DAF DMCI XF105 Service Manual

4 (1)

System and component information

XF105

DMCI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

©200528 DAF Trucks N.V., Eindhoven,

The Netherlands.

In the interest of continuing product development, DAF reserves the right to change specifications or products at any time without prior notice.

No part of this publication may be reproduced and/or published by printing, by photocopying, on microfilm or in any way whatsoever without the prior consent in writing of DAF Trucks N.V.

© 200528

 

DW332094

STRUCTURE

XF105 series

TECHNICAL DATA

DMCI ENGINE MANAGEMENT SYSTEM

© 200528

0

1

 

TECHNICAL DATA

XF105 series

Contents

CONTENTS

Page Date 0

1. DMCI ENGINE MANAGEMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200528 1.1 Power supply and earth of DMCI electronic unit . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200528 1.2 DMCI electronic unit CAN connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 . . . . . 200528 1.3 Status signals DMCI electronic unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 . . . . . 200528 1.4 Accelerator pedal sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 . . . . . 200528

1.5 Coolant temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 . . . . . 200528 1.6 2nd coolant temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 . . . . . 200528

1.7 Inlet air boost pressure and temperature sensor. . . . . . . . . . . . . . . . . . . . 1-10 . . . . 200528 1.8 Fuel pressure and temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 . . . . 200528 1.9 Engine oil pressure and temperature sensor. . . . . . . . . . . . . . . . . . . . . . . 1-16 . . . . 200528 1.10 Crankshaft sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 . . . . 200528 1.11 Camshaft sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 . . . . 200528 1.12 Engine oil level sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 . . . . 200528 1.13 Switches (manual gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25 . . . . 200528 1.14 Switches (AS Tronic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 . . . . 200528 1.15 Extra bulkhead lead-through functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27 . . . . 200528 1.16 Red warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 . . . . 200528 1.17 Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29 . . . . 200528 1.18 Glow components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 . . . . 200528 1.19 Waste gate valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31 . . . . 200528 1.20 Exhaust brake valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33 . . . . 200528 1.21 DEB solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 . . . . 200528 1.22 Pump unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 . . . . 200528 1.23 Injector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 . . . . 200528 1.24 Electronically controlled fan clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 . . . . 200528

© 200528

 

1

TECHNICAL DATA

Contents XF105 series

0

2

 

© 200528

TECHNICAL DATA

XF105 series DMCI engine management system

1. DMCI ENGINE MANAGEMENT SYSTEM

0

1.1 POWER SUPPLY AND EARTH OF DMCI ELECTRONIC UNIT

A

C

B

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

 

 

 

 

 

 

B44

Power supply after ignition (G426)

Ubat

V DC

Ignition on

 

 

 

 

 

 

 

B57

Earth

< 0.5

VDC

Voltage loss measurement with

 

 

 

 

 

as many consumers as possible

 

 

 

 

 

switched on.

 

B58

Earth

< 0.5

VDC

Voltage loss measurement with

 

 

 

 

 

as many consumers as possible

 

 

 

 

 

switched on.

 

B59

Earth

< 0.5

VDC

Voltage loss measurement with

 

 

 

 

 

as many consumers as possible

 

 

 

 

 

switched on.

 

B60

Power supply before ignition (G126)

Ubat

VDC

 

 

 

 

 

 

 

 

B61

Power supply before ignition (G126)

Ubat

VDC

 

 

 

 

 

 

 

 

B62

Power supply before ignition (G126)

Ubat

VDC

 

 

 

 

 

 

 

 

© 200528

 

1-1

TECHNICAL DATA

DMCI engine management system

1.2 DMCI ELECTRONIC UNIT CAN CONNECTIONS

0

A

C

B

XF105 series

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

 

 

 

 

 

 

B27

V-CAN1-H

 

 

According to ISO 11898

 

 

 

 

 

 

 

B35

V-CAN1-L

 

 

According to ISO 11898

 

 

 

 

 

 

 

B42

V-CAN1 through connection

 

 

According to ISO 11898

 

 

 

 

 

 

 

B45

V-CAN2-H

 

 

According to ISO 11898

X

 

 

 

 

 

 

B46

V-CAN1 terminating resistance

 

 

According to ISO 11898

X

 

through connection

 

 

 

 

B50

V-CAN1 through connection

 

 

According to ISO 11898

X

 

 

 

 

 

 

B53

V-CAN2-L

 

 

According to ISO 11898

X

 

 

 

 

 

 

B54

V-CAN1 terminating resistance

 

 

According to ISO 11898

 

 

through connection

 

 

 

 

V-CAN1 terminating resistance

 

≥120 (1)

 

V-CAN2 terminating resistance

 

≥120 (2)

 

(1)Check the resistance by measuring at connection points B46 and B50 of the electronic unit.

(2)Check the resistance by measuring at connection points B45 and B53 of the electronic unit.

1-2

 

© 200528

 

TECHNICAL DATA

XF105 series

DMCI engine management system

1.3 STATUS SIGNALS DMCI ELECTRONIC UNIT

0

A

C

B

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

B51

Input signal, service brake (G469)

Ubat

V DC

Brake pedal not operated

 

 

 

 

 

 

 

 

 

0

V DC

Brake pedal operated

 

 

 

 

 

 

 

© 200528

 

1-3

TECHNICAL DATA

DMCI engine management system

1.4 ACCELERATOR PEDAL SENSOR

0

A

C

B

XF105 series

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

 

A

B

 

C

D

E

F

B33

Input signal accelerator pedal

 

0.325 -

V DC

Idling, accelerator pedal not operated

X

 

sensor (F672)

 

0.500

 

(0%)

 

 

 

 

0.675 -

V DC

Switching point idling switch (circa 10%)

X

 

 

 

0.875

 

 

 

 

 

 

3.000 -

V DC

Full load (circa 85%)

X

 

 

 

3.400

 

 

 

 

 

 

3.550 -

V DC

Kickdown (circa 100%)

X

 

 

 

4.265

 

 

 

B34

Power supply, accelerator

 

5

V DC

 

 

 

pedal sensor (F672)

 

 

 

 

 

B37

Earth, accelerator pedal

 

0

V DC

 

 

 

sensor (F672)

 

 

 

 

 

B38

Accelerator pedal sensor

 

0

V DC

 

 

 

earth, idling switch (F672)

 

 

 

 

 

B41

Accelerator pedal sensor input

 

5

V DC

Accelerator pedal not operated

X

 

signal, idling switch (F672)

 

 

 

 

 

 

 

0

V DC

Accelerator pedal operated circa 10%

X

 

 

 

 

 

 

 

 

 

 

1-4

 

© 200528

 

TECHNICAL DATA

XF105 series

DMCI engine management system

Potentiometer resistance

 

value (B - C) (1)

1000 ≥ 40%

Potentiometer output

 

resistance value (A - B) (1)

1500 ≥ 40%

Potentiometer output

 

resistance value (A - C) (1)

2500 ≥ 40%

Resistance value across

 

idling switch (open position)

Resistance value across

 

idling switch (closed position) (2)

1000 ≥ 40%

(1)

Accelerator pedal not operated

 

(2)

Accelerator pedal operated

 

C

0

A

 

B

D

E

F

I400438

A. Potentiometer signal

B. Mass

C. Potentiometer supply voltage

D. Idling switch earth

E. Not in use

F. Idling switch signal

© 200528

 

1-5

TECHNICAL DATA

DMCI engine management system

1.5 COOLANT TEMPERATURE SENSOR

0

A

C

B

XF105 series

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

 

 

 

 

 

 

C25

Input signal, coolant temperature

5

V DC

Open voltage, with detached

X

 

(F566)

 

 

connector

 

C26

Earth, coolant temperature sensor

0

V DC

 

 

 

(F566)

 

 

 

 

1-6

 

© 200528

 

 

TECHNICAL DATA

XF105 series

 

DMCI engine management system

Coolant temperature sensor

0

Model

NTC

 

i 400440

Resistance in relation to measured temperature (1)

Temperature ( C)

 

Resistance ( )

 

 

 

 

 

Minimum

 

Maximum

- 40

38313

 

52926

 

 

 

 

- 30

22307

 

30194

 

 

 

 

-20

13402

 

17718

 

 

 

 

-10

8244

 

10661

 

 

 

 

0

5227

 

6623

 

 

 

 

10

3390

 

4217

 

 

 

 

20

2262

 

2760

 

 

 

 

25

1870

 

2260

 

 

 

 

30

1553

 

1866

 

 

 

 

40

1080

 

1277

 

 

 

 

50

771

 

900

 

 

 

 

60

555

 

639

 

 

 

 

70

408

 

465

 

 

 

 

80

304

 

342

 

 

 

 

90

230

 

257

 

 

 

 

100

178

 

196

 

 

 

 

110

136

 

152

 

 

 

 

120

106

 

119

 

 

 

 

130

84

 

95

 

 

 

 

140

67

 

76

 

 

 

 

(1) Check the resistance by measuring on the connection points of the sensor.

© 200528

 

1-7

TECHNICAL DATA

DMCI engine management system

1.6 2nd COOLANT TEMPERATURE SENSOR

0

A

C

B

XF105 series

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

 

 

 

 

 

 

A37

Input signal, coolant temperature

5

V DC

Open voltage, with detached

X

 

(F743)

 

 

connector

 

A38

Earth, coolant temperature sensor

0

V DC

 

 

 

(F743)

 

 

 

 

1-8

 

© 200528

 

 

 

 

TECHNICAL DATA

 

XF105 series

 

 

DMCI engine management system

 

 

Resistance in relation to measured temperature

 

 

 

 

 

 

 

0

Temperature ( C)

 

 

Resistance ( )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

 

Maximum

 

 

 

 

- 40

 

87134

 

98852

 

 

 

 

 

 

 

 

 

- 30

 

44876

 

50910

 

 

 

 

 

 

 

 

 

-20

 

24215

 

27471

 

 

 

 

 

 

 

 

 

-10

 

13703

 

15545

 

 

 

 

 

 

 

 

 

0

 

7914

 

8978

 

 

 

 

 

 

 

 

 

10

 

4752

 

5390

 

 

 

 

 

 

 

 

 

20

 

2948

 

3344

 

 

 

 

 

 

 

 

 

40

 

1224

 

1388

 

 

 

 

 

 

 

 

 

50

 

8167

 

927

 

 

 

 

 

 

 

 

 

60

 

558

 

632

 

 

 

 

 

 

 

 

 

70

 

390

 

442

 

 

 

 

 

 

 

 

 

80

 

278

 

311

 

 

 

 

 

 

 

 

 

90

 

201

 

227

 

 

 

 

 

 

 

 

 

100

 

148

 

168

 

 

 

 

 

 

 

 

 

110

 

110

 

124

 

 

 

 

 

 

 

 

 

120

 

83

 

95

 

 

 

 

 

 

 

 

Coolant temperature sensor

 

 

 

 

Model

NTC

 

 

 

 

i401003

© 200528

 

1-9

TECHNICAL DATA

DMCI engine management system XF105 series

1.7 INLET AIR BOOST PRESSURE AND TEMPERATURE SENSOR

0

A

C

B

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

 

 

 

 

 

 

A27

Earth air inlet boost pressure and

0

V DC

 

 

 

temperature sensor (F649)

 

 

 

 

A28

Supply voltage air inlet boost

5

V DC

Open voltage, with detached

 

 

pressure and temperature sensor

 

 

connector

 

 

(F649)

 

 

 

 

A30

Input signal air inlet boost pressure

0.5

V DC

Air inlet pressure 0 bar

X

 

(F649)

 

 

 

 

 

4.5

V DC

Air inlet pressure 4 bar

X

 

 

 

 

 

 

 

 

A34

Input signal air inlet temperature

5

V DC

Open voltage, with detached

X

 

(F649)

 

 

connector

 

1-10

 

© 200528

 

 

TECHNICAL DATA

XF105 series

 

DMCI engine management system

Colour of O-ring

green

0

Type of temperature sensor

NTC

Resistance value

See table

P U

i 400441

3

4

2

T R

1

i400534

1. Mass

2. Temperature sensor output signal

3. Pressure sensor supply voltage

4. Pressure sensor output signal

© 200528

 

1-11

TECHNICAL DATA

 

 

DMCI engine management system

 

 

XF105 series

 

 

Resistance in relation to measured temperature (1)

 

 

0

 

 

 

Temperature ( C)

 

 

Resistance ( )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

 

Maximum

 

 

 

 

 

 

- 40

 

38313

 

52926

 

 

 

 

 

 

 

 

 

- 30

 

22307

 

30194

 

 

 

 

 

 

 

 

 

-20

 

13402

 

17718

 

 

 

 

 

 

 

 

 

-10

 

8244

 

10661

 

 

 

 

 

 

 

 

 

0

 

5227

 

6623

 

 

 

 

 

 

 

 

 

10

 

3390

 

4217

 

 

 

 

 

 

 

 

 

20

 

2262

 

2760

 

 

 

 

 

 

 

 

 

25

 

1870

 

2260

 

 

 

 

 

 

 

 

 

30

 

1553

 

1866

 

 

 

 

 

 

 

 

 

40

 

1080

 

1277

 

 

 

 

 

 

 

 

 

50

 

771

 

900

 

 

 

 

 

 

 

 

 

60

 

555

 

639

 

 

 

 

 

 

 

 

 

70

 

408

 

465

 

 

 

 

 

 

 

 

 

80

 

304

 

342

 

 

 

 

 

 

 

 

 

90

 

230

 

257

 

 

 

 

 

 

 

 

 

100

 

178

 

196

 

 

 

 

 

 

 

 

 

110

 

136

 

152

 

 

 

 

 

 

 

 

 

120

 

106

 

119

 

 

 

 

 

 

 

 

 

130

 

84

 

95

 

 

 

 

 

 

 

 

 

140

 

67

 

76

 

 

 

 

 

 

 

(1) Check the resistance by measuring on connection points 1 and 2 of the sensor.

Type of pressure sensor

piezoresistive

Pressure sensor output signal

See graph

1-12

U

 

 

 

 

(V)

 

 

 

 

5

 

 

 

 

4

 

 

 

 

3

 

 

 

 

2

 

 

 

 

1

 

 

 

 

 

 

 

 

P

1

2

3

4

(bar)

 

 

 

 

i400836

 

 

 

 

© 200528

 

TECHNICAL DATA

XF105 series

DMCI engine management system

1.8 FUEL PRESSURE AND TEMPERATURE SENSOR

0

A

C

B

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

 

 

 

 

 

 

A41

Input signal fuel temperature (F713).

5

V DC

Open voltage, with detached

X

 

 

 

 

connector

 

A42

Supply voltage fuel pressure and

5

V DC

Open voltage, with detached

 

 

temperature sensor (F713)

 

 

connector

 

A45

Input signal fuel pressure (F713)

0.5

V DC

Fuel pressure 0 bar

X

 

 

 

 

 

 

 

 

4.5

V DC

Fuel pressure 15 bar

X

 

 

 

 

 

 

A46

Earth, fuel pressure and temperature

0

V DC

 

 

 

sensor (F713)

 

 

 

 

© 200528

 

1-13

TECHNICAL DATA

DMCI engine management system

0

Gasket

Copper ring

 

 

P

U

XF105 series

2

1

3

T

R

4

i400791

1 3

4 2

i400792

1. Pressure sensor supply voltage

2. Pressure sensor output signal

3. Temperature sensor output signal

4. Mass

Type of temperature sensor

NTC

1-14

 

© 200528

 

 

 

 

TECHNICAL DATA

 

XF105 series

 

DMCI engine management system

 

 

Temperature sensor resistance value (1)

 

 

 

 

 

 

 

 

 

0

Temperature ( C)

 

 

Resistance ( )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

 

Maximum

 

 

 

 

 

- 30

 

24351

 

30653.2

 

 

 

 

 

 

 

 

 

- 20

 

13431

 

16594

 

 

 

 

 

 

 

 

 

- 10

 

7850

 

9095

 

 

 

 

 

 

 

 

 

0

 

4488

 

5372

 

 

 

 

 

 

 

 

 

10

 

2740

 

3236

 

 

 

 

 

 

 

 

 

20

 

1727

 

2010

 

 

 

 

 

 

 

 

 

30

 

1120

 

1291

 

 

 

 

 

 

 

 

 

40

 

746

 

850

 

 

 

 

 

 

 

 

 

50

 

510

 

574

 

 

 

 

 

 

 

 

 

60

 

355

 

396

 

 

 

 

 

 

 

 

 

70

 

253

 

279

 

 

 

 

 

 

 

 

 

80

 

185

 

198

 

 

 

 

 

 

 

 

 

90

 

134

 

145

 

 

 

 

 

 

 

 

 

100

 

100

 

107

 

 

 

 

 

 

 

 

 

110

 

75

 

81

 

 

 

 

 

 

 

 

 

120

 

57

 

62

 

 

 

 

 

 

 

 

 

130

 

44

 

48

 

 

 

 

 

 

 

 

 

(1) Check the resistance by measuring on connection points 3 and 4 of the sensor.

Type of pressure sensor

piezo-capacitive

Voltage signal pressure sensor

 

 

U

 

 

 

(V)

 

 

 

5

 

 

 

4

 

 

 

3

 

 

 

2

 

 

 

1

 

 

 

 

 

 

P

5

10

15

(bar)

 

 

 

i400835

© 200528

 

1-15

TECHNICAL DATA

DMCI engine management system XF105 series

1.9 ENGINE OIL PRESSURE AND TEMPERATURE SENSOR

0

A

C

B

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

A

B

C

D

E

F

 

 

 

 

 

 

C29

Input signal engine oil temperature

5

V DC

Open voltage, with detached

X

 

(F744)

 

 

connector

 

C30

Supply voltage engine oil pressure

5

V DC

Open voltage, with detached

 

 

and temperature sensor (F744)

 

 

connector

 

C33

Input signal engine oil pressure

0.5

V DC

Engine oil pressure 0 bar

X

 

(F744)

 

 

 

 

 

4.5

V DC

Engine oil pressure 15 bar

X

 

 

 

 

 

 

 

 

C34

Earth, engine oil pressure and

0

V DC

 

 

 

temperature sensor (F744)

 

 

 

 

1-16

 

© 200528

 

 

TECHNICAL DATA

XF105 series

 

DMCI engine management system

Gasket

Copper ring

0

 

 

P

U

1 3

4 2

i400792

2

1

3

T

R

4

i400791

1. Pressure sensor supply voltage

2. Pressure sensor output signal

3. Temperature sensor output signal

4. Mass

Type of temperature sensor

NTC

© 200528

 

1-17

TECHNICAL DATA

 

 

DMCI engine management system

 

 

XF105 series

 

 

Resistance in relation to measured temperature (1)

 

 

0

 

 

 

Temperature ( C)

 

 

Resistance ( )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

 

Maximum

 

 

 

 

 

 

- 30

 

24351

 

30653

 

 

 

 

 

 

 

 

 

- 20

 

13431

 

16594

 

 

 

 

 

 

 

 

 

- 10

 

7850

 

9095

 

 

 

 

 

 

 

 

 

0

 

4488

 

5372

 

 

 

 

 

 

 

 

 

10

 

2740

 

3236

 

 

 

 

 

 

 

 

 

20

 

1727

 

2010

 

 

 

 

 

 

 

 

 

30

 

1120

 

1295

 

 

 

 

 

 

 

 

 

40

 

746

 

850

 

 

 

 

 

 

 

 

 

50

 

510

 

574

 

 

 

 

 

 

 

 

 

60

 

355

 

396

 

 

 

 

 

 

 

 

 

70

 

253

 

279

 

 

 

 

 

 

 

 

 

80

 

185

 

198

 

 

 

 

 

 

 

 

 

90

 

134

 

145

 

 

 

 

 

 

 

 

 

100

 

100

 

107

 

 

 

 

 

 

 

 

 

110

 

75

 

81

 

 

 

 

 

 

 

 

 

120

 

57

 

62

 

 

 

 

 

 

 

 

 

130

 

44

 

48

 

 

 

 

 

 

 

(1) Check the resistance by measuring on connection points 3 and 4 of the sensor.

Type of pressure sensor

piezo-capacitive

U

 

 

 

 

 

 

 

 

 

 

(V)

 

 

 

 

 

5

 

 

 

 

 

4

 

 

 

 

 

3

 

 

 

 

 

2

 

 

 

 

 

1

 

 

 

 

 

 

 

 

P

 

 

5

10

15

(bar)

 

 

 

 

 

i400835

1-18

 

© 200528

DAF DMCI XF105 Service Manual

XF105 series

1.10 CRANKSHAFT SENSOR

A

TECHNICAL DATA

DMCI engine management system

0

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

C

62

4

B

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

 

A

B

C

 

D

E

F

 

 

 

 

 

 

 

A49

Input signal, crankshaft sensor (F552)

-

 

Hz /

Frequency depends on

X

 

 

 

 

(VAC)

engine speed

 

A50

Earth, crankshaft sensor (F552)

0

 

V DC

 

 

 

 

 

 

 

 

 

A60

Shield signal crankshaft sensor (F552)

0

 

V DC

 

 

 

 

 

 

 

 

 

Type

 

 

Inductive

 

 

Signal version

 

sine-wave alternating voltage

 

Total number of pulses per crankshaft revolution

 

54

 

 

 

Number of cylinder detection pulses per

 

 

 

 

 

crankshaft revolution

 

3

 

 

 

Effective voltage when starting

 

approx. 1.5 V (1)

 

Effective voltage when idling

 

approx. 4.0 V (1)

 

Effective voltage at 1200 rpm

 

approx. 7.0 V (1)

 

Resistance value

 

860 ≥ 10% at 20 C (2)

 

(1)Measurements taken with multimeter in "AC voltage" position (VAC).

(2)Measured on connection points 1 and 2 of the sensor.

© 200528

 

1-19

TECHNICAL DATA

DMCI engine management system XF105 series

0

a

b

c

 

 

1

 

 

2

I400732

1.Flywheel

a.Area with two holes missing

b.Segment with 18 holes

c.Area with two holes missing

2.Crankshaft sensor signal

1-20

 

© 200528

XF105 series

1.11 CAMSHAFT SENSOR

A

TECHNICAL DATA

DMCI engine management system

0

60

57

53

49

45

41

37

33

29

25

21

17

13

9

5

1

C

62

4

B

i400726

A

Electronic unit connection point

 

 

 

 

 

 

 

 

 

 

 

 

B

Description of connection point

 

 

 

 

 

 

 

 

 

 

 

C

Reading at connection point (Ubat = battery voltage)

 

 

 

 

 

 

 

 

 

D

Measuring unit

 

 

 

 

 

 

 

 

 

 

 

 

E

Explanatory notes (if applicable)

 

 

 

 

 

 

 

 

 

 

 

F

Additional information available in Technical Data at "X" mark

 

 

 

 

 

 

 

 

A

B

C

 

D

E

F

 

 

 

 

 

 

 

A53

Input signal camshaft sensor (F558)

-

 

Hz /

Frequency depends on the

X

 

 

 

 

(VAC)

speed

 

A54

Earth, camshaft sensor (F558)

0

 

V DC

 

 

 

 

 

 

 

 

 

A61

Shield signal camshaft sensor (F558)

0

 

V DC

 

 

 

 

 

 

 

 

 

Type

 

 

Inductive

 

 

Signal version

 

sine-wave alternating voltage

 

Total number of pulses for every two crankshaft

 

 

 

 

 

revolutions

 

7

 

 

 

Effective voltage when starting

 

approx. 0.5 V (1)

 

Effective voltage when idling

 

approx. 2.0 V (1)

 

Effective voltage at 1200 rpm

 

approx. 4.0 V (1)

 

Resistance value

 

860 ≥ 10% at 20 C (2)

 

(1)Measurements taken with multimeter in "AC voltage" position (VAC).

(2)Measured on connection points 1 and 2 of the sensor.

© 200528

 

1-21

TECHNICAL DATA

DMCI engine management system XF105 series

0

6

 

2

 

4

 

s 1

5

3

 

 

a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b

0

I400762

a.Pulse wheel

b.Camshaft sensor signal

1-22

 

© 200528

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