating loop (eld supply) 11 Electronic expansion valve 12 Indoor unit refrigerant stop valve
C1 Remote controller
M1...M3 Individual motorized valve to control loop radiators (eld
supply)
T1...T3 Individual room thermostat (eld supply)
A Installation place B Living room
C1
11
512
778432 916
M3
M2
M1
A B
FHL3
FHL2
FHL1
T3
T2
T1
A B
1112
10
10
10
1 Outdoor unit 2 Indoor unit 3 Refrigerant heat exchanger 4 Water heat exchanger 5 Compressor 6 Pump 7 Shut-off valve 8 Collector (eld supply)
9 By-pass valve (eld supply) 10 FCU: Fan coil unit (eld supply) 11 Electronic expansion valve 12 Indoor unit refrigerant stop valve
C1 Remote controller
M1...M3 Individual motorized valve to control loop radiators (eld
supply)
T1...T3 Individual room thermostat (eld supply)
A Installation place B Living room
C1
11
512
7 8432 916
M3
M2
M1
10
FCU3
10
FCU2
10
FCU1
T3
T2
T1

Radiator with domestic hot water tank

C2
M
514
8
1 Outdoor unit 2 Indoor unit 3 Refrigerant heat exchanger 4 Water heat exchanger 5 Compressor 6 Pump 7 Shut-off valve 8 Motorized 3-way valve (optional)
9 Domestic hot water tank (optional) 10 Collector 11 Radiator (eld supply) 12 Electronic expansion valve 13 By-pass valve (eld supply) 14 Indoor unit refrigerant stop valve
C1 Remote controller (master) C2 Remote controller (slave)
A Installation place B Living room
A B
C1
10 13
743 121214 21
6
11
9
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
9

Application example with several heat emitters

7. INSTALLATION OF THE UNIT

Using different heat emitters means using different water set points for the system.
Such installations must be done using a balancing bottle and each kind of heat emitter should have a specic pump.
C1
1
3 34 5 6 8221
7
M
9
21
19 18 11
1 Outdoor unit 2 Indoor unit 3 Electronic expansion valve 4 Refrigerant heat exchanger 5 Water heat exchanger 6 Pump 7 Motorized 3-way valve (optional) 8 Domestic hot water tank (optional)
9 Compressor 10 Shut-off valve 11 Balancing bottle (eld supply) 12 FHL: Floor heating loop (eld supply) 13 Shut-off valve (eld supply) 14 By-pass valve (eld supply) 15 FCU: Fan coil unit (eld supply) 16 Shut-off valve (eld supply) 17 Radiator (eld supply) 18 Mixing valve (eld supply) 19 Pump (eld supply) 20 Non-return valve (eld supply)
C1 Remote controller TRD1 Temperature reducing device 1 (eld supply) TRD2 Temperature reducing device 2 (eld supply)
10 10
1512 14 141613
FHL
35°C
TRD1 TRD2
45°C
FCU
18 20 20
17
65°C
1919
Refer to chapter "9.7. Multiple set point control" on page 36 for more information about the conguration of your system.

7.1. Selecting an installation location

WARNING
Be sure to provide for adequate measures in order to prevent that the unit is used as a shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or re. Please instruct the customer to keep the area around the unit clean and clear.

General precautions on installation location

Select an installation site that meets the following requirements:
The foundation must be strong enough to support the weight of the unit. The oor is at to prevent vibrations and noise generation and to have sufcient stability. This is especially of importance when the optional domestic hot water tank is installed on top of the unit.
The space around the unit is adequate for maintenance and servicing (refer to "Service space of the unit" on page 12).
The space around the unit allows for sufcient air circulation.
There is no danger of re due to leakage of inammable gas.
The equipment is not intended for use in a potentially explosive
atmosphere.
Select the location of the unit in such a way that the sound generated by the unit does not disturb anyone, and the location is selected according the applicable legislation. If the sound is measured under actual installation conditions, the measured value will be higher than the sound pressure level mentioned in "13. Unit specications" on page 46 due to environmental noise and sound reections. Choose the installation location carefully and do not install in a sound sensitive environment (e.g. living room, bedroom, )
All piping lengths and distances have been taken into consideration (For requirements of piping length for the refrigerant piping, refer to the outdoor unit installation manual).
Requirement Value
Maximum allowable distance between the domestic hot water tank and the indoor unit (only for installations with domestic hot water tank).
INFORMATION
If the installation is equipped with a domestic hot water tank (optional), please refer to the domestic hot water tank installation manual.
Take care that in the event of a water leak, water cannot cause any damage to the installation space and surroundings.
The installation location is frost-free.
Be sure that sufcient precautions are taken, in accordance with
the applicable legislation, in case of refrigerant leakage.
When installing the unit in a small room, take measures in order to keep the refrigerant concentration from exceeding allowable safety limits in the event of a refrigerant leak.
10 m
Installation manual
10
WARNING
Excessive refrigerant concentrations in a closed room can lead to oxygen deciency.
Do not climb, sit or stand on top of the unit.
Do not place any objects or equipment on top of the unit (top
plate).
Do not install the unit in places often used as workplace. In case of construction works, where a lot of dust is created, the unit must be covered.
Do not install the unit in places with high humidity (e.g. bathroom) (max humidity (RH)=85%).
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04

7.2. Dimensions and service space

Dimensions of unit

79 242
81
2x 60
38
74
13
694
14
2 1
8
3 4
17
18
6 68 8 2 15
9 9
11 11
10
9 9
12 12
5
10
611
465
62
381
120
60
251
120
15 16 16
708
15
622
637
3 4
7
600
1 HP/LP gas pipe connection Ø12.7 solder (R410A) 2 Liquid pipe connection Ø9.52 solder (R410A) 3 R134a service ports 5/16" are (low) 4 R134a service ports 5/16" are (high) 5 Pressure gauge 6 Blow off valve 7 Drain valve water circuit 8 Air purge
9 Shut-off valves 10 Water lter 11 Water in connection G1" (female) 12 Water out connection G1" (female) 13 Control wiring intake (knock-out hole Ø37) 14 Power supply wiring intake (knock-out hole Ø37) 15 Knock-out hole for refrigerant piping and water piping 16 Levelling feet 17 Liquid stop valve Ø9.52 solder (R410A) 18 HP/LP stop valve Ø12.7 solder (R410A)
3 4
7
16
16
26.5
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
11

Service space of the unit

7.4. Installing the unit

B
>250
30
D
C
>250
>500
A
>600
A Space required for switch box removal B Left installation (top view) C Right installation (top view) D Space required for wiring (in case of right installation)
INFORMATION
Installation shall be done by an installer, the choice of materials and installation shall comply with the applicable legislation. In Europe the EN378 is the applicable standard that shall be used.
Preparation before installation on nal installation place
After unpacking the unit and before installing the unit on its final installation position, following preparations need to be done:
Open the unit Refer to the "5.1. Opening the unit" on page 4.
Knock out the needed knockout holes. This installation instruction consists of installation of
refrigerant piping,
water piping and
electrical wiring.
For each of these a dedicated knock out hole is foreseen at the backside of the unit:
1
2
3
1
3

7.3. Inspecting, handling and unpacking the unit

At delivery, the unit must be checked and any damage must be reported immediately to the carriers claims agent.
Bring the unit as close as possible to its final installation position in its original package to prevent damage during transport.
Unpack the indoor unit completely according to the instructions mentioned on the unpacking instructions sheet.
Check if all indoor unit accessories (see "4. Accessories" on
page 4) are enclosed.
WARNING
Tear apart and throw away plastic packaging bags so that children will not play with them. Children playing with plastic bags face danger of death by suffocation.
AB
1 Knock out hole for refrigerant piping 2 Knock out hole for electrical wiring
3 Knock out hole for water piping A Left installation B Right installation
NOTICE
Knockout holes are foreseen at both sides of the
unit. Pay attention to knock out the correct holes depending on your installation location.
Refrigerant piping and water piping must go
through different knockout holes.
The electrical wiring must always enter the unit
at the upper knockout holes at the left side of the unit (see the gure above).
Do NOT use the lower knockout holes.
To punch a knockout hole, punch it with a hammer, remove all burrs and install the supplied grommets (see "4. Accessories" on
page 4).
Installation manual
12
12 3 4
1 Knockout hole
2 Burr
3 Grommet
4 Putty or insulation materials (eld supply)
Before installation of the unit to its final position, it is advised to connect the water exible pipes and refrigerant pipes to the unit (delivered as accessory).
Take out all accessories from the indoor unit.
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04
Connect the exible pipes to the indoor unit connection.
Fixation of piping in case of left connection
2
1
2
1
Installation of accessory pipes for refrigerant piping. Depending on left or right connection, different accessory pipes are delivered with the unit (refer to "4. Accessories" on page 4). The refrigerant piping needs to be brazed.
NOTICE
Notice for brazing.
Make sure to blow through with nitrogen when brazing. Blowing through with nitrogen prevents the creation of large quantities of oxidized lm on the inside of the piping. An oxidized lm adversely affects valves and compressors in the refrigerating system and prevents proper operation.
The nitrogen pressure should be set to 0.02 MPa (i.e., just enough so it can be felt on the skin) with a pressure-reducing valve.
2x2x2x
Fixation of piping in case of right connection
2x2x2x
12 345
6
1 Refrigerant piping 2 Part to be brazed 3 Taping 4 Hands valve 5 Pressure-reducing valve 6 Nitrogen
6
Do not use anti-oxidants when brazing the pipe joints. Residue can clog pipes and break equipment.
Do not use flux when brazing copper-to-copper refrigerant piping. Use phosphor copper brazing filler alloy (BCuP) which does not require ux.
Flux has an extremely harmful influence on refrigerant piping systems. For instance, if chlorine based ux is used, it will cause pipe corrosion or, in particular, if the ux contains uorine, it will deteriorate the refrigerant oil.
INFORMATION
The back plate is not shown on the illustration, but it is not needed to take out the back plate for the installation.
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
13
Installation on nal installation position

Connecting the water circuit

Place the unit in the appropriate installation location.
CAUTION
The weight of the unit is approximately 116 kg. At least two persons are required to lift the unit.
Use the plates delivered with the unit (accessory bag) to lift the unit.
116 kg
Level the unit to a stable position using the levelling feet.
INFORMATION
Standard installation location of the optional domestic hot water tank is on top of the indoor unit.
If available service space to left and/or right side is limited, carefully consider all tank module installation steps rst.
Water connections must be made. The connected exible pipes need to be connected to the piping that leads to the heat emitters as follows:
1122
1 Field piping 2 To heat emitters
NOTICE
Be careful not to deform the unit piping by using excessive force when connecting the piping. Deformation of the piping can cause the unit to malfunction.
If air or dust gets in the water circuit, problems may occur. Therefore, always take into account the following when connecting the water circuit:
Use clean pipes only.
Hold the pipe end downwards when removing burrs.
Cover the pipe end when inserting it through a wall so that no
dust and dirt enter.
Use a good thread sealant for the sealing of the connections.
When using non-brass metallic piping, make sure to insulate
both materials from each other to prevent galvanic corrosion.
Because brass is a soft material, use appropriate tooling for connecting the water circuit. Inappropriate tooling will cause damage to the pipes.
Push the sound strips against the ground and fix the side plates with the appropriate screws.
1
3
3
1
2
2
0 mm
2x
Close the sound panel(s) and decoration panel(s) which will be on the wall side and for which xation is not possible anymore after the unit is put on its nal location.
NOTICE
The unit is only to be used in a closed water system. Application in an open water circuit can lead to excessive corrosion of the water piping.
Never use Zn-coated parts in the water circuit. Excessive corrosion of these parts may occur as copper piping is used in the unit's internal water circuit.
INFORMATION
When using a 3-way valve or a 2-way valve in the water circuit, the maximum changeover time of the valve shall be less than 60 seconds.
Installation manual
14
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04
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