Daikin EKCBH-BBV3, EKCBX-BBV3 User manual

INSTALLATION MANUAL
Unit for air to water heat pump system
EKCBX008BBV3 EKCBH008BBV3
CE - ATITIKTIES-DEKLARACIJA
CE - ATBILSTĪBAS-DEKLARĀCIJA
CE - VYHLÁSENIE-ZHODY
CE - UYUMLULUK-BİLDİRİSİ
CE - IZJAVA O SKLADNOSTI
CE - VASTAVUSDEKLARATSIOON
CE - ДЕКЛАРАЦИЯ-ЗА-СЪОТВЕТСТВИЕ
deklaruje na własną wyłączną odpowiedzialność, że urządzenia, których ta deklaracja dotyczy:
z vso odgovornostjo izjavlja, da je oprema naprav, na katero se izjava nanaša:
kinnitab oma täielikul vastutusel, et käesoleva deklaratsiooni alla kuuluv varustus:
declară pe proprie răspundere că echipamentele la care se referă această declaraţie:
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CE - IZJAVA-O-USKLAĐENOSTI
CE - MEGFELELŐSÉGI-NYILATKOZAT
CE - DEKLARACJA-ZGODNOŚCI
CE - DECLARAŢIE-DE-CONFORMITATE
19 Direktive z vsemi spremembami.
10 Direktiver, med senere ændringer.
visiška savo atsakomybe skelbia, kad įranga, kuriai taikoma ši deklaracija:
ar pilnu atbildību apliecina, ka tālāk aprakstītās iekārtas, uz kurām attiecas šī deklarācija:
vyhlasuje na vlastnú zodpovednosť, že zariadenie, na ktoré sa vzťahuje toto vyhlásenie:
декларира на своя отговорност, че оборудването, за което се отнася тази декларация:
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tamamen kendi sorumluluğunda olmak üzere bu bildirinin ilgili olduğu donanımının aşağıdaki gibi olduğunu beyan eder:
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instrukcjami:
conformitate cu instrucţiunile noastre
инструкции:
16 megfelelnek az alábbi szabvány(ok)nak vagy egyéb irányadó dokumentum(ok)nak, ha azokat előírás szerint használják:
17 spełniają wymogi następujących norm i innych dokumentów normalizacyjnych, pod warunkiem że używane są zgodnie z naszymi
18 sunt în conformitate cu următorul (următoarele) standard(e) sau alt(e) document(e) normativ(e), cu condiţia ca acestea să fie utilizate în
19 skladni z naslednjimi standardi in drugimi normativi, pod pogojem, da se uporabljajo v skladu z našimi navodili:
20 on vastavuses järgmis(t)e standardi(te)ga või teiste normatiivsete dokumentidega, kui neid kasutatakse vastavalt meie juhenditele:
21 съответстват на следните стандарти или други нормативни документи, при условие, че се използват съгласно нашите
s našim návodom:
22 atitinka žemiau nurodytus standartus ir (arba) kitus norminius dokumentus su sąlyga, kad yra naudojami pagal mūsų nurodymus:
23 tad, ja lietoti atbilstoši ražotāja norādījumiem, atbilst sekojošiem standartiem un citiem normatīviem dokumentiem:
24 sú v zhode s nasledovnou(ými) normou(ami) alebo iným(i) normatívnym(i) dokumentom(ami), za predpokladu, že sa používajú v súlade
25 ürünün, talimatlarımıza göre kullanılması koşuluyla aşağıdaki standartlar ve norm belirten belgelerle uyumludur:
01 Directives, as amended.
20 Direktiivid koos muudatustega.
21 Директиви, с техните изменения.
22 Direktyvose su papildymais.
23 Direktīvās un to papildinājumos.
24 Smernice, v platnom znení.
25 Değiştirilmiş halleriyle Yönetmelikler.
Direktiivejä, sellaisina kuin ne ovat muutettuina.
11 Direktiv, med företagna ändringar.
02 Direktiven, gemäß Änderung.
irányelv(ek) és módosításaik rendelkezéseit.
12 Direktiver, med foretatte endringer.
13
14 v platném znění.
15 Smjernice, kako je izmijenjeno.
16
17 z późniejszymi poprawkami.
18 Directivelor, cu amendamentele respective.
03 Directives, telles que modifiées.
04 Richtlijnen, zoals geamendeerd.
05 Directivas, según lo enmendado.
06 Direttive, come da modifica.
07 √‰ËÁÈÒv, fiˆ˜ ¤¯Ô˘Ó ÙÚÔÔÔÈËı›.
08 Directivas, conforme alteração em.
09 Директив со всеми поправками.
положително от <B> съгласно
Cертификата <C>.
21 Забележка * както е изложено в <A> и оценено
22 Pastaba * kaip nustatyta <A> ir kaip teigiamai nuspręsta <B>
a(z) <C> tanúsítvány szerint.
<B> i Świadectwem <C>.
pagal Sertifikatą <C>.
vērtējumam saskaņā ar sertifikātu <C>.
23 Piezīmes * kā norādīts <A> un atbilstoši <B> pozitīvajam
de <B> în conformitate cu Certificatul <C>.
<A> DAIKIN.TCF.025D6/08-2010
<B> KEMA (NB0344)
<C> 2082543.0551-QUA/EMC
<A>‘da belirtildiği gibi ve <C> Sertifikasına
göre <B> tarafından olumlu olarak
değerlendirildiği gibi.
súlade s osvedčením <C>.
*
Not
24 Poznámka * ako bolo uvedené v <A> a pozitívne zistené <B> v
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skladu s certifikatom <C>.
kiidetud <B> järgi vastavalt sertifikaadile <C>.
CE - ILMOITUS-YHDENMUKAISUUDESTA
CE - PROHLÁŠENÍ-O-SHODĚ
заявляет, исключительно под свою ответственность, что оборудование, к которому относится настоящее заявление:
erklærer som eneansvarlig, at udstyret, som er omfattet af denne erklæring:
deklarerar i egenskap av huvudansvarig, att utrustningen som berörs av denna deklaration innebär att:
erklærer et fullstendig ansvar for at det utstyr som berøres av denne deklarasjon, innebærer at:
ilmoittaa yksinomaan omalla vastuullaan, että tämän ilmoituksen tarkoittamat laitteet:
prohlašuje ve své plné odpovědnosti, že zařízení, k němuž se toto prohlášení vztahuje:
izjavljuje pod isključivo vlastitom odgovornošću da oprema na koju se ova izjava odnosi:
teljes felelőssége tudatában kijelenti, hogy a berendezések, melyekre e nyilatkozat vonatkozik:
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OVERENSSTEMMELSESERKLÆRING
CE - FÖRSÄKRAN-OM-ÖVERENSTÄMMELSE
CE - DECLARAÇÃO-DE-CONFORMIDADE
СЕ - ЗАЯВЛЕНИЕ-О-СООТВЕТСТВИИ
CE -
la declaración:
referencia
CE - DICHIARAZIONE-DI-CONFORMITA
CE - ¢H§ø™H ™YMMOPºø™H™
acordo com as nossas instruções:
инструкциям:
instrukser:
förutsättning att användning sker i överensstämmelse med våra instruktioner:
disse brukes i henhold til våre instrukser:
08 estão em conformidade com a(s) seguinte(s) norma(s) ou outro(s) documento(s) nor mativo(s), desde que estes sejam utilizados de
09 соответствуют следующим стандартам или другим нормативным документам, при условии их использования согласно нашим
10 overholder følgende standard(er) eller andet/andre retningsgivende dokument(er), forudsat at disse anvendes i henhold til vore
11 respektive utrustning är utförd i överensstämmelse med och följer följande standard(er) eller andra normgivande dokument, under
mukaisesti:
12 respektive utstyr er i overensstemmelse med følgende standard(er) eller andre normgivende dokument(er), under forutssetning av at
13 vastaavat seuraavien standardien ja muiden ohjeellisten dokumenttien vaatimuksia edellyttäen, että niitä käytetään ohjeidemme
14 za předpokladu, že jsou využívány v souladu s našimi pokyny, odpovídají následujícím normám nebo normativním dokumentům:
15 u skladu sa slijedećim standardom(ima) ili drugim normativnim dokumentom(ima), uz uvjet da se oni koriste u skladu s našim uputama:
Low Voltage 2006/95/EC
Electromagnetic Compatibility 2004/108/EC *
19 ob upoštevanju določb:
20 vastavalt nõuetele:
21 следвайки клаузите на:
22 laikantis nuostatų, pateikiamų:
23 ievērojot prasības, kas noteiktas:
24 održiavajúc ustanovenia:
25 bunun koşullarına uygun olarak:
19 Opomba * kot je določeno v <A> in odobreno s strani <B> v
17 Uwaga * zgodnie z dokumentacją <A>, pozytywną opinią
18 Notă * aşa cum este stabilit în <A> şi apreciat pozitiv
16 Megjegyzés * a(z) <A> alapján, a(z) <B> igazolta a megfelelést,
Certifikatet <C>.
bedømmelse av <B> ifølge Sertifikat <C>.
hyväksynyt Sertifikaatin <C> mukaisesti.
souladu s osvědčením <C>.
11 Information * enligt <A> och godkänts av <B> enligt
12 Merk * som det fremkommer i <A> og gjennom positiv
13 Huom * jotka on esitetty asiakirjassa <A> ja jotka <B> on
14 Poznámka * jak bylo uvedeno v <A> a pozitivně zjištěno <B> v
da <B> secondo il Certificato <C>.
positivo de <B> de acordo com o Certificado <C>.
·fi ÙÔ <B> Û‡Ìʈӷ Ì ÙÔ ¶ИЫЩФФИЛЩИОfi <C>.
положительным решением <B> согласно
06 Nota * delineato nel <A> e giudicato positivamente
07 ™ËÌ›ˆÛË * fiˆ˜ ηıÔÚ›˙ÂÙ·È ÛÙÔ <A> Î·È ÎÚ›ÓÂÙ·È ıÂÙÈο
08 Nota * tal como estabelecido em <A> e com o parecer
09 Примечание * как указано в <A> и в соответствии с
20 Märkus * nagu on näidatud dokumendis <A> ja heaks
strane <B> prema Certifikatu <C>.
15 Napomena * kako je izloženo u <A> i pozitivno ocijenjeno od
Свидетельству <C>.
henhold til Certifikat <C>.
10 Bemærk * som anført i <A> og positivt vurderet af <B> i
Jean-Pierre Beuselinck
General Manager
Ostend, 3rd of January 2011
declares under its sole responsibility that the equipment to which this declaration relates:
erklärt auf seine alleinige Verantwortung, dass die Ausrüstung für die diese Erklärung bestimmt ist:
déclare sous sa seule responsabilité que l’équipement visé par la présente déclaration:
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de apparatuur waarop deze verklaring betrekking heeft:
declara bajo su única responsabilidad que el equipo al que hace
dichiara sotto la propria responsabilità che gli apparecchi a cui è riferita questa dichiarazione:
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CE - DECLARATION-OF-CONFORMITY
CE - KONFORMITÄTSERKLÄRUNG
CE - DECLARATION-DE-CONFORMITE
CE - CONFORMITEITSVERKLARING
Daikin Europe N.V.
01
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10 under iagttagelse af bestemmelserne i:
11 enligt villkoren i:
12 gitt i henhold til bestemmelsene i:
13 noudattaen määräyksiä:
14 za dodržení ustanovení předpisu:
15 prema odredbama:
16 követi a(z):
17 zgodnie z postanowieniami Dyrektyw:
18 în urma prevederilor:
declara sob sua exclusiva responsabilidade que os equipamentos a que esta declaração se refere:
‰ЛПТУВИ МВ ·ФОПВИЫЩИО‹ ЩЛ˜ В˘ı‡УЛ fiЩИ Ф ВНФПИЫМfi˜ ЫЩФУ ФФ›Ф ·У·К¤ЪВЩ·И Л ·ЪФ‡Ы· ‰‹ПˆЫЛ:
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EBHQ006B*V3+EKCBH008B*V3, EBHQ006B*V3+EKCBX008B*V3,
EBHQ008B*V3+EKCBH008B*V3, EBHQ008B*V3+EKCBX008B*V3,
* = A, B, C, ..., Z
01 are in conformity with the following standard(s) or other normative document(s), provided that these are used in accordance with our
instructions:
daß sie gemäß unseren Anweisungen eingesetzt werden:
02 der/den folgenden Norm(en) oder einem anderen Normdokument oder -dokumenten entspr icht/entsprechen, unter der Voraussetzung,
03 sont conformes à la/aux norme(s) ou autre(s) document(s) normatif(s), pour autant qu'ils soient utilisés conformément à nos instructions:
04 conform de volgende norm(en) of één of meer andere bindende documenten zijn, op voorwaarde dat ze worden gebruikt overeenkomstig
onze instructies:
05 están en conformidad con la(s) siguiente(s) norma(s) u otro(s) documento(s) nor mativo(s), siempre que sean utilizados de acuerdo con
nuestras instrucciones:
nostre istruzioni:
Û‡Ìʈӷ Ì ÙȘ Ô‰ËÁ›Â˜ Ì·˜:
06 sono conformi al(i) seguente(i) standard(s) o altro(i) documento(i) a carattere normativo, a patto che vengano usati in conformità alle
07 В›У·И Ы‡МКˆУ· МВ ЩФ(·) ·ОfiПФ˘ıФ(·) ЪfiЩ˘Ф(·) ‹ ¿ППФ ¤ББЪ·КФ(·) О·УФУИЫМТУ, ˘fi ЩЛУ ЪФ¸fiıВЫЛ fiЩИ ¯ЪЛЫИМФФИФ‡УЩ·И
EN60335-2-40,
05 siguiendo las disposiciones de:
06 secondo le prescrizioni per:
07 Ì ًÚËÛË Ùˆv ‰È·Ù¿Íˆv Ùˆv:
04 overeenkomstig de bepalingen van:
08 de acordo com o previsto em:
01 following the provisions of:
02 gemäß den Vorschriften der:
03 conformément aux stipulations des:
09 в соответствии с положениями:
according to the Certificate <C>.
beurteilt gemäß Zertifikat <C>.
<B> conformément au Certificat <C>.
<B> overeenkomstig Certificaat <C>.
positivamente por <B> de acuerdo con el
Certificado <C>.
01 Note * as set out in <A> and judged positively by <B>
02 Hinweis * wie in der <A> aufgeführt und von <B> positiv
03 Remarque * tel que défini dans <A> et évalué positivement par
04 Bemerk * zoals vermeld in <A> en positief beoordeeld door
05 Nota * como se establece en <A> y es valorado
3PW33163-7J
EKCBX008BBV3 EKCBH008BBV3
Unit for air to water heat pump system
Installation manual
CONTENTS Page
1. Definitions .................................................................................. 2
2. General safety precautions........................................................2
3. Introduction ................................................................................ 4
3.1. General information........................................................................ 4
Heating/cooling units and heating only units..................................4
3.2. Combination and options................................................................ 4
Connection to a benefit kWh rate power supply............................. 4
3.3. Scope of the manual ......................................................................4
3.4. Model identification......................................................................... 4
4. Accessories ...............................................................................5
4.1. Location of the accessories............................................................ 5
4.2. Accessories supplied with the indoor unit ......................................5
5. Overview of unit ......................................................................... 5
5.1. Opening of the indoor unit..............................................................5
5.2. Main components of the indoor unit ............................................... 5
5.3. Main components of the indoor unit switch box..............................6
6. Selecting an installation location................................................ 6
General precautions on indoor installation location........................ 6
7. Dimensions and service space .................................................. 7
7.1. Dimensions of the indoor unit......................................................... 7
7.2. Service space of the indoor unit.....................................................7
8. Typical application examples .....................................................7
8.1. Application 1................................................................................... 7
8.2. Application 2................................................................................... 8
8.3. Application 3................................................................................... 8
8.4. Application 4................................................................................... 9
8.5. Application 5................................................................................... 9
8.6. Application 6................................................................................. 11
9. Inspecting, handling and unpacking the unit............................ 12
9.1. Inspection.....................................................................................12
9.2. Handling ....................................................................................... 12
9.3. Unpacking ....................................................................................12
9.4. Installing the unit ..........................................................................12
User interface installation............................................................. 13
Heater kit installation (optional).................................................... 13
11. Electrical wiring work ...............................................................14
11.1. Precautions on electrical wiring work...........................................14
11.2. Outdoor unit – Internal wiring – Parts table.................................. 14
11.3. Overview of field wiring ................................................................ 15
11.4. Requirements............................................................................... 15
11.5. Routing......................................................................................... 15
Power supply routing (PS) ............................................................ 15
Control signal routing (HV)........................................................... 15
Thermistor interconnection cable routing (LV)..............................16
11.6. Outdoor switch box connections................................................... 16
Precautions on wiring of power supply and inter-unit wiring ........16
Connection to a benefit kWh rate power supply........................... 20
11.7. Indoor unit – Internal wiring – Parts table..................................... 17
11.8. Requirements for indoor unit field wiring ......................................18
11.9. Routing......................................................................................... 18
11.10.Indoor switch box connections .....................................................18
Connection heater kit signals (if applicable)................................. 18
Connection of the thermostat cable ............................................. 19
Connection of the valve control cables......................................... 19
12. Start-up and configuration .......................................................21
12.1. DIP switch settings overview ........................................................ 21
12.2. Room thermostat installation configuration..................................21
12.3. Pump operation configuration ...................................................... 22
12.4. Domestic hot water tank installation configuration.......................22
12.5. Initial start-up at low outdoor ambient temperatures....................22
12.6. Pre-operation checks ................................................................... 23
Checks before initial start-up........................................................ 23
12.7. Powering up the indoor unit.......................................................... 23
12.9. Field settings................................................................................24
Procedure..................................................................................... 24
Detailed description...................................................................... 24
12.10.Field settings table ....................................................................... 35
13. Test run and final check............................................................38
13.1. Final check...................................................................................38
Pre-run checks ............................................................................. 38
13.2. Test run operation (manual) .........................................................38
Procedure..................................................................................... 38
13.3. Underfloor heating screed dry-out program ................................. 39
Disclaimer..................................................................................... 39
14. Operation of the unit.................................................................40
15. Maintenance and service .........................................................40
15.1. Maintenance introduction.............................................................40
15.2. Maintenance activities.................................................................. 40
Service precautions...................................................................... 40
Checks .........................................................................................40
15.3. Service mode operation ............................................................... 41
16. Troubleshooting ........................................................................41
16.1. General guidelines ....................................................................... 41
16.2. General symptoms.......................................................................41
16.3. Error codes................................................................................... 43
17. Disposal requirements..............................................................44
18. Unit specifications ....................................................................44
Technical specifications................................................................44
Electrical specifications ................................................................ 44
Thank you for purchasing this product.
The original instructions are written in English. All other languages are translations of the original instructions.
CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLATION. THEY WILL TELL YOU HOW TO INSTALL AND HOW TO CONFIGURE THE UNIT PROPERLY. KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
1

1. DEFINITIONS

1.1. Meaning of warnings and symbols

Warnings in this manual are classified according to their severity and probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or property-damage accidents only.
INFORMATION
This symbol identifies useful tips or additional information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.

1.2. Meaning of used terms

Installation manual:
Instruction manual specified for a certain product or application, explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application, explaining how to operate it.
Maintenance instructions:
Instruction manual specified for a certain product or application, which explains (if relevant) how to install, configure, operate and/or maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the subject of this manual.
User:
Person who is owner of the product and/or operates the product.
Service company:
Qualified company which can perform or coordinate the required service to the unit.
Applicable legislation:
All international, European, national and local directives, laws, regulations and/or codes which are relevant and applicable for a certain product or domain.
Accessories:
Equipment which is delivered with the unit and which needs to be installed according to instructions in the documentation.
Optional equipment:
Equipment which can optionally be combined to the products as per the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in this manual, but which are not supplied by Daikin.

2. GENERAL SAFETY PRECAUTIONS

All activities described in this manual shall be carried out by an installer.
Be sure to wear adequate personal protection equipment (protection gloves, safety glasses, …) when performing installation, maintenance or service to the unit.
If not sure of installation procedures or operation of the unit, always contact your local dealer for advice and information.
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire or other damage to the equipment. Be sure only to use accessories and optional equipment made by Daikin which are specially designed for use with the products as of subject in this manual and have them installed by an installer.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switch box service panel or before making any connections or touching electrical parts.
Do not touch any switch with wet fingers. Touching a switch with wet fingers can cause electrical shock. Before touching electrical parts, turn off all applicable power supply.
To avoid electric shock, be sure to disconnect the power supply 1 minute or more before servicing the electrical parts. Even after 1 minute, always measure the voltage at the terminals of main circuit capacitors or electrical parts and, before touching, be sure that those voltages are 50 V DC or less.
When service panels are removed, live parts can easily be touched by accident. Never leave the unit unattended during installation or servicing when the service panel is removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
Do not touch the refrigerant piping, water piping or internal parts during and immediately after operation. The piping and internal parts may be hot or cold depending on the working condition of the unit.
Your hand may suffer burns or frostbite if you touch the piping or internal parts. To avoid injury, give the piping and internal parts time to return to normal temperature or, if you must touch them, be sure to wear protective gloves.
WARNING
Tear apart and throw away plastic packaging bags so that children will not play with them. Children playing with plastic bags face danger of death by suffocation.
Safely dispose of packing materials. Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
Installation manual
2
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Ask your dealer or qualified personnel to carry out installation work. Do not install the machine by yourself. Improper installation may result in water leakage, electric shocks or fire.
Perform installation work in accordance with this installation manual. Improper installation may lead to water leakage, electric shocks or fire.
Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in water leakage, electric shocks, fire, or the unit falling.
Install the unit on a foundation that can withstand its weight.
Insufficient strength may result in the fall of equipment and causing injury.
Carry out the specified installation work in consideration of strong winds, hurricanes, or earthquakes. Improper installation work may result in accidents due to fall of equipment.
Make certain that all electrical work is carried out by qualified personnel according to the applicable legislation and this installation manual, using a separate circuit. Insufficient capacity of the power supply circuit or improper electrical construction may lead to electric shocks or fire.
Be sure to install an earth leakage circuit breaker in accordance with the applicable legislation. Failure to do so may cause electrical shock and fire.
Make sure that all wiring is secure, using the specified wires and ensuring that external forces do not act on the terminal connections or wires. Incomplete connection or fixing may cause a fire.
When wiring between the indoor and the outdoor units and wiring the power supply, form the wires so that the panels can be securely fastened. If the panels are not in place, overheat of the terminals, electric shocks or a fire may be caused.
After completing the installation work, check to make sure that there is no leakage of refrigerant gas.
Never directly touch any accidental leaking refrigerant. This could result in severe wounds caused by frostbite.
Electrical work must be carried out in accordance with the installation manual and the national electrical wiring rules or code of practice. Insufficient capacity or incomplete electrical work may cause electrical shock or fire.
Be sure to use a dedicated power circuit. Never use a power circuit shared by another appliance.
For wiring, use a cable long enough to cover the entire distance with no connection. Do not use an extension cord. Do not put other loads on the power supply, use a dedicated power circuit. Failure to do so may cause abnormal heat, electric shock, or fire.
Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
CAUTION
For use of units in applications with temperature alarm settings it is advised to foresee a delay of 10 minutes for signalling the alarm in case the alarm temperature is exceeded. The unit may stop for several minutes during normal operation for "defrosting of the unit" or when in "thermostat-stop" operation.
Earth the unit. Earth resistance should be according to the applicable legislation. Do not connect the earth wire to gas or water pipes, lightning conductor or telephone earth wire. Incomplete earthing may cause electric shocks.
- Gas pipe.
Ignition or explosion may occur if the gas leaks.
-Water pipe.
Hard vinyl tubes are not effective earths.
- Lightning conductor or telephone earth wire.
Electric potential may rise abnormally if struck by a lightning bolt.
Install the indoor and outdoor units, power wire and connecting wire at least 1 meter away from televisions or radios to prevent image interference or noise. (Depending on the radio waves, a distance of 1 meter may not be sufficient to eliminate the noise.)
Do not rinse the unit. This may cause electric shocks or fire.
Do not install the unit in places such as the following:
- Where there is mist of mineral oil, oil spray or vapour.
Plastic parts may deteriorate, and cause them to fall out or water to leak.
- Where corrosive gas, such as sulphurous acid gas, is
produced. Corrosion of copper pipes or soldered parts may cause the refrigerant to leak.
- Where there is machinery which emits
electromagnetic waves. Electromagnetic waves may disturb the control system, and cause malfunction of the equipment.
- Where flammable gases may leak, where carbon
fibre or ignitable dust is suspended in the air or where volatile flammables, such as thinner or gasoline, are handled. Such gases may cause a fire.
- Where the air contains high levels of salt such as that
near the ocean.
- Where voltage fluctuates a lot, such as that in
factories.
- In vehicles or vessels.
- Where acidic or alkaline vapour is present.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
3

3. INTRODUCTION

3.1. General information

This installation manual concerns the indoor unit EKCBX008BBV3 and EKCBH008BBV3 of the Monoblock units of the GBS Altherma series.
The Monoblock units exist out of an outdoor installed unit (EBHQ) and an indoor installed (wall mounted) unit (EKCB (this manual)).
These units are used for both heating and cooling applications. The units can be combined with Daikin fan coil units, floor heating applications, low temperature radiators, domestic hot water tank (option) and solar kit (option).
A user interface is standard supplied with the unit to control your installation.

Heating/cooling units and heating only units

The monoblock unit range consists of two main versions: a heating/cooling version (uses EKCBX indoor unit) and a heating only version (uses EKCBH indoor unit), both available in 2 capacity sizes: 6 kW (EBHQ006) or 8 kW (EBHQ008).

3.2. Combination and options

Possible combinations
s Indoor units
Outdoor units
EBHQ006BAV3 Possible Possible EBHQ008BAV3 Possible Possible
Both versions (heating only and heating/cooling) are optionally delivered with a backup heater kit (EKMBUH) for additional heating capacity during cold outdoor temperatures. The backup heater also serves as a backup in case of malfunctioning of the unit and for freeze protection of the outside water piping during winter time. The backup heater factory set capacity is 6 kW, however, depending on the installation, the installer can limit the backup heater capacity to 3 kW. The backup heater capacity decision is a mode based on the equilibrium temperature, see scheme below.
P
H
3
EKCBX008BBV3 EKCBH008BBV3
1
2
Domestic hot water tank (option) An optional EKHW* domestic hot water tank with integrated 3 kW electrical booster heater can be connected to the indoor unit. The domestic hot water tank is available in three sizes: 150, 200 and 300 litre. Refer to the domestic hot water tank installation manual for further details.
Solar kit for domestic hot water tank (option) For information concerning the EKSOLHW solar kit, refer to the installation manual of that kit.
Digital I/O PCB kit (option) An optional EKRP1HB digital I/O PCB can be connected to the indoor unit and allows:
remote alarm output
heating/cooling ON/OFF output
bivalent operation (permission signal for the auxiliary boiler)
Refer to the operation manual and to the installation manual of the digital I/O PCB for more information.
Refer to the wiring diagram or connection diagram for connecting this PCB to the unit.
Bottom plate heater EKBPHT08BA (option)
Remote thermostat kit (option)
An optional room thermostat EKRTWA, EKRTR1 or EKRTETS can be connected to the indoor unit. Refer to the installation manual of the room thermostat for more information. To obtain more information concerning these option kits, please refer to dedicated installation manuals of the kits.
Connection to a benefit kWh rate power supply
This equipment allows for connection to benefit kWh rate power supply delivery systems. Full control of the unit will remain possible even in case the benefit kWh rate power supply is of the type that power supply is interrupted. Refer to "[d] Benefit kWh rate power
supply/Local shift value weather dependent" on page 33 for more
details.
INFORMATION
Refer to the installation manual of the outdoor unit for items not described in this manual.
The operation of the indoor unit is described in the indoor unit operation manual.

3.3. Scope of the manual

This manual describes the procedures for handling, installing and connecting the EKCB units. This manual has been prepared to ensure adequate maintenance of the unit, and it will provide help if problems occur.
4
1 Heat pump capacity 2 Required heating capacity (site dependent) 3 Additional heating capacity provided by the backup heater 4 Equilibrium temperature (can be set through the user interface.
refer to "Equilibrium temperature and space heating priority
temperature" on page 27
Ambient (outdoor) temperature
T
A
P
Heating capacity
H
Installation manual
T
A
4
NOTICE
Standard the installation type of the unit is set as a unit without a EKMBUH backup heater installed. If the unit is installed with a EKMBUH backup heater, setting [E-02] is to be adjusted. This adjustment can only be done in the 3 minutes after the power is switched ON. (Refer to "[E]
Unit information readout" on page 34.)
3.4. Model identification
EK CB X 008 BB V3
Can be combined with 6 or 8 kW outdoor unit
X = heating and cooling, H = heating only
Control box
European kit
Voltage: 1P, 230 V
Series
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011

4. ACCESSORIES

4.1. Location of the accessories

4.2. Accessories supplied with the indoor unit

5612 43
1 User interface kit
(user interface, 4 fixing screws and 2 plugs)
2 Accessory bag
(2 mounting bolts and 2 nuts for user interface)
3 Wiring diagram sticker (inside unit cover) 4 Booster heater extension cable 5 Installation manual 6 Operation manual
WARNING
Switch off all power supply – i.e. outdoor unit power supply and backup heater and domestic hot water tank power supply (if applicable) – before removing the switch box service panel (outdoor unit and indoor unit).
Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
Do not touch the internal parts (pump, backup heater, etc.) during and immediately after operation.
Your hands may suffer burns if you touch the internal parts. To avoid injury, give the internal parts time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
DANGER
Do not touch water pipes during and immediately after operation as the pipes may be hot. Your hand may suffer burns. To avoid injury, give the piping time to return to normal temperature or be sure to wear proper gloves.
When service panels are removed, live parts can be easily touched by accident. Never leave the unit unattended during installation or servicing when the service panel is removed.

5. OVERVIEW OF UNIT

5.1. Opening of the indoor unit

To gain access to the unit, the front cover needs to be opened as shown in the figure below
1x
DANGER: ELECTRICAL SHOCK
See "2. General safety precautions" on page 2.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
See "2. General safety precautions" on page 2.

5.2. Main components of the indoor unit

1 2
1 2
3
3
1 Indoor unit 2 User interface mounted on the indoor front panel
(can also be mounted apart from the indoor unit)
3 Field wiring intake
1. The user interface can be mounted on the EKCB front panel or
apart from the EKCB and allows the installer and user to set up, use and maintain the unit.
2. Field wiring intake is foreseen to allow mounting and connecting
the field wiring to the terminals inside the EKCB.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
5

5.3. Main components of the indoor unit switch box

6. SELECTING AN INSTALLATION LOCATION

41 14 13 9 1011
A4P
F2B
5
7
7
K3M
X4M
X3M
FU1
8
TR1
SS2
FU2
2
X2MX14M
3
X9A
X13A
X15M
66 26612626
1. Main PCB
The main PCB (Printed Circuit Board) controls the functioning of the unit.
2. Te r minal blocks X2M, X14M, X15M
The terminal blocks allow easy connection of field wiring.
3. Thermistor interconnection cable connector
4. Booster heater contactor K3M (only for installations with a
domestic hot water tank installed)
5. Booster heater circuit breaker F1B (only for installations with a
domestic hot water tank installed) The circuit breaker protects the booster heater in the domestic hot water tank against overload or short circuit.
6. Cable tie mountings
The cable tie mountings allow to fix the field wiring with cable ties to the switch box to ensure strain relief.
7. Te r minal blocks X3M, X4M (only for installations with a domestic
hot water tank installed)
8. PCB fuse FU1
9. DIP switch SS2
The DIP switch SS2 provides 4 toggle switches to configure certain installation parameters. See "12.1. DIP switch settings
overview" on page 21.
10. X13A socket
The X13A socket receives the K3M connector (only for installations with a domestic hot water tank installed).
11. X9A socket
The X9A socket receives the thermistor connector (only for installations with a domestic hot water tank installed).
12. Fuse FU2 (in line fuse)
13. Transformer TR1
14. A4P
Digital I/O PCB (only for installations with a solar kit or a digital I/O PCB kit installed).
INFORMATION
The electric wiring diagram can be found on the inside of the indoor unit front panel
CAUTION
Appliance not accessible to the general public, install it in a secured area, protected from easy access.
This unit is suitable for installation in a commercial and light industrial environment.

General precautions on indoor installation location

Refer to "2. General safety precautions" on page 2.
The EKCB unit is to be wall mounted in an indoor location that meets the following requirements:
The space around the unit is adequate for servicing. Refer to
"7.2. Service space of the indoor unit" on page 7.
The space around the unit allows for sufficient air circulation.
The installation surface is a flat and vertical non-combustible
wall, capable of supporting the operation weight of the unit (refer to the "Technical specifications" on page 44).
During normal operation the control box may produce sound which could be observed as noise. The sound origin can be contactor activation. Therefore it is advisable to install the control box on a firm wall and not in nor close to a sound sensitive environment (e.g. bedroom).
Do not install the unit in places with high humidity (e.g. bathroom).
The equipment is not intended for use in a potentially explosive atmosphere.
Do not install the unit in places often used as work place. In case of construction works (e.g. grinding works) where a lot of dust is created, the unit must be covered.
Do not place any objects or equipment on top of the unit.
CAUTION
If the installation is equipped with a domestic hot water tank (optional), please refer to the domestic hot water tank installation manual.
Installation manual
6
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011

7. DIMENSIONS AND SERVICE SPACE

8. TYPICAL APPLICATION EXAMPLES

7.1. Dimensions of the indoor unit

390
412
100
Unit of measurement: mm

7.2. Service space of the indoor unit

50
50
10050
600
Unit of measurement: mm
Mentioned service space dimensions are also required for correct operation of the unit.
The application examples given below are for illustration purposes only.

8.1. Application 1

Space heating only application with a room thermostat connected to the unit.
I
C
T
432 51
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply)
FHL1...3 Floor heating loop (field supply)
C Control box
T Room thermostat
I User interface
Unit operation and space heating
When a room thermostat (T) is connected to the unit and when there is a heating request from the room thermostat, the unit will start operating to achieve the target leaving water temperature as set on the user interface.
When the room temperature is above the thermostat set point, the unit will stop operating.
NOTICE
Make sure to connect the thermostat wires to the correct terminals (see "Connection of the thermostat cable" on
page 19) and to configure the DIP switch toggle switches
correctly (see "12.2. Room thermostat installation
configuration" on page 21).
6
FHL1
FHL2
FHL3
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
7

8.2. Application 2

Space heating only application without room thermostat connected to the unit. The temperature in each room is controlled by a valve on each water circuit. Domestic hot water is provided through the domestic hot water tank which is connected to the unit.
I
C
432 51
7
6
T1
M
M1
109 11
FHL1
T3
M2T2M3
FHL2
8
FHL3
Domestic water heating
When domestic water heating mode is enabled (either manually by the user, or automatically through a schedule timer) the target domestic hot water temperature will be achieved by a combination of the heat exchanger coil and the electrical booster heater.
When the domestic hot water temperature is below the user configured set point, the 3-way valve will be activated to heat the domestic water by means of the heat pump. In case of large domestic hot water demand or a high domestic hot water temperature setting, the booster heater (9) can provide auxiliary heating.
CAUTION
It is possible to connect either a 2-wire or a 3-wire 3-way valve (7). Make sure to fit the 3-way valve correctly. For more details, refer to "Wiring the 3-way valve" on page 19.
INFORMATION
The unit can be configured so that at low outdoor temperatures the domestic water is exclusively heated by the booster heater. This assures that the full capacity of the heat pump is available for space heating.
Details on domestic hot water tank configuration for low outdoor temperatures can be found under "12.9. Field
settings" on page 24, field settings [5-02] to [5-04].
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 7 Motorised 3-way valve (optional) 8 By-pass valve (field supply)
9 Booster heater 10 Heat exchanger coil 11 Domestic hot water tank (optional)
FHL1...3 Floor heating loop (field supply)
T1...3 Individual room thermostat (field supply) M1..3 Individual motorised valve to control loop FHL1...3
(field supply)
C Control box
I User interface
Pump operation
With no thermostat connected to the unit (1), the pump (3) can be configured to operate either as long as the unit is on, or until the required water temperature is reached.
INFORMATION
Details on pump configuration can be found under
"12.3. Pump operation configuration" on page 22.
Space heating
The unit (1) will operate to achieve the target leaving water temperature as set on the user interface.

8.3. Application 3

Space heating and cooling application with a room thermostat suitable for heating/cooling changeover connected to the unit.
Heating is provided through floor heating loops and fan coil units. Cooling is provided through the fan coil units only.
Domestic hot water is provided through the domestic hot water tank which is connected to the unit.
6
I
C
T
432 51
7
M
12
FCU1
FCU2
6
M
109 11
FHL1
FHL2
FCU3
FHL3
NOTICE
When circulation in each space heating loop (FHL1..3) is controlled by remotely controlled valves (M1..3), it is important to provide a by-pass valve (8) to avoid the flow switch safety device from being activated.
The by-pass valve should be selected as such that at all time the minimum water flow as mentioned in the chapter
"Piping connection work" in the EBHQ outdoor unit installation manual is guaranteed.
It is recommended to select a pressure difference controlled by-pass valve.
Installation manual
8
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 7 Motorised 3-way valve (optional)
9 Booster heater 10 Heat exchanger coil 11 Domestic hot water tank 12 Motorised 2-way valve (field supply)
FCU1...3 Fan coil unit (field supply) FHL1...3 Floor heating loop (field supply)
C Control box
T Room thermostat with heating/cooling switch (optional)
I User interface
Unit for air to water heat pump system
4PW66983-1C – 08.2011
EKCBX/H008BBV3
Pump operation and space heating and cooling
According to the season, the customer will select cooling or heating on the room thermostat (T). This selection is not possible by operating the user interface.
When space heating/cooling is requested by the room thermostat (T), the pump will start operating and the unit (1) will switch to "heating mode"/"cooling mode". The unit (1) will start operating to achieve the target leaving cold/hot water temperature.
In case of cooling mode, the motorised 2-way valve (12) will close as to prevent cold water running through the floor heating loops (FHL).
NOTICE
Make sure to connect the thermostat wires to the correct terminals (see "Connection of the thermostat cable" on
page 19) and to configure the DIP switch toggle switches
correctly (see "12.2. Room thermostat installation
configuration" on page 21).
NOTICE
Wiring of the 2-way valve (12) is different for a NC (normal closed) valve and a NO (normal open) valve! Make sure to connect to the correct terminal numbers as detailed on the wiring diagram.
The ON/OFF setting of the heating/cooling operation is done by the room thermostat and cannot be done by the user interface.
Domestic water heating
Domestic water heating is as described under "8.2. Application 2" on
page 8.

8.4. Application 4

Space
heating
connected to the unit, but with a heating only room thermostat controlling the floor heating and a heating/cooling thermostat controlling
the fan coil units. Heating is provided through floor heating loops and fan coil units. Cooling is provided through the fan coil units only.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
and cooling application without a room thermostat
6
C
13
FCU1
T
6
M
T4 T5 T6
FCU2
FHL1
FHL2
FCU3
FHL3
I
432 51
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 8 By-pass valve (field supply)
12 Motorised 2-way valve to shut off the floor heating loops
during cooling operation (field supply)
13 Motorised 2-way valve for activation of the room thermostat
(field supply)
FCU1...3 Fan coil unit with thermostat (field supply)
FHL1...3 Floor heating loop (field supply)
T4...6 Individual room thermostat for fan coil heated/cooled room
(optional)
T Heating only room thermostat (optional)
C Control box
I User interface
12
M
Pump operation
With no thermostat connected to the unit (1), the pump (3) can be configured to operate either as long as the unit is on, or until the required water temperature is reached.
INFORMATION
Details on pump configuration can be found under
"12.3. Pump operation configuration" on page 22.
Space heating and cooling
According to the season, the customer will select cooling or heating through the user interface.
The unit (1) will operate in cooling mode or heating mode to achieve the target leaving water temperature.
With the unit in heating mode, the 2-way valve (12) is open. Hot water is provided to both the fan coil units and the floor heating loops.
With the unit in cooling mode, the motorised 2-way valve (12) is closed to prevent cold water running through the floor heating loops (FHL).
NOTICE
When closing several loops in the system by remotely controlled valves, it might be required to install a by-pass valve (8) to avoid the flow switch safety device from being activated. See also "8.2. Application 2" on page 8.
NOTICE
Wiring of the 2-way valve (12) is different for a NC (normal closed) valve and a NO (normal open) valve! Make sure to connect to the correct terminal numbers as detailed on the wiring diagram.
The ON/OFF setting of the heating/cooling operation is done by the user interface.

8.5. Application 5

Space heating with an auxiliary boiler (alternating operation)
8
Space heating application by either the Daikin unit or by an auxiliary boiler connected in the system. The decision whether either the EBHQ* unit or the boiler will operate can be achieved by an auxiliary contact or an EKCB* indoor controlled contact.
The auxiliary contact can e.g. be an outdoor temperature thermostat, an electricity tariff contact, a manually operated contact, etc. See
"Field wiring configuration A" on page 10.
The EKCB* unit controlled contact (also called "permission signal for the auxiliary boiler") is determined by the outdoor temperature (thermistor located at the outdoor unit). See "Field wiring
configuration B" on page 10.
Bivalent operation is only possible for space heating operation, not for the domestic water heating operation. Domestic hot water in such an application is always provided by the domestic hot water tank which is connected to the Daikin unit.
The auxiliary boiler must be integrated in the piping work and in the field wiring according to the illustrations below.
Installation manual
9
CAUTION
Be sure that the boiler and the integration of the boiler in the system is in accordance with the applicable legislation.
Always install a 3-way valve, even if no domestic hot water tank is installed. This to ensure that the freeze protection function (see "[4-04] Freeze protection
function" on page 27) can operate when the boiler is
active.
I
C
1
M
Field wiring configuration A
L
Com
H
EKCB(H/X)*
EKCB(H/X)*/auto
Boiler
/ Boiler
N
A
K1A
K2A
Boiler thermostat input
X2M
123 4
K1A
thermostat input A Auxiliary contact (normal closed) H Heating demand room thermostat (optional) K1A Auxiliary relay for activation of EBHQ* unit
(field supply)
K2A Auxiliary relay for activation of boiler (field supply)
Boiler
thermostat input
X
K2A
Y
2
FHL1 FHL2 FHL3
1 Motorised 3-way valve 2 Boiler
Daikin can not be put responsible for incorrect or unsafe situations in the boiler system.
I
C
M
7
14
16
15
91110
17
616
FHL1
FHL2
FHL3
432 51
Field wiring configuration B
EKCB(H/X)*
X2M
12
3 4
K1A
Com
H
C
EKRTW*
Boiler thermostat input
C Cooling demand room thermostat (optional) H Heating demand room thermostat (optional) Com Common room thermostat (optional) K1A Auxiliary relay for activation of boiler unit
KCR Permission signal for the auxiliary boiler
EKRP1HB
KCR
X1 X2
K1A
X Y
Boiler
thermostat input
Boiler thermostat input
(field supply)
Operation
Configuration A
When the room thermostat requests heating, either the EBHQ* unit or the boiler starts operating, depending on the position of the auxiliary contact (A).
Configuration B
When the room thermostat requests heating, either the EBHQ* unit or the boiler starts operating, depending on the outdoor temperature (status of "permission signal for the auxiliary boiler").
When the permission is given towards the boiler, the space heating operation by the EBHQ* unit will be automatically switched off.
For more details see field setting [C-02~C-04].
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 7 Motorised 3-way valve
(delivered with the domestic hot water tank)
9 Booster heater 10 Heat exchanger coil 11 Domestic hot water tank (optional) 14 Boiler (field supply) 15 Aquastat valve (field supply) 16 Shut-off valve (field supply) 17 Non-return valve (field supply)
FHL1...3 Floor heating loop (field supply)
C Control box
I User interface
Installation manual
10
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
NOTICE
Configuration A
Make sure that auxiliary contact (A) has sufficient differential or time delay so as to avoid frequent changeover between the EBHQ* unit and the boiler. If the auxiliary contact (A) is an outdoor temperature thermostat, make sure to install the thermostat in the shade, so that it is not influenced or turned ON/OFF by the sun.
Configuration B
Make sure that the bivalent hysteresis [C-04] has sufficient differential to avoid frequent changeover between the EBHQ* unit and the boiler. As the outdoor temperature is measured via the outdoor unit’s air thermistor, make sure to install the outdoor unit in the shade, so that it is not influenced by the sun.
Frequent switching may cause corrosion of the boiler in an early stage. Contact the manufacturer of the boiler.
During heating operation of the EBHQ* unit, the unit will operate so as to achieve the target leaving water temperature as set on the user interface. When weather dependent operation is active, the water temperature is determined automatically depending on the outdoor temperature.
During heating operation of the boiler, the boiler will operate so as to achieve the target leaving water temperature as set on the boiler controller.
Never set the target leaving water temperature set point on the boiler controller above 55°C.
Make sure to only have 1 expansion vessel in the water circuit. An expansion vessel is already premounted in the unit.

8.6. Application 6

Space heating with room thermostat application through floor heating loops and fan coil units. The floor heating loops and fan coil units require different operating water temperatures.
The floor heating loops require a lower water temperature in heating mode compared to fan coil units. To achive these two set points, a mixing station is used to adapt the water temperature according to requirements of the floor heating loops. The fan coil units are directly connected to the unit water circuit and the floor heating loops after the mixing station. The control of this mixing station is not done by the unit.
The operation and configuration of the field water circuit is the responsibility of the installer.
Daikin only offers a dual set point control function. By this function two set points can be generated. Depending on the required water temperature (floor heating loops and/or fan coil units are required) first set point or second set point can be activated.
T1
C
T2
432 851
B
A
FCU1
7
6
FCU2
FCU3
NOTICE
Make sure to configure the DIP switch SS2-3 on the PCB of the EKCB(H/X)* switch box correctly. Refer to
"12.2. Room thermostat installation configuration" on page 21.
For configuration B: Make sure to configure the field settings [C-02, C-03 and C-04] correctly. Refer to "Bivalent
operation" on page 32.
NOTICE
Make sure that return water to the EBHQ* heat exchanger never exceeds 55°C.
For this reason, never put the target leaving water temperature set point on the boiler controller above 55°C and install an aquastat
(a)
valve in the return water flow of
the EBHQ* unit. Make sure that the non-return valves (field supply) are
correctly installed in the system. Make sure that the room thermostat (th) is not frequently
turned ON/OFF. Daikin shall not be held liable for any damage resulting
from failure to observe this rule.
(a) The aquastat valve must be set for 55°C and must operate to close the return
water flow to the unit when the measured temperature exceeds 55°C. When the temperature drops to a lower level, the aquastat valve must operate to open the return water flow to the EBHQ* unit again.
FHL1
FHL2
FHL3
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector zone A (field supply) 7 Collector zone B (field supply) 8 Mixing station (field supply)
FCU1...3 Fan coil unit (optional)
FHL1...3 Floor heating loop (field supply)
C Control box T1 Room thermostat for zone A (optional) T2 Room thermostat for zone B (optional)
INFORMATION
The advantage of the dual set point control is that the heat pump will/can operate at the lowest required leaving water temperature when only floor heating is required. Higher leaving water temperatures are only required in case fan coil units are operating. This results in a better performance of the heat pump.
The hydraulic balance is very important. (outdoor unit
- heater kit (if applicable) - mixing station - FCU1...3)
INFORMATION
Manual permission towards the EBHQ* unit on the boiler. In case only the EBHQ* unit should operate in space
heating mode, disable the bivalent operation via setting [C-02].
In case only the boiler should operate in space heating mode, increase the bivalent ON temperature [C-03] to 25°C.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
11
Pump operation and space heating
When the room thermostat for the floor heating loop (T1) and the fan coil units (T2) are connected to the indoor unit, the pump (3) will operate when there is a request for heating from T1 and/or T2. The outdoor unit will start operating to achieve the target leaving water temperature. The target leaving water temperature depends on which room thermostat is requesting heating.
Set point Field setting Thermo status
Zone A First UI ON OFF ON OFF Zone B Second [7-03] OFF ON ON OFF Resulting water temperature UI [7-03] [7-03] — Result pump operation ON ON ON OFF
When the room temperature of both zones is above the thermostat set point, the outdoor unit and pump will stop operating.
NOTICE
Make sure to connect the thermostat wires to the correct terminals (see "5. Overview of unit" on
page 5).
Make sure to configure the field settings [7-02], [7-03] and [7-04] correctly. Refer to "Dual set point control"
on page 29.
Make sure to configure the DIP switch SS2-3 on the PCB of the EBHQ* switch box correctly. Refer to
"12.2. Room thermostat installation configuration" on page 21.
9. INSPECTING, HANDLING AND UNPACKING
THE UNIT

9.1. Inspection

At delivery, the unit must be checked and any damage must be reported immediately to the carrier’s claims agent.

9.2. Handling

The unit is packed in a cardboard box.
When handling the unit, take into account the following:
Fragile, handle the unit with care
Keep the unit upright

9.3. Unpacking

WARNING
Tear apart and throw away plastic packaging bags so that children will not play with them. Children playing with plastic bags face danger of death by suffocation.
Make sure that all accessories as mentioned in "4.2. Accessories
supplied with the indoor unit" on page 5 are available in the unit.
NOTICE
The request signals for space heating can be implemented in two different ways (installer choice).
- Thermo ON/OFF signal from room thermostat
- Status signal (active/not active) from the mixing
station
It is the installers responsibility to make sure no unwanted situations can occur (e.g. too high water temperatures towards floor heating loops, etc.)
Daikin does not offer any type of mixing station. Dual set point control only provides the possibility to use two set points.
When only zone A requests heating, zone B will be fed with water at a temperature equal to the first set point. This can lead to unwanted heating of zone B.
When only zone B requests heating, the mixing station will be fed with water at a temperature equal to the second set point. Depending on the control of the mixing station, the floor heating loop can still receive water at a temperature equal to set point of the mixing station.
Be aware that the actual water temperature through the floor heating loops depends on the control and setting of the mixing station.

9.4. Installing the unit

When installing the indoor unit, please refer to "6. Selecting an
installation location" on page 6 to select an appropriate location.
Mounting the indoor unit
1 Remove the front plate of the unit. 2 Hold the back plate against the wall and mark the fixation points
(2 on the top and 2 on the bottom). Make sure that the marks (2 by 2) are completely level and the dimensions of the marks are corresponding to the figure below.
280 mm
390 mm
3 Drill 4 holes and install 4 plugs (suitable for M5). 4 Put the screws in the top plugs and hang the indoor unit on the
screws.
5 Put the screws in the bottom plugs. 6 Fix the 4 screws firmly.
Installation manual
12
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011

User interface installation

NOTICE
The user interface has to be mounted indoors.
The user interface can be mounted on the front panel of the indoor unit or apart from the unit.
Installation on the indoor unit front panel
1 Remove the front part of the user interface.
Insert a slotted screwdriver into the slots (1) in the rear part of the user interface, and remove the front part of the user interface.
2 Remove the 3 plugs on the front panel.
Note that once the plugs are removed, they can no longer be re-fitted into the holes.
3 Fasten the user interface rear panel to the
front panel of the indoor unit using the 2 screws and nuts delivered with the indoor unit as shown in the figure.
4 Wire the user interface.
The user interface can only be wired from the back. Use the
user interface wire delivered with the control box (cable of 600 mm, pre-wired to X2M terminals 16 and 16a) and route it through the pre-drilled hole in the front panel of the indoor unit.
When wiring, run the wiring away from the power supply
wiring in order to avoid receiving electric noise (external noise).
Peel the shield for the part that has to pass
through the inside of the user interface case ( l ).
Connect 16 of the X2M to P1 of the user interface terminal
control box terminal and connect 16a to P2.
16a
16
X2M
11
2
1
Installation apart from the indoor unit
1 Remove the front part of the user interface.
Insert a slotted screwdriver into the slots (1) in the rear part of the user interface, and remove the front part of the user interface.
1
2 Fasten the user interface rear panel to a wall using the 2 screws
and plugs delivered with the indoor unit.
3 Wire the user interface.
The user interface can be wired from the back, the top or the sides. First disconnect the pre-wired cable (16 + 16a on X2M), use a field supplied cable (2 conductors, cable section
0.75 mm2 till 1.25 mm2) and route it through the foreseen low voltage opening at the bottom of the indoor unit.
When wiring, run the wiring away from the power supply wiring in order to avoid receiving electric noise (external noise).
Peel the shield for the part that has to pass through the inside of the user interface case ( l ).
Connect 16 of the X2M to P1 of the user interface terminal control box terminal and connect 16a to P2.
A
16a
16
X2M
1
A
2
A
A
P1P2
3
4
1 Ter minal block inside the
indoor unit
2 Rear part of the user interface 3 Front part of the user interface 4 Wired from the top
A When wired from the sides or
top, notch the part for the wiring to pass through with nippers
4 Reattach the front part of the user interface.
P1P2
3
1 Ter minal block inside the indoor
unit
2 Rear part of the user interface 3 Front part of the user interface
5 Reattach the front part of the user interface.
CAUTION
Be careful not to pinch the wiring when attaching.
First begin fitting from the clips at the bottom.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
CAUTION
Be careful not to pinch the wiring when attaching.
First begin fitting from the clips at the bottom.
1

Heater kit installation (optional)

Refer to the installation manual of the EKMBUH heater kit for more details.
1
Installation manual
13
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