Daikin FTXS20KVMA, FTKS12HV2S, FTKS20KVMA, FTXS46KVMA, FTKS25KVMA Service Manual

...
REMOVAL
PROCEDURE
SERVICE MANUAL
Indoor Unit
Inverter/Hybrid
Wall Mounted Type
2.0/2.5/3.5/4.6 kW Class 9000/12000 Btu/h Class
Si041137
Service Manual Removal Procedure
Indoor Unit
Applicable Models
zCooling Only zHeat Pump
FTKS09HV2S FTXS20KVMA FTKS12HV2S FTXS25KVMA
FTXS35KVMA FTKS20KVMA FTXS46KVMA FTKS25KVMA FTKS35KVMA FTYN25KV1A
FTYN35KV1A FTN25KV1A FTYN35KAV1A FTN35KV1A FTN35KAV1A FTXF125KC-W
FTXF125KC-R FTKS20LVMA FTXF135KC-W FTKS25LVMA FTXF135KC-R FTKS35LVMA FTKS46LVMA FTXS09LVJU
FTXS12LVJU
FTXS20LVMA
FTXS25LVMA
FTXS35LVMA
FTXS46LVMA
Si041137
Removal Procedure 1
Table of Contents
1. Removal of Air Filters..............................................................................2
2. Removal of Front Panel ..........................................................................4
3. Removal of Front Grille ...........................................................................5
4. Removal of Horizontal Blades / Vertical Blades......................................7
5. Removal of Electrical Box .....................................................................11
6. Removal of PCBs (Pattern 1)................................................................14
7. Removal of PCBs (Pattern 2)................................................................20
8. Removal of Swing Motors (Pattern 1) ...................................................24
9. Removal of Swing Motors (Pattern 2) ...................................................28
10.Removal of Indoor Heat Exchanger......................................................31
11.Removal of Fan Motor...........................................................................34
Note:
The illustrations may be slightly different depending on the model.
Removal of Air Filters Si041137
2 Removal Procedure
1. Removal of Air Filters
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1. Appearance features
Warning Dangerous: High voltage A high voltage is applied to all the electric circuits of this product including thermistors.
When the signal receiver catches a signal from the remote controller, the receiving tone sounds and the operation lamp blinks immediately to confirm the signal reception.
When the [ON/OFF] button is kept pressed for 5 seconds, the forced cooling operation is performed for about 15 minutes.
2. Remove the air filters.
1
Open the front panel to the position where it stops.
2
Slightly push up the center knob of the air filter and release the hooks.
The air filter is not marked for difference between the right and left sides.
The air filter can be set easily by inserting it along the guides.
Insert the air filter with the "FRONT" mark faced up.
Be sure to insert the hooks (at 2 lower positions) when reassembling the air filter.
3
Pull out the air filter downward and remove it.
(R7900)
(R7901)
Signal receiver
Operation lamp
TIMER lamp
[ON/OFF] button Room temperature thermistor
INTELLIGENT EYE sensor
INTELLIGENT EYE lamp
(R7902)
Front panel
(R7903)
Air filter
Si041137 Removal of Air Filters
Removal Procedure 3
3. Remove the Titanium apatite photocatalytic air­purifying filters.
1
The Titanium apatite photocatalytic air­purifying filter ASSY is attached to the back of the air filter.
The right and left filters are interchangeable.
2
Remove the Titanium apatite photocatalytic air-purifying filter ASSY by unfastening the projections from the back of the air filter frame.
3
Unfasten the 5 hooks and remove the Titanium apatite photocatalytic air­purifying filter from its frame.
Step
Procedure Points
(R7904)
Air filter
Titanium apatite photocatalytic air-purifying filter ASSY
(R13487)
Projection
(R13174)
Removal of Front Panel Si041137
4 Removal Procedure
2. Removal of Front Panel
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1
Open the front panel over the position where it stops.
2
Slide the left rotary shaft to the right and release it.
When reassembling the front panel, fit the right and left rotary shafts one by one into the grooves and fully push them into position.
3
Slide the right rotary shaft to the left and release it.
4
Remove the front panel.
(R7906)
Front panel
(R7907)
Rotary shaft
(R7909)
Rotary shaft
(R7910)
Si041137 Removal of Front Grille
Removal Procedure 5
3. Removal of Front Grille
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1. Remove the service cover.
1
Remove the screw of the service cover.
Preparation
Remove the front panel according to the “Removal of Front Panel”.
2
Pull out the service cover diagonally down in the direction of the arrow.
3
The figure shows the inside.
(R7911)
Service cover
(R13488)
(R13489)
Removal of Front Grille Si041137
6 Removal Procedure
2. Remove the front grille.
1
Remove the 2 screws.
2
Unfasten the 3 hooks at the top.
The convex marks (...) on the front panel indicate the position of the hooks.
3
Pull the upper part of the front grille out and lift the lower part up, and then remove the front grille.
When reassembling, make sure that all the 3 hooks are fastened as they were.
Step
Procedure Points
(R13490)
(R13491)
Hook
(R12715)
(R12268)
Si041137 Removal of Horizontal Blades / Vertical Blades
Removal Procedure 7
4. Removal of Horizontal Blades / Vertical Blades
Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step
Procedure Points
1. Remove the horizontal blade (large).
1
Open the horizontal blade (large).
When reassembling, mount the large horizontal blade to the upper position and the small horizontal blade to the lower position. Do not put them in the wrong place.
2
Unfasten the center shaft while bending the horizontal blade (large) slightly.
3
Unfasten the left shaft.
4
Unfasten the right shaft.
There is a key alignment at the right shaft. When reassembling, insert the right shaft first while turning.
After inserting the right shaft, first mount the horizontal blade to the center shaft and then to the left shaft.
(R7921)
Horizontal blade (large)
Horizontal blade (small)
(R13175)
(R13073)
(R13492)
Key alignment
Removal of Horizontal Blades / Vertical Blades Si041137
8 Removal Procedure
2. Remove the horizontal blade (small).
1
Unfasten the center shaft while bending the horizontal blade (small) slightly.
2
Unfasten the left shaft.
3
Unfasten the right shaft.
There is a key alignment at the right shaft. When reassembling, insert the right shaft first while turning.
After inserting the right shaft, first mount the horizontal blade to the center shaft, and then to the left shaft.
3. Remove the fan guard.
Some models have no fan guard.
1
Unfasten the hooks at the lower part of the fan guard with a flat screwdriver.
Step
Procedure Points
(R13493)
Horizontal blade (small)
(R13494)
(R13495)
Key alignment
(R13751)
Si041137 Removal of Horizontal Blades / Vertical Blades
Removal Procedure 9
2
Remove the fan guard.
4. Remove the vertical blade ASSYs.
1
Detach the pivot from the interlock shaft for vertical blades with a flat screwdriver.
2
Remove the interlock rod.
3
Unfasten the hooks at the upper 3 positions by pressing them with a flat screwdriver.
Step
Procedure Points
(R8079)
(R13092)
Vertical blade ASSY
Pivot
Interlock shaft
(R13093)
Interlock rod
(R13094)
Removal of Horizontal Blades / Vertical Blades Si041137
10 Removal Procedure
4
Remove the vertical blade ASSY.
A vertical blade ASSY has 5 fins. It is impossible to replace only one fin.
The vertical blade ASSY is not marked for difference between right and left.
Step
Procedure Points
(R13095)
Hook
Vertical blade
Loading...
+ 28 hidden pages