This English text is the original instruction. Other languages are translations of the original instructions.
1.SAFETY PRECAUTIONS
Please read these “SAFETY PRECAUTIONS” carefully before installing air conditioning equipment and be
sure to install it correctly.
Meaning of WARNING and CAUTION notices.
Both are important notices for safety. Be sure to follow them.
WARNING
CAUTION ........... Failure to observe these instructions properly may result in property damage or
After completing installation, conduct a test operation to confirm that the equipment operates without any
problems Then, explain to the customer how to operate the equipment and take care of it following the
operation manual. Ask the customer to store the installation manual along with the operation manual for future
reference.
This air conditioner comes under the term “appliances accessible to the general public”.
...........Failure to follow these instructions properly may result in personal injury or loss of life.
personal injury, which may be serious depending on the circumstances.
• Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage,
electric shocks or fire.
• Install the air conditioner in accordance with the instructions in this installation manual.
Improper installation may result in water leakage, electric shocks or fire.
• When installing the unit in a small room, take measures so that the refrigerant may not exceed the limiting
concentration in the event of refrigerant leakage.
Contact your dealer for further information. If the refrigerant leaks and exceeds the limiting concentration,
it may lead to oxygen deficiency.
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• Be sure to use only the specified accessories and parts for installation work.
CAUTION
Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
• Install the air conditioner on a foundation strong enough to withstand the weight of the unit.
If a foundation does not have sufficient strength, the equipment may fall and cause injury.
• Carry out the required installation work in consideration of strong winds, typhoons or earthquakes.
If the installation work is not properly carried out, the unit may fall down and cause accidents.
• The electrical work must be carried out by the qualified electrician in accordance with the local laws and
regulations and this installation manual. Make sure to provide a dedicated power supply circuit and never
connect additional wiring to the existing circuit.
An insufficient power supply capacity or improper electrical work may lead to electric shocks or fire.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead.
Imperfect earthing may result in electric shocks or fire.
A high surge current from lightning or other sources may cause damage to the air conditioner.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks or fire.
• Be sure to switch off the unit before touching any electrical parts.
Touching a live part may result in electric shock.
For wiring, use the specified wires and connect and fasten them firmly so that no external force from the
•
wires may be applied to the terminal connections.
If the wires are not firmly connected and fastened, it may cause heating, fire or the like.
• Wiring for power supply and between the indoor and outdoor units must be properly laid and formed, and
the control box lid must be firmly fastened so that the wiring may not push up the structural parts such as
the lid.
If the lid is improperly fastened, it may cause electric shock or fire.
• If refrigerant gas leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into contact with fire.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source
of fire, such as a fan heater, stove or cooker.
• Do not directly touch refrigerant that has leaked from refrigerant pipes or other areas, as there is a danger
of frostbite.
• Carry out drain piping properly following this installation manual and insulate the pipe to prevent
condensation.
Improper drain piping may result in indoor water leakage and property damage.
• Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from televisions
or radios to prevent picture interference and noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
• Install the indoor unit as far as possible from fluorescent lamps.
If a wireless kit is installed in a room where the electronic lighting type (inverter or rapid start types)
fluorescent lamps exist, the transmitting distance of a remote controller may be shorter.
• Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen).
Plastic parts may deteriorate and cause parts to fall off or water to leak.
2. Where corrosive gas, such as sulphurous acid gas, is produced.
Corrosion of copper pipes or brazed parts may occur and cause refrigerant leakage.
3. Where there is a machine that generates electromagnetic wave and where voltage fluctuation often
occurs such as a factory.
Control system may malfunction and as a result the unit may not properly operate.
4. Where flammable gas may leak, where carbon fibre or ignitable dust is suspending in the air, or where
volatile flammables such as paint thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
• The air conditioner is not intended for use in a potentially explosive atmosphere.
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2.BEFORE INSTALLATION
(1) Horizontal hanging(2) Vertical hanging
Sling
*Be sure that the sling
does not slide.
Sling
Apply cloth or corrugated
cardboard so that the air
discharge grille and air inlet
grille will not be damaged.
Fig. 1
Do not dispose of any parts necessary for installation until the installation is completed.
Also used as a
packaging material
Do not exert pressure on the resin parts when opening the unit or when moving it after opening.
Be sure to check in advance that the refrigerant to be used for installation is R410A. (If a wrong
refrigerant is charged, the unit will not properly operate)
• For the installation of an outdoor unit, refer to the installation manual attached to the outdoor unit.
• Do not dispose of any parts necessary for installation until the installation is completed.
• Decide the route for carrying the unit to the installation site.
When hanging the unit for lifting, use a sling of soft material (made of cloth, nylon, etc.) as shown below.
•
(Refer to Fig. 1)
2-1PRECAUTIONS
• When selecting installation site, refer to the paper pattern (part of packaging material).
• Do not use the unit in locations where the salt content in the air is high such as beachfront, or where the
voltage fluctuates such as factories, or where the base vibrates such as automobiles or marine vessels.
• Before opening the control box lid and performing the wiring operation, remove the static electricity charged
to your body. Otherwise, electrical parts may be damaged.
2-2ACCESSORIES
Check the following accessories are included with the unit.
Name(1) Bracket for installation
Quantity1 set *1)2 pcs.1 pc.1 each
Shape
(2) Screw (M4 × 10), 1 pc.
(3) Hole protection
rubber
(4) BushInsulation for fitting
(5) For gas pipe
(6) For liquid pipe
Name(7) Cover(8) Clamp(9) Installation pattern
Quantity1 pc. *2)5 pcs.1 pc.1 pc.
Shape
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(10) Dew proof
material
NOTE
Name
Quantity3 pcs. *2)2 pcs.1 pc. *2)
Shape
(11) Screws
(M4 × 10)
(12) Screws
(M5 × 12)
(13) Remote
controller wiring
(Other)
• Operation manual
• Installation manual
*1)
The bracket for installation
is screwed onto the main
unit (top plate).
*2) These parts are used
when the remote
controller is installed in
the main unit.
2-3OPTIONAL ACCESSORIES
• The optional remote controller is required for this indoor unit.
Select a remote controller from Table 1 according to customer request and install in an appropriate place.
•
(For installation, follow the installation manual included with the remote controllers.)
Table 1
Remote controller
Wired typeBRC1E52A7/BRC1E51A7/BRC1D528
• If the customer wishes to use a remote controller that is not listed above, select a suitable remote
controller after consulting catalogs and technical guide.
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND
CHECK AFTER INSTALLATION IS FINISHED.
1. Items to be checked after completion of work
Items to be checkedIf not properly done, what is likely to occurCheck
Are the indoor unit and outdoor unit fixed
firmly?
Is the installation of the indoor unit and the
outdoor unit completed?
Is the gas leakage checked with the
leakage test pressure written in the
installation manual supplied with the
outdoor unit?
Is the unit fully insulated? (Refrigerant
piping, drain piping)
Does drainage flow smoothly?Condensate water may drip.
Does the power supply voltage correspond
to that shown on the name plate?
Are wiring and piping correct?
Is the unit safely grounded?It may result in electric shock.
Is wiring size according to specifications?
Is something blocking the air outlet or inlet
of either the indoor or outdoor units?
Are refrigerant piping length and additional
refrigerant charge noted down?
The unit may drop, vibrate or make noise.
The unit may malfunction or the components
may burn out.
It may result in insufficient cooling or heating.
Condensate water may drip.
The unit may malfunction or the components
may burn out.
The unit may malfunction or the components
may burn out.
The unit may malfunction or the components
may burn out.
It may result in insufficient cooling or heating.
(This can lead to malfunction or decreased
performance due to decreased air volume.)
The refrigerant charge in the system is not clear.
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2. Items to be checked at time of delivery to customer.
Since the items with WARNING and CAUTION marks in the operation manual, if not
observed, may cause injuries and/or material damages. Therefore, in addition to the general usage,
it is necessary to explain them to the customer and also to ask the customers to thoroughly read
them. Accordingly, it is necessary that you make a full explanation about the described contents
and also ask your customers to read the operation manual.
Fig. 2
50mm
or more
50mm
or more
Main unit
* Also review the ‘‘1. SAFETY PRECAUTIONS’’
Items to be checkedCheck
Has the field setting done (as necessary)?
Did you attach the control box lid, the air filter, and suction grille?
Does the cold air (warm air) blow properly during the cooling (heating) operation?
Did you explain about operations while showing the operation manual to your customer?
Did you explain the cooling, heating, dry, and automatic cooling/heating operations described
in the operation manual?
Did you explain what the set airflow rate is when setting the airflow rate at thermostat off to the
customer?
Is the emergency switch (EMG.) of the printed circuit board turned ON? At delivery from the
factory, it is set to normal (NORM).
Is the suction thermistor installed at its original position (bell mouth) when the optional adapter
installation box is installed?
Did you hand the operation manual over to your customer? (Please hand over the installation
manual as well.)
Points for explanation about operations
2-4NOTE TO THE INSTALLER
Be sure to instruct customers how to properly operate (especially cleaning filters, operating different
functions, and adjusting the temperature) by having them carry out operations by themselves while reading
the manual literally.
3.SELECTING INSTALLATION SITE
Do not exert pressure on the resin parts when opening the unit or when moving it after opening.
(1) Select an installation site where the following conditions are fulfilled and that meets with your cus-
tomer’s approval.
• Where optimum air distribution can be ensured.
• Where the floor is strong enough to withstand the
weight and vibration of the indoor unit.
• Make sure the floor is level. (Vibration and abnormal
noise may be generated.)
• Where nothing blocks the air inlet and outlet, and
where sufficient clearance for maintenance and
service can be ensured. (Refer to Fig.2)
(If not ensured, the capacity may drop due to short
circuit.)
• Where condensate can be properly drained.
• Where piping between indoor and outdoor units is
possible within the allowable limit. (Refer to the
installation manual for the outdoor unit.)
• Where there is no risk of flammable gas leakage.
(2) Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from
televisions or radios to prevent picture interference and noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
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(3) Investigate whether the installation location (such as the floor and wall) can withstand the weight
Grille fixture
Fig. 3
Fig. 4
Front panel
Grille stopper
M4 × 12
Tapping screws (class 2)
Grille fixture
Suction grille
(1)
(2)
of the unit and, if necessary, reinforce the location with such as beams before installation. To
avoid vibration and abnormal noise, reinforce the location before installation.
4.INDOOR UNIT INSTALLATION
As for the parts to be used for installation, be sure to use the attached accessories and the specified parts.
〈Fixing procedure〉
• Since the indoor unit is vertically tall, take measures to prevent the unit from falling down according to the
following method.
1. Raise the grille fixture.
2. Detach the suction grille.
Remove the screws (R & L, total 2) locking the grille stopper. Then, (1) tilt the grille forward, and (2) lift
upward.
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3. For normal installation.
Fixing screw
Screw (2) (accessory)
not necessary
Screw (12) (accessory)
Bracket for installation (1) (accessory)
2-7 × 15 slot
(accessory)
330
18
Bracket for
installation (1)
(Screw hole for
securing to the
wall) Prepare the
screws that match
the wall material as
field supply.
Fig. 5
• Unit [mm]
Fixing holes (× 4)
Bottom frame
(For locking with bolt)
4 - φ14 hole, Depth: 30
260
130
57
(79)
144
(202)
Front
• Dimensions in ( ) for 100 - 140 class
• Unit [mm]
Fig. 6
Fan
Cushion materials
Fig. 7
Remove the screw (2) fixing the bracket for installation (1) to the top panel. Change the mounting
direction of the bracket as shown in the figure below and fix it to the top panel with the attached screws
(12). Then, fix the bracket to the wall with the appropriate screws (field supply).
• Screws (2) are not used.
4. When installing the unit to a place where strength to earthquake is required.
In addition to the fixing method shown left, fix the bottom frame to the foundation with the anchor bolts
(field supply). Four holes for anchor bolts are prepared on the bottom plate.
• Use the locations indicated on the installation pattern (9) (part of packing material).
5. Remove the cushion materials of the fan.
It may cause malfunction when operating while installed the cushion materials of the fan. (4 places)
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〈How to attach dew proof material (only when connected with the RZQSG71L)〉
CAUTION
Dew proof material (10)
(accessory)
Dew proof material (10)
(accessory)
Dew proof material
Attach the dew proof material while
aligning it to the dew proof material.
Attach the dew proof material while
aligning it to the centre.
Upward
Downward
Horizontal flap
(3rd from the bottom)
Fig. 8
• To make the work easy, set the upper 5 horizontal flaps upward and the lower 3 flaps downward. Then,
attach the provided dew proof material (10) to the third horizontal flap from the bottom as shown in Fig.8.
If the material is not attached to the correct place, dew condensation water may drip.
5.REFRIGERANT PIPING WORK
〈For refrigerant piping of outdoor units, see the installation manual attached to the outdoor unit.〉
〈Make sure to carry out thermal insulation in both gas and liquid piping. Incomplete insulation may
result in water leakage. Thermal resistance of the insulation for gas piping must be 120°C or higher.
In a high humidity environment, strengthen the refrigerant piping insulation. If insulation is
insufficient, condensation may form on the insulation surface.
Be sure to check that the refrigerant is R410A before starting the job. (If a different refrigerant is used,
a normal operation cannot be carried out.)〉
This product is a dedicated model for new refrigerant (R410A). At installation, make sure to observe the
following precaution.
• For flare connection, use dedicated pipe cutter and flaring tools for R410A.
• Apply ester oil or ether oil to the inside of the flare section before connecting.
• Use the flare nuts provided with the unit. Do not use a class 1 flare nut.
Otherwise the refrigerant may leak.
• To prevent dust, moisture or other foreign matters from getting into the tube, either pinch the tube end or
cover the end with tape.
Do not allow anything other than the designated refrigerant to get mixed into the refrigerant circuit, such
•
as air, etc. If any refrigerant gas leaks while working on the unit, ventilate the room thoroughly right
away.
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• The outdoor unit is charged with refrigerant.
CAUTION
CAUTION
When you do not have a torque wrench, use Table 2 as a rule of thumb.
Fig. 10
Apply ester or ether oil to this face.
Torque wrench
Spanner
Pipe union
Flare nut
Fig. 9
A
45˚2˚
R0.4-0.8
90˚ 2˚
• The refrigerant piping can be taken out from the following side of
the unit.
Left side, Right side, Back side, Bottom side
You must decide from which side you intend to take out the
refrigerant piping.
• Be sure to use both a spanner and a torque wrench together as
shown in the drawing, when connecting or disconnecting pipes
to/from the unit. (Refer to Fig. 9)
*Using a tool other than a spanner can damage the head of the
flare nut, and gas leakage can occur due to tightening failure.
• Refer to “Table 2” for the dimensions for flaring.
• When connecting the flare nut, apply ester oil or ether oil to the
inside of flared section, and turn the nut spin 3-4 times by hand
before screwing in. (Refer to Fig. 10)
Be careful not to damage the flare section.
Table 2
Pipe sizeTightening torqueFlare dimensions A (mm)Flare
φ9.5 (3/8”) 32.7 - 39.9 N·m12.8 - 13.2
φ15.9 (5/8”)61.8 - 75.4 N·m19.3 - 19.7
• Refer to “Table 2” to determine the proper tightening torque.
Overtightening may damage the flare and cause a refrigerant leakage.
When you keep on tightening the flare nut with a spanner, there is a point where the tightening torque
suddenly increases.
From that point, further tighten and turn the flare nut the angle shown below. (Refer to Table 3)
After the work is finished, make sure to check that there is no leak.
Unless you tighten as instructed, (if it is loosely tightened), it may lead to the refrigerant leakage (slow
leak) and cause malfunction of the device (such as insufficient cooling or heating).
Table 3
Pipe sizeFurther tightening angleRecommended arm length of tool
φ9.5 (3/8”) 60 to 90 degreesApprox. 200mm
φ15.9 (5/8”)30 to 60 degreesApprox. 300mm
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