INSTALLATION MANUAL
SPLIT SYSTEM HEAT PUMP
MODELS
Air Handling Unit
FTQ18PBVJU
FTQ24PBVJU
FTQ30PBVJU
FTQ36PBVJU
FTQ42PBVJU
English
Français
Español
Read these instructions carefully before installation.
Keep this manual in a handy place for future reference.
This manual should be left with the equipment owner.
Lire soigneusement ces instructions avant l’installation.
Conserver ce manuel à portée de main pour référence ultérieure.
Ce manuel doit être donné au propriétaire de l’équipement.
Lea cuidadosamente estas instrucciones antes de instalar.
Guarde este manual en un lugar a mano para leer en caso de tener alguna duda.
Este manual debe permanecer con el propietario del equipo.
SPLIT SYSTEM HEAT PUMP Installation manual
CONTENTS
1. SAFETY CONSIDERATIONS ........................................... 1
2. BEFORE INSTALLATION .................................................. 3
3. SELECTING INSTALLATION SITE ................................... 4
4. PREPARATIONS BEFORE INSTALLATION AND
INSTALLATION .................................................................. 5
5. REFRIGERANT PIPING WORK ....................................... 6
6. DRAIN PIPING WORK ...................................................... 8
7. INSTALLING THE DUCT ................................................... 9
8. ELECTRIC WIRING WORK .............................................. 9
9. WIRING EXAMPLE ......................................................... 10
10. FIELD SETTING AND TEST RUN .................................. 13
11. WIRING DIAGRAM ......................................................... 17
SAFETY CONSIDERATIONS1.
Read these “SAFETY CONSIDERATIONS for Installation”
carefully before installing an air conditioner or heat pump. After
completing the installation, make sure that the unit operates
properly during the startup operation.
Instruct the customer on how to operate and maintain the unit.
Inform customers that they should store this Installation Manual with the Operation Manual for future reference.
Always use a licensed installer or contractor to install this
product. Improper installation can result in water or refrigerant
leakage, electrical shock, fi re, or explosion.
This air conditioner comes under the term “appliances not
accessible to the general public”.
Meanings of DANGER, WARNING, CAUTION, and NOTE
Symbols:
DANGER ................ Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING .............. Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION ............... Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury.
It may also be used to alert against
unsafe practices.
NOTE...................... Indicates situations that may result in
equipment or property-damage
accidents only.
DANGER
Refrigerant gas is heavier than air and replaces oxygen. •
A massive leak can lead to oxygen depletion, especially
in basements, and an asphyxiation hazard could occur
leading to serious injury or death.
Do not ground units to water pipes, gas pipes, tele-•
phone wires, or lightning rods as incomplete grounding
can cause a severe shock hazard resulting in severe
injury or death. Additionally, grounding to gas pipes
could cause a gas leak and potential explosion causing
severe injury or death.
If refrigerant gas leaks during installation, ventilate the •
area immediately. Refrigerant gas may produce toxic
gas if it comes in contact with fi re. Exposure to this gas
could cause severe injury or death.
After completing the installation work, check that the •
refrigerant gas does not leak throughout the system.
Do not install unit in an area where fl ammable materials •
are present due to risk of explosions that can cause
serious injury or death.
Safely dispose all packing and transportation materials •
in accordance with federal/state/local laws or ordinances. Packing materials such as nails and other metal or
wood parts, including plastic packing materials used for
transportation may cause injuries or death by suffocation.
WARNING
All phases of the fi eld-installation, including, but not •
limited to, electrical, piping, safety, etc. must be in accordance with manufacturer’s instructions and must
comply with national, state, provincial and local codes.
Only qualifi ed personnel must carry out the installation •
work. Installation must be done in accordance with this
installation manual. Improper installation may result in
water leakage, electric shock, or fi re.
When installing the unit in a small room, take measures •
to keep the refrigerant concentration from exceeding
allowable safety limits. Excessive refrigerant leaks, in
the event of an accident in a closed ambient space, can
lead to oxygen defi ciency.
Use only specifi ed accessories and parts for installation •
work. Failure to use specifi ed parts may result in water
leakage, electric shocks, fi re, or the unit falling.
Install the air conditioner or heat pump on a foundation •
strong enough that it can withstand the weight of the
unit. A foundation of insuffi cient strength may result in
the unit falling and causing injuries.
Take into account strong winds, typhoons, or earth-•
quakes when installing. Improper installation may result
in the unit falling and causing accidents.
Make sure that a separate power supply circuit is pro-•
vided for this unit and that all electrical work is carried
out by qualifi ed personnel according to local, state, and
national regulations. An insuffi cient power supply
capacity or improper electrical construction may lead to
electric shocks or fi re.
1 English
Make sure that all wiring is secured, that specifi ed wires •
are used, and that no external forces act on the terminal
connections or wires. Improper connections or installation may result in fi re.
When wiring, position the wires so that the control box
•
cover can be securely fastened. Improper positioning of
the control box cover may result in electric shocks, fi re, or
the terminals overheating.
Before touching electrical parts, turn off the unit.•
It is recommended to install a ground fault circuit inter-•
rupter if one is not already available. This helps prevent
electrical shocks or fi re.
Securely fasten the outdoor unit terminal cover (panel). •
If the terminal cover/panel is not installed properly, dust
or water may enter the outdoor unit causing fi re or
electric shock.
When installing or relocating the system, keep the •
refrigerant circuit free from substances other than the
specifi ed refrigerant (R410A) such as air. Any presence
of air or other foreign substance in the refrigerant circuit can cause an abnormal pressure rise or rupture,
resulting in injury.
Do not change the setting of the protection devices. If •
the pressure switch, thermal switch, or other protection
device is shorted and operated forcibly, or parts other
than those specifi ed by Daikin are used, fi re or explosion may occur.
Heat exchanger fi ns are sharp enough to cut. •
To avoid injury wear glove or cover the fi ns when working around them.
CAUTION
Do not touch the switch with wet fi ngers. Touching a •
switch with wet fi ngers can cause electric shock.
Do not allow children to play on or around the unit to •
prevent injury.
Do not touch the refrigerant pipes during and immedi-•
ately after operation as the refrigerant pipes may be hot
or cold, depending on the condition of the refrigerant
fl owing through the refrigerant piping, compressor, and
other refrigerant cycle parts. Your hands may suffer
burns or frostbite if you touch the refrigerant pipes. To
avoid injury, give the pipes time to return to normal
temperature or, if you must touch them, be sure to wear
proper gloves.
Install drain piping to proper drainage. Improper drain
•
piping may result in water leakage and property damage.
Insulate piping to prevent condensation.•
Be careful when transporting the product.•
Do not turn off the power immediately after stopping
•
operation. Always wait for at least 5 minutes before turning off the power. Otherwise, water leakage may occur.
Do not touch the refrigerant pipes during and immedi-•
ately after operation as the refrigerant pipes may be hot
or cold, depending on the condition of the refrigerant
fl owing through the refrigerant piping, compressor, and
other refrigerant cycle parts. Your hands may suffer
burns or frostbite if you touch the refrigerant pipes. To
avoid injury, give the pipes time to return to normal
temperature or, if you must touch them, be sure to wear
proper gloves.
Do not use a charging cylinder. Using a charging cylin-•
der may cause the refrigerant to deteriorate.
Refrigerant R410A in the system must be kept clean, •
dry, and tight.
Clean and Dry -- Foreign materials (including min-(a)
eral oils such as SUNISO oil or moisture) should be
prevented from getting into the system.
Tight -- R410A does not contain any chlorine, does (b)
not destroy the ozone layer, and does not reduce the
earth’s protection again harmful ultraviolet radiation.
R410A can contribute to the greenhouse effect if it is
released. Therefore take proper measures to check
for the tightness of the refrigerant piping installation. Read the chapter Refrigerant Piping work and
follow the procedures.
Since R410A is a blend, the required additional refriger-•
ant must be charged in its liquid state. If the refrigerant
is charged in a state of gas, its composition can change
and the system will not work properly.
The indoor unit is for R410A. See the catalog for indoor •
models that can be connected. Normal operation is not
possible when connected to other units.
Remote controller transmitting distance can be shorter •
than expected in rooms with electronic fl uorescent
lamps (inverter or rapid start types). Install the indoor
unit far away from fl uorescent lamps as much as possible.
Install in a machine room that is free of moisture. •
The unit is designed for indoor use.
Indoor units are for indoor installation only. Outdoor •
units can be installed either outdoors or indoors. This
unit is for indoor use.
Do not install the air conditioner or heat pump in the •
following locations:
Where a mineral oil mist or oil spray or vapor is (a)
produced, for example, in a kitchen.
Plastic parts may deteriorate and fall off or result in
water leakage.
Where corrosive gas, such as sulfurous acid gas, is (b)
produced.
Corroding copper pipes or soldered parts may result
in refrigerant leakage.
Near machinery emitting electromagnetic waves.(c)
Electromagnetic waves may disturb the operation of
the control system and cause the unit to malfunction.
Where fl ammable gas may leak, where there is (d)
carbon fi ber, or ignitable dust suspension in the air,
or where volatile fl ammables such as thinner or
gasoline are handled. Operating the unit in such
conditions can cause a fi re.
English 2
Take adequate measures to prevent the outdoor unit •
from being used as a shelter by small animals. Small
animals making contact with electrical parts can cause
malfunctions, smoke, or fi re. Instruct the customer to
keep the area around the unit clean.
Be sure to check the type of R410A refrigerant to be used
before installing the unit.
(Using an incorrect refrigerant will prevent normal operation of the unit.)
For the installation of an outdoor unit, refer to the installation
manual attached to the outdoor unit.
NOTE
Install the power supply and control wires for the indoor •
and outdoor units at least 3.5 feet away from televisions
or radios to prevent image interference or noise. Depending on the radio waves, a distance of 3.5 feet may
not be suffi cient to eliminate the noise.
In a domestic environment this product may cause radio •
interference in which case the user may be required to
take adequate measures.
Dismantling the unit, treatment of the refrigerant, oil and •
additional parts must be done in accordance with the
relevant local, state, and national regulations.
Do not use the following tools that are used with con-•
ventional refrigerants: gauge manifold, charge hose,
gas leak detector, reverse fl ow check valve, refrigerant
charge base, vacuum gauge, or refrigerant recovery
equipment.
If the conventional refrigerant and refrigerator oil are •
mixed in R410A, the refrigerant may deteriorate.
This air conditioner or heat pump is an appliance that •
should not be accessible to the general public.
As design pressure is 478 psi, the wall thickness of •
fi eld-installed pipes should be selected in accordance
with the relevant local, state, and national regulations.
BEFORE INSTALLATION2.
PRECAUTIONS2-1
Be sure to instruct customers how to properly operate the •
unit (operating different functions, and adjusting the temperature) by having them carry out operations themselves
while looking at the operation manual.
Do not install in locations where the air contains high levels of
•
salt such as that near the ocean and where voltage fl uctuates
greatly such as that in factories, or in vehicles or vessels.
ACCESSORIES2-2
Check the following accessories are included with your unit.
Name
Quantity 6 pcs. 1 set 1 pc. 1 pc.
Shape
Name
Quantity 1 each –
Shape
Clamp
material (1)
Small (2)
Insulation for
fi tting
for liquid pipe (6)
Insulation tube
Large (3)
1 pc.
Sealing pad
1 pc.
Large (9)
1 pc.
Metal
clamp (4)
(Other)
Operation manual •
Installation manual •
Note sheet •
Drain
hose (5)
WARNING
Entrust installation to the place of purchase or a qualifi ed •
serviceman. Improper installation could lead to leaks and, in
worse cases, electric shock or fi re.
Use of unspecifi ed parts could lead to the unit falling, leaks •
and, in worse cases, electric shock or fi re.
NOTE
Be sure to read this manual before installing the indoor unit.•
Be sure to mount an air fi lter (part to be procured in the fi eld) in
•
the suction air passage in order to prevent water leaking, etc.
The accessories needed for installation must be retained
in your custody until the installation work is completed.
Do not discard them.
Decide upon a line of transport.1.
Leave the unit inside its packaging while moving, until reach-
2.
ing the installation site. Where unpacking is unavoidable, use
a sling of soft material or protective plates together with a
rope when lifting, to avoid damage or scratches to the unit.
for gas pipe (7)
2 pcs.
Small (8)
OPTIONAL ACCESSORIES2-3
This indoor unit requires one of the operation remote con-•
trols listed below.
Remote controller
Wired type BRC1E71
NOTE
If you wish to use a remote controller that is not listed in •
Table 1, select a suitable remote controller after consulting
catalogs and engineering data.
3 English
English 4
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE
24 or more
(unit : in.)
(Top view)
DURING CONSTRUCTION AND CHECK AFTER
INSTALLATION IS FINISHED.
a. Items to be checked after completion of work
Items to be checked
Are the indoor and outdoor
unit fi xed fi rmly?
Was the installation of the
outdoor unit completed?
Is the gas leak test fi nished? No cooling or heating.
Is the unit fully insulated?
(Refrigerant piping, drain
piping, and duct)
Dose drainage fl ow
smoothly?
Does the power supply
voltage conform to the
indication on the name
plate?
Are wiring and piping
correct?
Is the air conditioner or heat
pump properly grounded?
Is wiring size according to
specifi cations?
Is something blocking the air
outlet or inlet of either the
indoor or outdoor units?
Did you set the external
static pressure?
Are refrigerant piping length
and additional refrigerant
charge noted down?
Did you check that no wiring
connection screws were
loose?
Also review the “SAFETY CONSIDERATIONS”.
b. Items to be checked at the time of delivery
Items to be checked Check
Are you sure the control box lid, air fi lter, air inlet grille,
and air outlet grille are mounted?
Did you explain about operations while showing the
operation manual to your customer?
Did you deliver the operation manual along with the
installation manual to the customer?
Did you explain the customer the handling and cleaning
methods of the fi eld supplies (e.g., the air fi lter, air inlet
grilles, and air outlet grille)?
Did you deliver instruction manual, if any, for the fi eld
supplies to the customer?
c. Points for explanation about operations
If not properly done, what is
likely to occur.
The units may drop, vibrate
or make noise.
The unit may malfunction or
the components burn out.
Condensate water may drip.
Condensate water may drip.
The unit may malfunction or
the components burn out.
The unit may malfunction or
the components burn out.
Dangerous in case of
current leakage.
The unit may malfunction or
the components burn out.
No cooling or heating.
No cooling or heating.
The refrigerant charge in
the system is not clear.
Electric shock or fi re.
Check
SELECTING INSTALLATION SITE3.
CAUTION
If you think the humidity inside the installation space might •
exceed 86°F and RH80%, reinforce the insulation on the
unit body.
Use glass wool or polyethylene foam as insulation so that
the thickness is more than 2 in. and fi ts inside the installation
space opening.
Select an installation site where the following conditions
(1)
are fulfi lled and that meets with your customer’s approval.
Where optimum air distribution can be ensured.•
Where nothing blocks air passage.•
Where condensate can be properly drained.•
Where the supports are strong enough to bear the •
indoor unit weight.
Where the false ceiling is not noticeably on an incline.•
Where suffi cient clearance for maintenance and service •
can be ensured. (Refer to Fig. 1-1 and Fig. 1-2)
Where piping between indoor and outdoor units is •
possible within the allowable limit. (Refer to the installation manual for the outdoor unit.)
If the a return-air duct is not installed, carefully select •
the place and method of product installation so that air
fl ow into the product will not be blocked.
If installed vertically
Air outlet
(Front view)
Fig. 1-1
Air inlet
H
The items with WARNING and CAUTION marks in the
operation manual are the items pertaining to possibilities for bodily
injury and material damage in addition to the general usage of the
product. Accordingly, it is necessary that you make a full explanation
about the described contents and also ask your customers to read
the operation manual.
If installed horizontally
20
22
13-1/16
12
26
A
B
C
1-1/4
Gas line
182 (2)
1
2-1/4
20-11/163
(2-5/16)
Liquid line
Inlet
Inlet
(Right side view)
(Front view)
(unit: in.)
Fig. 2
(Front view)
Air inlet
(Side view)
24 or
more
Air outlet
H
H
Fig. 1-2
WARNING
When installing the unit horizontally, be sure to tilt the unit in •
the direction shown in Fig. 1-2. If the unit is tilted in any other
way, water can leak.
PREPARATIONS BEFORE INSTALLA-4.
TION AND INSTALLATION
When installing the product, refer to “3. SELECTING (1)
INSTALLATION SITE” and consider the product size
as shown Fig. 2 and Table 1.
Ensure suffi cient space for the bottom of the product
•
(H dimensions) so that a downward slope of 1/100 can
be maintained for drain piping, as described for the intake
duct installation and in “6. DRAIN PIPING WORK”.
[ PRECAUTION ]
Install the indoor and outdoor units, power supply wiring •
and connecting wires at least 3.5 ft. away from televisions or radios in order to prevent image interference or
noise. (Depending on the radio waves, a distance of
3.3 ft. may not be suffi cient to eliminate the noise.)
If installing the wireless kit in a room with electronic •
fl uorescent lighting (inverter or rapid start type), the
remote controller’s transmission distance may be shortened. Indoor units should be installed as far away from
fl uorescent lighting as possible.
DANGER
Do not install unit in an area where fl ammable materials are •
present due to the risk of an explosion resulting in serious
injury or death.
WARNING
If the supporting structural members are not strong enough •
to take the unit’s weight, the unit could fall out of place and
cause serious injury.
Table 1
ABC
FTQ30 - 42
FTQ18 - 24 48-1/8 13-3/16 9-1/16
58-1/4 16-1/4 12-1/16
Make sure the range of the unit’s external static pres-(2)
sure is not exceeded. (up to 0.5 in.WG at “HH” speed.)
5 English
English 6
Condensation may form on the product during COOL (3)
If installed vertically
If installed horizontally
Second drain pan
Second drain pan
Drain piping
Drain piping
Level
If installed vertically
Level
If installed horizontally
operation. Be sure to provide (fi eld supplied) and
install a second drain pan.
Secure the unit fi rmly to prevent it from falling.(5)
REFRIGERANT PIPING WORK5.
〈Observe the requirements listed below for refrigerant
piping sizes.〉
Liquid Gas
3/8 in. 5/8 in.
〈Execute heat insulation work completely on both sides of
the gas piping and the liquid piping or else a water leakage might result.
Failing to insulate the pipes may cause leaking or burns.
And be sure to use the insulation which can withstand
such temperatures of 248°F or more for the gas piping.
Reinforce the insulation on the refrigerant piping according to the installation environment. If the temperature or
humidity in the product installation location might reach
86°F or 80%, respectively. Condensation may form on the
surface of the insulation.〉
Check if the unit is horizontally level.(4)
CAUTION
Make sure the unit is installed level using a level: four sides. •
(One thing to watch out for in particular is if the unit is installed so that the slope is not in the direction of the drain
piping, this might cause leaking.)
CAUTION
Follow the points at below.
Use a tube cutter and fl are suitable for the type of refriger-•
ant.
To prevent dust, moisture or other foreign matter from infi l-•
trating the piping, either pinch the end or cover it with tape.
Do not allow anything other than the designated refrigerant •
to get mixed into the refrigerant circuit, such as air. If any
refrigerant gas leaks while working on the unit, immediately
ventilate the room.
Connect the piping.(1)
The outdoor unit is fi lled with refrigerant.•
When connecting or disconnecting piping to or from the •
unit, be sure to use two spanners and two torque
wrenches. (Refer to Fig. 3)
Torque wrench
Spanner
Flare nut
Piping union
Fig. 3
Refer to Table 2 for the processing dimensions of the •
Heat insulation procedure for gas piping
Insulation material
for piping
(on unit side)
Insulation material
for piping (field supply)
Make sure that
the seam faces
upward.
Clamp
material (1)
(accessory)
Gas pipe
Liquid pipe
Flare nut joint
Attached to
the surface.
Insulation for fitting (7) (accessory)
Sealing pad (small) (8)
(accessory)
Wrap the Sealing pad (small) (8)
around the portion from the
surface of the main unit to the
upper part of the flare nut joint.
Insulation material
for piping (field supply)
Wrap the Sealing pad (small) (8)
around the portion from the
surface of the main unit to the
upper part of the flare nut joint.
Fig. 5
Heat insulation procedure for liquid piping
Insulation material
for piping
(on unit side)
Make sure that
the seam faces
upward.
Clamp
material (1)
(accessory)
Main unit
Flare nut joint
Attached to
the surface.
Insulation for fitting (6) (accessory)
Sealing pad (small) (8)
(accessory)
fl are.
Use the fl are nut provided with the unit.•
Apply ether oil or ester oil only to inner side of the •
fl are and screw in the fl are nut three to four turns fi rst
by hand at the time of connecting the fl are nut.
(Refer to Fig. 4)
Apply ester oil or ether oil
only to inner side of flare.
Refer to the illustration on the right-hand side and be sure (3)
to perform heat insulation work on the piping joints after
gas leakage checks. (Refer to Fig. 5)
•
Fig. 4
Refer to Table 2 for the corresponding tightening torque.•
Table 2
Pipe
Tightening torque
size
φ 3/8 26.7 ±2.6 lbf·ft
φ 5/8 50.6 ±5.0 lbf·ft
CAUTION
Do not excessively tighten the fl are nut.•
Doing so will break the fl are nut and refrigerant leakage may
result.
Make sure that all parts around the fl are are free of oil. •
The drain pan and the resin part may be deteriorated if oil is
attached.
If no torque wrenches are available, refer to Table 3 as a •
standard.
When the fl are nut is tightened with the spanner, the
tightening torque should increase suddenly. Tighten the
fl are nut further for the corresponding angle shown in
Table 3.
Table 3
Pipe size Further tightening angle
φ 3/8 60 to 90 degrees Approx. 7-7/8 in.
φ 5/8 30 to 60 degrees Approx. 11-13/16 in.
Flare
dimensions
A (in.)
0.504 – 0.520
0.760 – 0.776
Recommended arm length of
˚
2
±
˚
˚
5
2
4
±
˚
0
9
Flare shape
A
R0.016-0.031
tool
Use the Insulation for fi tting (6) and (7) provided to the •
liquid piping and gas piping, respectively, and conduct
heat insulation work.
(Tighten both edges of the Insulation for fi tting (6) and
(7) for each joint with the Clamp material (1).)
Make sure that the joint of the Insulation for fi tting (6) •
and (7) for the joint on the liquid piping and gas piping
side faces upward.
On completion of installation work, (2) check that there is no
gas leakage.
7 English
Wrap the Sealing pad (small) (8) around the Insulation •
for fi tting (6) and (7) for the joint (fl are nut part).
CAUTION
Be sure to insulate any fi eld piping all the way to the piping •
connection inside the unit. Any exposed piping may cause
condensation or burns if touched.
English 8
When brazing the refrigerant piping, perform nitrogen re-•
placement fi rst, or perform the brazing while feeding nitrogen into the refrigerant piping. (Refer to Fig. 6)
Pressure-reducing valve
Part to be brazed
Taping
In case of horizontal installation
Nitrogen
Refrigerant piping
hands
valve
Nitrogen
Fig. 6
CAUTION
When brazing piping while feeding nitrogen inside the •
piping, make sure to set the nitrogen pressure to 2.9 psi or
less using the pressure reducing valve.
(This pressure is such that a breeze is blown to your cheek.)
DANGER
Use of oxygen could result in an explosion resulting in •
serious injury or death. Only use dry nitrogen gas.
Refrigerant gas may produce toxic gas if it comes in contact •
with fi re such as from a fan heater, stove or cooking device.
Exposure to this gas could cause severe injury or death.
NOTE
Do not use fl ux when brazing refrigerant piping. Therefore, •
use the phosphor copper brazing fi ller metal (BCuP) which
does not require fl ux.
Flux has an extremely negative effect on refrigerant piping
systems. For instance, if chlorine based fl ux is used, it will
cause piping corrosion. Flux containing fl uorine will damage
refrigerant oil.
DRAIN PIPING WORK6.
CAUTION
Make sure all water is out before making the duct connection.
•
Fig. 7-2
Primary drain piping connection hole
Secondary drain piping
connection hole
Perform drain work so that the unit is drained thoroughly. •
(Be sure to insulate the following 2 locations since
condensation may cause water leakage.)
Be sure to use the included Drain hose (5) and Metal •
clamp (4).
Insert the Drain hose (5) up to the step on the drain
socket. Within the range of the tape section at the
end of the inserted hose, tighten the Metal clamp (4)
to the torques of 0.99 ± 0.1 lbf·ft (11.9 ± 1.2 lbf·in).
CAUTION
Do not tighten the Metal clamp (4) to torques exceeding the
•
specifi cation. Otherwise, the Drain hose (5), the socket, and
the Metal clamp (4) may become damaged.
To avoid the Sealing pad (large) (9) from tearing at the •
edge of the Metal clamp (4), either affi x a plastic tape
on the edge of the Metal clamp (4) or bend the end of
the Metal clamp (4) inward as shown in the fi gure.
<When affixing plastic tape>
Tightening
section
Approx. 90°
Install drain piping as described Fig. 7.(1)
Plastic tape
In case of vertical installation
To avoid tearing the Sealing
pad (large) (9), affix a
plastic tape.
Fig. 7-1
Cross section A-A
Secondary drain piping connection hole
Primary drain piping connection hole
Tape section
VP25 side
Metal clamp (4)
(accessory)
Drain hose (5)
(accessory)
Tightening
section
Bend the end to avoid
tearing the Sealing
pad (large) (9).
Approx. 90°
Main unit
<When bending the end>
Refer to the following fi gure and check the drain. Then, •
use the included Sealing pad (large) (9) to thermally
insulate the Metal clamp (4) and the Drain hose (5).
Sealing pad
(large) (9)
Start wrapping
from near the
tightening
section of the
Metal clamp (4)
(accessory)
Drain hose (5)
(accessory)
Do not make any gap
<Drain socket thermal insulation work>
Wrap the sealing
material around so
that the side with the
edge of the flat band is
doubly wrapped.
Sealing pad
(large) (9)
(accessory)
The drain pan has connections for a primary and sec-•
ondary drain.
The diameter of the drain piping should be greater than •
or equal to the diameter of the connecting pipe (vinyl
tube; pipe size : 25/32 in. ; outer dimension : 1-1/32 in.).
(not including a riser)
Keep piping runs short with a downward slope of at •
least 1/100 to prevent air pocket from forming.
Be sure to install a drain trap at the drain outlet since •
the inside of the unit is at negative pressure relative to
atmospheric pressure during operation.
To keep the piping from becoming clogged with dirt, •
avoid bends where possible and install so that traps can
be cleaned.
〈PRECAUTIONS〉
Drain piping connections
Do not connect the drain piping directly to sewage piping •
that smell of ammonia. The ammonia in the sewage might
enter the indoor unit through the drain piping and corrode
the heat exchanger.
Do not twist or bend the drain hose, as excessive force may •
cause it to leak.
After piping work is fi nished, check drainage fl ows (2)
smoothly.
Gradually insert approximately 1 quart of water into the •
drain pan to check drainage in the manner described
below.
INSTALLING THE DUCT7.
Exercise care regarding the following when performing duct work.
Verify that duct work does not exceed the unit’s setting range
•
of external static pressure (up to 0.5 in.WG at “HH” speed).
Install canvas ducts at air outlets and inlets so that vibrations •
from the main unit are not transmitted to ducts or the fl oor.
Additionally, line the duct with sound-absorbing material
(heat insulation material) as necessary.
Be sure to install an air fi lter to the product’s air inlet or to a •
fi eld-supplied air inlet inside the air passage on the suction
side.
Perform the curing and other work during duct welding so •
that the inside of the product is not exposed to spatter.
If the metal duct passes through a metal lath, wire lath, or •
metal plate of a wooden structure, isolate the duct from the
wall electrically.
Be sure to heat-insulate the duct to prevent the formation of •
condensation. (Material: Glass wool or polyethylene foam;
thickness: 1 inch.)
Explain to the customer how to operate and clean fi eld-•
supplied components such as air fi lters, air inlet grilles, air
outlet grilles.
To prevent drafts, locate the air outlet grille on the indoor •
side so that warm air from the outlet does not come into
direct contact with room occupants.
When an electric heater (optional) is installed, use metal •
duct and wrap the duct with a glass-wool insulation material.
At least
4 in.
At least
3 in.
Observe the following guidelines when installing con-•
centrated drain piping. Select the thickness of the
concentrated drain piping to refl ect the capacity of the
machine to which it will be connected.
CAUTION
Water accumulating in the drain piping can cause the drain •
to clog.
9 English
Air handler
ELECTRIC WIRING WORK8.
GENERAL INSTRUCTIONS8-1
Shut off the power before doing any work.•
All fi eld supplied parts and materials, electric works must •
conform to local codes.
Use copper conductors only.•
See also the “Wiring Diagram Label” located inside the unit’s •
front cover.
For details on hooking up the remote controller, refer to the •
“REMOTE CONTROLLER INSTALLATION MANUAL”.
All wiring must be performed by an authorized electrician.•
Install a wiring interrupter or ground-fault circuit interrupter •
for the power wiring.
Make sure the ground resistance is no greater than 100• Ω.
To avoid short circuiting the power supply wire, be sure to •
use insulated terminals.
Do not turn on the power supply (wiring interrupter or •
ground-fault circuit interrupter) until all other work is done.
English 10
DANGER
Do not ground units to water piping, telephone wires or •
lightning rods because incomplete grounding could cause a
severe shock hazard resulting in severe injury or death, nor
to gas piping because a gas leak could result in an explosion which could lead to severe injury or death.
LIST OF STANDARD WIRING EQUIPMENT8-2
Power supply wiring
(including ground wire)
Protective
device
15A
Size Wire Size
Must comply with
local codes.
NOTES
If the wiring is in a place where people it can be easily 1.
touched by people, install a ground-fault circuit interrupter
to prevent electric shock.
When using a ground-fault circuit interrupter, make sure to 2.
select one useful also to protection against overcurrent and
short-circuit.
When using a ground-fault circuit interrupter only for
grounding device, make sure to use a wiring interrupter
together.
The length of the transmission wiring and remote controller •
wiring are as follows.
Length of the transmission wiring and remote controller wiring
Outdoor unit – Indoor unit
Indoor unit – Remote controller Max. 1640 ft.
Transmission wiring
Remote controller wiring
2-conductor,
stranded,
non-shielded
copper/PVC or
vinyl jacket
Max. 3280 ft.
(Total wiring length: 6560 ft.)
AWG18 – 16
ELECTRICAL CHARACTERISTICS8-3
Units Power supply Fan motor
208/
230
Voltage
range
Min. 187
Max. 229/
Min. 207
Max. 253
MCA MOP HP FLA
1.5
15
1.2
350
Model Hz Volts
18 type
24 type 1.6 1.3
30 type 2.3 1.8
36 type 2.8 2.2
60
WIRING EXAMPLE9.
HOW TO CONNECT WIRINGS9-1
〈Precautions when laying power supply wiring〉
Wiring of different thicknesses cannot be connected to the •
power supply wiring terminal block. Slack in the power
supply wiring may cause abnormal heat.
Use sleeve-insulated round crimp-style terminals for con-•
nections to the power supply wiring terminal block. When
none are available, connect wires of the same diameter to
both sides, as shown in the fi gure.
Insulation sleeve
Round crimp-style terminal
Connect wires of
the same gauge to
both sides.
Do not connect
wires of the same
gauge to one side.
If the wiring gets too hot due to loose power-supply wiring, use the following precautions:
For wiring, use the designated power supply wiring and •
connect fi rmly, then secure to prevent outside pressure
being exerted on the terminal board.
Use the correct screwdriver for tightening the terminal •
screws. If the blade of screwdriver is too small, the head of
the screw might be damaged, and the screw will not be
properly tightened.
If the terminal screws are tightened too hard, screws might •
be damaged.
Refer to Table 4 for the tightening torque of the terminal •
screws.
Table 4
Terminal block Tightening torque (ft · lbf)
Remote controller / transmission
wiring terminal block (6P) (10P)
Power supply wiring terminal
block (3P)
Electric wire
Do not connect
wires of different
gauges.
0.58 – 0.72
0.87 – 1.06
42 type 3.6 400 2.8
MCA: Minimum Circuit Amps (A)
MOP: Max Overcurrent Protective Device (A)
HP: Fan motor output (W)
FLA: Full Load Amps (A)
Remove the front panel (upper).(1)
Terminal block
Terminal block
Transformer
Fig. 8
<FTQ18,24,30,36PBVJU models>
<FTQ42PBVJU model>
Terminal block
Terminal block
Transformer
Top panel
Low-voltage
hole
Remove the electric component box cover.(2)
High-voltage
hole
(3)
Pass the power supply wiring and the ground wire
through the top panel’s high-voltage hole (requires use of
conduit) and pass the remote controller wiring and transmission wiring through the top panel’s low-voltage hole.
Pass the included insulation tube through the hole in the •
panel before connecting the electric wires and the
ground wire to the terminal block shown in Fig. 8.
Pass the included insulation tube through the hole in the •
panel before connecting the remote controller wiring
and transmission wires to the terminal block shown in
Fig. 8.
Then secure them in place with the included Clamp •
material (1) as shown in Fig. 8 to protect them from
external force from outside the unit.
If the power supply voltage is 208V, change the trans-•
former wire connection from the 240V terminal to the
208V terminal. (Refer to Fig. 9)
Changing the transformer wire connection
Connector
(Connect the wire to the 208V terminal.
Be sure to insert the wire securely until
a clicking sound is produced.)
Wire (Red)
Connector
Cap
230V power supply (factory set)®208V power suppy®
240V208VCOM
Cap
(Change the
connection.)
Wire
(Red)
Fig. 9
208VCOM 240V
11 English
English 12
How to use insulation tube.
Pass through the
conduit
Clamp material (1)
(accessory)
Remote controller and
transmission wiring
Power supply wiring
and ground wire
Power supply
Main
switch
Outdoor unit
Power supply wire
Transmission wire
Switch
Overcurrent
Protective device
Indoor unit
Remote controller
Use the insulation tube to cover the wiring.•
Joint the insulation tube with the tape and cut off the tube •
sticking out of the unit.
Tape
Insulation tube large (3)
Insulation tube
small (2)
Cut off the sticking
out of the unit.
Pass the power supply wiring and the ground wire (4)
through the conduit (conduit should be fi eld supplied). The hole for running wires through should be
sealed completely to prevent air from entering.
* When installing an optional electric heater kit, run both
the power supply wiring and ground wire of the electric
heater kit through the conduit.
Outside the air conditioners, separate the low voltage wiring •
(remote controller and transmission wiring) and high voltage
wiring (ground wire and power supply wiring) by at least 5 in.
so that they do not pass through the same place together.
Proximity may cause electrical interference, malfunctions,
and breakage.
[ PRECAUTIONS ]
Refer to the “REMOTE CONTROLLER INSTALLATION •
MANUAL” on how to install and lay the wiring for the remote
controller.
See also the “Wiring Diagram Label” located inside the unit’s •
blower deck.
Connect the remote controller and transmission wiring their •
respective terminal blocks.
CAUTION
Do not, under any circumstances, connect the power supply •
wiring to the remote controller or transmission wiring terminal block. Doing so can destroy the entire system.
[ WIRING EXAMPLE ]
Fit the power supply wire of each unit with a switch and fuse •
as shown in the drawing.
COMPLETE SYSTEM EXAMPLE
Install the front panel (upper).(5)
When using 1 remote controller for 1 indoor unit. (Nor-1.
mal operation)
DANGER
Use only specifi ed wire and connect wires to terminals •
tightly. Be careful that wires do not place external stress on
terminals. Keep wires in neat order so as to not to obstruct
other equipment. Make sure that the electric component box
Power supply
208/230V
~
60Hz
L1L2
Outdoor unit
Control box
IN/D OUT/D
F
1 F2 F1 F2
cover closes tightly. Incomplete connections could result in
overheating, and in worse cases, electric shock or fi re.
WARNING
Never connect power supply wiring to the terminal block for
•
remote controller wiring as this could damage the entire system.
CAUTION
When doing the wiring, make sure the wiring is neat and
•
does not cause the electric front panel to stick up, then close
the panel fi rmly. When attaching the front panel, make sure
you do not pinch any wires.
L1L
Indoor unit
P1P
2
F1F2T1T
2
2
P1P
2
Remote controller
(option)
When using 2 remote controllers for 1 indoor unit.2.
Remote controller wiring
terminal block
Remote
controller 2
(SUB)
Remote
controller 1
(MAIN)
1P2P1F2F1T2
T
FORCED
OFF
REMOTE
CONTRL
TRANSMISSION
WIRING
Power supply
208/230V
~
60Hz
L1L2
Outdoor unit
Control box
IN/D OUT/D
F
1 F2 F1 F2
REMOTE CONTROL (FORCED OFF AND ON/9-3
OFF OPERATION)
Connect input lines from the outside to the terminals T•
T² on the terminal block (6P) for remote controller to achieve
remote control.
See the “• 10. FIELD SETTING AND TEST RUN” for details
and
¹
on operation.
F
L1L
2
P1P2F1F2T1T
1F2
P
1P2
REMOTE
TRANSMISSION
CONTRL
2
WIRING
1T2
FORCED
OFF
T
Indoor unit
P
controller
(option)
(SUB)(MAIN)
Remote
1P2
1P2
P
For use with 2
remote controllers
NOTE
A single switch can be used to supply power to units on the 1.
same system. However, branch switches and branch circuit
breakers must be selected carefully.
Do not ground the equipment on gas piping, water piping or 2.
lightning rods, or crossground with telephones. Improper
grounding could result in electric shock.
CONTROL BY 2 REMOTE CONTROLLERS (Con-9-2
trolling 1 indoor unit by 2 remote controllers)
When using 2 remote controllers, one must be set to “MAIN” •
and the other to “SUB”.
If the remote controller to be used is Model BRC1E71, read •
the installation manual supplied with the remote controller.
MAIN/SUB CHANGEOVER
Press and hold the operation switch button of the (1)
remote controller for one of the two units for four
seconds or more. When the LCD display changes
from the display as the main remote controller to the
display as the sub remote controller, the setting is
complete.
Remove the front panel.(2)
Add remote controller 2 (SUB) to the terminal block (3)
for remote controller (P¹, P²) in the electric component
box. (There is no polarity.)
Input A
Wire specifi cation Sheathed vinyl cord or cable (2 wires)
Gauge AWG18 – 16
Length Max. 328 ft.
External terminal
Contact that can ensure the minimum
applicable load of 15 V DC, 1 mA.
FIELD SETTING AND TEST RUN10.
〈Field settings may have to be performed using the remote controller, depending on the type of installation.〉
Make sure the control box covers are closed on the (1)
indoor and outdoor units.
Depending on the type of installation, make the fi eld (2)
settings from the remote controller after the power is
turned on, following the “Field Settings” manual which
came with the remote controller.
The settings can select “Mode No.”, “FIRST CODE NO.” •
and “SECOND CODE NO.”.
The “Field Settings” included with the remote controller •
lists the order of the settings and method of operation.
FIELD SET MODE
Field Settings
Unit No
0
–––
–––
1–01
–––
5
–––
9
0–01
4
8
SECOND CODE NO.
Mode
20
Setting
2–02
–––
6
–––
a
3–01
–––
7
–––
b
Mode No.
FIRST CODE NO.
Lastly, make sure the customer keeps the “Field Settings” •
manual, along with the operating manual, in a safe place.
13 English
English 14
SETTINGS WHEN USING THE OPTIONAL RE-10-1
MOTE SENSOR
This product does not include an air inlet thermistor.
It uses a remote controller thermistor for control purposes.
For this reason, it is necessary to install an optional remote
thermistor in the following cases:
When the remote controller will be installed at a location •
where it cannot accurately measure the indoor temperature.
When using a remote controller without a built-in thermistor •
(simple remote controller, wireless remote controller, no
remote controller).
When using an optional remote sensor, change the settings as
described Table 5:
(The SECOND CODE NO. is set to “03” when shipped.)
Table 5
Mode No.
To use both the remote
controller thermistor and the
remote sensor
To use only the remote sensor 02
To use only the remote
controller thermistor
* factory set
10 (20) 2
FIRST
CODE NO.
SECOND
CODE NO.
01
03*
REMOTE CONTROL SETTING10-2
Forced off and ON/OFF operation should be selected by select-
•
ing the SECOND CODE NO. as shown in the table Table 6.
Table 6
External ON/OFF input Mode No.
Forced off
ON/OFF operation 02
* factory set
12 (22) 1
FIRST
CODE NO.
Input A of forced off and ON/OFF operation work as shown •
in Table 7.
Table 7
Forced off ON/OFF operation
Input A “on” to force a stop
(remote controller reception
prohibited)
Input A “off” to allow remote
controller
Unit operated by changing input
A from “off” to “on”
Unit stopped by changing input A
from “on” to “off”
SECOND
CODE NO.
01*
SETTING THE FILTER SIGN DISPLAY INTERVAL10-3
Explain the following to the customer if the fi lter dirt settings •
have been changed.
The fi lter sign display time is set to 2500 hours (equivalent •
to 1 year’s use) when shipped.
The settings can be changed to not display.•
When installing the unit in a dusty place, set the fi lter sign •
display time to shorter intervals (1,250 hours).
Explain it to the customer that the fi lter needs to be cleaned •
regularly to prevent clogging and also the time that is set.
SECOND
Mode No. FIRST CODE NO.
0 Filter dirt low high
10 (20)
1 (low/high)
3 Filter sign display ON OFF
Displayed time
(units: hours)
CODE NO.
01 02
2500/
1250
10000/
5000
EXTERNAL STATIC PRESSURE SETTING10-4
Setting remote controller.(1)
The “SECOND CODE NO.” is set to 11 (an external static
pressure of 0.4 in.WG) at factory set.
External Static
Pressure
(in.W.G.)
0.150
0.175 02
0.200 03
0.225 04
0.250 05
0.275 06
0.300 07
0.325 08
0.350 09
0.375 10
0.400 11
0.425 12
0.450 13
0.475 14
0.500 15
Mode No.
13 (23) 06
CAUTION
Keep in mind that a shortage of airfl ow quantity or water •
leakage will result because the air conditioner will be
operated outside the rated range of airfl ow quantity if the
external static pressure is wrongly set.
FIRST
CODE NO.
SECOND
CODE NO.
01
INSTALLATION OF AN AIR FILTER10-5
Air filter
(field supply:
H r W rD (in.)
: 1 r 20 r 25)
Take off the part on the bottom of the front panel.(1)
Connect the wires(2)
Run the wires through the low-voltage hole.•
Connect the wires to the terminal block (10P) of the •
product. The terminal Nos. for wire connection are
shown below. Refer to the information as needed.
Terminal Nos. are indicated on the name plate for the
terminal block.
Terminal
block (10P)
10
9
8
7
6
5
4
3
2
1
Insert the air fi lter as far as it can go.(2)
SETTING FOR LOCAL SUPPLIED OPTION10-6
Installation of the humidifi er, economizer and air (1)
purifi er (UV lamp)
Humidifi er, economizer and air purifi er (UV lamp) are •
sold separately. For the method of installation, refer to
the manual provided with each optional product.
Terminal No.
1, 2 Outputs: indoor unit ON signal. (AC 24V)
3, 4
5, 6
7, 8
9, 10
Input/output signal
Outputs: indoor unit cooling THERMO ON signal. (AC 24V)
Receives input: Air purifi er operation ON signal. (dry contact)
Receives input: Humidifi er operation ON signal. (dry contact)
Receives input: Forced closure of Indoor Unit Electronic
Expansion Valve during cooling operation. (dry contact)
On-site setting of air purifi er/humidifi er(3)
Mode No.
14 (24) 4 FAN SPEED
14 (24) 5
FIRST CODE NO. 01 02 03
Refer to
UNDER
OPERATING
purifi er and
humidifi er
FAN RESIDUE
TIME FOR
HUMIDIFIER
remote
controller
setting
SPEED
30 [sec.] 60* [sec.] 120 [sec.]
* factory set
H*
WARNING
If the unit is installed with an electric heater, install the •
optional product at a location where it is not exposed directly
to the heat from the electric heater. Direct exposure to heat
can result in an equipment malfunction or fi re.
15 English
English 16
SETTINGS FOR SEPARATELY SOLD ACCES-10-7
SORIES
See the instruction manuals included with optional accesso-•
ries for the necessary settings.
〈When using a wireless remote controller〉
A wireless remote controller address needs to be set when •
using a wireless remote controller. See the installation
manual included with the wireless remote controller for
details on how to make the settings.
Perform a test run according to the outdoor unit’s installation manual.
The operation lamp of the remote controller will fl ash when a •
malfunction occurs. Check the malfunction code on the
liquid crystal display to identify the point of trouble. An
explanation of malfunction codes and the corresponding
trouble is provided in “CAUTION FOR SERVICING” of the
outdoor unit.
If the display shows any of the following, there is a possibility
that the wiring was done incorrectly or that the power is not
on, so check again.
Remote controller
display
“ A8 ” lit
“ C1 ” lit
“ C6 ” lit
“ U3 ” lit
“
” is lit up
“ U4 ” is lit up
“ UH ” is lit up
No display
Error in power supply voltage to indoor
•
unit.
Fan driver PCB of indoor unit • ↔ indoor
control PCB transmission error.
Improper combination of fan driver PCB •
of indoor unit or setting failure in control
PCB type.
Test operation of outdoor unit has not •
been fi nished.
There is a short circuit at the FORCED •
OFF terminals (
The power on the outdoor unit is off. •
The outdoor unit has not been wired for •
power supply.
Incorrect wiring for the transmission •
wiring and / or FORCED OFF wiring.
The power on the indoor unit is off. •
The indoor unit has not been wired for •
power supply.
Incorrect wiring for the remote controller •
wiring, the transmission wiring and / or
the FORCED OFF wiring.
Contents
T¹, T²)
CAUTION
Always stop the test run using the remote controller to stop •
operation.
WIRING DIAGRAM11.
17 English
3P250363-4E
EM11A011A
(1609)
HT
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