Daikin EKCBH-BBV3, EKCBX-BBV3 User manual

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INSTALLATION MANUAL
Unit for air to water heat pump system
EKCBX008BBV3 EKCBH008BBV3
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CE - ATITIKTIES-DEKLARACIJA
CE - ATBILSTĪBAS-DEKLARĀCIJA
CE - VYHLÁSENIE-ZHODY
CE - UYUMLULUK-BİLDİRİSİ
CE - IZJAVA O SKLADNOSTI
CE - VASTAVUSDEKLARATSIOON
CE - ДЕКЛАРАЦИЯ-ЗА-СЪОТВЕТСТВИЕ
deklaruje na własną wyłączną odpowiedzialność, że urządzenia, których ta deklaracja dotyczy:
z vso odgovornostjo izjavlja, da je oprema naprav, na katero se izjava nanaša:
kinnitab oma täielikul vastutusel, et käesoleva deklaratsiooni alla kuuluv varustus:
declară pe proprie răspundere că echipamentele la care se referă această declaraţie:
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CE - IZJAVA-O-USKLAĐENOSTI
CE - MEGFELELŐSÉGI-NYILATKOZAT
CE - DEKLARACJA-ZGODNOŚCI
CE - DECLARAŢIE-DE-CONFORMITATE
19 Direktive z vsemi spremembami.
10 Direktiver, med senere ændringer.
visiška savo atsakomybe skelbia, kad įranga, kuriai taikoma ši deklaracija:
ar pilnu atbildību apliecina, ka tālāk aprakstītās iekārtas, uz kurām attiecas šī deklarācija:
vyhlasuje na vlastnú zodpovednosť, že zariadenie, na ktoré sa vzťahuje toto vyhlásenie:
декларира на своя отговорност, че оборудването, за което се отнася тази декларация:
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tamamen kendi sorumluluğunda olmak üzere bu bildirinin ilgili olduğu donanımının aşağıdaki gibi olduğunu beyan eder:
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w
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instrukcjami:
conformitate cu instrucţiunile noastre
инструкции:
16 megfelelnek az alábbi szabvány(ok)nak vagy egyéb irányadó dokumentum(ok)nak, ha azokat előírás szerint használják:
17 spełniają wymogi następujących norm i innych dokumentów normalizacyjnych, pod warunkiem że używane są zgodnie z naszymi
18 sunt în conformitate cu următorul (următoarele) standard(e) sau alt(e) document(e) normativ(e), cu condiţia ca acestea să fie utilizate în
19 skladni z naslednjimi standardi in drugimi normativi, pod pogojem, da se uporabljajo v skladu z našimi navodili:
20 on vastavuses järgmis(t)e standardi(te)ga või teiste normatiivsete dokumentidega, kui neid kasutatakse vastavalt meie juhenditele:
21 съответстват на следните стандарти или други нормативни документи, при условие, че се използват съгласно нашите
s našim návodom:
22 atitinka žemiau nurodytus standartus ir (arba) kitus norminius dokumentus su sąlyga, kad yra naudojami pagal mūsų nurodymus:
23 tad, ja lietoti atbilstoši ražotāja norādījumiem, atbilst sekojošiem standartiem un citiem normatīviem dokumentiem:
24 sú v zhode s nasledovnou(ými) normou(ami) alebo iným(i) normatívnym(i) dokumentom(ami), za predpokladu, že sa používajú v súlade
25 ürünün, talimatlarımıza göre kullanılması koşuluyla aşağıdaki standartlar ve norm belirten belgelerle uyumludur:
01 Directives, as amended.
20 Direktiivid koos muudatustega.
21 Директиви, с техните изменения.
22 Direktyvose su papildymais.
23 Direktīvās un to papildinājumos.
24 Smernice, v platnom znení.
25 Değiştirilmiş halleriyle Yönetmelikler.
Direktiivejä, sellaisina kuin ne ovat muutettuina.
11 Direktiv, med företagna ändringar.
02 Direktiven, gemäß Änderung.
irányelv(ek) és módosításaik rendelkezéseit.
12 Direktiver, med foretatte endringer.
13
14 v platném znění.
15 Smjernice, kako je izmijenjeno.
16
17 z późniejszymi poprawkami.
18 Directivelor, cu amendamentele respective.
03 Directives, telles que modifiées.
04 Richtlijnen, zoals geamendeerd.
05 Directivas, según lo enmendado.
06 Direttive, come da modifica.
07 √‰ËÁÈÒv, fiˆ˜ ¤¯Ô˘Ó ÙÚÔÔÔÈËı›.
08 Directivas, conforme alteração em.
09 Директив со всеми поправками.
положително от <B> съгласно
Cертификата <C>.
21 Забележка * както е изложено в <A> и оценено
22 Pastaba * kaip nustatyta <A> ir kaip teigiamai nuspręsta <B>
a(z) <C> tanúsítvány szerint.
<B> i Świadectwem <C>.
pagal Sertifikatą <C>.
vērtējumam saskaņā ar sertifikātu <C>.
23 Piezīmes * kā norādīts <A> un atbilstoši <B> pozitīvajam
de <B> în conformitate cu Certificatul <C>.
<A> DAIKIN.TCF.025D6/08-2010
<B> KEMA (NB0344)
<C> 2082543.0551-QUA/EMC
<A>‘da belirtildiği gibi ve <C> Sertifikasına
göre <B> tarafından olumlu olarak
değerlendirildiği gibi.
súlade s osvedčením <C>.
*
Not
24 Poznámka * ako bolo uvedené v <A> a pozitívne zistené <B> v
25
skladu s certifikatom <C>.
kiidetud <B> järgi vastavalt sertifikaadile <C>.
CE - ILMOITUS-YHDENMUKAISUUDESTA
CE - PROHLÁŠENÍ-O-SHODĚ
заявляет, исключительно под свою ответственность, что оборудование, к которому относится настоящее заявление:
erklærer som eneansvarlig, at udstyret, som er omfattet af denne erklæring:
deklarerar i egenskap av huvudansvarig, att utrustningen som berörs av denna deklaration innebär att:
erklærer et fullstendig ansvar for at det utstyr som berøres av denne deklarasjon, innebærer at:
ilmoittaa yksinomaan omalla vastuullaan, että tämän ilmoituksen tarkoittamat laitteet:
prohlašuje ve své plné odpovědnosti, že zařízení, k němuž se toto prohlášení vztahuje:
izjavljuje pod isključivo vlastitom odgovornošću da oprema na koju se ova izjava odnosi:
teljes felelőssége tudatában kijelenti, hogy a berendezések, melyekre e nyilatkozat vonatkozik:
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OVERENSSTEMMELSESERKLÆRING
CE - FÖRSÄKRAN-OM-ÖVERENSTÄMMELSE
CE - DECLARAÇÃO-DE-CONFORMIDADE
СЕ - ЗАЯВЛЕНИЕ-О-СООТВЕТСТВИИ
CE -
la declaración:
referencia
CE - DICHIARAZIONE-DI-CONFORMITA
CE - ¢H§ø™H ™YMMOPºø™H™
acordo com as nossas instruções:
инструкциям:
instrukser:
förutsättning att användning sker i överensstämmelse med våra instruktioner:
disse brukes i henhold til våre instrukser:
08 estão em conformidade com a(s) seguinte(s) norma(s) ou outro(s) documento(s) nor mativo(s), desde que estes sejam utilizados de
09 соответствуют следующим стандартам или другим нормативным документам, при условии их использования согласно нашим
10 overholder følgende standard(er) eller andet/andre retningsgivende dokument(er), forudsat at disse anvendes i henhold til vore
11 respektive utrustning är utförd i överensstämmelse med och följer följande standard(er) eller andra normgivande dokument, under
mukaisesti:
12 respektive utstyr er i overensstemmelse med følgende standard(er) eller andre normgivende dokument(er), under forutssetning av at
13 vastaavat seuraavien standardien ja muiden ohjeellisten dokumenttien vaatimuksia edellyttäen, että niitä käytetään ohjeidemme
14 za předpokladu, že jsou využívány v souladu s našimi pokyny, odpovídají následujícím normám nebo normativním dokumentům:
15 u skladu sa slijedećim standardom(ima) ili drugim normativnim dokumentom(ima), uz uvjet da se oni koriste u skladu s našim uputama:
Low Voltage 2006/95/EC
Electromagnetic Compatibility 2004/108/EC *
19 ob upoštevanju določb:
20 vastavalt nõuetele:
21 следвайки клаузите на:
22 laikantis nuostatų, pateikiamų:
23 ievērojot prasības, kas noteiktas:
24 održiavajúc ustanovenia:
25 bunun koşullarına uygun olarak:
19 Opomba * kot je določeno v <A> in odobreno s strani <B> v
17 Uwaga * zgodnie z dokumentacją <A>, pozytywną opinią
18 Notă * aşa cum este stabilit în <A> şi apreciat pozitiv
16 Megjegyzés * a(z) <A> alapján, a(z) <B> igazolta a megfelelést,
Certifikatet <C>.
bedømmelse av <B> ifølge Sertifikat <C>.
hyväksynyt Sertifikaatin <C> mukaisesti.
souladu s osvědčením <C>.
11 Information * enligt <A> och godkänts av <B> enligt
12 Merk * som det fremkommer i <A> og gjennom positiv
13 Huom * jotka on esitetty asiakirjassa <A> ja jotka <B> on
14 Poznámka * jak bylo uvedeno v <A> a pozitivně zjištěno <B> v
da <B> secondo il Certificato <C>.
positivo de <B> de acordo com o Certificado <C>.
·fi ÙÔ <B> Û‡Ìʈӷ Ì ÙÔ ¶ИЫЩФФИЛЩИОfi <C>.
положительным решением <B> согласно
06 Nota * delineato nel <A> e giudicato positivamente
07 ™ËÌ›ˆÛË * fiˆ˜ ηıÔÚ›˙ÂÙ·È ÛÙÔ <A> Î·È ÎÚ›ÓÂÙ·È ıÂÙÈο
08 Nota * tal como estabelecido em <A> e com o parecer
09 Примечание * как указано в <A> и в соответствии с
20 Märkus * nagu on näidatud dokumendis <A> ja heaks
strane <B> prema Certifikatu <C>.
15 Napomena * kako je izloženo u <A> i pozitivno ocijenjeno od
Свидетельству <C>.
henhold til Certifikat <C>.
10 Bemærk * som anført i <A> og positivt vurderet af <B> i
Jean-Pierre Beuselinck
General Manager
Ostend, 3rd of January 2011
declares under its sole responsibility that the equipment to which this declaration relates:
erklärt auf seine alleinige Verantwortung, dass die Ausrüstung für die diese Erklärung bestimmt ist:
déclare sous sa seule responsabilité que l’équipement visé par la présente déclaration:
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de apparatuur waarop deze verklaring betrekking heeft:
declara bajo su única responsabilidad que el equipo al que hace
dichiara sotto la propria responsabilità che gli apparecchi a cui è riferita questa dichiarazione:
a
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f
l
e
CE - DECLARATION-OF-CONFORMITY
CE - KONFORMITÄTSERKLÄRUNG
CE - DECLARATION-DE-CONFORMITE
CE - CONFORMITEITSVERKLARING
Daikin Europe N.V.
01
02
i
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05
04
06
10 under iagttagelse af bestemmelserne i:
11 enligt villkoren i:
12 gitt i henhold til bestemmelsene i:
13 noudattaen määräyksiä:
14 za dodržení ustanovení předpisu:
15 prema odredbama:
16 követi a(z):
17 zgodnie z postanowieniami Dyrektyw:
18 în urma prevederilor:
declara sob sua exclusiva responsabilidade que os equipamentos a que esta declaração se refere:
‰ЛПТУВИ МВ ·ФОПВИЫЩИО‹ ЩЛ˜ В˘ı‡УЛ fiЩИ Ф ВНФПИЫМfi˜ ЫЩФУ ФФ›Ф ·У·К¤ЪВЩ·И Л ·ЪФ‡Ы· ‰‹ПˆЫЛ:
p
g
07
08
EBHQ006B*V3+EKCBH008B*V3, EBHQ006B*V3+EKCBX008B*V3,
EBHQ008B*V3+EKCBH008B*V3, EBHQ008B*V3+EKCBX008B*V3,
* = A, B, C, ..., Z
01 are in conformity with the following standard(s) or other normative document(s), provided that these are used in accordance with our
instructions:
daß sie gemäß unseren Anweisungen eingesetzt werden:
02 der/den folgenden Norm(en) oder einem anderen Normdokument oder -dokumenten entspr icht/entsprechen, unter der Voraussetzung,
03 sont conformes à la/aux norme(s) ou autre(s) document(s) normatif(s), pour autant qu'ils soient utilisés conformément à nos instructions:
04 conform de volgende norm(en) of één of meer andere bindende documenten zijn, op voorwaarde dat ze worden gebruikt overeenkomstig
onze instructies:
05 están en conformidad con la(s) siguiente(s) norma(s) u otro(s) documento(s) nor mativo(s), siempre que sean utilizados de acuerdo con
nuestras instrucciones:
nostre istruzioni:
Û‡Ìʈӷ Ì ÙȘ Ô‰ËÁ›Â˜ Ì·˜:
06 sono conformi al(i) seguente(i) standard(s) o altro(i) documento(i) a carattere normativo, a patto che vengano usati in conformità alle
07 В›У·И Ы‡МКˆУ· МВ ЩФ(·) ·ОfiПФ˘ıФ(·) ЪfiЩ˘Ф(·) ‹ ¿ППФ ¤ББЪ·КФ(·) О·УФУИЫМТУ, ˘fi ЩЛУ ЪФ¸fiıВЫЛ fiЩИ ¯ЪЛЫИМФФИФ‡УЩ·И
EN60335-2-40,
05 siguiendo las disposiciones de:
06 secondo le prescrizioni per:
07 Ì ًÚËÛË Ùˆv ‰È·Ù¿Íˆv Ùˆv:
04 overeenkomstig de bepalingen van:
08 de acordo com o previsto em:
01 following the provisions of:
02 gemäß den Vorschriften der:
03 conformément aux stipulations des:
09 в соответствии с положениями:
according to the Certificate <C>.
beurteilt gemäß Zertifikat <C>.
<B> conformément au Certificat <C>.
<B> overeenkomstig Certificaat <C>.
positivamente por <B> de acuerdo con el
Certificado <C>.
01 Note * as set out in <A> and judged positively by <B>
02 Hinweis * wie in der <A> aufgeführt und von <B> positiv
03 Remarque * tel que défini dans <A> et évalué positivement par
04 Bemerk * zoals vermeld in <A> en positief beoordeeld door
05 Nota * como se establece en <A> y es valorado
3PW33163-7J
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EKCBX008BBV3 EKCBH008BBV3
Unit for air to water heat pump system
Installation manual
CONTENTS Page
1. Definitions .................................................................................. 2
2. General safety precautions........................................................2
3. Introduction ................................................................................ 4
3.1. General information........................................................................ 4
Heating/cooling units and heating only units..................................4
3.2. Combination and options................................................................ 4
Connection to a benefit kWh rate power supply............................. 4
3.3. Scope of the manual ......................................................................4
3.4. Model identification......................................................................... 4
4. Accessories ...............................................................................5
4.1. Location of the accessories............................................................ 5
4.2. Accessories supplied with the indoor unit ......................................5
5. Overview of unit ......................................................................... 5
5.1. Opening of the indoor unit..............................................................5
5.2. Main components of the indoor unit ............................................... 5
5.3. Main components of the indoor unit switch box..............................6
6. Selecting an installation location................................................ 6
General precautions on indoor installation location........................ 6
7. Dimensions and service space .................................................. 7
7.1. Dimensions of the indoor unit......................................................... 7
7.2. Service space of the indoor unit.....................................................7
8. Typical application examples .....................................................7
8.1. Application 1................................................................................... 7
8.2. Application 2................................................................................... 8
8.3. Application 3................................................................................... 8
8.4. Application 4................................................................................... 9
8.5. Application 5................................................................................... 9
8.6. Application 6................................................................................. 11
9. Inspecting, handling and unpacking the unit............................ 12
9.1. Inspection.....................................................................................12
9.2. Handling ....................................................................................... 12
9.3. Unpacking ....................................................................................12
9.4. Installing the unit ..........................................................................12
User interface installation............................................................. 13
Heater kit installation (optional).................................................... 13
11. Electrical wiring work ...............................................................14
11.1. Precautions on electrical wiring work...........................................14
11.2. Outdoor unit – Internal wiring – Parts table.................................. 14
11.3. Overview of field wiring ................................................................ 15
11.4. Requirements............................................................................... 15
11.5. Routing......................................................................................... 15
Power supply routing (PS) ............................................................ 15
Control signal routing (HV)........................................................... 15
Thermistor interconnection cable routing (LV)..............................16
11.6. Outdoor switch box connections................................................... 16
Precautions on wiring of power supply and inter-unit wiring ........16
Connection to a benefit kWh rate power supply........................... 20
11.7. Indoor unit – Internal wiring – Parts table..................................... 17
11.8. Requirements for indoor unit field wiring ......................................18
11.9. Routing......................................................................................... 18
11.10.Indoor switch box connections .....................................................18
Connection heater kit signals (if applicable)................................. 18
Connection of the thermostat cable ............................................. 19
Connection of the valve control cables......................................... 19
12. Start-up and configuration .......................................................21
12.1. DIP switch settings overview ........................................................ 21
12.2. Room thermostat installation configuration..................................21
12.3. Pump operation configuration ...................................................... 22
12.4. Domestic hot water tank installation configuration.......................22
12.5. Initial start-up at low outdoor ambient temperatures....................22
12.6. Pre-operation checks ................................................................... 23
Checks before initial start-up........................................................ 23
12.7. Powering up the indoor unit.......................................................... 23
12.9. Field settings................................................................................24
Procedure..................................................................................... 24
Detailed description...................................................................... 24
12.10.Field settings table ....................................................................... 35
13. Test run and final check............................................................38
13.1. Final check...................................................................................38
Pre-run checks ............................................................................. 38
13.2. Test run operation (manual) .........................................................38
Procedure..................................................................................... 38
13.3. Underfloor heating screed dry-out program ................................. 39
Disclaimer..................................................................................... 39
14. Operation of the unit.................................................................40
15. Maintenance and service .........................................................40
15.1. Maintenance introduction.............................................................40
15.2. Maintenance activities.................................................................. 40
Service precautions...................................................................... 40
Checks .........................................................................................40
15.3. Service mode operation ............................................................... 41
16. Troubleshooting ........................................................................41
16.1. General guidelines ....................................................................... 41
16.2. General symptoms.......................................................................41
16.3. Error codes................................................................................... 43
17. Disposal requirements..............................................................44
18. Unit specifications ....................................................................44
Technical specifications................................................................44
Electrical specifications ................................................................ 44
Thank you for purchasing this product.
The original instructions are written in English. All other languages are translations of the original instructions.
CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLATION. THEY WILL TELL YOU HOW TO INSTALL AND HOW TO CONFIGURE THE UNIT PROPERLY. KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
1
Page 4

1. DEFINITIONS

1.1. Meaning of warnings and symbols

Warnings in this manual are classified according to their severity and probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or property-damage accidents only.
INFORMATION
This symbol identifies useful tips or additional information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.

1.2. Meaning of used terms

Installation manual:
Instruction manual specified for a certain product or application, explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application, explaining how to operate it.
Maintenance instructions:
Instruction manual specified for a certain product or application, which explains (if relevant) how to install, configure, operate and/or maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the subject of this manual.
User:
Person who is owner of the product and/or operates the product.
Service company:
Qualified company which can perform or coordinate the required service to the unit.
Applicable legislation:
All international, European, national and local directives, laws, regulations and/or codes which are relevant and applicable for a certain product or domain.
Accessories:
Equipment which is delivered with the unit and which needs to be installed according to instructions in the documentation.
Optional equipment:
Equipment which can optionally be combined to the products as per the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in this manual, but which are not supplied by Daikin.

2. GENERAL SAFETY PRECAUTIONS

All activities described in this manual shall be carried out by an installer.
Be sure to wear adequate personal protection equipment (protection gloves, safety glasses, …) when performing installation, maintenance or service to the unit.
If not sure of installation procedures or operation of the unit, always contact your local dealer for advice and information.
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire or other damage to the equipment. Be sure only to use accessories and optional equipment made by Daikin which are specially designed for use with the products as of subject in this manual and have them installed by an installer.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switch box service panel or before making any connections or touching electrical parts.
Do not touch any switch with wet fingers. Touching a switch with wet fingers can cause electrical shock. Before touching electrical parts, turn off all applicable power supply.
To avoid electric shock, be sure to disconnect the power supply 1 minute or more before servicing the electrical parts. Even after 1 minute, always measure the voltage at the terminals of main circuit capacitors or electrical parts and, before touching, be sure that those voltages are 50 V DC or less.
When service panels are removed, live parts can easily be touched by accident. Never leave the unit unattended during installation or servicing when the service panel is removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
Do not touch the refrigerant piping, water piping or internal parts during and immediately after operation. The piping and internal parts may be hot or cold depending on the working condition of the unit.
Your hand may suffer burns or frostbite if you touch the piping or internal parts. To avoid injury, give the piping and internal parts time to return to normal temperature or, if you must touch them, be sure to wear protective gloves.
WARNING
Tear apart and throw away plastic packaging bags so that children will not play with them. Children playing with plastic bags face danger of death by suffocation.
Safely dispose of packing materials. Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
Installation manual
2
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 5
Ask your dealer or qualified personnel to carry out installation work. Do not install the machine by yourself. Improper installation may result in water leakage, electric shocks or fire.
Perform installation work in accordance with this installation manual. Improper installation may lead to water leakage, electric shocks or fire.
Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in water leakage, electric shocks, fire, or the unit falling.
Install the unit on a foundation that can withstand its weight.
Insufficient strength may result in the fall of equipment and causing injury.
Carry out the specified installation work in consideration of strong winds, hurricanes, or earthquakes. Improper installation work may result in accidents due to fall of equipment.
Make certain that all electrical work is carried out by qualified personnel according to the applicable legislation and this installation manual, using a separate circuit. Insufficient capacity of the power supply circuit or improper electrical construction may lead to electric shocks or fire.
Be sure to install an earth leakage circuit breaker in accordance with the applicable legislation. Failure to do so may cause electrical shock and fire.
Make sure that all wiring is secure, using the specified wires and ensuring that external forces do not act on the terminal connections or wires. Incomplete connection or fixing may cause a fire.
When wiring between the indoor and the outdoor units and wiring the power supply, form the wires so that the panels can be securely fastened. If the panels are not in place, overheat of the terminals, electric shocks or a fire may be caused.
After completing the installation work, check to make sure that there is no leakage of refrigerant gas.
Never directly touch any accidental leaking refrigerant. This could result in severe wounds caused by frostbite.
Electrical work must be carried out in accordance with the installation manual and the national electrical wiring rules or code of practice. Insufficient capacity or incomplete electrical work may cause electrical shock or fire.
Be sure to use a dedicated power circuit. Never use a power circuit shared by another appliance.
For wiring, use a cable long enough to cover the entire distance with no connection. Do not use an extension cord. Do not put other loads on the power supply, use a dedicated power circuit. Failure to do so may cause abnormal heat, electric shock, or fire.
Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
CAUTION
For use of units in applications with temperature alarm settings it is advised to foresee a delay of 10 minutes for signalling the alarm in case the alarm temperature is exceeded. The unit may stop for several minutes during normal operation for "defrosting of the unit" or when in "thermostat-stop" operation.
Earth the unit. Earth resistance should be according to the applicable legislation. Do not connect the earth wire to gas or water pipes, lightning conductor or telephone earth wire. Incomplete earthing may cause electric shocks.
- Gas pipe.
Ignition or explosion may occur if the gas leaks.
-Water pipe.
Hard vinyl tubes are not effective earths.
- Lightning conductor or telephone earth wire.
Electric potential may rise abnormally if struck by a lightning bolt.
Install the indoor and outdoor units, power wire and connecting wire at least 1 meter away from televisions or radios to prevent image interference or noise. (Depending on the radio waves, a distance of 1 meter may not be sufficient to eliminate the noise.)
Do not rinse the unit. This may cause electric shocks or fire.
Do not install the unit in places such as the following:
- Where there is mist of mineral oil, oil spray or vapour.
Plastic parts may deteriorate, and cause them to fall out or water to leak.
- Where corrosive gas, such as sulphurous acid gas, is
produced. Corrosion of copper pipes or soldered parts may cause the refrigerant to leak.
- Where there is machinery which emits
electromagnetic waves. Electromagnetic waves may disturb the control system, and cause malfunction of the equipment.
- Where flammable gases may leak, where carbon
fibre or ignitable dust is suspended in the air or where volatile flammables, such as thinner or gasoline, are handled. Such gases may cause a fire.
- Where the air contains high levels of salt such as that
near the ocean.
- Where voltage fluctuates a lot, such as that in
factories.
- In vehicles or vessels.
- Where acidic or alkaline vapour is present.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
3
Page 6

3. INTRODUCTION

3.1. General information

This installation manual concerns the indoor unit EKCBX008BBV3 and EKCBH008BBV3 of the Monoblock units of the GBS Altherma series.
The Monoblock units exist out of an outdoor installed unit (EBHQ) and an indoor installed (wall mounted) unit (EKCB (this manual)).
These units are used for both heating and cooling applications. The units can be combined with Daikin fan coil units, floor heating applications, low temperature radiators, domestic hot water tank (option) and solar kit (option).
A user interface is standard supplied with the unit to control your installation.

Heating/cooling units and heating only units

The monoblock unit range consists of two main versions: a heating/cooling version (uses EKCBX indoor unit) and a heating only version (uses EKCBH indoor unit), both available in 2 capacity sizes: 6 kW (EBHQ006) or 8 kW (EBHQ008).

3.2. Combination and options

Possible combinations
s Indoor units
Outdoor units
EBHQ006BAV3 Possible Possible EBHQ008BAV3 Possible Possible
Both versions (heating only and heating/cooling) are optionally delivered with a backup heater kit (EKMBUH) for additional heating capacity during cold outdoor temperatures. The backup heater also serves as a backup in case of malfunctioning of the unit and for freeze protection of the outside water piping during winter time. The backup heater factory set capacity is 6 kW, however, depending on the installation, the installer can limit the backup heater capacity to 3 kW. The backup heater capacity decision is a mode based on the equilibrium temperature, see scheme below.
P
H
3
EKCBX008BBV3 EKCBH008BBV3
1
2
Domestic hot water tank (option) An optional EKHW* domestic hot water tank with integrated 3 kW electrical booster heater can be connected to the indoor unit. The domestic hot water tank is available in three sizes: 150, 200 and 300 litre. Refer to the domestic hot water tank installation manual for further details.
Solar kit for domestic hot water tank (option) For information concerning the EKSOLHW solar kit, refer to the installation manual of that kit.
Digital I/O PCB kit (option) An optional EKRP1HB digital I/O PCB can be connected to the indoor unit and allows:
remote alarm output
heating/cooling ON/OFF output
bivalent operation (permission signal for the auxiliary boiler)
Refer to the operation manual and to the installation manual of the digital I/O PCB for more information.
Refer to the wiring diagram or connection diagram for connecting this PCB to the unit.
Bottom plate heater EKBPHT08BA (option)
Remote thermostat kit (option)
An optional room thermostat EKRTWA, EKRTR1 or EKRTETS can be connected to the indoor unit. Refer to the installation manual of the room thermostat for more information. To obtain more information concerning these option kits, please refer to dedicated installation manuals of the kits.
Connection to a benefit kWh rate power supply
This equipment allows for connection to benefit kWh rate power supply delivery systems. Full control of the unit will remain possible even in case the benefit kWh rate power supply is of the type that power supply is interrupted. Refer to "[d] Benefit kWh rate power
supply/Local shift value weather dependent" on page 33 for more
details.
INFORMATION
Refer to the installation manual of the outdoor unit for items not described in this manual.
The operation of the indoor unit is described in the indoor unit operation manual.

3.3. Scope of the manual

This manual describes the procedures for handling, installing and connecting the EKCB units. This manual has been prepared to ensure adequate maintenance of the unit, and it will provide help if problems occur.
4
1 Heat pump capacity 2 Required heating capacity (site dependent) 3 Additional heating capacity provided by the backup heater 4 Equilibrium temperature (can be set through the user interface.
refer to "Equilibrium temperature and space heating priority
temperature" on page 27
Ambient (outdoor) temperature
T
A
P
Heating capacity
H
Installation manual
T
A
4
NOTICE
Standard the installation type of the unit is set as a unit without a EKMBUH backup heater installed. If the unit is installed with a EKMBUH backup heater, setting [E-02] is to be adjusted. This adjustment can only be done in the 3 minutes after the power is switched ON. (Refer to "[E]
Unit information readout" on page 34.)
3.4. Model identification
EK CB X 008 BB V3
Can be combined with 6 or 8 kW outdoor unit
X = heating and cooling, H = heating only
Control box
European kit
Voltage: 1P, 230 V
Series
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 7

4. ACCESSORIES

4.1. Location of the accessories

4.2. Accessories supplied with the indoor unit

5612 43
1 User interface kit
(user interface, 4 fixing screws and 2 plugs)
2 Accessory bag
(2 mounting bolts and 2 nuts for user interface)
3 Wiring diagram sticker (inside unit cover) 4 Booster heater extension cable 5 Installation manual 6 Operation manual
WARNING
Switch off all power supply – i.e. outdoor unit power supply and backup heater and domestic hot water tank power supply (if applicable) – before removing the switch box service panel (outdoor unit and indoor unit).
Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
Do not touch the internal parts (pump, backup heater, etc.) during and immediately after operation.
Your hands may suffer burns if you touch the internal parts. To avoid injury, give the internal parts time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
DANGER
Do not touch water pipes during and immediately after operation as the pipes may be hot. Your hand may suffer burns. To avoid injury, give the piping time to return to normal temperature or be sure to wear proper gloves.
When service panels are removed, live parts can be easily touched by accident. Never leave the unit unattended during installation or servicing when the service panel is removed.

5. OVERVIEW OF UNIT

5.1. Opening of the indoor unit

To gain access to the unit, the front cover needs to be opened as shown in the figure below
1x
DANGER: ELECTRICAL SHOCK
See "2. General safety precautions" on page 2.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
See "2. General safety precautions" on page 2.

5.2. Main components of the indoor unit

1 2
1 2
3
3
1 Indoor unit 2 User interface mounted on the indoor front panel
(can also be mounted apart from the indoor unit)
3 Field wiring intake
1. The user interface can be mounted on the EKCB front panel or
apart from the EKCB and allows the installer and user to set up, use and maintain the unit.
2. Field wiring intake is foreseen to allow mounting and connecting
the field wiring to the terminals inside the EKCB.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
5
Page 8

5.3. Main components of the indoor unit switch box

6. SELECTING AN INSTALLATION LOCATION

41 14 13 9 1011
A4P
F2B
5
7
7
K3M
X4M
X3M
FU1
8
TR1
SS2
FU2
2
X2MX14M
3
X9A
X13A
X15M
66 26612626
1. Main PCB
The main PCB (Printed Circuit Board) controls the functioning of the unit.
2. Te r minal blocks X2M, X14M, X15M
The terminal blocks allow easy connection of field wiring.
3. Thermistor interconnection cable connector
4. Booster heater contactor K3M (only for installations with a
domestic hot water tank installed)
5. Booster heater circuit breaker F1B (only for installations with a
domestic hot water tank installed) The circuit breaker protects the booster heater in the domestic hot water tank against overload or short circuit.
6. Cable tie mountings
The cable tie mountings allow to fix the field wiring with cable ties to the switch box to ensure strain relief.
7. Te r minal blocks X3M, X4M (only for installations with a domestic
hot water tank installed)
8. PCB fuse FU1
9. DIP switch SS2
The DIP switch SS2 provides 4 toggle switches to configure certain installation parameters. See "12.1. DIP switch settings
overview" on page 21.
10. X13A socket
The X13A socket receives the K3M connector (only for installations with a domestic hot water tank installed).
11. X9A socket
The X9A socket receives the thermistor connector (only for installations with a domestic hot water tank installed).
12. Fuse FU2 (in line fuse)
13. Transformer TR1
14. A4P
Digital I/O PCB (only for installations with a solar kit or a digital I/O PCB kit installed).
INFORMATION
The electric wiring diagram can be found on the inside of the indoor unit front panel
CAUTION
Appliance not accessible to the general public, install it in a secured area, protected from easy access.
This unit is suitable for installation in a commercial and light industrial environment.

General precautions on indoor installation location

Refer to "2. General safety precautions" on page 2.
The EKCB unit is to be wall mounted in an indoor location that meets the following requirements:
The space around the unit is adequate for servicing. Refer to
"7.2. Service space of the indoor unit" on page 7.
The space around the unit allows for sufficient air circulation.
The installation surface is a flat and vertical non-combustible
wall, capable of supporting the operation weight of the unit (refer to the "Technical specifications" on page 44).
During normal operation the control box may produce sound which could be observed as noise. The sound origin can be contactor activation. Therefore it is advisable to install the control box on a firm wall and not in nor close to a sound sensitive environment (e.g. bedroom).
Do not install the unit in places with high humidity (e.g. bathroom).
The equipment is not intended for use in a potentially explosive atmosphere.
Do not install the unit in places often used as work place. In case of construction works (e.g. grinding works) where a lot of dust is created, the unit must be covered.
Do not place any objects or equipment on top of the unit.
CAUTION
If the installation is equipped with a domestic hot water tank (optional), please refer to the domestic hot water tank installation manual.
Installation manual
6
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 9

7. DIMENSIONS AND SERVICE SPACE

8. TYPICAL APPLICATION EXAMPLES

7.1. Dimensions of the indoor unit

390
412
100
Unit of measurement: mm

7.2. Service space of the indoor unit

50
50
10050
600
Unit of measurement: mm
Mentioned service space dimensions are also required for correct operation of the unit.
The application examples given below are for illustration purposes only.

8.1. Application 1

Space heating only application with a room thermostat connected to the unit.
I
C
T
432 51
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply)
FHL1...3 Floor heating loop (field supply)
C Control box
T Room thermostat
I User interface
Unit operation and space heating
When a room thermostat (T) is connected to the unit and when there is a heating request from the room thermostat, the unit will start operating to achieve the target leaving water temperature as set on the user interface.
When the room temperature is above the thermostat set point, the unit will stop operating.
NOTICE
Make sure to connect the thermostat wires to the correct terminals (see "Connection of the thermostat cable" on
page 19) and to configure the DIP switch toggle switches
correctly (see "12.2. Room thermostat installation
configuration" on page 21).
6
FHL1
FHL2
FHL3
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
7
Page 10

8.2. Application 2

Space heating only application without room thermostat connected to the unit. The temperature in each room is controlled by a valve on each water circuit. Domestic hot water is provided through the domestic hot water tank which is connected to the unit.
I
C
432 51
7
6
T1
M
M1
109 11
FHL1
T3
M2T2M3
FHL2
8
FHL3
Domestic water heating
When domestic water heating mode is enabled (either manually by the user, or automatically through a schedule timer) the target domestic hot water temperature will be achieved by a combination of the heat exchanger coil and the electrical booster heater.
When the domestic hot water temperature is below the user configured set point, the 3-way valve will be activated to heat the domestic water by means of the heat pump. In case of large domestic hot water demand or a high domestic hot water temperature setting, the booster heater (9) can provide auxiliary heating.
CAUTION
It is possible to connect either a 2-wire or a 3-wire 3-way valve (7). Make sure to fit the 3-way valve correctly. For more details, refer to "Wiring the 3-way valve" on page 19.
INFORMATION
The unit can be configured so that at low outdoor temperatures the domestic water is exclusively heated by the booster heater. This assures that the full capacity of the heat pump is available for space heating.
Details on domestic hot water tank configuration for low outdoor temperatures can be found under "12.9. Field
settings" on page 24, field settings [5-02] to [5-04].
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 7 Motorised 3-way valve (optional) 8 By-pass valve (field supply)
9 Booster heater 10 Heat exchanger coil 11 Domestic hot water tank (optional)
FHL1...3 Floor heating loop (field supply)
T1...3 Individual room thermostat (field supply) M1..3 Individual motorised valve to control loop FHL1...3
(field supply)
C Control box
I User interface
Pump operation
With no thermostat connected to the unit (1), the pump (3) can be configured to operate either as long as the unit is on, or until the required water temperature is reached.
INFORMATION
Details on pump configuration can be found under
"12.3. Pump operation configuration" on page 22.
Space heating
The unit (1) will operate to achieve the target leaving water temperature as set on the user interface.

8.3. Application 3

Space heating and cooling application with a room thermostat suitable for heating/cooling changeover connected to the unit.
Heating is provided through floor heating loops and fan coil units. Cooling is provided through the fan coil units only.
Domestic hot water is provided through the domestic hot water tank which is connected to the unit.
6
I
C
T
432 51
7
M
12
FCU1
FCU2
6
M
109 11
FHL1
FHL2
FCU3
FHL3
NOTICE
When circulation in each space heating loop (FHL1..3) is controlled by remotely controlled valves (M1..3), it is important to provide a by-pass valve (8) to avoid the flow switch safety device from being activated.
The by-pass valve should be selected as such that at all time the minimum water flow as mentioned in the chapter
"Piping connection work" in the EBHQ outdoor unit installation manual is guaranteed.
It is recommended to select a pressure difference controlled by-pass valve.
Installation manual
8
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 7 Motorised 3-way valve (optional)
9 Booster heater 10 Heat exchanger coil 11 Domestic hot water tank 12 Motorised 2-way valve (field supply)
FCU1...3 Fan coil unit (field supply) FHL1...3 Floor heating loop (field supply)
C Control box
T Room thermostat with heating/cooling switch (optional)
I User interface
Unit for air to water heat pump system
4PW66983-1C – 08.2011
EKCBX/H008BBV3
Page 11
Pump operation and space heating and cooling
According to the season, the customer will select cooling or heating on the room thermostat (T). This selection is not possible by operating the user interface.
When space heating/cooling is requested by the room thermostat (T), the pump will start operating and the unit (1) will switch to "heating mode"/"cooling mode". The unit (1) will start operating to achieve the target leaving cold/hot water temperature.
In case of cooling mode, the motorised 2-way valve (12) will close as to prevent cold water running through the floor heating loops (FHL).
NOTICE
Make sure to connect the thermostat wires to the correct terminals (see "Connection of the thermostat cable" on
page 19) and to configure the DIP switch toggle switches
correctly (see "12.2. Room thermostat installation
configuration" on page 21).
NOTICE
Wiring of the 2-way valve (12) is different for a NC (normal closed) valve and a NO (normal open) valve! Make sure to connect to the correct terminal numbers as detailed on the wiring diagram.
The ON/OFF setting of the heating/cooling operation is done by the room thermostat and cannot be done by the user interface.
Domestic water heating
Domestic water heating is as described under "8.2. Application 2" on
page 8.

8.4. Application 4

Space
heating
connected to the unit, but with a heating only room thermostat controlling the floor heating and a heating/cooling thermostat controlling
the fan coil units. Heating is provided through floor heating loops and fan coil units. Cooling is provided through the fan coil units only.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
and cooling application without a room thermostat
6
C
13
FCU1
T
6
M
T4 T5 T6
FCU2
FHL1
FHL2
FCU3
FHL3
I
432 51
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 8 By-pass valve (field supply)
12 Motorised 2-way valve to shut off the floor heating loops
during cooling operation (field supply)
13 Motorised 2-way valve for activation of the room thermostat
(field supply)
FCU1...3 Fan coil unit with thermostat (field supply)
FHL1...3 Floor heating loop (field supply)
T4...6 Individual room thermostat for fan coil heated/cooled room
(optional)
T Heating only room thermostat (optional)
C Control box
I User interface
12
M
Pump operation
With no thermostat connected to the unit (1), the pump (3) can be configured to operate either as long as the unit is on, or until the required water temperature is reached.
INFORMATION
Details on pump configuration can be found under
"12.3. Pump operation configuration" on page 22.
Space heating and cooling
According to the season, the customer will select cooling or heating through the user interface.
The unit (1) will operate in cooling mode or heating mode to achieve the target leaving water temperature.
With the unit in heating mode, the 2-way valve (12) is open. Hot water is provided to both the fan coil units and the floor heating loops.
With the unit in cooling mode, the motorised 2-way valve (12) is closed to prevent cold water running through the floor heating loops (FHL).
NOTICE
When closing several loops in the system by remotely controlled valves, it might be required to install a by-pass valve (8) to avoid the flow switch safety device from being activated. See also "8.2. Application 2" on page 8.
NOTICE
Wiring of the 2-way valve (12) is different for a NC (normal closed) valve and a NO (normal open) valve! Make sure to connect to the correct terminal numbers as detailed on the wiring diagram.
The ON/OFF setting of the heating/cooling operation is done by the user interface.

8.5. Application 5

Space heating with an auxiliary boiler (alternating operation)
8
Space heating application by either the Daikin unit or by an auxiliary boiler connected in the system. The decision whether either the EBHQ* unit or the boiler will operate can be achieved by an auxiliary contact or an EKCB* indoor controlled contact.
The auxiliary contact can e.g. be an outdoor temperature thermostat, an electricity tariff contact, a manually operated contact, etc. See
"Field wiring configuration A" on page 10.
The EKCB* unit controlled contact (also called "permission signal for the auxiliary boiler") is determined by the outdoor temperature (thermistor located at the outdoor unit). See "Field wiring
configuration B" on page 10.
Bivalent operation is only possible for space heating operation, not for the domestic water heating operation. Domestic hot water in such an application is always provided by the domestic hot water tank which is connected to the Daikin unit.
The auxiliary boiler must be integrated in the piping work and in the field wiring according to the illustrations below.
Installation manual
9
Page 12
CAUTION
Be sure that the boiler and the integration of the boiler in the system is in accordance with the applicable legislation.
Always install a 3-way valve, even if no domestic hot water tank is installed. This to ensure that the freeze protection function (see "[4-04] Freeze protection
function" on page 27) can operate when the boiler is
active.
I
C
1
M
Field wiring configuration A
L
Com
H
EKCB(H/X)*
EKCB(H/X)*/auto
Boiler
/ Boiler
N
A
K1A
K2A
Boiler thermostat input
X2M
123 4
K1A
thermostat input A Auxiliary contact (normal closed) H Heating demand room thermostat (optional) K1A Auxiliary relay for activation of EBHQ* unit
(field supply)
K2A Auxiliary relay for activation of boiler (field supply)
Boiler
thermostat input
X
K2A
Y
2
FHL1 FHL2 FHL3
1 Motorised 3-way valve 2 Boiler
Daikin can not be put responsible for incorrect or unsafe situations in the boiler system.
I
C
M
7
14
16
15
91110
17
616
FHL1
FHL2
FHL3
432 51
Field wiring configuration B
EKCB(H/X)*
X2M
12
3 4
K1A
Com
H
C
EKRTW*
Boiler thermostat input
C Cooling demand room thermostat (optional) H Heating demand room thermostat (optional) Com Common room thermostat (optional) K1A Auxiliary relay for activation of boiler unit
KCR Permission signal for the auxiliary boiler
EKRP1HB
KCR
X1 X2
K1A
X Y
Boiler
thermostat input
Boiler thermostat input
(field supply)
Operation
Configuration A
When the room thermostat requests heating, either the EBHQ* unit or the boiler starts operating, depending on the position of the auxiliary contact (A).
Configuration B
When the room thermostat requests heating, either the EBHQ* unit or the boiler starts operating, depending on the outdoor temperature (status of "permission signal for the auxiliary boiler").
When the permission is given towards the boiler, the space heating operation by the EBHQ* unit will be automatically switched off.
For more details see field setting [C-02~C-04].
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector (field supply) 7 Motorised 3-way valve
(delivered with the domestic hot water tank)
9 Booster heater 10 Heat exchanger coil 11 Domestic hot water tank (optional) 14 Boiler (field supply) 15 Aquastat valve (field supply) 16 Shut-off valve (field supply) 17 Non-return valve (field supply)
FHL1...3 Floor heating loop (field supply)
C Control box
I User interface
Installation manual
10
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 13
NOTICE
Configuration A
Make sure that auxiliary contact (A) has sufficient differential or time delay so as to avoid frequent changeover between the EBHQ* unit and the boiler. If the auxiliary contact (A) is an outdoor temperature thermostat, make sure to install the thermostat in the shade, so that it is not influenced or turned ON/OFF by the sun.
Configuration B
Make sure that the bivalent hysteresis [C-04] has sufficient differential to avoid frequent changeover between the EBHQ* unit and the boiler. As the outdoor temperature is measured via the outdoor unit’s air thermistor, make sure to install the outdoor unit in the shade, so that it is not influenced by the sun.
Frequent switching may cause corrosion of the boiler in an early stage. Contact the manufacturer of the boiler.
During heating operation of the EBHQ* unit, the unit will operate so as to achieve the target leaving water temperature as set on the user interface. When weather dependent operation is active, the water temperature is determined automatically depending on the outdoor temperature.
During heating operation of the boiler, the boiler will operate so as to achieve the target leaving water temperature as set on the boiler controller.
Never set the target leaving water temperature set point on the boiler controller above 55°C.
Make sure to only have 1 expansion vessel in the water circuit. An expansion vessel is already premounted in the unit.

8.6. Application 6

Space heating with room thermostat application through floor heating loops and fan coil units. The floor heating loops and fan coil units require different operating water temperatures.
The floor heating loops require a lower water temperature in heating mode compared to fan coil units. To achive these two set points, a mixing station is used to adapt the water temperature according to requirements of the floor heating loops. The fan coil units are directly connected to the unit water circuit and the floor heating loops after the mixing station. The control of this mixing station is not done by the unit.
The operation and configuration of the field water circuit is the responsibility of the installer.
Daikin only offers a dual set point control function. By this function two set points can be generated. Depending on the required water temperature (floor heating loops and/or fan coil units are required) first set point or second set point can be activated.
T1
C
T2
432 851
B
A
FCU1
7
6
FCU2
FCU3
NOTICE
Make sure to configure the DIP switch SS2-3 on the PCB of the EKCB(H/X)* switch box correctly. Refer to
"12.2. Room thermostat installation configuration" on page 21.
For configuration B: Make sure to configure the field settings [C-02, C-03 and C-04] correctly. Refer to "Bivalent
operation" on page 32.
NOTICE
Make sure that return water to the EBHQ* heat exchanger never exceeds 55°C.
For this reason, never put the target leaving water temperature set point on the boiler controller above 55°C and install an aquastat
(a)
valve in the return water flow of
the EBHQ* unit. Make sure that the non-return valves (field supply) are
correctly installed in the system. Make sure that the room thermostat (th) is not frequently
turned ON/OFF. Daikin shall not be held liable for any damage resulting
from failure to observe this rule.
(a) The aquastat valve must be set for 55°C and must operate to close the return
water flow to the unit when the measured temperature exceeds 55°C. When the temperature drops to a lower level, the aquastat valve must operate to open the return water flow to the EBHQ* unit again.
FHL1
FHL2
FHL3
1 Outdoor unit 2 Heat exchanger 3 Pump 4 Shut-off valve 5 Heater kit (optional) 6 Collector zone A (field supply) 7 Collector zone B (field supply) 8 Mixing station (field supply)
FCU1...3 Fan coil unit (optional)
FHL1...3 Floor heating loop (field supply)
C Control box T1 Room thermostat for zone A (optional) T2 Room thermostat for zone B (optional)
INFORMATION
The advantage of the dual set point control is that the heat pump will/can operate at the lowest required leaving water temperature when only floor heating is required. Higher leaving water temperatures are only required in case fan coil units are operating. This results in a better performance of the heat pump.
The hydraulic balance is very important. (outdoor unit
- heater kit (if applicable) - mixing station - FCU1...3)
INFORMATION
Manual permission towards the EBHQ* unit on the boiler. In case only the EBHQ* unit should operate in space
heating mode, disable the bivalent operation via setting [C-02].
In case only the boiler should operate in space heating mode, increase the bivalent ON temperature [C-03] to 25°C.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
11
Page 14
Pump operation and space heating
When the room thermostat for the floor heating loop (T1) and the fan coil units (T2) are connected to the indoor unit, the pump (3) will operate when there is a request for heating from T1 and/or T2. The outdoor unit will start operating to achieve the target leaving water temperature. The target leaving water temperature depends on which room thermostat is requesting heating.
Set point Field setting Thermo status
Zone A First UI ON OFF ON OFF Zone B Second [7-03] OFF ON ON OFF Resulting water temperature UI [7-03] [7-03] — Result pump operation ON ON ON OFF
When the room temperature of both zones is above the thermostat set point, the outdoor unit and pump will stop operating.
NOTICE
Make sure to connect the thermostat wires to the correct terminals (see "5. Overview of unit" on
page 5).
Make sure to configure the field settings [7-02], [7-03] and [7-04] correctly. Refer to "Dual set point control"
on page 29.
Make sure to configure the DIP switch SS2-3 on the PCB of the EBHQ* switch box correctly. Refer to
"12.2. Room thermostat installation configuration" on page 21.
9. INSPECTING, HANDLING AND UNPACKING
THE UNIT

9.1. Inspection

At delivery, the unit must be checked and any damage must be reported immediately to the carrier’s claims agent.

9.2. Handling

The unit is packed in a cardboard box.
When handling the unit, take into account the following:
Fragile, handle the unit with care
Keep the unit upright

9.3. Unpacking

WARNING
Tear apart and throw away plastic packaging bags so that children will not play with them. Children playing with plastic bags face danger of death by suffocation.
Make sure that all accessories as mentioned in "4.2. Accessories
supplied with the indoor unit" on page 5 are available in the unit.
NOTICE
The request signals for space heating can be implemented in two different ways (installer choice).
- Thermo ON/OFF signal from room thermostat
- Status signal (active/not active) from the mixing
station
It is the installers responsibility to make sure no unwanted situations can occur (e.g. too high water temperatures towards floor heating loops, etc.)
Daikin does not offer any type of mixing station. Dual set point control only provides the possibility to use two set points.
When only zone A requests heating, zone B will be fed with water at a temperature equal to the first set point. This can lead to unwanted heating of zone B.
When only zone B requests heating, the mixing station will be fed with water at a temperature equal to the second set point. Depending on the control of the mixing station, the floor heating loop can still receive water at a temperature equal to set point of the mixing station.
Be aware that the actual water temperature through the floor heating loops depends on the control and setting of the mixing station.

9.4. Installing the unit

When installing the indoor unit, please refer to "6. Selecting an
installation location" on page 6 to select an appropriate location.
Mounting the indoor unit
1 Remove the front plate of the unit. 2 Hold the back plate against the wall and mark the fixation points
(2 on the top and 2 on the bottom). Make sure that the marks (2 by 2) are completely level and the dimensions of the marks are corresponding to the figure below.
280 mm
390 mm
3 Drill 4 holes and install 4 plugs (suitable for M5). 4 Put the screws in the top plugs and hang the indoor unit on the
screws.
5 Put the screws in the bottom plugs. 6 Fix the 4 screws firmly.
Installation manual
12
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 15

User interface installation

NOTICE
The user interface has to be mounted indoors.
The user interface can be mounted on the front panel of the indoor unit or apart from the unit.
Installation on the indoor unit front panel
1 Remove the front part of the user interface.
Insert a slotted screwdriver into the slots (1) in the rear part of the user interface, and remove the front part of the user interface.
2 Remove the 3 plugs on the front panel.
Note that once the plugs are removed, they can no longer be re-fitted into the holes.
3 Fasten the user interface rear panel to the
front panel of the indoor unit using the 2 screws and nuts delivered with the indoor unit as shown in the figure.
4 Wire the user interface.
The user interface can only be wired from the back. Use the
user interface wire delivered with the control box (cable of 600 mm, pre-wired to X2M terminals 16 and 16a) and route it through the pre-drilled hole in the front panel of the indoor unit.
When wiring, run the wiring away from the power supply
wiring in order to avoid receiving electric noise (external noise).
Peel the shield for the part that has to pass
through the inside of the user interface case ( l ).
Connect 16 of the X2M to P1 of the user interface terminal
control box terminal and connect 16a to P2.
16a
16
X2M
11
2
1
Installation apart from the indoor unit
1 Remove the front part of the user interface.
Insert a slotted screwdriver into the slots (1) in the rear part of the user interface, and remove the front part of the user interface.
1
2 Fasten the user interface rear panel to a wall using the 2 screws
and plugs delivered with the indoor unit.
3 Wire the user interface.
The user interface can be wired from the back, the top or the sides. First disconnect the pre-wired cable (16 + 16a on X2M), use a field supplied cable (2 conductors, cable section
0.75 mm2 till 1.25 mm2) and route it through the foreseen low voltage opening at the bottom of the indoor unit.
When wiring, run the wiring away from the power supply wiring in order to avoid receiving electric noise (external noise).
Peel the shield for the part that has to pass through the inside of the user interface case ( l ).
Connect 16 of the X2M to P1 of the user interface terminal control box terminal and connect 16a to P2.
A
16a
16
X2M
1
A
2
A
A
P1P2
3
4
1 Ter minal block inside the
indoor unit
2 Rear part of the user interface 3 Front part of the user interface 4 Wired from the top
A When wired from the sides or
top, notch the part for the wiring to pass through with nippers
4 Reattach the front part of the user interface.
P1P2
3
1 Ter minal block inside the indoor
unit
2 Rear part of the user interface 3 Front part of the user interface
5 Reattach the front part of the user interface.
CAUTION
Be careful not to pinch the wiring when attaching.
First begin fitting from the clips at the bottom.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
CAUTION
Be careful not to pinch the wiring when attaching.
First begin fitting from the clips at the bottom.
1

Heater kit installation (optional)

Refer to the installation manual of the EKMBUH heater kit for more details.
1
Installation manual
13
Page 16

10. PIPING CONNECTION WORK

Refer to the installation manual of the EBHQ outdoor unit.

11. ELECTRICAL WIRING WORK

11.1. Precautions on electrical wiring work

WARNING: Electrical installation
All field wiring and components must be installed by an installer and must comply with the applicable legislation
DANGER: ELECTRICAL SHOCK
See "2. General safety precautions" on page 2.
WARNING
A main switch or other means for disconnection, having a contact separation in all poles, must be incorporated in the fixed wiring in accordance with the applicable legislation.
Use only copper wires.
All field wiring must be carried out in accordance with the
wiring diagram supplied with the unit and the instructions given below.
Never squeeze bundled cables and be sure that it does not come in contact with the non-insulated piping and sharp edges. Be sure no external pressure is applied to the terminal connections.
Power supply wires must be attached securely.
If the power supply has a missing or wrong N-phase,
equipment will break down.
Be sure to establish an earth. Do not earth the unit to a utility pipe, surge absorber, or telephone earth. Incomplete earth may cause electrical shock.
Be sure to install an earth leakage protector in accordance with the applicable legislation. Failure to do so may cause electric shock or fire.
Be sure to use a dedicated power circuit, never use a power supply shared by another appliance.
When installing the earth leakage protector be sure that it is compatible with the inverter (resistant to high frequency electric noise) to avoid unnecessary opening of the earth leakage protector.
Be sure to install the required fuses or circuit breakers.
CAUTION: Radio frequency interference
The equipment described in this manual may cause electronic noise generated from radio-frequency energy. The equipment complies to specifications that are designed to provide reasonable protection against such interference. However, there is no guarantee that interference will not occur in a particular installation.
It is therefore recommended to install the equipment and electric wires keeping proper distances away from stereo
equipment, personal computers, etc....
In extreme circumstances you shall keep distances of 3 m or more and use conduit tubes for power and transmission lines.
For more details, refer to the "Electrical specifications" on
page 44
11.2. Outdoor unit – Internal wiring – Parts table
Refer to the wiring diagram sticker on the top plate of the outdoor unit. The abbreviations used are listed below:
A3P,A4P....................Printed circuit board
E1,E2........................ Connector
E1H...........................Expansion vessel heater
E2H...........................Bottom plate heater (option)
FU1........................... Fuse (30 A, 250 V)
FU2,FU3...................Fuse (F, 3.15 A, 250 V)
FU4,FU5...................Fuse (F, 1.0 A, 250 V)
HR1,HR2 .................. Connector
L1R...........................Reactor
LED A ....................... Pilot lamp
M1C..........................Motor (compressor)
M1F ..........................Motor (fan)
M1P .......................... Pump
MRC/W.....................Magnetic relay
MRM10,MRM20 .......Magnetic relay
PM1 .......................... Power module
Q1L........................... Overload protector
R1T~R3T..................Thermistor
R11T......................... Outlet water heat exchanger thermistor
R13T......................... Refrigerant liquid side thermistor
R14T......................... Inlet water heat exchanger thermistor
S1L ........................... Flowswitch
S1T...........................Thermostat expansion vessel heater
S2~S102...................Connector
SA2........................... Surge arrester
SW1.......................... Forced operation ON/OFF SW (SW1)
SW4.......................... Local setting SW (SW4)
U...............................Connector
V ............................... Connector
V2,V3,V5,V9,V100....Varistor
W .............................. Connector
X1M~X4M.................Terminal strip
X1Y~X4Y..................Connector
X11A,X12A...............Connector
X13Y......................... Connector (indoor unit)
X14M ........................ Terminal strip (indoor unit)
Y1E........................... Electronic expansion valve coil
Y1R...........................Reversing solenoid valve coil
Z1C~Z7C..................Ferrite core
L................................Live
N...............................Neutral
SHEET METAL .........Terminal strip fixed plate
..................Field wiring
....................Terminal strip
....................Connector
............................Terminal
.............................Protective earth
BLK........................... Black
BLU...........................Blue
BRN..........................Brown
GRN..........................Green
GRY.......................... Grey
ORG .........................Orange
PNK .......................... Pink
RED..........................Red
VIO ...........................Violet
WHT .........................White
YLW.......................... Yellow
Installation manual
14
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 17
NOTES
LV
PS
HV
1 THIS WIRING DIAGRAM ONLY APPLIES TO THE OUTDOOR UNIT 4 DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING ANY
PROTECTION DEVICE
OUTDOOR UNIT...................Outdoor unit
INDOOR UNIT.......................Indoor unit
HYDRO MODULE .................Hydro module
COMPRESSOR MODULE ....Compressor module
OPTION.................................Option
FIELD WIRING ......................Field wiring
PCB .......................................PCB
WIRE COLOUR.....................Wire colour
FIELD SUPPLY......................Field supply
POWER SUPPLY ..................Power supply
(OUTDOOR)..........................(Outdoor)
(DISCHARGE).......................(Discharge)
(CONDENSOR).....................(Condensor)
ONLY FOR *** OPTION.........Only for *** option
NOTICE
The wiring diagram on the outdoor unit is only for the outdoor unit.
For the indoor unit or optional electrical components, refer to the wiring diagram of the indoor unit.

11.5. Routing

WARNING
It is important to keep the high voltage, low voltage and power supply wiring separated from each other. In order to avoid any electrical interference the distance between both wiring should always be at least 25 mm.
Make sure to secure the field wiring so it never comes in contact with any piping.
The outdoor unit has 2 openings at the backside for field wiring intake. Use the appropriate hole to route the power supply, high voltage wiring and low voltage wiring as shown in the figure.
LV
LV
HV
HV
PS
PS
LV
HV PS
11.3. Overview of field wiring
Field wiring consists out of power supply (always including earth) and indoor-outdoor communication (=transmission) wiring.

11.4. Requirements

The power supply must be protected with the required safety devices, i.e. a main switch or other means for disconnections, a slow blow fuse on each phase and an earth leakage protector.
Selection and sizing of the wiring should be done in accordance with the applicable legislation based on the information mentioned in the table below:
Ta ble: Selection and sizing of wiring
Required
Cable
(a)
bundle
Item
1 PS Power supply 2 + GND 18 A 2 HV Indoor unit control signals 3 + GND Minimum cable
3 HV Indoor unit pump and
4 LV Thermistor interconnection
(a) PS = Power supply
(b) If wiring is damaged, the cable shall be replaced by an original one.
Description
heater control signals
cable (supplied with the outdoor unit)
HV = High voltage LV = Low voltage
Ta ble: Power cable selection
Model Nominal voltage
EBHQ+EKCB
(a)(b)
(a) Equipment complying with EN/IEC 61000-3-12(1) (b) This equipment complies with EN/IEC 61000-3-11(2) provided that the system
impedance Z user's supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a system impedance Z
(1) European/International Technical Standard setting the limits for harmonic
currents produced by equipment connected to public low-voltage systems with input current >16 A and 75 A per phase.
(2) European/International Technical Standard setting the limits for voltage
changes, voltage fluctuations and flicker in public low-voltage supply systems for equipment with rated current 75 A.
1x 230 V 18 A 0.42
sys
sys
is less than or equal to Z
less than or equal to Z
number of
conductors
Maximum running current
at the interface point between the
max
.
max
Maximum running current
section 2.5 mm
4 Minimum cable
section 0.75 mm
8 Supplied with the
outdoor unit
2
(b)
Z
max
LV P S HV

Power supply routing (PS)

1. Enter the power supply wire through the high voltage/power
supply (HV/PS) opening at the back of the outdoor unit.
2. Route the power supply wire towards the switch box located at
the top of the outdoor unit.
3. Secure the power supply wire with a cable tie around the frame
to keep it away from piping as shown in the figure above.

Control signal routing (HV)

2
1. Enter the control signal wires through the high voltage/power
supply (HV/PS) opening at the back of the outdoor unit.
2. Route the control signal wires towards the switch box located at
the top of the outdoor unit.
3. Secure the control signal wires with a cable tie around the frame
to keep it away from piping as shown in the figure above. Keep a distance of minimum 25 mm from the power supply wire.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
15
Page 18

Thermistor interconnection cable routing (LV)

Precautions on wiring of power supply and inter-unit wiring

WARNING
A cable tray or other means of protecting electrical wiring must be used between indoor and outdoor unit to protect the thermistor interconnection cable from mechanical damage or weather influence such as direct sunlight.
1. Enter the thermistor interconnection cable through the low
voltage (LV) opening at the back of the outdoor unit.
2. Route the thermistor interconnection cable towards the switch
box located at the top of the outdoor unit.
3. Secure the thermistor interconnection cable with a cable tie
around the frame to keep it away from piping as shown in the figure above. Keep a distance of minimum 25 mm from the power supply wire and the control signal wires.

11.6. Outdoor switch box connections

4
2
Use a round crimp-style terminal for connection to the power supply terminal board. In case it cannot be used due to unavoidable reasons, be sure to observe the following instruction.
1
23
1 Round pressure terminal 2 Cut out section 3 Cup washer
- Do not connect wires of different gauge to the same power
supply terminal. (Looseness in the connection may cause overheating.)
- When connecting wires of the same gauge, connect them
according to the below figure.
Use the correct screwdriver to tighten the terminal screws. Small screwdrivers can damage the screw head and prevent appropriate tightening.
Over-tightening the terminal screws can damage the screws.
See the table below for tightening torques for the terminal
screws.
M5 (X3M) 2.0~3.0
Tightening torque (N•m)
13
1 Power supply 2 Indoor unit control signals 3 Indoor unit pump and heater control signals 4 Thermistor interconnection cable
Procedure
1 Open the switch box cover. 2 Using the appropriate cables, route and connect the power
supply cable and control cables to the appropriate terminals as shown on the wiring diagram supplied with the outdoor unit and according to the figure above.
3 Route and connect the thermistor interconnection cable as
shown in the figure above. Be sure not to force the connectors. The connectors lock in one position only. Check both connector sides for correct matching.
4 Secure the cables to the cable tie mountings with cable ties as
shown in the figure above.
WARNING
When connecting the power supply, the earth connection must be made before the current-carrying connections are established. When disconnecting the power supply, the current-carrying connections must be separated before the earth connection is. The length of the conductors between the power supply stress relief and the terminal block itself must be such that the current-carrying wires are tautened before the earth wire is in case the power supply is pulled loose from the stress relief.
In wiring, make certain that prescribed wires are used, carry out complete connections, and fix the wires so that outside forces are not applied to the terminals.
CAUTION
1. In case the use of stranded conductor wires is
unavoidable for one reason or another, make sure to install round crimp-style terminals on the tip. Place the round crimp-style terminal on the wire up to the covered part and fasten the terminal with the appropriate tool.
21
1 Stranded conductor wire 2 Round crimp-style terminal
2. When connecting the connection wires to the terminal
board using a single core wire, be sure to perform curling.
Not executing the connections properly may cause heat and fire.
Strip the wire at terminal block:
Installation manual
16
1 Strip wire end to this point 2 Excessive strip length may cause electrical shock
or leakage.
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 19
11.7. Indoor unit – Internal wiring – Parts table
Refer to the wiring diagram sticker on the top plate of the indoor unit. The abbreviations used are listed below:
A1P........................... Main PCB
A2P........................... User interface PCB
A3P (EKRTW/R)....... Thermostat (PC = power circuit)
A3P (EKSR3PA) .......Solar pumpstation PCB
A4P (EKRPB1HB) .... Digital input/output PCB
A4P (EKRTR1) ......... Receiver PCB
BSK (EKSR3PA).......Solar pumpstation relay
E4H...........................Booster heater
F2B...........................Fuse booster heater
FU1........................... Fuse (T, 3.15 A, 250 V) for PCB
FU2........................... Fuse (T, 5 A, 250 V)
Fus,FuR.................... Fuse (5 A, 250 V) for digital input/output PCB
K3M .......................... Booster heater contactor
M2S .......................... 2-way valve for cooling mode
M3S .......................... 3-way valve floor heating/domestic hot water
PHC1........................Optocoupler input circuit
Q1DI,Q2DI................ Earth leakage circuit breaker
Q2L........................... Thermostat protector booster heater
R1H (EKRTR1)......... Humidity sensor
R1T (EKRTW)...........Ambient sensor
R2T (EKRTETS)....... External sensor (floor or ambient)
R5T........................... Domestic hot water thermistor
S2S........................... Benefit kWh rate power supply contact
S3S........................... Dual set point 2 contact
S4S........................... Dual set point 1 contact
SS1........................... DIP switch
TR1........................... Transformer 24 V for PCB
V1S,V2S...................Spark surpression 1, 2
X1M~X15M...............Terminal strips
X3Y,X6Y,X13Y ..........Connector
..................Field wiring
....................Terminal strip
....................Connector
............................Terminal
.............................Protective earth
BLK........................... Black
BLU...........................Blue
BRN..........................Brown
GRN..........................Green
GRY.......................... Grey
ORG .........................Orange
PNK .......................... Pink
RED..........................Red
VIO ...........................Violet
WHT .........................White
YLW.......................... Yellow
NOTES
1 THIS WIRING DIAGRAM ONLY APPLIES TO THE INDOOR UNIT 2 USE A DEDICATED POWER CIRCUIT FOR THE BOOSTER
HEATER. NEVER USE A POWER CIRCUIT SHARED BY OTHER APPLIANCE.
3 NO/NC: NORMAL OPEN/NORMAL CLOSED 4 DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING ANY
PROTECTION DEVICE
7 FOR EKHWSU*V3, REFER TO OPTION MANUAL. 8 FOR EKSOLHWAV1, REFER TO OPTION MANUAL. 9 MAXIMUM LOAD: 0.3 A - 250 V AC
MINIMUM LOAD: 20 mA - 5 V DC
10 230 VAC OUTPUT
MAXIMUM LOAD: 0.3 A
11 IN CASE NO *KHW* OPTION WITH BOOSTER HEATER IS
INSTALLED, CONNECT AN EXTRA EARTH
12 FOR BENEFIT kWh RATE POWER SUPPLY INSTALLATION: REFER
TO INSTALLATION MANUAL SEVERAL WIRING POSSIBILITIES
WIRING DEPENDING ON MODEL
.............................................. Wiring depending on model
OPTION ................................ Option
PCB....................................... PCB
FIELD WIRING ..................... Field wiring
FIELD SUPPLY ..................... Field supply
WIRE COLOUR .................... Wire colour
POWER SUPPLY .................. Power supply
OUTDOOR UNIT .................. Outdoor unit
ONLY FOR *** OPTION ........ Only for *** option
POSITION OF PARTS ..........Position of parts
BACKUP HEATER KIT ......... Backup heater kit
See note................................ See note
Domestic hot water tank .......Domestic hot water tank
User interface........................ User interface
Dual set point application (refer to installation manual)
.............................................. Dual set point application (refer to
installation manual)
3 wire type (SPST)................ 3 wire type (SPST)
NO valve ............................... Normal open (NO) valve
NC valve................................Normal closed (NC) valve
Change over to boiler output
.............................................. Change over to boiler output
Alarm output ......................... Alarm output
Cooling/heating on/off output
.............................................. Cooling/heating on/off output
Solar input............................. Solar input
See note *** ..........................See note ***
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
17
Page 20
11.8. Requirements for indoor unit field wiring

11.9. Routing

Selection and sizing should be done in accordance with the applicable legislation based on the information in the table below:
Required
Item
Cable
bundle
(a)
Desciption
number of
conductors
1 HV Indoor unit control signals 3 + GND Minimum
2 HV Indoor unit pump and
3 LV Thermistor
4 HV Heater kit control signals
5 LV Heater kit R12T
6 HV Alarm output (only for
7 HV Cooling/heating on/off
8 HV Solar input (only for
9 LV Changeover to boiler
10 HV 2-way valve (only for
11 HV Room thermostat (only for
12 LV user interface mounted on
13 HV 3-way valve (only for
14 HV Solar pump and thermal
15 LV R5T Tank thermistor (only
16 HV Booster heater power
17 HV Domestic hot water tank
18 PS Booster heater power
19 PS Normal kWh rate power
(a) PS = Power supply
HV = High voltage
LV = Low voltage (b) Minimum cable section = 0.75 mm (c) Cable section 0.75 mm2 till 1.25 mm2, maximum length: 50 m (d) Refer to the nameplate of the domestic hot water tank (e) Cable section = 2.5 mm
heater control signals
interconnection cable (supplied with unit)
(only for EKMBUH)
thermistor (only for EKMBUH)
EKRP1HB* and EKSOLHWAV1 option)
output (only for EKRP1HB* and EKSOLHWAV1 option)
EKRP1HB*and EKSOLHWAV1 option)
output (only for EKRP1HB* and EKSOLHWAV1 option)
EKCBX* units)
EKRTW, EKRTR1 or EKRTETS option)
indoor unit front panel
LV user interface mounted
apart from indoor unit
EKHW option)
protector (only for EKSOLHWAV1 option)
for EKHW option)
supply and thermal protector (only for EKHW option)
thermal protector (only for EKHWSU option)
supply (only for EKHW option)
supply
2
2
4 1.25 A
8 Supplied with
5
2
2
2
2
2
2
1, 3, 4 or 5
2
3
2
2
4 + GND
2
2 + GND
2 + GND
Maximum
running
current
cable section
2.5 mm
2
(b)
the unit
(b)
(b)
(b)
(b)
(b)
(b)
(b)
(b)
(b)
(c)
(b)
(b)
(d)
(b)
(d)
(e)
WARNING
It is important to keep the high voltage, low voltage and power supply wiring separated from each other. In order to avoid any electrical interference the distance between both wiring should always be at least 25 mm.
The indoor unit has several openings on the bottom side for field wiring. Use the appropriate opening to route the high voltage, low voltage and power supply wires as shown in the figure below.
PS Power supply HV High voltage
LV Low voltage
PS/HV HV LV

11.10.Indoor switch box connections

Connection of control signals and thermistor cable

F2B
X2M
FU2
SS2
X13A
X9A
15M
X
3
X4M
X3M
FU1
X14M
1 245
1 Indoor unit control signals 2 Indoor unit pump and heater control signals 3 Thermistor interconnection cable 4 In case no EKHW* option with booster heater is
installed, connect an extra ground wire to the ground terminal.
5 Normal kWh rate power supply
1 Remove the control box cover. 2 Using the appropriate cables, route and connect the control
cables to the appropriate terminals as shown on the wiring diagram supplied with the unit and according to the figure above.
3 Route and connect the thermistor interconnection cable as
shown in the figure above. Be sure not to force the connectors. The connectors lock in one
position only. Check both connector sides for correct matching.
4 Route the cables through the cable holders and secure the
cables to the cable tie mountings with cable ties as shown in the figure above.
5 Close the control box cover. Take care not to pinch any wires.
Installation manual
18

Connection heater kit signals (if applicable)

Refer to the installation manual of the EKMBUH heater kit.
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 21

Connection of the thermostat cable

Connection of the valve control cables

Connection of the thermostat cable depends on the application.
See also "8. Typical application examples" on page 7 and
"12.2. Room thermostat installation configuration" on page 21 for
more information and configuration options on pump operation in combination with a room thermostat.
Thermostat requirements
Power supply: 230 V AC or battery operated
Contact voltage: 230 V.
Procedure
1 Connect the thermostat cable to the appropriate terminals as
shown on the wiring diagram and installation manual of the room thermostat kit.
2 Fix the cable with cable ties to the cable tie mountings to ensure
strain relief.
3 Set DIP switch SS2-3 on the PCB to ON. See "12.2. Room
thermostat installation configuration" on page 21 for more
information.
Connection of the first set point and second set point contacts
The connection of the set point contact is only relevant in case dual set point contact is enabled.
See also "8. Typical application examples" on page 7 and "Dual set
point control" on page 29.
Contact requirements
The contact shall be a voltage free contact that ensure 230 V (100 mA).
Procedure
1 Connect the contact of first set point and second set point to the
appropriate terminals as shown in the figure below
X2M
123
SP1SP2
4
SP1 First set point contact SP2 Second set point contact
2 Fix the cables with cable ties to the cable tie mountings to
ensure strain relief.
3 Depending on the required pump operation set DIP switch
SS2-3 and field setting [F-00]. See "12.3. Pump operation
configuration" on page 22 and field setting [F-00] in "[F] Option setup" on page 34.
Valve requirements
Power supply: 230 V AC
Maximum running current: 100 mA
Wiring the 2-way valve
1 Using the appropriate cable, connect the valve control cable to
the X2M terminal as shown on the wiring diagram.
NOTICE
Wiring is different for a NC (normal closed) valve and a NO (normal open) valve. Make sure to connect to the correct terminal numbers as detailed on the wiring diagram and illustrations below.
Normal closed (NC) 2-way valve Normal open (NO) 2-way valve
5X2M 6 7
M
NC
5 6X2M 7
M
NO
2 Fix the cable(s) with cable ties to the cable tie mountings to
ensure strain relief.
Wiring the 3-way valve
1 Using the appropriate cable, connect the valve control cable to
the appropriate terminals as shown on the wiring diagram.
NOTICE
Tw o types of 3-way valves can be connected. Wiring is different for each type:
"Spring return 2-wire" type 3-way valve The 3-way valve should be fitted as such that when the 3-way valve is idle (not activated), the space heating circuit is selected.
"SPST 3-wire" type 3-way valve The 3-way valve should be fitted as such that when terminal ports 9 and 10 are electrified, the domestic hot water circuit is selected.
"Spring return 2-wire" valve "SPST 3-wire" valve
10
9X2M 8
M
10
9X2M 8
M
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
2 Fix the cable(s) with cable ties to the cable tie mountings to
ensure strain relief.
Installation manual
19
Page 22
Connection to a benefit kWh rate power supply
Electricity companies throughout the world work hard to provide reliable electric service at competitive prices and are often authorized to bill clients at benefit rates. E.g. time-of-use rates, seasonal rates, Wärmepumpentarif in Germany and Austria, ...
This equipment allows for connection to such benefit rate power supply delivery systems.
Consult with the electricity company acting as provider at the site where this equipment is to be installed to know whether it is appropriate to connect the equipment in one of the benefit kWh rate power supply delivery systems available, if any.
When the equipment is connected to such benefit kWh rate power supply, the electricity company is allowed to:
interrupt power supply to the equipment for certain periods of time;
demand that the equipment only consumes a limited amount of electricity during certain periods of time.
The indoor unit is designed to receive an input signal by which the unit switches into forced off mode. At that moment, the outdoor unit compressor will not operate.
Possible types of benefit kWh rate power supply
Possible connections and requirements to connect the equipment to such power supply are illustrated in the figure below:
[d-01]=1
[d-01]=2
When the outdoor unit is connected to a benefit kWh rate power supply, the voltage free contact of the receiver controlling the benefit kWh rate signal of the electricity company must be connected to clamps 17 and 18 of X2M (as illustrated in the figure above).
When parameter [d-01]=1 at the moment that the benefit kWh rate signal is sent by the electricity company, that contact will open and the unit will go in forced off mode
When parameter [d-01]=2 at the moment that the benefit kWh rate signal is sent by the electricity company, that contact will close and the unit will go in forced off mode
Type 1
This type of benefit kWh rate power supply is not interrupted.
Type 2
This type of benefit kWh rate power supply is interrupted after elapse of time.
Type 3
This type of benefit kWh rate power supply is interrupted immediately.
Connect the indoor unit to a normal kWh rate power supply
If the benefit kWh rate power supply is of type 2 or 3 (power interruption of main power supply to outdoor unit), the indoor unit should be connected to a normal kWh rate power supply to allow continuous indoor control and operation (e.g., pump).
Disconnect terminal X6YA from X6Y and connect X6YB to X6Y.
L N
(1)
.
(2)
.
L N
1 2
1 2
1 2
3
3
1
2
3
LN
1
S2S
LN
S2S
LN
S2S
1 Benefit kWh rate power supply box 2 Receiver controlling the signal of the electricity company 3 Power supply to outdoor unit (refer to the installation
manual delivered with the outdoor unit)
4 Voltage free contact to indoor unit 5 Normal kWh rate power supply
2
43
1 2
43
1 2
3
L N
4
A1P
X40A
LN
1
S2S
LN
2
S2S
LN
3
S2S
5
X2M17 18 30 31
BLK
X2M30 31
WHT
X6YA
X2M30 31
BLK
WHT
43
43
44
X6YB
X6YA
X6Y
INFORMATION
In case the benefit kWh rate power supply function is enabled, the screed dry-out function can not be enabled.
When connecting the equipment to a benefit kWh rate power supply, change field setting [d-01]. When benefit kWh rate power supply is of type 1 or indoor unit is connected to a normal kWh rate power supply (via 30-31, X2M) change both field settings [d-01] and [d-00]. Refer to "[d] Benefit kWh rate power
supply/Local shift value weather dependent" on page 33.
If the benefit kWh rate power supply is of type 1 or indoor unit is connected to a normal kWh rate power supply, the unit will be forced to off. Controlling the solar pump is still possible. When the benefit kWh rate signal is sent, the centralised control indicator e will flash to indicate that the benefit kWh rate is active.
If the benefit kWh rate power supply is of type 2 or 3 and indoor unit is not connected to a normal kWh rate power supply, then the heaters cannot be controlled. This power supply interruption should not be longer than 2 hours, otherwise the real time clock of the controller will be reset. During power supply interruption, the controller display will be blank.
X6YB
X6Y
Installation manual
20
(1) When the signal is released again, the voltage free contact will close and
the unit will restart operation. It is therefore important to leave the auto restart function enabled. Refer to "[3] Auto restart" on page 26.
(2) When the signal is released again, the voltage free contact will open and
the unit will restart operation. It is therefore important to leave the auto restart function enabled. Refer to "[3] Auto restart" on page 26.
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 23

12. START-UP AND CONFIGURATION

12.2. Room thermostat installation configuration
The outdoor unit and indoor unit should be configured by the installer to match the installation environment (outdoor climate, installed options, etc.) and user expertise.
CAUTION
It is important that all information in this chapter is read sequentially by the installer and that the system is configured as applicable.
DANGER: ELECTRICAL SHOCK
See "2. General safety precautions" on page 2.

12.1. DIP switch settings overview

DIP switch SS2 is located on the control box PCB (refer to the chapter "Indoor unit switch box" in the EBHQ outdoor installation
manual) and allows configuration of domestic hot water tank
installation, room thermostat connection and pump operation.
WARNING
Switch off the power supply before opening the control box service panel and making any changes to the DIP switch settings.
ONOFF
DIP
switch
SS2
Description ON OFF
1 Not applicable for installer — (Default) 2 Domestic hot water tank
installation (see "12.4. Domestic hot
water tank installation configuration" on page 22)
3 Room thermostat
connection (see "12.2. Room
thermostat installation configuration" on page 21)
4
This setting operation mode of the heat pump when there is a simultaneous demand for more space heating/cooling and domestic water heating.
(a) Only applicable in case DIP switch 2 = ON. (b) Heating/cooling or domestic water heating mode can be restricted by schedule
timer and/or field settings (4, 5, 8).
(a)
decides the
4321
Installed Not installed
Room thermostat connected
Heating/cooling priority
(Default)
No room thermostat connected (Default)
Priority to highest demand side
(b)
When no room thermostat is connected to
the indoor unit, toggle switch SS2-3 should be
ONOFF
4321
set to OFF.
When the room thermostat is connected to
the indoor unit, toggle switch SS2-3 should be
ONOFF
4321
set to ON.
On the room thermostat, confirm the correct settings (6®02=yes, 6®05=9, 6®06=5) to prevent the pump from repeatedly turning on
and off (i.e. chattering), and thereby impacting the lifetime of the pump.
INFORMATION
When the room thermostat is connected to the indoor unit, the heating and cooling schedule timers are never available. Other schedule timers are not affected. For more information on the schedule timers, refer to the operation manual.
When the room thermostat is connected to the indoor unit, and the = button or y button is pressed, the centralised control indicator e will flash to indicate that the room thermostat has priority and controls on/off operation and change over operation.
The following table summarizes the required configuration and thermostat wiring at the terminal block (X2M: 1, 2, 3, 4) in the control box. Pump operation is listed in the third column. The three last columns indicate whether the following functionality is available on the user interface (UI) or handled by the thermostat (T):
• space heating or cooling on/off (y)
• heating/cooling changeover (=)
• heating and cooling schedule timers (pr)
Pump
Thermostat Configuration
No thermostat
Heating only thermostat
Thermostat with heating/cooling switch
(a) The pump will stop when space heating/cooling is turned off or when the water
reaches the desired water temperature as set on the user interface. With space heating/cooling turned on, the pump will then run every 5 minutes during 3 minutes to check the water temperature.
• SS2-3 = OFF
• wiring: (non)
X2M
1234
• SS2-3 = ON
• wiring:
X2M
1234
• SS2-3 = ON
• wiring: (see installation manual of the room thermostat kit)
• SS2-3 = ON
• wiring: (see installation manual of the room thermostat kit)
operation
determined by leaving water temperature
on when space heating or cooling is on
(y)
on when heating request by room thermostat
on when heating request or cooling request by room thermostat
(a)
yyyy==== pppprr
UI UI UI
UI UI UI
T——
TT—
rr
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
21
Page 24
12.3. Pump operation configuration
INFORMATION
To set the pump speed, refer to "12.8. Setting the pump
speed" on page 23.
Without room thermostat: DIP switch SS2-3 = OFF
When no thermostat is connected to the indoor unit, pump operation will be determined by the leaving water temperature.
To force continuous pump operation when no room thermostat is connected do the following:
- set toggle switch SS2-3 to ON,
- short-circuit the terminal numbers 1-2-4 on the terminal block in the switch box.
With room thermostat DIP switch: SS2-3 = ON
When the thermostat is connected to the indoor unit, the pump will operate continuously whenever there is heating or cooling demand requested by the thermostat.
Dual set point
When dual set point is enabled, the pump operation will be determined depending on the status of the DIP switch SS2-3 and set point selection contacts. Refer to the pump operation configurations when the thermostat is connected or not as described above.
INFORMATION
When dual set point is enabled, the "forced continuous pump operation" is not possible. When SS2-3 is ON while SP1 and SP2 are both closed, the pump operation will be the same operation as "with room thermostat" and the second set point will be the applicable set point. Refer to the table below.
The following table summarizes the required configuration and wiring at the terminal block (X2M: 1, 2, 4) in the switch box. Pump operation is listed in the third column. The three last columns indicate whether the following functionality is available on the user interface (UI) or handled by the set point selection contacts SP1 and SP2:
• space heating or cooling on/off (y)
• heating/cooling changeover (=)
• heating and cooling schedule timers (pr)
Dual set point
Configuration Pump operation yy
• [7-02]=1
• SS2-3 = OFF
• wiring:
X2M
123
4
SP1SP2
• [7-02]=1
• SS2-3 = ON
• wiring:
X2M
1234
SP1SP2
(a) The pump will stop when space heating/cooling is turned off or when the water
reaches the desired water temperature as set on the user interface. With space heating/cooling turned on, the pump will then run every 5 minutes during 3 minutes to check the water temperature.
determined by leaving water temperature
on when main or/and sub set point is requested
SP1 = First set point contact SP2 = Second set point contact
(a)
yy
UI UI UI
SP2/SP1 UI
==== pppprr
rr
12.4. Domestic hot water tank installation configuration
When no domestic hot water tank is
installed, toggle switch SS2-2 should be set to OFF (default).
When a domestic hot water tank is installed, toggle switch SS2-2 should be set to ON.
NOTICE
For correct operation of the system, it is very important to make the correct and complete wiring connections between indoor unit and switch box of the domestic hot water tank before setting SS2-2 to ON.
The applicable logic and settings (example [4-03] default) are activated according to the connected tank. See "[4]
Backup/booster heater operation and space heating off temperature" on page 26 for more details.
ONOFF
ONOFF
4321
4321

12.5. Initial start-up at low outdoor ambient temperatures

During initial start-up and when water temperature is low, it is important that the water is heated gradually. Failure to do so may result in cracking of concrete floors due to rapid temperature change. Please contact the responsible cast concrete building contractor for further details.
To do so, the lowest leaving water set temperature can be decreased to a value between 15°C and 25°C by adjusting the field setting [9-01] (heating set point lower limit). Refer to "12.9. Field settings" on
page 24.
INFORMATION
Heating between 15°C and 25°C is performed by the backup heater only (EKMBUH unit) (if installed).
INFORMATION
The function underfloor heating screed dry-out program offers the possibility to execute automatically the gradual heat up. See "13.3. Underfloor heating screed dry-out
program" on page 39.
Installation manual
22
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 25

12.6. Pre-operation checks

Checks before initial start-up

13 Shut-off valves
Make sure that the shut-off valves are correctly installed and fully open.
DANGER
Switch off all relevant power supply before making any connections.
After the installation of the unit, check the following before switching on the circuit breaker:
1 Field wiring
Make sure that the field wiring between local supply panel and indoor unit, outdoor unit and indoor unit, indoor unit and backup heater kit, indoor unit and valves (when applicable), indoor unit and room thermostat (when applicable), and indoor unit and domestic hot water tank has been carried out according to the instructions described in the chapter "11. Electrical wiring work"
on page 14, according to the wiring diagrams and according to
European and the applicable legislation.
2 Fuses or protection devices
Check that the fuses or the locally installed protection devices are of the size and type specified in the chapter "Technical
specifications" on page 44. Make sure that neither a fuse nor a
protection device has been bypassed.
3 Backup heater circuit breaker F1B/F3B (if applicable)
Do not forget to turn on the backup heater circuit breaker F2B in the switch box (F1B/F3B depends on the backup heater type) of EKMBUH. Refer to the wiring diagram.
4 Booster heater circuit breaker F2B
Do not forget to turn on the booster heater circuit breaker F2B in the control box (applies only to units with optional domestic hot water tank installed).
5 Earth wiring
Make sure that the earth wires have been connected properly and that the earth terminals are tightened.
6 Internal wiring
Visually check the switch box on loose connections or damaged electrical components.
7 Fixation
Check that the unit is properly fixed, to avoid abnormal noises and vibrations when starting up the unit.
8 Damaged equipment
Check the inside of the unit on damaged components or squeezed pipes.
9 Refrigerant leak
Check the inside of the unit on refrigerant leakage. If there is a refrigerant leak, call your local dealer.
10 Power supply voltage
Check the power supply voltage on the local supply panel. The voltage must correspond to the voltage on the identification label of the unit.
11 Air purge valve
Make sure the air purge valve is open (at least 2 turns).
12 Pressure relief valve
Check if the backup heater is completely filled with water by operating the pressure relief valve. It should purge water instead of air.
NOTICE
Operating the system with closed valves will damage the pump!

12.7. Powering up the indoor unit

When power supply to the outdoor unit is turned on (provided power supply via the outdoor unit) , "88" is displayed on the user interface during its initialisation, which might take up to 30 seconds. During this process the user interface cannot be operated.

12.8. Setting the pump speed

The pump speed can be selected on the pump (see the chapter
"Main components of the outdoor unit" in the EBHQ outdoor unit installation manual).
The default setting is high speed (III). If the water flow in the system is too high (e.g., noise of running water in the installation) the speed can be set to medium speed (II) or low speed (I). The available external static pressure (ESP, expressed in kPa) in function of the water flow (l/min) is shown in the graph below.
70
60
50
]
40
kPa
[
30
ESP
20
I
10
0
12 14 16 18 20 2 2 24 26 28 30 32 34 36 38 40 42
III
II
[
]
l/min
NOTICE
Operating the system with the backup heater not completely filled with water will damage the backup heater!
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
23
Page 26

12.9. Field settings

The unit shall be configured by the installer to match the installation environment (outdoor climate, installed options, etc.) and user demand. Thereto, a number of so called field settings are available. These field settings are accessible and programmable through the user interface on the indoor unit.
Each field setting is assigned a 3-digit number or code, for example [1-03], which is indicated on the user interface display. The first digit [1] indicates the 'first code' or field setting group. The second and third digit [03] together indicate the 'second code'.
A list of all field settings and default values is given under
"12.10. Field settings table" on page 35. In this same list, we
provided for 2 columns to register the date and value of altered field settings at variance with the default value.
A detailed description of each field setting is given under "Detailed
description" on page 24.

Procedure

To change one or more field settings, proceed as follows.
3
2
1 Press the z button for a minimum of 5 seconds to enter FIELD
SET MODE. The $ icon (3) will be displayed. The current selected field setting code is indicated ; (2), with the set value displayed to the right - (1).
2 Press the bgi button to select the appropriate field
setting first code.
3 Press the bgj button to select the appropriate field
setting second code.
4 Press the pfi button and pfj button to change
the set value of the select field setting.
5 Save the new value by pressing the pr button. 6 Repeat step 2 through 4 to change other field settings as
required.
7 When finished, press the z button to exit FIELD SET MODE
1
.

Detailed description

[0] User permission level
If required, certain user interface buttons can be made unavailable for the user.
Three permission levels are defined (see the table below). Switching between level 1 and level 2/3 is done by simultaneously pressing buttons pfi and pfj immediately followed by simultaneously pressing buttons s and ba, and keeping all 4 buttons pressed for at least 5 seconds (in normal mode). Note that no indication on the user interface is given. When level 2/3 is selected, the actual permission level – either level 2 or level 3 – is determined by the field setting [0-00].
Permission level
Button
Quiet mode button Weather dependent
set point button Schedule timer
enable/disable button Programming button
Time adjust buttons
s
ba
pr
<
pf
i
pf
j
Inspection/test operation button
z
[1] Weather dependent set point
The weather dependent set point field settings define the parameters for the weather dependent operation of the unit. When weather dependent operation is active the water temperature is determined automatically depending on the outdoor temperature: low outdoor temperatures will result in warmer water and vice versa. During weather dependent operation, the user has the possibility to shift up or down the target water temperature by a maximum of 5°C. See the operation manual for more details on weather dependent operation.
Field settings for heating operation
[1-00] Low ambient temperature (Lo_A): low outdoor
temperature.
[1-01] High ambient temperature (Hi_A): high outdoor temperature.
[1-02] Set point at low ambient temperature (Lo_Ti): the target outgoing water temperature when the outdoor temperature equals or drops below the low ambient temperature (Lo_A). Note that the Lo_Ti value should be higher than Hi_Ti, as for low outdoor temperatures (i.e. Lo_A) warmer water is required.
[1-03] Set point at high ambient temperature (Hi_Ti): the target outgoing water temperature when the outdoor temperature equals or rises above the high ambient temperature (Hi_A). Note that the Hi_Ti value should be lower than Lo_Ti, as for warmer outdoor temperatures (i.e. Hi_A) less warm water suffices.
1 2 3
operable — operable
operable operable
operable — operable
operable
NOTICE
Changes made to a specific field setting are only stored when the pr button is pressed. Navigating to a new field setting code or pressing the z button will discard the change made.
INFORMATION
Before shipping, the set values have been set as shown under "12.10. Field settings table" on page 35.
When exiting FIELD SET MODE, "88" may be displayed on the user interface LCD while the unit initialises itself.
Installation manual
24
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 27
Field settings for cooling operation
[1-05] Weather dependent for cooling function enable (1)/
disable (0)
[1-06] Low ambient temperature (Lo2_A): low outdoor temperature.
[1-07] High ambient temperature (Hi2_A): high outdoor temperature.
[1-08] Set point at low ambient temperature (Lo2_Ti): the target outgoing water temperature when the outdoor temperature equals or drops below the low ambient temperature (Lo2_A). Note that the Lo2_Ti value should be higher than Hi2_Ti, as for low outdoor temperatures (i.e. Lo2_A) less cold water suffices.
[1-09] Set point at high ambient temperature (Hi2_Ti): the target outgoing water temperature when the outdoor temperature equals or rises above the high ambient temperature (Hi2_A). Note that the Hi2_Ti value should be lower than Lo2_Ti, as for warmer outdoor temperatures (i.e. Hi2_A) colder water is required.
T
t
Lo_Ti
Lo2_Ti
Hi_Ti
Hi2_Ti
+ 05
– 05
00
Shift value
[2] Disinfection function
Applies only to installations with a domestic hot water tank.
The disinfection function disinfects the domestic hot water tank by periodically heating the domestic hot water to a specific temperature.
CAUTION
The disinfection function field settings must be configured by the installer according to local and applicable legislation.
[2-00] Operation interval: day(s) of the week at which the domestic hot water should be heated.
[2-01] Status: defines whether the disinfection function is turned on (1) or off (0).
[2-02] Start time: time of the day at which the domestic hot water should be heated.
[2-03] Set point: high water temperature to be reached.
[2-04] Interval: time period defining how long the set point
temperature should be maintained.
T
DHW
[2-03]
T
H
T
U
[2-04]
Lo_A
Lo2_A
TtTarget water temperature
T
Ambient (outdoor) temperature
Shift value Shift value
A
Hi_A
Hi2_A
T
A
T
00.00 22.00 24.0001.00 23.00 t
[2-02]
Domestic hot water temperature
DHW
T
User set point temperature (as set on the user interface)
U
T
High set point temperature [2-03]
H
t Time
WARNING
Be aware that the domestic hot water temperature at the hot water tap will be equal to the value selected in field setting [2-03] after a disinfection operation.
If this high domestic hot water temperature can be a potential risk for human injuries, a mixing valve (field supply) shall be installed at the hot water outlet connection of the domestic hot water tank. This mixing valve shall secure that the hot water temperature at the hot water tap never rise above a set maximum value. This maximum allowable hot water temperature shall be selected according to local and applicable legislation.
CAUTION
Make sure that the disinfection function start time [2-02] with defined duration [2-04] is not interrupted by possible domestic hot water demand.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
25
Page 28
[3] Auto restart
When power returns after a power supply failure, the auto restart function reapplies the user interface settings at the time of the power supply failure.
NOTICE
It is therefore recommended to leave the auto restart function enabled.
Note that with the function disabled the schedule timer will not be activated when power returns to the unit after a power supply failure. Press the pr button to enable the schedule timer again.
[3-00] Status: defines whether the auto restart function is
turned ON (0) or OFF (1).
NOTICE
If the benefit kWh rate power supply is of the type that power supply is interrupted, then always allow the auto restart function.
INFORMATION
Continuous indoor unit control can be guaranteed independent of the benefit kWh rate power supply status, by connecting the indoor unit to a normal kWh rate power supply. See "Connection to a benefit kWh rate power
supply" on page 20.
[4] Backup/booster heater operation and space heating off
temperature
Backup heater operation (if installed)
The operation of the backup heater (EKMBUH unit) can altogether be enabled or disabled, or it can be disabled depending on operation of the booster heater.
[4-00] Status: defines whether backup heater operation is enabled (1) or disabled (0).
[4-01] Priority: defines whether backup heater and booster heater can operate simultaneously (0), or if the booster heater operation has priority over the backup heater operation (1), or if the backup heater operation has priority over the booster heater operation (2).
INFORMATION
When the priority field setting is set to ON (1), space heating performance of the system might be decreased at low outdoor temperatures, since in case of domestic water heating demand the backup heater will not be available for space heating (space heating will still be provided by the heat pump).
When the priority field setting is set to ON (2), domestic water heating performance of the system might be decreased at low outdoor temperatures, since in case of space heating demand the booster heater will not be available for domestic water heating. However domestic water heating by heat pump will still be available.
NOTICE
When the priority field setting is set to OFF (0), make sure that electrical power consumption does not exceed supply limits.
Booster heater operation
Applies only to installations with a domestic hot water tank.
The operation of the booster heater can be enabled or limited depending on outdoor temperature (TA), domestic hot water temperature (T
) or operation mode of the heat pump.
DHW
[4-03] Booster heater operation: defines whether the optional booster heater operation is enabled (1) or has certain limitations (0/2/3/4).
Explanation of settings of [4-03]
Booster heater will/can only operate if domestic hot water mode is activated (w).
[4-03]=0, then booster heater operation is only allowed during "[2] Disinfection function" and "Powerful domestic water heating" (see operation manual). This setting is only recommended in case the capacity of the heat pump can cover the heating requirements of the house and domestic hot water over the complete heating season. The result of this setting is that the domestic hot water will never be heated by the booster heater except for "[2] Disinfection function" and "Powerful domestic water heating" (see operation manual).
INFORMATION
If the booster heater operation is limited ([4-03]=0) and the ambient outdoor temperature TA is lower than the field setting to which parameter [5-03] is set and [5-02]=1, then the domestic hot water will not be heated.
The consequence of this setting is that the domestic hot water temperature (T heat pump OFF temperature (T
) can be maximum the
DHW
HP OFF
). Refer to
setting of [6-00] and [6-01] in "[6]" on page 28.
[4-03]=1, then booster heater heater operation is only determined by booster heater OFF temperature (T booster heater ON temperature (T
) and/or schedule
BH ON
BH OFF
timer. Refer to setting "[7-00]" on page 29 and "[7-01]" on
page 29.
[4-03]=2, then booster heater operation is only allowed if heat pump is out of "operation range" of heat pump domestic water heating mode (TA<[5-03] or TA>35°C) or domestic hot water temperature is 2°C lower then the heat pump OFF temperature (T (T
DHW>THP OFF
) for domestic hot water mode
HP OFF
–2°C). (Refer to setting [5-03] on page 27,
[6-00] on page 28 and [6-01] on page 28). Results in the most optimum coverage of domestic hot water
heated by the pump.
[4-03]=3, then booster heater operation is the same as setting 1, except that booster heater is OFF when the heat pump is active in domestic hot water mode. The consequence of this functionality is that setting [8-03] is not relevant. Results in optimum coverage of domestic hot water heated by heat pump in relation with [8-04].
INFORMATION
When setting [4-03]=1/2/3/4, the booster heater operation can still be restricted by the schedule timer as well. I.e., when booster heater operation is preferred during certain period of the day. (See operation manual)
When setting [4-03]=2, the booster heater will be allowed to operate when T
<[5-03] independent
A
of the status of [5-02]. If bivalent operation is enabled and permission signal for auxiliary boiler is ON, the booster heater will be restricted even when TA<[5-03]. (See "[C-02]" on page 32).
Booster heater is always allowed during powerful and disinfection function, except for the period that the backup heater operation is required for safety reasons and [4-02]=1.
),
Installation manual
26
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 29
[4-03]=4, then booster heater operation is the same as setting 2, except that the domestic water heating (heat pump and booster) will operate according to the scheduled storage and reheat function. See field settings "[6-03]" on page 28 and "[6-05]" on page 28.
CAUTION
For optional domestic hot water tank, the field setting [4-03] shall be 0, 1, 2, 3, or 4.
INFORMATION
[4-03]=3 (default), this setting is automatically selected if the correct and complete wiring connections between indoor unit and switch box of the optional domestic hot water tank are done BEFORE SS2-2 is set to ON. [4-03]=0~4 activate the applicable logic and field settings for EKHW*.
[4-03]=5, this setting is automatically selected in case there is incorrect field wiring between indoor unit and switch box of the optional domestic hot water tank (for example when booster heater is not connected). The required corrective action is described in
"Symptom 9: Field setting [4-03] and relation to possible wrong tank temperatures" on page 42.
[4-02] Space heating off temperature: outdoor temperature above which space heating is turned off, to avoid overheating.
[4-04] Freeze protection function: avoids freezing of the water piping between home and unit. In case of low ambient temperatures it will activate the pump and in case of low water temperatures it will additionally activate the backup heater (if installed).
Default freeze protection function takes into account freezing of water piping which is insufficiently insulated.
Basically it means that the pump is activated whenever ambient temperatures become close to freezing, independently of the working temperature.
Only if EKMBUH is installed [4-06] Backup heater emergency operation: defines whether backup heater is allowed (1) or not allowed (0) during emergency operation.
Emergency operation will startup backup heater operation during certain outdoor malfunctions.
Only if EKMBUH is installed [4-07] Backup heater second step: defines whether backup heater second step is allowed (1) or not allowed (0).
In this way it is possible to limit the backup heater capacity.
[5] Equilibrium temperature and space heating priority
temperature
Equilibrium temperature — The 'equilibrium temperature' field
settings apply to operation of the backup heater.
When the equilibrium temperature function is enabled, operation of the backup heater is restricted to low outdoor temperatures, i.e. when the outdoor temperature equals or drops below the specified equilibrium temperature. When the function is disabled, operation of the backup heater is possible at all outdoor temperatures. Enabling this function reduces the working time of the backup heater.
[5-00] Equilibrium temperature status: specifies whether the equilibrium temperature function is enabled (1) or disabled (0).
[5-01] Equilibrium temperature: outdoor temperature below which operation of the backup heater is allowed.
Space heating priority temperature
Applies only to installations
with a domestic hot water tank. The 'space heating priority temperature' field settings apply to operation of the 3-way valve and the booster heater in the domestic hot water tank.
When the space heating priority function is enabled, it is assured that the full capacity of the heat pump is used for space heating only when the outdoor temperature equals or drops below the specified space heating priority temperature, i.e. low outdoor temperature. In this case the domestic hot water will only be heated by the booster heater.
[5-02] Space heating priority status: specifies whether space heating priority is enabled (1) or disabled (0).
[5-03] Space heating priority temperature: outdoor temperature below which the domestic hot water will be heated by the booster heater only, i.e. low outdoor temperature.
INFORMATION
If the booster heater operation is limited ([4-03]=0) and the ambient outdoor temperature T
is lower than
A
the field setting to which parameter [5-03] is set and [5-02]=1, then the domestic hot water will not be heated.
[5-04] Set point correction for domestic hot water temperature: set point correction for the desired domestic hot water temperature, to be applied at low outdoor temperature when space heating priority is enabled. The corrected (higher) set point will make sure that the total heat capacity of the water in the tank remains approximately unchanged, by compensating for the colder bottom water layer of the tank (because the heat exchanger coil is not operational) with a warmer top layer.
T
set
T
U
T
Domestic hot water set point temperature
set
T
User set point (as set on the user interface)
U
T
Ambient (outdoor) temperature
A
Space heating priority
[5-04]
[5-03]
T
A
WARNING
Be aware that the domestic hot water temperature will be automatically increased with the value selected in field setting [5-04] (if the outdoor temperature drops below field setting [5-03]) compare to the user set point for domestic hot water (TU). Refer to field setting [5-03], [7-00] and the operation manual to select preferable set point.
If this high domestic hot water temperature can be a potential risk for human injuries, a mixing valve (field supply) shall be installed at the hot water outlet connection of the domestic hot water tank. This mixing valve shall secure that the hot water temperature at the hot water tap never rise above a set maximum value. This maximum allowable hot water temperature shall be selected according to the applicable legislation.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
27
Page 30
[6] DT for heat pump domestic water heating mode/scheduled storage and reheat domestic water heating
DT for heat pump domestic water heating mode
Applies only to installations with a domestic hot water tank.
The 'DT (temperature difference) for heat pump domestic water heating mode' field settings determine the temperatures at which heating of the domestic hot water by the heat pump will be started (i.e., the heat pump ON temperature) and stopped (i.e., the heat pump OFF temperature). When the domestic hot water temperature drops below the heat pump ON temperature (T
), heating of the domestic hot water by
HP ON
the heat pump will be started. As soon as the domestic hot water temperature reaches the heat pump OFF temperature (T
HP OFF
) or the user set point temperature (TU), heating of the domestic hot water by the heat pump will be stopped (by switching the 3-way valve).
The heat pump OFF temperature, and the heat pump ON temperature, and its relation with field settings [6-00] and [6-01] are explained in the illustration below.
[6-00] Start: temperature difference determining the heat pump ON temperature (T
). See illustration.
HP ON
[6-01] Stop: temperature difference determining the heat pump OFF temperature (T
TU > T
HP MAX
T(°C)
60
50 48
41 T
T
HP MAX
T
T
TU = 70°C [6-01] = 2°C [6-00] = 7°C
T
U
T
HP MAX
T
HP OFF
HP ON
[6-01]
HP OFF
[6-00]
HP ON
TUUser set point temperature (as set on the user interface)
Maximum heat pump temperature at sensor in domestic hot water tank (50°C)(depending on T
Heat pump OFF temperature Heat pump ON temperature
). See illustration.
HP OFF
< T
T
U
HP MAX
T(°C)
50 T
45 TU = T
38 T
TU = 45°C [6-01] = 2°C [6-00] = 7°C
HP MAX
HP OFF
HP ON
A
[6-00]
(1)
)
INFORMATION
The maximum domestic hot water temperature that can be reached with the heat pump is 50°C select T
not higher than 48°C in order to improve
HP OFF
(a)
. It is advised to
performance of the heat pump during domestic water heating mode.
When setting [4-03]=0, 2, or 4 special attention to setting [6-00] is recommended. A good balance between the required domestic hot water temperature and heat pump ON temperature (T
(a) Depending on outdoor unit and tank selection. See operation range domestic hot
water for more details.
Scheduled storage domestic water heating
HP ON
) is a must.
(2)
:
The storage set point can be accessed directly using the wi and
wj buttons.
[6-03] Scheduled storage: defines whether the scheduled domestic water heating storage during night is enabled (1) or not (0).
[6-04] Scheduled storage start time: time of the night at which the domestic water should be heated.
Scheduled reheat domestic water heating
(3)
:
[6-05] Reheat: defines whether the scheduled domestic water reheat during daytime is enabled (1) or continuous reheat is enabled (2) or reheat is disabled (0)
[6-06] Scheduled reheat start time: time of the day at which the domestic water should be heated.
[6-07] Domestic hot water reheat set point
[6-08] Domestic hot water reheat set point hysteresis
Example 1: Scheduled storage [6-03]=1, scheduled reheat [6-05]=1, disinfection function [2-01]=1 activated.
T
A B C
[2-03]
T
DHW
[6-07]
[6-04] [6-06] [2-02]
AScheduled storage operation: activated at [6-04], heat
up domestic hot water untill domestic hot water user interface set point T
BScheduled reheat operation: activated at [6-06], heat up
domestic hot water untill domestic hot water reheat set point [6-07] (e.g 45°C ) is reached.
C Disinfection operation (if activated): activated at [2-02],
heat up domestic hot water untill domestic hot water disinfection set point [2-03] (e.g 60°C) is reached. Refer to
"[2] Disinfection function" on page 25.
t Time
T Domestic hot water temperature
Domestic hot water user interface set point
T
DHW
(e.g 55°C) is reached.
DHW
Example 2: Scheduled storage [6-03]=1, continuous reheat [6-05]=2, disinfection function [2-01]=1 activated.
T
A B C
B
[2-03]
T
DHW
[6-07]
[6-08]
[6-04] [2-02]
AScheduled storage operation: activated at [6-04], heat
up domestic hot water untill domestic hot water user interface set point T
B Continuous reheat operation: continues activated heat
up domestic water till domestic hot water reheat set point [6-07] (e.g 45°C) is reached with a hysteresis of [6-08].
C Disinfection operation (if activated): activated at [2-02],
heat up domestic hot water untill domestic hot water disinfection set point [2-03] (e.g 60°C) is reached. Refer to
"[2] Disinfection function" on page 25.
t Time
T Domestic hot water temperature
Domestic hot water user interface set point
T
DHW
(e.g 55°C) is reached.
DHW
t
t
(1) Depending on outdoor unit and tank selection. See operation range
domestic hot water for more details.
(2) The scheduled storage/reheat domestic water heating is only applicable in
case [4-03]=4..
Installation manual
28
(3) The scheduled storage/reheat domestic water heating is only applicable in
case [4-03]=4.
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 31
INFORMATION
Make sure that the domestic hot water set point is according to your requirements. Start with a low domestic hot water storage set point, and only increase if you feel that the domestic hot water supply temperature is not sufficient for your requirements (this depends on your water using pattern).
Make sure the domestic water is not heated unnecessary. Start with activating automatic storage during night (default setting). If it seems that the scheduled storage domestic water heating during the night is not sufficient for your requirements, an additional scheduled reheat during daytime can be set.
[7] DT for booster heater and dual set point control
DT for booster heater
Applies only to installations with a domestic hot water tank.
When the domestic hot water is heated and the domestic hot water set point temperature (as set by the user) has been reached, the booster heater will continue to heat the domestic hot water to a temperature a few degrees above the set point temperature, i.e. the booster heater OFF temperature. These extra degrees are specified by the domestic hot water step length field setting. Correct setting prevents the booster heater from repeatedly turning on and off (i.e. chattering) to maintain the domestic hot water set point temperature. Note: the booster heater will turn back on when the domestic hot water temperature drops [7-01] (field setting) below the booster heater OFF temperature.
INFORMATION
If the schedule timer for booster heater (see the operation manual) is active, the booster heater will only operate if allowed by this schedule timer.
[7-00] Domestic hot water step length: temperature difference above the domestic hot water set point temperature before the booster heater is turned off.
T
DHW
T
BH OFF
T
T
HP MAX
T
HP OFF
T
BH ON
T
HP ON
73 71
70
U
60 50
48
41 40
[7-00]
[6-01]
[6-00]
[7-01]
WARNING
Be aware that the domestic hot water temperature will be automatically increased (always) with the value selected in field setting [7-00] compare to the user set point for domestic hot water (TU). Refer to field setting [7-00] and the operation manual to select preferable set point.
If this high water temperature can be a potential risk for human injuries, a mixing valve (field supply) shall be installed at the hot water outlet connection of the domestic hot water tank. This mixing valve shall secure that the hot water temperature at the hot water tap never rise above a set maximum value. This maximum allowable hot water temperature shall be selected according to the applicable legislation.
INFORMATION
If the booster heater operation is limited ([4-03]=0), then set point of field setting parameter [7-00] has only meaning for powerful domestic water heating.
[7-01] Hysteresis value booster heater: temperature difference determining the booster heater ON temperature (T
BH ON
). T
BH ON
= T
HP OFF
– [7-01]
INFORMATION
The minimum value for booster heater ON temperature (T OFF temperature (T
) is 2°C (fixed) below heat pump
BH ON
HP OFF
).
Dual set point control
Applies only to installations with different heat emitter which require different set points.
Dual set point control makes it possible to generate 2 different set points.
INFORMATION
There is no indication available which set point is active!
[7-02] Dual set point control status: defines whether the dual set point control is enabled (1) or disabled (0).
[7-03] Second set point heating: specifies the second set point temperature in heating operation.
[7-04] Second set point cooling: specifies the second set point temperature in cooling operation.
30
=70°C
T
BH
U
[7-00] = 3°C [6-01] = 2°C [6-00] = 7°C
BH OFF
– [6-01])
HP MAX
– [6-00])
HP OFF
– [7-01])
20
HP
10
5
BH Booster heater HP Heat pump. If heating up time by the heat pump takes too
T
BH OFF
T
BH ON
T
HP MAX
T
HP OFF
T
HP ON
T
DHW
T
t Time
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
long, auxiliary heating by the booster heater can take place Booster heater OFF temperature (TU + [7-00]) Booster heater ON temperature (T Maximum heat pump temperature at sensor in domestic hot
water tank Heat pump OFF temperature (T Heat pump ON temperature (T Domestic hot water temperature User set point temperature (as set on the user interface)
U
HP
t
Installation manual
29
Page 32
NOTICE
The first set point heating/cooling is the set point selected on the user interface.
- In heating mode the first set point can be a fixed
value or weather dependent.
- In cooling mode the first set point is always a fixed
value.
The second set point heating [7-03] should be linked to the heat emitters which requires the highest set point in heating mode. Example: fan coil unit.
The second set point cooling [7-04] should be linked to the heat emitters which requires the lowest set point in cooling mode. Example: fan coil unit.
The actual second set point heating value depends on the selected value of setting [7-03].
- In case [7-03]=1~24, the actual second set point
will be first set point heating increased with [7-03] (the maximum is 55°C). In this way the second set point heating is linked to the first set point heating.
- In case [7-03]=25~55, the actual second set point
heating is equal to [7-03].
The selection of second set point or first set point is determined by the terminals (X2M: 1, 2, 4). The second set point has always priority on the first set point.
X2M
1234
SP1SP2
SP1 First set point contact SP2 Second set point contact
[8] Domestic water heating mode timer
Applies only to installations with a domestic hot water tank.
The 'domestic water heating mode timer' field settings defines the minimum and maximum domestic water heating times, minimum time between two domestic water heating cycles by heat pump, and booster heater delay time.
[8-00] Minimum running time: specifies the minimum time period during which heat pump domestic water heating mode should be activated, even when the target domestic hot water temperature for heat pump (T
) has already been
HP OFF
reached.
[8-01] Maximum running time: specifies the maximum time period during which heat pump domestic water heating mode can be activated, even when the target domestic hot water temperature for heat pump (T
) has not yet been
HP OFF
reached. The actual maximum running time will automatically variate between [8-01] and [8-01]+[8-04] depending on the outdoor temperature. See figure in chapter "[8-04]" on page 31.
INFORMATION
Note that when the unit is configured to work with a room thermostat (refer to "12.2. Room thermostat
installation configuration" on page 21), the maximum
running timer will only be taken into account when there is a request for space heating or space cooling. When there is no request for space heating or space cooling, domestic water heating by the heat pump will continue until the 'heat pump OFF temperature' (see field settings [6] on page 28) is reached. When no room thermostat is installed, the timer is always taken into account.
INFORMATION
When dual set point control is enabled, heating/cooling selection always has to be done on the user interface.
NOTICE
It is the responsibility of the installer to make sure no unwanted situations can occur.
It is very important that the water temperature to the floor heating loops never becomes too high in heating mode or never too cold in cooling mode. Failure to observe this rule can result in construction damage or discomfort. For example in cooling mode condensation on the floor can occur when water towards the floor heating loops is too cold (dew point).
[8-02] Anti-recycling time: specifies the minimum required interval between two heat pump domestic water heating mode cycles. The actual anti-recycling time will automatically variate between [8-02] and 0 depending on the outdoor temperature. See figure in chapter "[8-04]" on page 31.
1
0
1
0
[8-00]
[8-01] [8-02]
1 Heat pump domestic water heating mode
(1 = active, 0 = not active)
2 Hot water request for heat pump
(1 = request, 0 = no request)
t Time
t
INFORMATION
If the outdoor temperature is higher than the field setting to which parameter [4-02] is set, and lower than the field setting to which parameter [F-01] is set, then field settings of parameters [8-01], [8-02], and [8-04] are not considered.
Parameter [F-01] is only applicable for EKCBX indoor units.
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Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 33
[8-03] Booster heater delay time: specifies the start-up time delay of the booster heater operation when heat pump domestic water heating mode is active.
INFORMATION
When heat pump is active in domestic water heating mode, the delay time of booster heater is [8-03].
When heat pump is not active in domestic water heating mode, the delay time is 20 min.
The delay timer starts from booster heater ON temperature (T
1
4
0
1
3
0
1
0
1
0
BH ON
)
[8-04] Additional running time at [4-02]/[F-01]: specifies the
additional running time on the maximum running time at outdoor temperature [4-02] or [F-01]. See figure below.
Heating Cooling
[8-01]+
[8-04]
[8-02]
[8-01]
t
0
[5-03] [4-02]
t Time
T
Ambient (outdoor) temperature
A
anti-recycle time maximum running time
T
[8-01]+
A
t
[8-04]
[8-02]
[8-01]
0
[F-01] 35°C
NOTICE
The full advantage of [8-04] will be applicable if setting [4-03] is not 1.
T
A
[8-03]
1 Booster heater operation
(1 = active, 0 = not active)
2 Heat pump domestic water heating mode
(1 = active, 0 = not active)
3 Hot water request for booster heater
(1 = request, 0 = no request)
4 Hot water request for heat pump
(1 = request, 0 = no request)
t Time
t
INFORMATION
By adapting the booster heater delay time versus the maximum running time, an optional balance can be found between the energy efficiency and the heat up time.
However, if the booster heater delay time is set too high, it might take a long time before the domestic hot water reaches its set temperature upon domestic hot water mode request.
The purpose of [8-03] is to delay the booster heater in relation with the heat pump operation time in domestic water heating mode.
The setting [8-03] has only meaning if setting [4-03]=1. Setting [4-03]=0/2/3/4 limits the booster heater automatically in relation to heat pump operation time in domestic water heating mode.
Ta ke care that [8-03] is always in relation with the maximum running time [8-01].
Example: [4-03]=1
Quick heating settings
Energy saving settings
[8-01] 20~60 min 30 min [8-03] [8-01] + 20 min 20 min
(default)
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
31
Page 34
[9] Heating and cooling set point ranges
The purpose of this field setting is to prevent the user from selecting a wrong (i.e., too hot or too cold) leaving water temperature. Thereto the heating temperature set point range and the cooling temperature set point range available to the user can be configured.
CAUTION
In case of a floor heating application, it is important to limit the maximum leaving water temperature at heating operation according to the specifications of the floor heating installation.
In case of a floor cooling application, it is important to limit the minimum leaving water temperature at cooling operation (field setting of parameter [9-03]) to 16~18°C to prevent condensation on the floor.
[9-00] Heating set point upper limit: maximum leaving water temperature for heating operation.
[9-01] Heating set point lower limit: minimum leaving water temperature for heating operation.
[9-02] Cooling set point upper limit: maximum leaving water temperature for cooling operation.
[9-03] Cooling set point lower limit: minimum leaving water temperature for cooling operation.
[9-04] Overshoot setting: defines how much the water temperature may rise above the set point before the compressor stops. This function is only applicable in heating mode.
Automatic setback function
Setback function provides the possibility to lower the water temperature during space heating. The setback function can for instance be activated during the night because the temperature demands during night and day are not the same.
INFORMATION
Remark that the b icon will be flashing during setback operation. The calculated leaving water setback set point is not shown during setback operation.
By default the setback function is disabled.
The setback function can be combined with the
automatic weather dependent set point operation.
Setback function is an automatic daily scheduled function.
The setback function can be combined with the schedule timer. When setback is active, the scheduled space heating set point will be lowered with the [9-08] leaving water setback value.
[9-05] Defines whether the setback function is turned ON (1) or OFF (0)
[9-06] Start time: time at which setback is started
[9-07] Stop time: time at which setback is stopped
[9-08] Leaving water setback value
T
55°C
A
2°C [9-08]
53°C
B
t
[9-06] [9-07]
A Normal leaving water temperature set point or calculated
weather depended set point
B Calculated leaving water setback temperature set point
t Time
T Temperature
In case the EKHW* is installed and [4-03]=4, it is advised to set the start time of automatic storage during night [6-04] on the moment that the setback function starts [9-06].
INFORMATION
Pay attention not to set the setback value too low, especially during colder periods (e.g. winter time). It is possible that the room temperature can not be reached (or it will take a much longer time) because of the big temperature difference.
[C] Setup on EKRP1HB digital I/O PCB
Solar priority mode
[C-00] Solar priority mode setting: for information concerning the EKSOLHW solar kit, refer to the installation manual of that kit.
Alarm output logic
[C-01] Alarm output logic: defines the logic of the alarm output on the EKRP1HB digital I/O PCB. [C-01]=0, the alarm output will be powered when an alarm occurs (default). [C-01]=1, the alarm output will not be powered when an alarm occurs. This field setting allows for distinction between detection of an alarm and detection of a power failure to the unit.
No power supply
[C-01] Alarm No alarm
0 (default)
1 Open output Closed output Open output
Closed output Open output Open output
to unit
Bivalent operation
Applies only to installations with an auxiliary boiler (alternating operation, parallel connected). The purpose of this function is to determine —based on the outdoor temperature— which heating source can/will provide the space heating, either the Daikin indoor unit or an auxiliary boiler.
The field setting "bivalent operation" apply only the indoor unit space heating operation and the permission signal for the auxiliary boiler.
When the "bivalent operation" function is enabled, the indoor unit will stop automatically in space heating operation when the outdoor temperature drops below "bivalent ON temperature" and the permission signal for the auxiliary boiler becomes active.
When the bivalent operation function is disabled, the space heating by indoor unit is possible at all outdoor temperatures (see operation ranges) and permission signal for auxiliary boiler is always disactivated.
[C-02] Bivalent operation status: defines whether bivalent operation is enabled (1) or disabled (0).
[C-03] Bivalent ON temperature: defines the outdoor temperature below which the permission signal for the auxiliary boiler will be active (closed, KCR on EKRP1HB) and space heating by indoor unit will be stopped.
[C-04] Bivalent hysteresis: defines the temperature difference between bivalent ON temperature and bivalent OFF temperature.
Permission signal X1–X2 (EKRP1HB)
closed
[C-04]
open
T
[C-03]
T
A
Outdoor temperature
A
Installation manual
32
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 35
CAUTION
Make sure to observe all rules mentioned in
"8.5. Application 5" on page 9 when bivalent operation
function is enabled. Daikin shall not be held liable for any damage
resulting from failure to observe this rule.
INFORMATION
The combination of setting [4-03]=0/2 with bivalent operation at low outdoor temperature can result in domestic hot water shortage.
The bivalent operation function has no impact on the domestic water heating mode. The domestic hot water is still and only heated by the indoor unit.
The permission signal for the auxiliary boiler is located on the EKRP1HB (digital I/O PCB). When it is activated, the contact X1, X2 is closed and open when it is disactivated. See figure for the schematic location of this contact.
X1 X2 X3 X4
X2M
OFF ON
SS1
X1M
YC Y1 Y2 Y3 Y4
[d] Benefit kWh rate power supply/Local shift value weather
dependent
Benefit kWh rate power supply
[d-00] Switching off heaters: Defines which heaters are switched off when the benefit kWh rate signal of the electricity company is received.
If [d-01]=1 or 2 and the benefit kWh rate signal of the electricity company is received, following devices will be switched off:
[d-00] Compressor Back up heater Booster heater
0 (default)
1Forced off Forced off Permitted 2Forced off Permitted Forced off 3Forced off Permitted Permitted
Forced off Forced off Forced off
INFORMATION
[d-00] settings 1, 2 and 3 are only meaningful if the benefit kWh rate power supply is of type 1 or indoor unit is connected to a normal kWh rate power supply (via 30-31 X2M) and the backup heater and booster heater are not connected to the benefit kWh rate power supply.
[d-01] Unit connection to benefit kWh rate power supply: Defines whether or not the outdoor unit is connected to a benefit kWh rate power supply.
If [d-01]=0, the unit is connected to a normal power supply (default value).
If [d-01]=1 or 2, the unit is connected to a benefit kWh rate power supply. In this case the wiring requires specific installation like explained in "Connection to a benefit kWh
rate power supply" on page 20.
When parameter [d-01]=1 at the moment that the benefit kWh rate signal is sent by the electricity company, that contact will open and the unit will go in forced off mode
(1)
. When parameter [d-01]=2 at the moment that the benefit kWh rate signal is sent by the electricity company, that contact will close and the unit will go in forced off mode
(2)
.
Local shift value weather dependent
The local shift value weather dependent field setting is only relevant in case weather dependent set point (see field setting "[1] Weather
dependent set point" on page 24) is selected.
[d-03] Local shift value weather dependent: determines the shift value of the weather dependent set point around outdoor temperature of 0°C.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
T
t
[1-02]
L
[1-03]
T
t
T
A
R Range L Local shift value
[1-00], [1-01],
[1-02], [1-03]
(1) When the signal is released again, the voltage free contact will close and
the unit will restart operation. It is therefore important to leave the auto restart function enabled. Refer to "[3] Auto restart" on page 26.
(2) When the signal is released again, the voltage free contact will open and
the unit will restart operation. It is therefore important to leave the auto restart function enabled. Refer to "[3] Auto restart" on page 26.
R
[1-00] 0°C [1-01]
Target water temperature Outdoor temperature
Applicable field setting of the weather dependent set point [1]
T
A
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33
Page 36
[d-03] Outdoor temperature range (TA) Local shift value
0— — 1 24 3 44
–2°C~2°C
–4°C~4°C
2
2
Confirm option setting
[d-04] Confirm option setting. Default [d-04]=0 (no option connected). In case a backup heater is connected, [d-04] needs to be set to 1.
[E] Unit information readout
[E-00] Readout of the software version (example: 23)
[E-01] Readout of the EEPROM version (example: 23)
[E-02] Unit model identification
[E-02] value
without EKMBUH
EKCBX 0 13 EKCBH 16 29
(a) Default setting
(a)
with EKMBUH
By default, the unit is set as a unit without backup heater installed. In case an EKMBUH backup heater is added to the system, [E-02] needs to be changed by performing the following steps:
NOTICE
Setting [E-02] can only be adjusted in the first 3 minutes after the power is swiched ON.
[F] Option setup
Pump operation
The pump operation field setting apply to the pump operation logic only when DIP switch SS2-3 is OFF.
When the pump operation function is disabled the pump will stop if the outdoor temperature is higher than the value set by [4-02] or if the outdoor temperature drops below the value set by [F-01]. When the pump operation is enabled, the pump operation is possible at all outdoor temperatures. Refer to "12.3. Pump operation configuration"
on page 22.
[F-00] Pump operation: specifies wether the pump operation function is enabled (1) or disabled (0).
Space cooling permission
[F-01] Space cooling permission temperature: defines the outdoor temperature below which space cooling is turned off.
INFORMATION
This function is only valid for EKCBX when space cooling is selected.
Bottom plate heater control
Applies only in case the option bottom plate heater kit is installed.
[F-02] Bottom plate heater ON temperature: defines the outdoor temperature below which the bottom plate heater will be activated by indoor unit in order to prevent ice build-up in the bottom plate of the outdoor unit at lower outdoor temperatures.
[F-03] Bottom plate heater hysteresis: defines the temperature difference between bottom plate heater ON temperature and the bottom plate heater OFF temperature.
Bottom plate heater
1 Change field setting [E-02] according to the applicable model
(see table above).
2 To confirm the connected option, set field setting [d-04] to 1. 3 Turn space cooling/heating and domestic hot water operation
OFF.
4 Switch OFF the power. 5 After waiting for a minimum of 15 seconds, switch ON the
power again.
[E-03] Readout of the liquid refrigerant temperature
[E-04] Readout of the inlet water temperature
NOTICE
[E-03] and [E-04] readouts are not permanently refreshed. Temperature readouts are updated after looping through the field setting first codes again only.
T
Functionality of X14A
[F-04] Functionality of X14A: specifies if the logic of X14A
Outdoor temperature
A
CAUTION
The bottom plate heater is controlled via X14A. Make sure [F-04] is correctly set.
follows the output signal for the solar kit model (EKSOLHW) (0) or if the logic of X14A follows the output for the bottom plate heater (1).
INFORMATION
Independent from field setting [F-04], the contact X3-X4 (EKRP1HB) follows the logic of the output signal for the solar kit model (EKSOLHW). See figure below for the schematic location of this contact.
ON
OFF
[F-02]
[F-03]
T
A
Installation manual
34
X1 X2 X3 X4
X2M
YC Y1 Y2 Y3 Y4
OFF ON
SS1
X1M
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 37

12.10.Field settings table

First
Second
code
code
Setting name
0 User permission level
00 User permission level 3 2/3 1
1 Weather dependent set point
00 Low ambient temperature (Lo_A) –10 –20~5 1 °C
01 High ambient temperature (Hi_A) 15 10~20 1 °C
02 Set point at low ambient temperature (Lo_Ti) 40 25~55 1 °C
03 Set point at high ambient temperature (Hi_Ti) 25 25~55 1 °C
05 Weather dependent for cooling function
enable/disable
06 Low ambient temperature (Lo2_A) 20 10~25 1 °C
07 High ambient temperature (Hi2_A) 35 25~43 1 °C
08 Set point at low ambient temperature (Lo2_Ti) 22 5~22 1 °C
09 Set point at high ambient temperature (Hi2_Ti) 18 5~22 1 °C
2 Disinfection function
00 Operation interval Fri Mon~Sun, All
01 Status 1 (ON) 0/1
02 Start time 23:00 0:00~23:00 1:00 hour
03 Set point 70 55~80 5 °C
04 Interval 10 5~60 5 min
3 Auto restart
00 Status 0 (ON) 0/1
4 Backup/booster heater operation and space heating off temperature
00 Backup heater operation 1 (ON) 0/1
01 Backup/booster heater priority 0 (OFF) 0/1/2
02 Space heating off temperature 25 14~25 1 °C
03 Booster heater operation 3 0/1/2/3/4
04 Not applicable. ————
05 Not applicable. ————
06 Backup heater emergency operation 1
07 Backup heater second step 1
5 Equilibrium temperature and space heating priority temperature
00 Equilibrium temperature status
01 Equilibrium temperature
02 Space heating priority status
03 Space heating priority temperature
04 Set point correction for domestic hot water
temperature
6 DT for heat pump domestic water heating mode
00 Start 2 2~20 1 °C
01 Stop 2 0~10 1 °C
Scheduled storage and reheat domestic water heating
03 Scheduled time storage 1 (ON) 0/1 1
04 Scheduled time storage start time 1:00 0:00~23:00 1:00 hour
05 Scheduled time reheat or continuous reheat 0 (OFF) 0/1/2 1
06 Scheduled time reheat start time 15:00 0:00~23:00 1:00 hour
07 Domestic hot water reheat set point 45 30~50 1 °C
08 Domestic hot water reheat set point hysteresis 10 2~20 1 °C
Installer setting at variance with default value
(a)
Default
value
0 (OFF) 0/1
(enabled)
(enabled)
1 (ON) 0/1
0 –15~35 1 °C
0 (OFF) 0/1
0 –15~35 1 °C
10 0~20 1 °C
Range Step UnitDate Value Date Value
0/1 1
0/1 1
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
35
Page 38
First code
Second code
Setting name
Installer setting at variance with default value
Default
value
Range Step UnitDate Value Date Value
7 DT for booster heater and dual set point control
00 Domestic hot water step length 0 0~4 1 °C
01 Hysteresis value booster heater 2 2~40 1 °C
02 Dual set point control status 0 (OFF) 0/1
03 Second set point heating 10 1~24 / 25~55 1 °C
04 Second set point cooling 7 5~22 1 °C
8 Domestic water heating mode timer
00 Minimum running time 5 0~20 1 min
01 Maximum running time 30 5~95 5 min
02 Anti-recycling time 3 0~10 0.5 hour
03 Booster heater delay time 50 20~95 5 min
04 Additional running time at [4-02]/[F-01] 95 0~95 5 min
9 Heating and cooling set point ranges
00 Heating set point upper limit 55 37~55 1 °C
01 Heating set point lower limit 25 15~37 1 °C
02 Cooling set point upper limit 22 18~22 1 °C
03 Cooling set point lower limit 5 5~18 1 °C
04 Overshoot setting
(b)
1 1~4 1 °C
Automatic set back function
05 Set back operation 0 (OFF) 0/1 1
06 Set back operation start time 23:00 0:00~23:00 1:00 hour
07 Set back operation stop time 5:00 0:00~23:00 1:00 hour
08 Leaving water set back value 2 0~10 1 °C
C Setup on EKRP1HB digital I/O PCB
00 Solar priority mode setting 0 0/1 1
01 Alarm output logic 0 0/1 1
02 X1-X2 function: Bivalent operation status 0 0/1 1
03 Bivalent ON temperature 0 –25~25 1 °C
04 Bivalent hysteresis 3 2~10 1 °C
05 Not applicable. ————
d Benefit kWh rate power supply/local shift value weather dependent
00 Switching off heaters 0 0/1/2/3 1
01 Unit connection to benefit kWh rate power supply 0 (OFF) 0/1/2 1
02 Not applicable. Do not change the default value. 0 (OFF)
03 Local shift value weather dependent 0 (OFF) 0/1/2/3/4 1
04 Not applicable. ————
05 Pump operation forced off or permitted during
backup heater is forced off at benefit kWh rate power supply ([d-00]=0 or 1)
0 (forced
off)
0/1 1
06 Not applicable. ————
E Unit information readout
00 Software version Read only
01 EEPROM version Read only
(b)
02 Unit model identification
• EKCBX008BBV3
• EKCBH008BBV3
:
0
16
0/13
16/29
— —
03 Liquid refrigerant temperature Read only 1 °C
04 Inlet water temperature Read only 1 °C
— —
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Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 39
First code
Second code
Setting name
Installer setting at variance with default value
Default
value
Range Step UnitDate Value Date Value
F Option setup
00 Pump operation stop 0
(enabled)
0/1 1
01 Space cooling permission temperature 20 10~35 1 °C
02 Bottom plate heater ON temperature 3 3~10 1 °C
03 Bottom plate heater hysteresis 5 2~5 1 °C
04 Functionality of X14A
(b)
1 0/1
Underfloor heating screed dry-out program
05 Action number selection 1 1~20 1
(c)
06 Heating set point of selected action number [F-05] 25.0
07 Time of selected action number [F-05] 0
08 Underfloor heating screed dry-out program
enabled/disabled
0 (OFF) 0/1 1
09 Latest action number executed
(a) The storage and reheat function is only applicable in case [4-03]=4. (b) Only possible to modify the first 3 minutes after power ON. (c) For all action numbers of [F-05].
(c)
0
15~55 1 °C
0~72 12 hour
0~21
(Read only)
0—
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
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Page 40

13. TEST RUN AND FINAL CHECK

The installer is obliged to verify correct operation of the indoor and outdoor unit after installation.

13.2. Test run operation (manual)

If required, the installer can perform a manual test run operation at any time to check correct operation of cooling, heating and domestic water heating.

13.1. Final check

Before switching on the unit, read following recommendations:
When the complete installation and all necessary settings have been carried out, close all panels of the outdoor unit and the indoor unit.
The service panel of the outdoor unit switch box and front panel of the indoor unit may only be opened by a licensed electrician for maintenance purposes.
DANGER
Never leave the unit unattended during installation or servicing. When the service panel is removed live parts can be easily touched by accident..
NOTICE
Note that during the first running period of the unit, required power input may be higher than stated on the nameplate of the unit. This phenomenon originates from the compressor that needs elapse of a 50 hours run in period before reaching smooth operation and stable power consumption.

Pre-run checks

Items to check
Electrical wiring Inter-unit wiring Earth wire
Is the wiring as mentioned on the wiring diagram?
Make sure no wiring has been forgotten and that there are no missing phases or reverse phases.
Is the unit properly earthed?
Is the wiring between units connected in
series correct?
Are any of the wiring attachment screws loose?
Is the insulation resistance at least 1 M?
- Use a 500 V mega-tester when measuring
insulation.
- Do not use a mega-tester for low-voltage
circuits.
Is setting [E-02] properly set?
- No EKMBUH backup heater installed
(standard) EKCBX: [E-02] = 0 EKCBH: [E-02] = 16
- If a EKMBUH backup heater is installed
EKCBX: [E-02] = 13
EKCBH: [E-02] = 29 Changing the settings is only possible in the first 3 minutes after power ON.

Procedure

1 Push the z button 4 times so the t icon will be displayed. 2 Depending on the indoor unit model, heating operation, cooling
operation or both must be tested as follows (when no action is performed, the user interface will return to normal mode after 10 seconds or by pressing the z button once):
•To test the heating operation push the h/c button so the h icon is displayed. To start the test run operation press the y button.
•To test the cooling operation push the h/c button so the c icon is displayed. To start the test run operation press the y button.
•To test the domestic water heating operation push the v button. The test run operation will start without pressing the y button.
3 The test run operation will end automatically after 30 minutes or
when reaching the set temperature. The test run operation can be stopped manually by pressing the z button once. If there are misconnections or malfunctions, an error code will be displayed on the user interface. Otherwise, the user interface will return to normal operation.
4 To resolve the error codes, see "16.3. Error codes" on page 43.
INFORMATION
To display the last resolved error code, push the z button 1 time. Push the z button again 4 times to return to normal mode.
It is not possible to perform a test run if a forced operation from the outdoor unit is in progress. Should forced operation be started during a test run, the test run will be aborted.
DANGER
Never leave the unit unattended with an open front panel during test run.
CAUTION
To protect the compressor, make sure to turn on the power supply 6 hours before starting operation.
Installation manual
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Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 41
13.3. Underfloor heating screed dry-out program
This function allows the installer to define and automatically execute an "underfloor heating screed dry-out" program.
The program is used to dry-out the screed of an underfloor heating during the construction of a house.

Disclaimer

1. Even though the program will be executed automatically the
different programmed actions, the installer is responsible to check on regular basis the good working of the setup.
2. Please pay attention that the installer has full responsibility to
select the correct program that fits to the type of used screed for the floor.
INFORMATION
Benefit kWh rate power supply cannot be used in combination with "underfloor heating screed dry-out program". (In case [d-01] is enabled, [F-08] can not be set.)

Field settings

Underfloor screed dry-out field settings:
[F-05] Action number selection
[F-06] Heating set point of selected action number [F-05]
[F-07] Time of selected action number [F-05] (steps of 12 hours)
[F-08] Underfloor heating screed dry-out program enabled
(1)/disabled (0)
[F-09] (Read only) Latest action number executed. In case "underfloor heating screed dry-out program" is executed successful then [F-09] has value 21.

Getting started

Each action is executed with a programmed heating set point for a programmed time (steps of 12 hours).
A maximum of 20 different actions can be programmed.
The program is activated in the test run operation.
When the program is stopped by an error or an operation switch
off or a power failure, the U3 error code will be displayed. To resolve the error codes, see "16.3. Error codes" on page 43.
Procedure
Example of program:
H
(1)
[F-07]=24 h
(2)
[F-07]=48 h
1 Set field settings
The different actions are programmed as follows: (refer to "12.9. Field settings" on page 24 to know how to
change the field settings)
1 Set in [F-05] (Action number), the action to be programmed,
example 1. Save the new value by pressing the pr button.
2 Set in [F-06] (Heating set point of selected action number
[F-05]), example 25°C. Save the new value by pressing the pr button.
3 Set in [F-07] (Time of selected action number [F-05]),
example 24 hours. Save the new value by pressing the pr button.
4 Repeat step 1 through 3 to program all the actions.
INFORMATION
The not set actions will not be programmed because these actions has time [F-07] equal to 0 hours as default.
So in case to many actions are programmed and the quantity needs to be reduced, set the time [F-07] to 0 hours of the actions that does not need to be executed.
Consult the different actions to confirm good setting values as follows:
(Refer to "12.9. Field settings" on page 24 to know how to change the field settings)
1 Set in [F-05] (Action number), the action to be consulted,
example 1. Save the new value by pressing the pr button.
2 Consult [F-06] (Heating set point of selected number [F-05]) 3 Consult [F-07] (Time of selected number [F-05]), example 24
hours.
4 Repeat step 1 through 3 to consult all the actions.
Enable the "underfloor heating screed dry-out program" as follows:
1 Set in [F-08] (Underfloor heating screed dry-out program
enabled/disabled) to 1 (enabled).
2 When finished, press the z button to exit the FIELD SET
MODE.
2 Activate
INFORMATION
The activation of the "Underfloor heating screed dry-out program" is similar to the starting the Test run operation
(1)(2)
[F-06]=25°C [F-06]=35°C
H Heating set point
t Time
(1) Action number 1 (2) Action number 2
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
1 Push the z button 4 times so the t icon will be
displayed.
2 To start the "Underfloor heating dry-out program" press the
t
y button.
3 The "Underfloor heating dry-out program" will start and
display the action and temperature setting of action number 1. The icon e is also displayed.
3 During activation
The underfloor heating dry-out program will automatically run trough all programmed actions.
4 End
1 When all actions are executed, the program will automatically
be stopped by switching off the unit and the t icon will be disappeared.
2 When the (Underfloor heating dry-out program) has ended
successfully the [F-09] will have value 21.
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39
Page 42
INFORMATION
When the program is stopped by an error, by an operation switch off or by a power failure, then the U3 error will be displayed. To resolve the error codes, see "16.3. Error codes" on
page 43.
In this case [F-09] (Latest action number executed) will contain the latest action executed.
[F-08] The "Underfloor heating screed dry-out program enabled (1)/disabled (0)" is always set to 0 (disable) when a program has been started once. This means that in case a second time an underfloor heating screed dry-out program must be started then [F-08] needs to be set again.

14. OPERATION OF THE UNIT

Once the unit is installed and test operation of outdoor unit and indoor units is finished, the operation of the unit can start.
For operating the indoor unit, the user interface of the indoor unit should be switched ON. Refer to the indoor unit operation manual for more details.

15. MAINTENANCE AND SERVICE

15.1. Maintenance introduction

In order to ensure optimal operation of the unit, a number of checks and inspections should be carried out on the unit at regular intervals, preferably yearly.
This maintenance must be carried out by your local Daikin technician.
To execute the maintenance activities as mentioned below, it is required to open the outdoor unit covers. See "Opening the outdoor unit" as well as the indoor unit front panel, See "5.1. Opening of the
indoor unit" on page 5.

15.2. Maintenance activities

Service precautions

DANGER: ELECTRICAL SHOCK
See "2. General safety precautions" on page 2.
Before carrying out any maintenance or repair activity, always switch off the circuit breaker on the supply panel, remove the fuses or open the protection devices of the unit.
Make sure that before starting any maintenance or repair activity, also the power supply to the outdoor unit is switched off.
Do not touch live parts for 10 minutes after the power supply is turned off because of high voltage risk.
The heater of the compressor may operate even in stop mode.
Please note that some sections of the electric component box are hot.
Make sure you do not touch a conductive section.
Do not rinse the indoor unit. This may cause electric
shocks or fire.
When service panels are removed, live parts can be easily touched by accident. Never leave the unit unattended during installation or servicing when service panel is removed.
CAUTION: Play it safe!
Touch a metal part by hand (such as the stop valve) in order to eliminate static electricity and to protect the PCB before performing service.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
See "2. General safety precautions" on page 2.
Do not touch water pipes during and immediately after operation as the pipes may be hot. Your hand may suffer burns. To avoid injury, give the piping time to return to normal temperature or be sure to wear proper gloves.
WARNING
Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
Do not touch the internal parts (pump, backup heater, etc.) during and immediately after operation. Your hands may suffer burns if you touch the internal parts. To avoid injury, give the internal parts time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.

Checks

The described checks must be executed at least once a year.
1. Water pressure
Check if the water pressure is above 1 bar. If necessary add water.
2. Water filter
Clean the water filter.
3. Water pressure relief valve
Check for correct operation of the pressure relief valve by turning the red knob on the valve counter-clockwise:
- If you do not hear a clacking sound, contact your local dealer.
- In case the water keeps running out of the unit, close both the water inlet and outlet shut-off valves first and then contact your local dealer.
4. Domestic hot water tank pressure relief valve (field supply)
Applies only to installations with a domestic hot water tank. Check for correct operation of the pressure relief valve on the domestic hot water tank.
5. Domestic hot water tank pressure relief valve (field supply)
Applies only to installations with a domestic hot water tank. Check for correct operation of the pressure relief valve on the domestic hot water tank.
6. Domestic hot water tank booster heater
Applies only to installations with a domestic hot water tank. It is advisable to remove lime buildup on the booster heater to extend its life span, especially in regions with hard water. To do so, drain the domestic hot water tank, remove the booster heater from the domestic hot water tank and immerse in a bucket (or similar) with lime-removing product for 24 hours.
7. Outdoor unit and indoor unit switch box
- Carry out a thorough visual inspection of the switch box (in- and outdoor unit) and look for obvious defects such as loose connections or defective wiring.
- Check for correct operation of contactors K1M, K2M, K3M, K5M (applications with domestic hot water tank only) and K4M by use of an ohmmeter. All contacts of these contactors must be in open position.
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EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 43
8. In case of use of glycol
(Refer to the caution mentioned in the chapter "Protecting the water circuit against freezing" in the EBHQ outdoor unit installation manual). Document the glycol concentration and the pH-value in the system at least once a year.
A pH-value below 8.0 indicates that a significant portion of the inhibitor has been depleted and that more inhibitor needs to be added.
When the pH-value is below 7.0 then oxidation of the glycol occurred, the system should be drained and flushed thoroughly before severe damage occurs.
Make sure that the disposal of the glycol solution is done in accordance with the applicable legislation.

15.3. Service mode operation

WARNING
Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
Do not touch the internal parts (pump, backup heater, etc.) during and immediately after operation. Your hands may suffer burns if you touch the internal parts. To avoid injury, give the internal parts time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
Refer to the service manual to carry out any service mode operation.

16. TROUBLESHOOTING

This section provides useful information for diagnosing and correcting certain problems which may occur with the unit.
This troubleshooting and related corrective actions may only be carried out by the installer or service agent.

16.1. General guidelines

Before starting the troubleshooting procedure, carry out a thorough visual inspection of the unit and look for obvious defects such as loose connections or defective wiring.
DANGER: ELECTRICAL SHOCK
See "2. General safety precautions" on page 2.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PA RT S
See "2. General safety precautions" on page 2.
When a safety device was activated, stop the unit and find out why the safety was activated before resetting it. Under no circumstances safety devices may be bridged or changed to a value other than the factory setting. If the cause of the problem can not be found, call your local dealer.
DANGER
When carrying out an inspection on the control box of the unit, always make sure that the main switch of the unit is switched off.
If the pressure relief valve is not working correctly and is to be replaced, always reconnect the flexible hose attached to the pressure relief valve, to avoid water dripping out of the unit!
INFORMATION
For problems related to the optional solar kit for domestic water heating, refer to the troubleshooting in the installation manual of that kit.
DANGER
Do not touch water pipes during and immediately after operation as the pipes may be hot. Your hand may suffer burns. To avoid injury, give the piping time to return to normal temperature or be sure to wear proper gloves.

16.2. General symptoms

Symptom 1: The unit is turned on (y LED is lit) but the unit is not heating or cooling as expected
POSSIBLE CAUSES CORRECTIVE ACTION
The temperature setting is not correct.
The water flow is too low.
The water volume in the installation is too low.
Symptom 2: The unit is turned on but the compressor is not starting (space heating or domestic water heating)
POSSIBLE CAUSES CORRECTIVE ACTION
The unit must start up out of its operation range (the water temperature is too low).
The benefit kWh rate power supply settings and electrical connections do not match.
The benefit kWh rate signal was sent by the electricity company.
Check the controller set point.
• Check that all shut-off valves of the water circuit are completely open.
• Check if the water filter needs cleaning.
• Make sure there is no air in the system (purge air).
• Check on the manometer that there is sufficient water pressure. The water pressure must be >1 bar (water is cold)
• Check that the pump speed setting is on the highest speed.
• Make sure that the expansion vessel is not broken.
• Check that the resistance in the water circuit is not too high for the pump (refer to "Setting the pump
speed" in the outdoor installation manual).
Make sure that the water volume in the installation is above the minimum required value (refer to the chapter
"Checking the water volume and expansion vessel pre-pressure" in the outdoor unit installation manual).
In case of low water temperature, the system utilizes the backup heater to reach the minimum water temperature first (15°C).
• Check that the backup heater power supply is correct.
• Check that the backup heater thermal fuse is closed.
• Check that the backup heater thermal protector is not activated.
• Check that the backup heater contactors are not broken.
If [d-01]=1 or 2, the wiring requires specific installation like illustrated in
"Connection to a benefit kWh rate power supply" on page 20. Other
correctly installed configurations are possible, but are to be specific for the type of benefit kWh rate power supply type at this specific site.
Wait for the power to return.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
41
Page 44
Symptom 3: Pump is making noise (cavitation)
POSSIBLE CAUSES CORRECTIVE ACTION There is air in the system. Purge air. Water pressure at pump inlet is too
low.
• Check on the manometer that there is sufficient water pressure. The water pressure must be >1 bar (water is cold).
• Check that the manometer is not broken.
• Check that the expansion vessel is not broken.
• Check that the setting of the pre­pressure of the expansion vessel is correct (refer to the chapter "Setting
the pre-pressure of the expansion vessel" in the outdoor unit installation manual).
Symptom 4: The water pressure relief valve opens
POSSIBLE CAUSES CORRECTIVE ACTION The expansion vessel is broken. Replace the expansion vessel. The water volume in the installation
is too high.
Make sure that the water volume in the installation is under the maximum allowed value (refer to the chapter "Checking the water volume
and expansion vessel pre-pressure" in the outdoor unit installation manual).
Symptom 5: The water pressure relief valve leaks
POSSIBLE CAUSES CORRECTIVE ACTION Dirt is blocking the water pressure
relief valve outlet.
Symptom 6: The user interface displays "nn
Check for correct operation of the pressure relief valve by turning the red knob on the valve counter clockwise:
• If you do not hear a clacking sound, contact your local dealer.
• In case the water keeps running out of the unit, close both the water inlet and outlet shut-off valves first and then contact your local dealer.
nn
" when pressing
certain buttons
POSSIBLE CAUSES CORRECTIVE ACTION
The current permission level is set to a level that prevents using the pressed button.
Change the "user permission level" field setting [0-00], see "12.9. Field
settings" on page 24.
Symptom 7: Space heating capacity shortage at low outdoor temperatures
POSSIBLE CAUSES CORRECTIVE ACTION
Backup heater operation is not activated.
The backup heater equilibrium temperature has not been configured correctly.
Too much heat pump capacity is used for heating domestic hot water (applies only to installations with a domestic hot water tank).
Check that the "backup heater operation status" field setting [4-00] is turned on, see "12.9. Field
settings" on page 24.
Check whether or not the thermal protector of the backup heater has been activated (refer to "5.2. Main
components of the indoor unit" on page 5, "Backup heater thermal
protector" in the installation manual of the EKMBUH for location of the reset button). Check if booster heater and backup heater are configured to operate simultaneously (field setting [4-01], see "12.9. Field settings" on
page 24)
Check whether or not the thermal fuse of the backup heater is blown (refer to "5.2. Main components of
the indoor unit" on page 5, "Backup
heater thermal fuse" in the installation manual of the EKMBUH for location of the reset button).
Raise the field setting [5-01] to activate backup heater operation at a higher outdoor temperature.
Check that the temperature' field settings are configured appropriately: Make sure that the 'space heating priority status' field setting [5-02] is enabled. Raise the 'space heating priority temperature' field setting [5-03] to activate booster heater operation at a higher outdoor temperature.
'equilibrium temperature'
'space heating priority
Symptom 8: Temperature values displayed on the remote controller (user interface) are displayed in °F instead of °C
POSSIBLE CAUSES CORRECTIVE ACTIONS
You accidentally changed the setting to view the temperature values in °F by pushing the ib and jb buttons simultaneously.
To change the display back to °C, push ib and jb buttons simultaneously for 5 seconds. Execute same procedure to change back to the °F display. The default temperature display is in °C.
Symptom 9: Field setting [4-03] and relation to possible wrong tank temperatures
Typical symptoms:
field setting [4-03] has value 5,
maximum domestic hot water set point is limited to 60°C,
tank temperature sensor reads out wrong values.
POSSIBLE CAUSES CORRECTIVE ACTIONS
When dip switch SS2-2 is switched to ON, the unit automatically tries to detect the correct tank connections (booster heater, thermal protector,...). In case of wrong field wiring or wrong tank type connection, the automatic detection will result in wrong values for [4-03] and related tank temperatures.
Check and correct if necessary all field wiring between indoor unit and tank.
RESET
•Power OFF the indoor unit and switch SS2-2 to OFF.
•Power ON the indoor unit. Since SS2-2 is OFF, the unit will not detect any hot water tank.
•Power OFF the indoor unit and switch SS2-2 back to ON.
•Power ON the indoor unit. The indoor unit will now try to detect the tank again. When all field wiring is correct, field setting [4-03] should be automatically set to its default value
3. Tank temperatures and maximum domestic hot water set point should now be correct.
Installation manual
42
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 45

16.3. Error codes

When a safety device is activated, the user interface LED will be flashing, and an error code will be displayed.
A list of all errors and corrective actions can be found in the table below.
Reset the safety by turning the unit OFF and back ON.
Instruction to turn the unit OFF User interface mode
(heating/cooling =)
ON ON 1 time 1 time ON OFF 1 time OFF ON —1 time OFF OFF ——
A list of all errors and corrective actions can be found in the table below.
Error
code
Failure cause Corrective action
80 Inlet water temperature
thermistor failure (inlet water thermistor broken)
81 Outlet water temperature
thermistor failure (outlet water temperature sensor broken)
89 Water heat exchanger freeze-up
failure (due to water flow too low)
Water heat exchanger freeze-up failure (due to refrigerant shortage)
7H Flow failure (water flow too low
or no water flow at all, minimum required water flow is 12 l/min)
8H Outlet water temperature of
indoor unit too high (>65°C)
A1 Indoor unit PCB defective Contact your local dealer.
A5 Too low (during cooling
operation) or too high (during heating operation) refrigerant temperature (measured by R13T)
Domestic water heating mode (w)
Push the y button
Push the v button
Contact your local dealer.
Contact your local dealer.
Refer to error code 7H.
Contact your local dealer.
• Check that all shut-off valves of the water circuit are completely open.
• Check if the water filter needs cleaning.
• Check that the unit is operating within its operating range (refer to "Technical specifications" on
page 44).
• Also refer to the chapter
"Charging water" in the outdoor unit installation manual.
• Make sure there is no air in the system (purge air).
• Check on the manometer that there is sufficient water pressure. The water pressure must be >1 bar (water is cold).
• Check that the pump speed setting is on the highest speed.
• Make sure that the expansion vessel is not broken.
• Check that the resistance in the water circuit is not too high for the pump (refer to the chapter
"Setting the pump speed" in the outdoor unit installation manual).
• If this error occurs at defrost operation (during space heating or domestic water heating), make sure that the backup heater power supply is wired correctly and that fuses are not blown.
• If EKHWSU version of domestic hot water tank is installed, check if the setting of the additional thermostat in the tank switch box is correct (50°C).
• Check that the contactor of the electric backup heater is not short circuited.
• Check that the outlet water thermistor is giving the correct read out.
Contact your local dealer.
Error
code
Failure cause Corrective action
AA Backup heater thermal protector
is open
Check the reset button of the thermal protector. If both the thermal protector and the controller are reset, but the AA error code persists, the backup heater thermal fuse has blown.
AC Booster heater thermal protector
is open (applies only to installations with a domestic hot water tank)
Secondary thermal protector is open (applies only to units with a EKHWSU domestic hot water tank installed)
C0 Flow switch failure (flow switch
remains closed while pump is stopped)
C4 Heat exchanger thermistor
failure (heat exchanger temperature sensor broken)
Reset the thermal protector by pressing the reset button (refer to "5.2. Main components of the
indoor unit" on page 5 for
location of the reset button)
Contact your local dealer.
Reset the thermal protector
Reset the thermal protector
Check that the flow switch is not clogged with dirt.
Contact your local dealer.
E1 Outdoor unit PCB defective Contact your local dealer.
E3 Abnormal high pressure Check that the unit is operating
E4 Actuation of low pressure sensor Check that the unit is operating
E5 Overload activation of
compressor
E7 Fan lock failure (fan is locked) Check if the fan is not obstructed
E9 Malfunction of electronic
expansion valve
EC Domestic hot water temperature
too high (>89°C)
F3 Too high discharge temperature
(e.g. due to outdoor coil blockage)
within its operating range (refer to "Technical specifications" on
page 44).
Contact your local dealer.
within its operating range (refer to "Technical specifications" on
page 44).
Contact your local dealer.
Check that the unit is operating within its operating range (refer to "Technical specifications" on
page 44).
Contact your local dealer.
by dirt. If the fan is not obstructed, contact your local dealer.
Contact your local dealer.
• Check that the contactor of the electric booster heater is not short circuited.
• Check that the domestic hot water thermistor is giving the correct read out.
Clean the outdoor coil. If the coil is clean, contact your local dealer.
H3 Malfunctioning HPS system Contact your local dealer.
H9 Outdoor temperature thermistor
failure (outdoor thermistor is broken)
HC Domestic hot water tank
thermistor failure
Contact your local dealer.
Contact your local dealer.
J1 Malfunction of pressure sensor Contact your local dealer.
J3 Discharge pipe thermistor failure Contact your local dealer.
J5 Suction pipe outdoor unit
thermistor failure
J6 Aircoil thermistor frost detection
failure
J7 Aircoil thermistor mean
temperature failure
J8 Liquid pipe outdoor unit
thermistor failure
Contact your local dealer.
Contact your local dealer.
Contact your local dealer.
Contact your local dealer.
L4 Electric component failure Contact your local dealer.
L5 Electric component failure Contact your local dealer.
L8 Electric component failure Contact your local dealer.
L9 Electric component failure Contact your local dealer.
LC Electric component failure Contact your local dealer.
P1 PCB failure Contact your local dealer.
EKCBX/H008BBV3
Unit for air to water heat pump system
4PW66983-1C – 08.2011
Installation manual
43
Page 46
Error
code
Failure cause Corrective action
P4 Electric component failure Contact your local dealer.
PJ Failure of capacity setting Contact your local dealer.
U0 Refrigerant failure (due to
refrigerant leak)
Contact your local dealer.
U2 Main circuit voltage failure Contact your local dealer.
U3 Underfloor heating screed
dry-out program has been stopped by another error, or by pushing operation off button, or by power failure.
The error can only be reset in the test mode as follows: First, press the z button 4 times so the t icon will be displayed. Then press the y button 1 time. Finally push the z button to exit the test mode. Notes:
• In this case [F-09] "Latest action number executed" will contain the latest action number executed.
• [F-08] "Underfloor heating screed dry-out program enabled (1)/disabled (0)" is always cleared to 0 (disable). This means that in case a second time a "Underfloor heating screed dry-out program" must be started, [F-08] needs to be set again.
U4 Communication failure Contact your local dealer.
U5 Communication failure Contact your local dealer.
U7 Communication failure Contact your local dealer.
UA Field settings related to unit type
selection not confirmed yet.
Set correct unit type according to the table and steps as explained in "[E-02] Unit model
identification" on page 34.

17. DISPOSAL REQUIREMENTS

18. UNIT SPECIFICATIONS

Technical specifications
EKCBX008BBV3 EKCBH008BBV3
(***) Z
(mm)
(kg)
(Hz)
(V) (A)
(Ohm)
(A) (A)
(kVA) (kVA)
(°C)
max
390 x 412 x 100
6
1~ 50
230 (±10%)
26
0.29
39 (26 + 13)
33.5
(c) (c)
5~35
Dimensions H x W x D Weight
Electrical specifications
Indoor unit EKCBX008BBV3 EKCBH008BBV3
Power supply
• Phase
•Frequency
•Voltage
• Running current (heater kit)
•Z
max
heater (EKHWS* models))
• Running current (heater kit + booster heater (EKHWS* models)
• Minimum SSC value
Operation range
• Ambient temperature
(a)
(heater kit + booster
• EK*V3
• EK*Z2
(b)
• EK*V3
• EK*Z2
(a) Above mentioned power supply is for the booster heater (EKW* option) and
backup heater kit (EKMBUH). The switch box of the EKCB indoor unit is supplied via the outdoor unit. The EKMBUH heater kit can be installed as a single step 3 kW heater or a 2 step 6 kW heater, for detailed information, refer to the heater kit installation manual.
(b) In accordance with EN/IEC 61000-3-11 (*), it may be necessary to consult the
distribution network operator to ensure that the equipment is connected only to a supply with Z
(c) Equipment complying with EN/IEC 61000-3-12 (**)
sys
Dismantling of the unit, treatment of the refrigerant, of oil and of other parts must be done in accordance with the applicable legislation.
Installation manual
44
(*) European/International Technical Standard setting the limits for voltage
changes, voltage fluctuations and flicker in public low-voltage supply systems for equipment with rated current 75 A.
(**) European/International Technical Standard setting the limits for harmonic
currents by equipment connected to public low-voltage systems with input current >16 A and 75 A per phase
(***) System impedance
Unit for air to water heat pump system
EKCBX/H008BBV3
4PW66983-1C – 08.2011
Page 47
Page 48
4PW66983-1C 08.2011
Copyright 2010 Daikin
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