Electrical specifications: power supply......................................... 46
Electrical specifications: multi tenant power supply......................46
Thank you for purchasing this product.
The original instructions are written in English. All other languages
are translations of the original instructions.
CAREFULLY READ THESE INSTRUCTIONS BEFORE
INSTALLATION. THEY WILL TELL YOU HOW TO INSTALL
AND HOW TO CONFIGURE THE UNIT PROPERLY.
KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE
REFERENCE.
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
1
1. DEFINITIONS
1.1. Meaning of warnings and symbols
Warnings in this manual are classified according to their severity and
probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or
property-damage accidents only.
INFORMATION
This symbol identifies useful tips or additional information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.
1.2. Meaning of used terms
Installation manual:
Instruction manual specified for a certain product or application,
explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application,
explaining how to operate it.
Maintenance instructions:
Instruction manual specified for a certain product or application,
which explains (if relevant) how to install, configure, operate and/or
maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the
subject of this manual.
User:
Person who is owner of the product and/or operates the product.
Service company:
Qualified company which can perform or coordinate the required
service to the unit.
Applicable legislation:
All international, European, national and local directives, laws,
regulations and/or codes which are relevant and applicable for a
certain product or domain.
Accessories:
Equipment which is delivered with the unit and which needs to be
installed according to instructions in the documentation.
Optional equipment:
Equipment which can optionally be combined to the products as per
the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in
this manual, but which are not supplied by Daikin.
2.GENERAL SAFETYPRECAUTIONS
The precautions listed here are divided into the following four types.
They all cover very important topics, so be sure to follow them
carefully.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switchbox
service panel or before making any connections or
touching electrical parts.
Do not touch any switch with wet fingers. Touching a switch
with wet fingers can cause electrical shock. Before
touching electrical parts, turn off all applicable power
supply.
To avoid electric shock, be sure to disconnect the power
supply 1 minute or more before servicing the electrical
parts. Even after 1 minute, always measure the voltage at
the terminals of main circuit capacitors or electrical parts
and, before touching, be sure that those voltages are
50 V DC or less.
When service panels are removed, live parts can easily be
touched by accident. Never leave the unit unattended
during installation or servicing when the service panel is
removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL
PA RT S
Do not touch the refrigerant piping, water piping or internal
parts during and immediately after operation. The piping
and internal parts may be hot or cold depending on the
working condition of the unit.
Your hand may suffer burns or frostbite if you touch the
piping or internal parts. To avoid injury, give the piping and
internal parts time to return to normal temperature or, if
you must touch them, be sure to wear protective gloves.
Installation manual
2
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04
3.INTRODUCTION
3.1. General information
This installation manual concerns VRV IV indoor unit air to water
inverter heat pump units of the Daikin HXHD125 series.
These units are intended for indoor installation and aimed for
commercial and public buildings.
The unit is designed for floor standing heating operation.
HXHD125 units have a heating capacity of 14 kW.
The indoor units are designed to work in heating mode at indoor
ambient temperatures from 5°C to 30°C.
During heating operation, the unit can heat up the water to
temperatures of 25°C to 80°C.
3.2. Combination and options
The HXHD125 units can only be combined with an outdoor REYQT
unit.
During heating operation, the unit can be combined with space
heating radiators (field supply), fan coil units (option or field supply) or
floor heating (field supply).
The remote controller with room thermostat functionality is standard
supplied with this unit to control your installation.
Domestic hot water tank (option)
An optional EKHTS(U)200AC or EKHTS(U)260AC domestic hot
water tank can be connected to the indoor unit. The domestic hot
water tank has a water volume of 200 l or 260 l.
Refer to the domestic hot water tank installation manual for further
details.
NOTICE
In case there is no instruction in the EKHTS(U)*AC
installation manual on how to connect the domestic hot
water tank to the HXHD125 unit, please follow the same
instruction as explained for the connection of the domestic
hot water tank to the EKHVMRD unit.
Heat pump convector (option)
An optional FWXV convector for heating operation can be connected
to this indoor unit.
Refer to the heat pump convector installation manual for further
details.
Remote controller (option)
An optional secondary EKRUAHT remote controller (with room
thermostat functionality) can be connected to the indoor unit.
Purpose is to provide the possibility to install the standard remote
controller near the unit (for service reasons), and install another
remote controller in another place (e.g. living room) to operate your
installation.
Refer to "Installation and connection of the remote controller" on
page 21 for further details.
Room thermostat (option)
An optional room thermostat EKRTR or EKRTW can be connected to
the indoor unit.
Refer to the room thermostat installation manual for further details.
Digital I/O PCB (option)
An optional EKRP1HBAA digital I/O PCB can be connected to the
indoor unit and be used to remotely monitor your system. This
address card offers 2 voltage free outputs and 1 high voltage
(230 V AC) output.
Refer to the operation manual of the indoor unit and to the digital I/O
PCB installation manual for more information.
Refer to the wiring diagram or connection diagram for connecting this
PCB to the unit.
Demand PCB (option)
An optional EKRP1AHTA demand PCB can be connected to the
indoor unit. This PCB is needed when Daikin room thermostat
EKRTR or EKRTW is installed or when multiple set point control is
used, and provides the communication with the indoor unit.
Refer to the demand PCB installation manual for further details.
Refer to the wiring diagram or connection diagram for connecting this
PCB to the unit.
3.3. Scope of the manual
This manual does NOT include the selection procedure and the water
system design procedure. Only some precautions and tips and tricks
about the design of the water circuit are given in a separate chapter
of this manual.
Once the selection is done and the water system is designed, this
manual describes the procedures for handling, installing and
connecting the HXHD125 unit. This manual has been prepared to
ensure adequate maintenance of the unit, and it will provide help if
problems occur.
INFORMATION
Refer to the installation manual of the outdoor unit for items
not described in this manual.
The operation of the indoor unit is described in the indoor
unit operation manual.
3.4. Model identification
HXHD125A8V1B
For European market
1N~, 220-240 V, 50 Hz
Series
Identification of the unit capacity
Refrigerant R134a
High temperature floorstanding
Inverter
Hydro box
INFORMATION
If this option is installed it is not possible to use the remote
controller thermostat function.
9 Heating pump
10 Air purge
11 Expansion vessel
12 Heating plate heat exchanger
13 Cascade plate heat exchanger
14 R410A HP/LP gas connection
15 R410A liquid connection
16 Switchbox
17 Service port R134a high
18 Service port R134a low
41365
R6T
R4T
R7T
Sensor information:
R3T R410A liquid temperature
R4T Water return temperature
R5T Heating leaving water temperature
R6T R134a discharge temperature
R7T R134a liquid temperature
1718
R5T
R3T
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
5
1
2
17
18
A/B
7
8
S1PH
B1PH
R6T
R5T
5
Q2L
3
4
13
M1P
R4T
B1PL
6
9
16
17
6
19
14
11
10
R3T
K1E
1 Refrigerant side
2 Outdoor unit (REYQT)
3 Option domestic hot water tank
4 Muffler
5 Check valve
6 Filter
7 Field piping Ø12.7
8 Field piping Ø9.52
9 Compressor
10 Accumulator
11 Cascade heat exchanger
12 Service port
13 Heating heat exchanger
14 Drain port
15 Expansion vessel
16 Air purge
6
K2E
1212
R7T
6
15
22
20
21
K1S
M
AB
17 Shut-off valve
18 Water outlet
19 Water inlet
20 Blow off
21 Safety valve
22 Pressure gauge
A Install the 3-way valve in case of domestic hot water tank
B Standard
B1PH High pressure sensor
B1PL Low pressure sensor
The choice of the heat emitter will define the needed water
temperature from the unit.
Based on the needed water temperature for the heat emitters,
following range can be defined:
1.Low temperature (Leaving water temperature range from 25°C
to 40°C).
Typical example: floor heating.
2.Medium temperature (Leaving water temperature range from
40°C to 55°C).
Typical example: low temperature radiators or convectors.
3.High temperature (Leaving water temperature range from 55°C
to 75°C).
Typical example: radiators.
Once the heat emitters are chosen, the capacity of these heat
emitters should be defined and from this the dimensioning and
position of the heat emitters in the different rooms should be decided.
An important parameter of the heat emitters is the temperature
difference between entering water and leaving water.
This will define the water flow in the system.
Finally, the piping layout from the heat source to the different heat
emitters needs to be drawn.
This will finally define following important parameters:
■Minimal water volume in the system.
■Maximal water volume in the system.
■Minimal and maximal water flow in system.
■Maximal pressure drop in the system.
NOTICE
In refurbishment applications, the water system will
already be fixed. It is utmost important for these kind of
installations to know the parameters mentioned above.
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
7
6.2. General precautions concerning water circuit
Before continuing the installation of the unit, check the following
points:
■The maximum water pressure is 4 bar.
■The maximum water temperature is 80°C.
■Provide adequate safeguards in the water circuit to be sure that
the water pressure will never exceed the maximum allowable
working pressure (4 bar).
■Shut-off valves from flexible hoses delivered with the unit should
be installed so that normal servicing can be accomplished
without draining the system.
■Drain taps must be provided at all low points of the system to
permit complete drainage of the circuit during maintenance or
service to the unit. A drain valve is provided in the unit to drain
the water from the unit water system.
■Be sure to provide a proper drain for the pressure relief valve to
avoid any water coming into contact with electrical parts.
■Air vents must be provided at all high points of the system. The
vents shall be located at points which are easily accessible for
servicing. An automatic air purge is provided inside the indoor
unit. Check that this air purge valve is not tightened too much so
that automatic release of air in the water circuit remains
possible.
■Take care that the components installed in the field piping can
withstand the water pressure and temperature.
■Always use materials which are compatible with the water used
in the system and with the materials used on the unit.
■Select piping diameter in relation to required water flow and
available ESP of the pump.
When designing the hydraulic system always consider the available
static pressure of the indoor unit.
In most applications this miminum water volume will have a
satisfying result.
In critical processes or in rooms with a high heat load
though, extra water volume might be required.
NOTICE
When circulation in each space heating/radiator loop is
controlled by remotely controlled valves, it is important that
this minimum water volume is kept even if all the valves are
closed.
Example (See "6.3. Application examples" on page 9.)
A B
1112
1 Outdoor unit
2 Indoor unit
3 Refrigerant heat exchanger
4 Water heat exchanger
5 Compressor
6 Pump
7 Shut-off valve
8 Collector (field supply)
M1...M3 Individual motorized valve to control loop radiators (field
supply)
T1...T3 Individual room thermostat (field supply)
A Installation space
B Living room
C1
11
512
7 843291610
M3
M2
M1
T3
T2
T1
INFORMATION
■The ESP curve is the maximum ESP curve. The pump
of the indoor module is inverter controlled and
controls to have a fixed ∆T between return and
leaving water temperature.
■In case of installing a domestic hot water tank there is
an additional pressure drop over the 3-way valve
(delivered as accessory with the tank).
Check that the total water volume in the installation, excluding the
internal water volume of the unit, is 20 l minimum.
Installation manual
8
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04
6.3. Application examples
Fan coils without domestic hot water tank
Floor heating without domestic hot water tank
1112
1 Outdoor unit
2 Indoor unit
3 Refrigerant heat exchanger
4 Water heat exchanger
5 Compressor
6 Pump
7 Shut-off valve
8 Collector (field supply)
C1 Remote controller
TRD1 Temperature reducing device 1 (field supply)
TRD2 Temperature reducing device 2 (field supply)
1010
151214141613
FHL
35°C
TRD1TRD2
45°C
FCU
18
2020
17
65°C
1919
Refer to chapter "9.7. Multiple set point control" on page 36 for more
information about the configuration of your system.
7.1. Selecting an installation location
WARNING
Be sure to provide for adequate measures in order to
prevent that the unit is used as a shelter by small animals.
Small animals making contact with electrical parts can
cause malfunctions, smoke or fire. Please instruct the
customer to keep the area around the unit clean and clear.
General precautions on installation location
Select an installation site that meets the following requirements:
■The foundation must be strong enough to support the weight of
the unit. The floor is flat to prevent vibrations and noise
generation and to have sufficient stability.
This is especially of importance when the optional domestic hot
water tank is installed on top of the unit.
■The space around the unit is adequate for maintenance and
servicing (refer to "Service space of the unit" on page 12).
■The space around the unit allows for sufficient air circulation.
■There is no danger of fire due to leakage of inflammable gas.
■The equipment is not intended for use in a potentially explosive
atmosphere.
■Select the location of the unit in such a way that the sound
generated by the unit does not disturb anyone, and the location
is selected according the applicable legislation.
If the sound is measured under actual installation conditions, the
measured value will be higher than the sound pressure level
mentioned in "13. Unit specifications" on page 46 due to
environmental noise and sound reflections.
Choose the installation location carefully and do not install in a
sound sensitive environment (e.g. living room, bedroom, …)
■All piping lengths and distances have been taken into
consideration (For requirements of piping length for the
refrigerant piping, refer to the outdoor unit installation manual).
Requirement Value
Maximum allowable distance between the domestic
hot water tank and the indoor unit (only for
installations with domestic hot water tank).
INFORMATION
If the installation is equipped with a domestic hot water
tank (optional), please refer to the domestic hot water tank
installation manual.
■Take care that in the event of a water leak, water cannot cause
any damage to the installation space and surroundings.
■The installation location is frost-free.
■Be sure that sufficient precautions are taken, in accordance with
the applicable legislation, in case of refrigerant leakage.
■When installing the unit in a small room, take measures in order
to keep the refrigerant concentration from exceeding allowable
safety limits in the event of a refrigerant leak.
10 m
Installation manual
10
WARNING
Excessive refrigerant concentrations in a closed room can
lead to oxygen deficiency.
■Do not climb, sit or stand on top of the unit.
■Do not place any objects or equipment on top of the unit (top
plate).
■Do not install the unit in places often used as workplace. In case
of construction works, where a lot of dust is created, the unit
must be covered.
■Do not install the unit in places with high humidity (e.g.
bathroom) (max humidity (RH)=85%).
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04
7.2. Dimensions and service space
Dimensions of unit
79242
81
2x 60
38
74
13
694
14
2
1
8
3
4
17
18
6688 2 15
99
1111
10
99
1212
5
10
611
465
62
381
120
∅60
251
120
15 1616
708
15
622
637
3
4
7
600
1 HP/LP gas pipe connection Ø12.7 solder (R410A)
2 Liquid pipe connection Ø9.52 solder (R410A)
3 R134a service ports 5/16" flare (low)
4 R134a service ports 5/16" flare (high)
5 Pressure gauge
6 Blow off valve
7 Drain valve water circuit
8 Air purge
9 Shut-off valves
10 Water filter
11 Water in connection G1" (female)
12 Water out connection G1" (female)
13 Control wiring intake (knock-out hole Ø37)
14 Power supply wiring intake (knock-out hole Ø37)
15 Knock-out hole for refrigerant piping and water piping
16 Levelling feet
17 Liquid stop valve Ø9.52 solder (R410A)
18 HP/LP stop valve Ø12.7 solder (R410A)
3
4
7
16
16
26.5
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
11
Service space of the unit
7.4. Installing the unit
B
>250
≥30
D
C
>250
>500
A
>600
A Space required for switch box removal
B Left installation (top view)
C Right installation (top view)
D Space required for wiring (in case of right installation)
INFORMATION
Installation shall be done by an installer, the choice of
materials and installation shall comply with the applicable
legislation. In Europe the EN378 is the applicable standard
that shall be used.
Preparation before installation on final installation place
After unpacking the unit and before installing the unit on its final
installation position, following preparations need to be done:
■Open the unit
Refer to the "5.1. Opening the unit" on page 4.
■Knock out the needed knockout holes.
This installation instruction consists of installation of
■ refrigerant piping,
■ water piping and
■ electrical wiring.
For each of these a dedicated knock out hole is foreseen at the
backside of the unit:
1
2
3
1
3
7.3. Inspecting, handling and unpacking the unit
■At delivery, the unit must be checked and any damage must be
reported immediately to the carrier’s claims agent.
■Bring the unit as close as possible to its final installation position
in its original package to prevent damage during transport.
■Unpack the indoor unit completely according to the instructions
mentioned on the unpacking instructions sheet.
■Check if all indoor unit accessories (see "4. Accessories" on
page 4) are enclosed.
WARNING
Tear apart and throw away plastic packaging bags so that
children will not play with them. Children playing with
plastic bags face danger of death by suffocation.
AB
1 Knock out hole for refrigerant piping
2 Knock out hole for electrical wiring
3 Knock out hole for water piping
A Left installation
B Right installation
NOTICE
■Knockout holes are foreseen at both sides of the
unit. Pay attention to knock out the correct holes
depending on your installation location.
■Refrigerant piping and water piping must go
through different knockout holes.
■The electrical wiring must always enter the unit
at the upper knockout holes at the left side of the
unit (see the figure above).
■Do NOT use the lower knockout holes.
To punch a knockout hole, punch it with a hammer, remove all
burrs and install the supplied grommets (see "4. Accessories" on
page 4).
Installation manual
12
1234
1 Knockout hole
2 Burr
3 Grommet
4 Putty or insulation materials (field supply)
■Before installation of the unit to its final position, it is advised to
connect the water flexible pipes and refrigerant pipes to the unit
(delivered as accessory).
■Take out all accessories from the indoor unit.
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04
■Connect the flexible pipes to the indoor unit connection.
Fixation of piping in case of left connection
2
1
2
1
■Installation of accessory pipes for refrigerant piping.
Depending on left or right connection, different accessory pipes
are delivered with the unit (refer to "4. Accessories" on page 4).
The refrigerant piping needs to be brazed.
NOTICE
Notice for brazing.
■Make sure to blow through with nitrogen when
brazing.
Blowing through with nitrogen prevents the creation of
large quantities of oxidized film on the inside of the
piping. An oxidized film adversely affects valves and
compressors in the refrigerating system and prevents
proper operation.
■The nitrogen pressure should be set to 0.02 MPa (i.e.,
just enough so it can be felt on the skin) with a
pressure-reducing valve.
2x2x2x
Fixation of piping in case of right connection
2x2x2x
12345
6
1 Refrigerant piping
2 Part to be brazed
3 Taping
4 Hands valve
5 Pressure-reducing valve
6 Nitrogen
6
■Do not use anti-oxidants when brazing the pipe joints.
Residue can clog pipes and break equipment.
■Do not use flux when brazing copper-to-copper
refrigerant piping. Use phosphor copper brazing filler
alloy (BCuP) which does not require flux.
■Flux has an extremely harmful influence on refrigerant
piping systems. For instance, if chlorine based flux is
used, it will cause pipe corrosion or, in particular, if the
flux contains fluorine, it will deteriorate the refrigerant
oil.
INFORMATION
The back plate is not shown on the illustration, but it is not
needed to take out the back plate for the installation.
HXHD125A8V1B
VRV IV system indoor unit
4P404571-1 – 2015.04
Installation manual
13
Installation on final installation position
Connecting the water circuit
■Place the unit in the appropriate installation location.
CAUTION
The weight of the unit is approximately 116 kg. At
least two persons are required to lift the unit.
Use the plates delivered with the unit (accessory bag)
to lift the unit.
116 kg
■Level the unit to a stable position
using the levelling feet.
■
INFORMATION
Standard installation location of the optional domestic
hot water tank is on top of the indoor unit.
If available service space to left and/or right side is
limited, carefully consider all tank module installation
steps first.
Water connections must be made. The connected flexible pipes need
to be connected to the piping that leads to the heat emitters as
follows:
1122
1 Field piping
2 To heat emitters
NOTICE
Be careful not to deform the unit piping by using excessive
force when connecting the piping. Deformation of the
piping can cause the unit to malfunction.
If air or dust gets in the water circuit, problems may occur. Therefore,
always take into account the following when connecting the water
circuit:
■Use clean pipes only.
■Hold the pipe end downwards when removing burrs.
■Cover the pipe end when inserting it through a wall so that no
dust and dirt enter.
■Use a good thread sealant for the sealing of the connections.
■When using non-brass metallic piping, make sure to insulate
both materials from each other to prevent galvanic corrosion.
■Because brass is a soft material, use appropriate tooling for
connecting the water circuit. Inappropriate tooling will cause
damage to the pipes.
■Push the sound strips against the ground and fix the side plates
with the appropriate screws.
1
3
3
1
2
2
0 mm
2x
■Close the sound panel(s) and decoration panel(s) which will be
on the wall side and for which fixation is not possible anymore
after the unit is put on its final location.
NOTICE
■The unit is only to be used in a closed water system.
Application in an open water circuit can lead to
excessive corrosion of the water piping.
■Never use Zn-coated parts in the water circuit.
Excessive corrosion of these parts may occur as
copper piping is used in the unit's internal water
circuit.
INFORMATION
When using a 3-way valve or a 2-way valve in the water
circuit, the maximum changeover time of the valve shall be
less than 60 seconds.
Installation manual
14
VRV IV system indoor unit
HXHD125A8V1B
4P404571-1 – 2015.04
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