Index
1. GENERAL INFORMATION ........................................................................................................................................... 5
Purpose of this manual ................................................................................................................................................... 5
Receiving the machine ................................................................................................................................................... 5
Checks ........................................................................................................................................................................... 5
Nomenclature ................................................................................................................................................................. 6
2. OPERATING LIMITS .................................................................................................................................................... 7
Storage ........................................................................................................................................................................... 7
Operation ........................................................................................................................................................................ 7
3. MECHANICAL INSTALLATION ................................................................................................................................... 9
Shipping ......................................................................................................................................................................... 9
Responsibility ................................................................................................................................................................. 9
Safety ............................................................................................................................................................................. 9
Moving and lifting............................................................................................................................................................ 9
Positioning and assembly ............................................................................................................................................. 10
Minimum space requirements ...................................................................................................................................... 11
Sound protection .......................................................................................................................................................... 12
Water piping ................................................................................................................................................................. 12
Water treatment ............................................................................................................................................................ 14
Evaporator and recovery exchangers anti-freeze protection ........................................................................................ 14
Installing the flow switch ................................................................ ............................................................................... 14
Hydronic kit (optional) ................................................................................................................................................... 16
4. ELECTRICAL INSTALLATION ................................................................................................................................... 18
General specifications .................................................................................................................................................. 18
Electrical components .................................................................................................................................................. 18
Electrical wiring............................................................................................................................................................. 18
Electrical heaters .......................................................................................................................................................... 18
Water pump control ...................................................................................................................................................... 19
Alarm relays – Electrical wiring ..................................................................................................................................... 19
Unit On/ Off remote control – Electrical wiring .............................................................................................................. 19
Double Setpoint – Electrical wiring ............................................................................................................................... 19
External water Setpoint reset – Electrical wiring (Optional) .......................................................................................... 19
Unit limitation – Electrical wiring (Optional) .................................................................................................................. 19
The VFD and related problems .................................................................................................................................... 20
The operating principle of the VFD ............................................................................................................................... 21
The problem with harmonics ........................................................................................................................................ 21
5. OPERATION ............................................................................................................................................................... 24
Operator’s responsibilities ............................................................................................................................................ 24
Description of the machine ........................................................................................................................................... 24
Description of the refrigeration cycle ............................................................................................................................ 24
Description of the refrigeration cycle with heat recovery .............................................................................................. 26
Controlling the heat recovery circuit and installation recommendations ....................................................................... 26
Compressor .................................................................................................................................................................. 28
Compression process ................................................................................................................................................... 28
Cooling capacity control ............................................................................................................................................... 30
6. PRE-STARTUP CHECKS ........................................................................................................................................... 32
Units with an external water pump................................................................................................................................ 33
Units with a built-in water pump .................................................................................................................................... 33
Electrical power supply ................................................................................................................................................. 33
Unbalance in power supply voltage .............................................................................................................................. 33
Power supply of electrical heaters ................................................................................................................................ 34
7. STARTUP PROCEDURE ............................................................................................................................................ 35
Turning on the machine ................................................................................................................................................ 35
Selecting an operating mode ........................................................................................................................................ 36
Shutdown for a long time .............................................................................................................................................. 36
Starting up after seasonal shutdown ............................................................................................................................ 36
8. SYSTEM MAINTENANCE .......................................................................................................................................... 37
General ......................................................................................................................................................................... 37
Compressor maintenance ............................................................................................................................................ 37
Lubrication .................................................................................................................................................................... 37
Routine maintenance .................................................................................................................................................... 38
Replacement of filter dryer ........................................................................................................................................... 39
Procedure to replace the filter dryer cartridge .............................................................................................................. 39
Replacement of the oil filter .......................................................................................................................................... 40
Procedure to replace oil filter ........................................................................................................................................ 40
Procedure to replenish refrigerant ................................................................................................................................ 42
9. STANDARD CHECKS ................................................................................................................................................ 43
Temperature and pressure sensors .............................................................................................................................. 43